CN116441209A - Batch cleaning device and method for machining parts of caravan - Google Patents
Batch cleaning device and method for machining parts of caravan Download PDFInfo
- Publication number
- CN116441209A CN116441209A CN202310727398.8A CN202310727398A CN116441209A CN 116441209 A CN116441209 A CN 116441209A CN 202310727398 A CN202310727398 A CN 202310727398A CN 116441209 A CN116441209 A CN 116441209A
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- assembly
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- 238000004140 cleaning Methods 0.000 title claims abstract description 137
- 238000003754 machining Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 10
- 239000007788 liquid Substances 0.000 claims abstract description 68
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 59
- 238000003860 storage Methods 0.000 claims abstract description 32
- 239000000428 dust Substances 0.000 claims abstract description 20
- 239000007921 spray Substances 0.000 claims description 17
- 230000002457 bidirectional effect Effects 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 6
- 238000000889 atomisation Methods 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 5
- 239000010865 sewage Substances 0.000 claims description 4
- 238000000605 extraction Methods 0.000 claims description 3
- 230000006872 improvement Effects 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 241000510097 Megalonaias nervosa Species 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000011010 flushing procedure Methods 0.000 abstract description 12
- 238000010586 diagram Methods 0.000 description 8
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- ZKQDCIXGCQPQNV-UHFFFAOYSA-N Calcium hypochlorite Chemical compound [Ca+2].Cl[O-].Cl[O-] ZKQDCIXGCQPQNV-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000011012 sanitization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B08B1/12—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a batch cleaning device and a batch cleaning method for machining parts of a caravan, and belongs to the field of cleaning devices. The cleaning device comprises a base, wherein a side plate is fixed at the top of the base, a fixed block is fixed at the top of the side plate, lifting components are arranged on the side plate and the fixed block, an expansion component is arranged on the lifting components, a cleaning plate is arranged on one side of the expansion component, a flushing component and a cleaning component for cleaning dust are connected to the expansion component in a linkage mode, the flushing component comprises a first liquid storage tank which is arranged at the top of the base and is positioned on one side of the side plate, a first water pump is fixed on one side surface of the first liquid storage tank, and a first pipeline system is further arranged.
Description
Technical Field
The invention relates to the technical field of cleaning devices, in particular to a batch cleaning device for machining parts of a motor home.
Background
In recent years, along with the development of economy in China and gradual improvement and improvement of life of people, the automobile is more and more popular in daily travel and office, and meanwhile, along with the globalization of economy and the refinement of industry division, the automobile is used as an important component of the automobile industry, and the position of the automobile part industry in the automobile industry is more and more important;
generally, manual flushing is adopted, although the cleaning operation is flexible, the labor intensity is high, the working efficiency is low, cleaning stations are additionally arranged on the edges of conveying lines of parts, the defects of small cleaning range and low cleaning efficiency are overcome, and therefore the batch cleaning device for machining the parts of the caravan is provided for solving the defects.
Disclosure of Invention
The invention aims to solve the defects in the background art and provides a batch cleaning device for machining parts of a caravan.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a car as a house spare part processing is with belt cleaning device in batches, includes the base, the top of base is fixed with the curb plate, the top of curb plate is fixed with the fixed block, be provided with lifting unit on curb plate and the fixed block, the last extension subassembly of installing of lifting unit, through lifting unit drive extension subassembly up-and-down motion, be provided with the wash board in one side of extension subassembly, the linkage has the flushing subassembly and the subassembly that cleans that are used for the clearance dust on the extension subassembly, the flushing subassembly is including installing the first liquid reserve tank that is located curb plate one side at the top of base, one side surface fixing of first liquid reserve tank has first water pump, still includes first pipe-line system, first pipe-line system is used for connecting first water pump and first liquid reserve tank, perhaps is connected first water pump and flushing subassembly.
As a preferable implementation mode of the invention, the lifting assembly comprises a first motor fixed on a fixed block, wherein a one-way threaded rod is fixed at the output end of the first motor through the fixed block, the end part of the one-way threaded rod is rotationally connected with the base through a bearing, a first threaded block is connected to the surface of the one-way threaded rod in a threaded manner, a first sliding block is fixed at one end of the first threaded block, a first sliding groove is arranged at the end part of the first sliding block in a sliding manner, and the first sliding groove is arranged on one side surface of the side plate.
As a preferred embodiment of the invention, the expansion assembly comprises a mounting plate, the mounting plate is fixed on one side surface of the first thread block, one side of the mounting plate is provided with a second motor, the output end of the second motor penetrates through the mounting plate to be fixed with a bidirectional threaded rod, the end part of the bidirectional threaded rod is rotationally connected with the mounting plate through a bearing, the surface of the bidirectional threaded rod is respectively in threaded connection with the second thread block, one end of the second thread block is fixed with a second sliding block, the end part of the second sliding block is provided with a second sliding groove in a sliding manner, the second sliding groove is arranged on the surface of the mounting plate, the side wall of the cleaning plate is provided with a third sliding groove, the second thread block is arranged in the third sliding groove in a sliding manner, the bottom of the second thread block is fixed with a connecting plate, and the flushing assembly is arranged on the connecting plate.
As a preferable implementation mode of the invention, the cleaning component comprises a fitting gear arranged on the surface of a bidirectional threaded rod, an opening is formed in the surface of the mounting plate, a rack is meshed with the surface of the fitting gear, a limiting block is fixed on one side surface of the rack, a frame is fixed on the rack, a mounting block is fixed at the end part of the frame, a box body is fixed on the surface of the mounting block, a supporting block is fixed at the top of the box body, a fourth motor is mounted on one side surface of the supporting block, the output end of the fourth motor is connected with a rotating rod, and a cleaning brush penetrates through the supporting block and is fixed on the rotating rod.
As a preferred embodiment of the present invention, a first pipe system is fixed to an end of the first water pump, a branch pipe is fixed to an end of the first pipe system, a nozzle is fixed to an end of the branch pipe, and the branch pipe is fixedly installed on the expansion assembly.
As a preferable implementation mode of the invention, the top surface of the first liquid storage tank is provided with a water inlet, one side surface of the first liquid storage tank is fixedly provided with an observation window, scales are arranged on the observation window, one side of the top of the base, which is positioned on the first liquid storage tank, is fixedly provided with a handrail, and the bottom of the base is fixedly provided with a self-locking universal wheel.
As a preferred embodiment of the invention, a plurality of first nozzles and second nozzles are arranged on the box body and below the cleaning brush, the first nozzles and the second nozzles are all arranged at equal intervals, the first nozzles are connected through first communicating pipes, the second nozzles are connected through second communicating pipes, the first communicating pipes and the second communicating pipes are arranged in the box body, the input ends of the first communicating pipes and the second communicating pipes are connected with valve components, the top of the first liquid storage tank is connected with a second liquid storage tank, the top of the second liquid storage tank is provided with a second water pump, and the second water pump is connected with the valve components through a second pipeline system.
As a preferred embodiment of the invention, the nozzle opening of the first nozzle is larger than the nozzle opening of the second nozzle, and the spray nozzle further comprises a control mechanism for controlling the first nozzle and the second nozzle to spray selectively.
As a preferable implementation mode of the invention, the first rotating piece is rotatably connected in the first nozzle and the second nozzle, the stirring rod and the spiral piece are arranged on the surface of the first rotating piece, the atomizing baffle is arranged in the first nozzle and the second nozzle, and the rotating rod is connected with the first rotating piece through the second belt wheel assembly.
As a preferable embodiment of the invention, the first rotating member is hollow, a drip tube is arranged in the first rotating member, a rotary joint is arranged at the tail end of the outer side of the first rotating member, the drip tube and the first rotating member synchronously rotate, the liquid outlet end of the drip tube exceeds one end of the first rotating member, a third liquid storage tank is arranged on the side plate, a third water pump is arranged on the third liquid storage tank, a third pipeline system is arranged at the output end of the third water pump, and the output end of the third pipeline system is connected with the rotary joint.
As a preferable implementation mode of the invention, the liquid outlet end of the liquid dropping pipe is connected with a guide plate, the guide plate consists of a straight plate and a bent plate, the inner side walls of the straight plate and the bent plate are in arc transition, and liquid flows from the surface of the straight plate and flows in the direction opposite to the spraying direction through the inner wall of the bent plate.
As a preferred embodiment of the invention, the control mechanism comprises a support plate fixedly connected to the inner side of the frame, a first telescopic tube is arranged at the top of the plate, a second telescopic tube is arranged at the bottom of the plate, pressing plates are connected to the ends of the first telescopic tube and the second telescopic tube, springs are sleeved on the first telescopic tube and the second telescopic tube, two ends of each spring respectively prop against the support plate and the pressing plates, a first support is connected to the upper end of a first threaded block, a first button is mounted at the top of the first support, a second support is connected to the lower end of the first threaded block, a second button is connected to the lower end of the second support, an electric cabinet is mounted on a side plate, and the electric cabinet is electrically connected with the first button, the second button and a valve component through lead components.
A batch cleaning method for machining parts of a caravan comprises the following steps:
s: the pushing device moves to an area to be cleaned of the installed automobile parts, the device is fixed and limited, the expansion assembly and the cleaning plate are conveniently driven to be adjusted to a proper height through the lifting assembly arranged on the side plate, the placing height of the parts to be cleaned is adapted to be cleaned, and then the cleaning area of the expansion assembly is adjusted by utilizing the expansion assembly on the lifting assembly, so that the parts are more convenient and faster to clean;
s: the extension assembly drives the cleaning assembly to move simultaneously when in operation, the cleaning assembly is utilized to move from the top to the bottom of the cleaning plate, and the cleaning assembly cleans the surface of the attached part to remove foreign matter dust clamped in gaps on the surface of the part, so that a linkage effect is generated, and the cleaning effect of the device is improved;
s: when cleaning the component surface, start first water pump, the inside water of storing of extraction first liquid reserve tank, then carry branch pipe department through first pipe-line system, utilize the shower nozzle blowout on branch pipe surface, clean the dust sanitization that cleans the component surface, dust and foreign matter follow sewage and flow away to realize the cleaning operation to the component, convenient to use is nimble, improves staff's work efficiency.
Compared with the prior art, the invention provides a batch cleaning device for processing parts of a motor home, which has the following beneficial effects:
1. this spare part cleaning device, through the lifting unit who sets up on the curb plate conveniently adjust the cleaning height of controlling the device to the position of placing of the spare part of adaptation different height, through the subassembly of adjusting part that sets up between extension subassembly and the cleaning plate, convenient adjusting device abluent laminating angle, the abluent spare part surface is waited in the adaptation of better.
2. This spare part cleaning device through the extension subassembly of installation on lifting unit for the extension when the device washs, conveniently washs spare part surface once only, improves the application scope of device, drives when extension subassembly operation and cleans the subassembly operation, makes and cleans the subassembly and cleans the dust foreign matter that spare part surface area remained, is suitable convenient and fast.
3. This spare part cleaning device is through the inside pre-stored water of start-up water pump extraction water tank, carries to raceway department, spouts through the shower nozzle that the raceway surface set up, and is clean to the dust foreign matter washing on spare part surface, effectively improves the cleaning performance of device.
The device has the advantages that the height, the fitting angle and the cleaning width of the device are adjusted and controlled, the device is flexible and convenient to use, the device is suitable for cleaning parts with different sizes, the cleaning assembly is driven to operate when the extension assembly operates, dust and foreign matters remained on the surface area of the parts are cleaned by the cleaning assembly, then the parts are washed by water stored in the water tank, the cleaning effect is good, and the working efficiency is effectively improved.
Drawings
Fig. 1 is a schematic structural diagram of a batch cleaning device for machining parts of a caravan according to the present invention;
fig. 2 is a schematic structural diagram of a portion a in fig. 1 of a batch cleaning device for machining parts of a caravan according to the present invention;
FIG. 3 is a schematic structural view of a portion B in FIG. 1 of a batch cleaning device for machining parts of a motor home according to the present invention;
fig. 4 is a schematic structural diagram II of a batch cleaning device for machining parts of a caravan according to the present invention;
fig. 5 is a schematic structural diagram III of a batch cleaning device for machining parts of a caravan;
fig. 6 is a schematic structural diagram of a portion E in fig. 5 of a batch cleaning device for machining parts of a caravan according to the present invention;
fig. 7 is a schematic structural diagram of a batch cleaning device for machining parts of a caravan, which is provided by the invention;
fig. 8 is a schematic structural diagram of a batch cleaning device for machining parts of a caravan according to the present invention;
fig. 9 is a schematic structural view of a portion F in fig. 8 of a batch cleaning device for machining parts of a caravan according to the present invention;
fig. 10 is a schematic structural diagram of a portion D in fig. 9 of a batch cleaning device for machining parts of a caravan according to the present invention;
FIG. 11 is a schematic structural view of a portion C in FIG. 9 of a batch cleaning device for machining parts of a motor home according to the present invention;
FIG. 12 is a front view of a batch cleaning device for machining parts of a caravan according to the present invention;
FIG. 13 is a left side view of the batch cleaning device for machining the parts of the caravan, provided by the invention;
fig. 14 is a top view of a batch cleaning device for machining parts of a caravan according to the present invention.
In the figure: 1. a base; 2. a side plate; 3. a fixed block; 4. a lifting assembly; 401. a first motor; 402. a one-way threaded rod; 403. a first threaded block; 404. a first slider; 405. a first chute; 5. an expansion component; 501. a mounting plate; 502. a second motor; 503. a two-way threaded rod; 504. a second chute; 505. a second slider; 506. a second threaded block; 510. a third chute; 511. a connecting plate; 6. cleaning the plate; 8. a cleaning assembly; 801. a mating gear; 802. an opening; 803. a rack; 804. a limiting block; 806. a frame; 807. a mounting block; 808. a case body; 809. a support block; 810. a fourth motor; 811. a cleaning brush; 812. a first pulley assembly; 813. a second pulley assembly; 814. a rotating lever; 815. a first nozzle; 816. a second nozzle; 817. a first rotating member; 818. a rotary joint; 819. a drip tube; 820. an atomization baffle; 821. a deflector; 822. a spiral sheet; 823. a stirring rod; 824. a first communication pipe; 825. a second communicating pipe; 826. a valve assembly; 9. a first reservoir; 10. a first water pump; 11. a first pipe system; 12. a branch pipe; 13. a spray head; 14. an armrest; 15. self-locking universal wheels; 16. a support plate; 1601. a first telescoping tube; 1602. a second telescoping tube; 1603. a pressing plate; 1604. a spring; 1605. a first bracket; 1606. a first button; 1607. a second bracket; 1608. a second button; 17. a second liquid storage tank; 1701. a second water pump; 1702. a second pipe system; 18. a third liquid storage tank; 1801. a third water pump; 1802. a third pipe system; 19. an electric control box; 1901. and a wire assembly.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-14, a batch cleaning device for processing parts of a motor home comprises a base 1, a side plate 2 is fixed at the top of the base 1, a fixed block 3 is fixed at the top of the side plate 2, lifting components 4 are arranged on the side plate 2 and the fixed block 3, an expansion component 5 is arranged on the lifting components 4, the expansion component 5 is driven to move up and down through the lifting components 4, a cleaning plate 6 is arranged on one side of the expansion component 5, a flushing component and a cleaning component 8 for cleaning dust are linked on the expansion component 5, the flushing component comprises a first liquid storage tank 9 arranged at the top of the base 1 and positioned on one side of the side plate 2, a first water pump 10 is fixed on one side surface of the first liquid storage tank 9, a first pipeline system 11 is further arranged, and the first pipeline system 11 is used for connecting the first water pump 10 with the first liquid storage tank 9 or connecting the first water pump 10 with the flushing component.
It should be noted that, the technical scheme of this application is used for wasing the automobile parts who hangs processing, for example needs electroplating or the engine bottom guard board of coating film, hangs a plurality of bottom guard boards through the stores pylon, and this scheme can be used to the clearance before the coating film also can be used to the clearance of other processes.
According to the scheme provided by the invention, the device is carried and moved to the area to be cleaned of the automobile part conveying belt, the cleaning height of the cleaning plate 6 is adjusted through the lifting assembly 4 arranged on the side plate 2, so that all mechanisms can better clean automobile parts, parts with different mounting heights are suitable for cleaning, when the extension assembly 5 operates, the cleaning assembly 8 is driven to operate, dust and foreign matters on the surfaces of the parts are cleaned by the cleaning assembly 8, the cleaning effect is improved, the dust and foreign matters are prevented from remaining on the surfaces of the parts, when the cleaning assembly 8 cleans the surfaces of the parts, the first water pump 10 is started to pump water stored in the first liquid storage tank 9 in advance, and the water is conveyed and sprayed on the surfaces of the parts for flushing, so that the cleaning effect of the device is effectively improved, the cleaning assembly is convenient and quick to use, and the working efficiency of staff is improved.
In one embodiment, the lifting assembly 4 comprises a first motor 401 fixed on the fixed block 3, a unidirectional threaded rod 402 is fixed at the output end of the first motor 401 penetrating through the fixed block 3, the end part of the unidirectional threaded rod 402 is rotationally connected with the base 1 through a bearing, a first threaded block 403 is in threaded connection with the surface of the unidirectional threaded rod 402, a first sliding block 404 is fixed at one end of the first threaded block 403, a first sliding groove 405 is formed in the end part of the first sliding block 404 in a sliding mode, and the first sliding groove 405 is formed in one side surface of the side plate 2.
By adopting such a scheme, the first motor 401 can be started to drive the unidirectional threaded rod 402 to rotate, the unidirectional threaded rod 402 rotates to drive the first threaded block 403 to move up and down, the first threaded block 403 moves up and down to drive the extension assembly 5 and the cleaning plate 6 to move up and down integrally, so that the cleaning height of the adjusting device is matched with the height of a part to be cleaned, the first sliding block 404 slides in the first sliding groove 405, the first threaded block 403 is conveniently moved and limited, and the stability of the structure is improved.
In one embodiment, the expansion assembly 5 comprises a mounting plate 501, the mounting plate 501 is fixed on one side surface of the first thread block 403, the second motor 502 is installed on one side of the mounting plate 501, an output end of the second motor 502 penetrates through the mounting plate 501 to be fixed with a bidirectional threaded rod 503, an end portion of the bidirectional threaded rod 503 is rotationally connected with the mounting plate 501 through a bearing, the surface of the bidirectional threaded rod 503 is respectively in threaded connection with a second thread block 506, one end of the second thread block 506 is fixed with a second sliding block 505, the end portion of the second sliding block 505 slides with a second sliding groove 504, the second sliding groove 504 is formed in the surface of the mounting plate 501, a third sliding groove 510 is formed in the side wall of the cleaning plate 6, the second thread block 506 slides and is arranged in the third sliding groove 510, a connecting plate 511 is fixed at the bottom of the second thread block 506, and the flushing assembly is installed on the connecting plate 511.
By adopting the scheme, the second motor 502 is started to drive the bidirectional threaded rod 503 to rotate, the bidirectional threaded rod 503 rotates to drive the two second threaded blocks 506 to move relatively, the connecting plate 511 is driven to move through the second threaded blocks 506, the connecting plate 511 stretches out towards the two sides of the cleaning plate 6, the cleaning area of the device is increased, the connecting plate 511 is connected with the branch pipe 12, the branch pipe 12 is driven to move, the spray nozzle 13 at the end part of the branch pipe 12 is driven to spray water to better contact the surfaces of parts, the second sliding block 505 slides in the second sliding groove 504, the second threaded blocks 506 are conveniently moved and limited, and the structural stability is improved.
In one embodiment, the cleaning assembly comprises a fitting gear 801 arranged on the surface of the bidirectional threaded rod 503, an opening 802 is formed on the surface of the mounting plate 501, a rack 803 is meshed with the surface of the fitting gear 801, a limiting block 804 is fixed on one side surface of the rack 803, a frame 806 is fixed on the rack 803, a mounting block 807 is fixed on the end part of the frame 806, a box 808 is fixed on the surface of the mounting block 807, a supporting block 809 is fixed on the top of the box 808, a fourth motor 810 is mounted on one side surface of the supporting block 809, a rotating rod 814 is connected to the output end of the fourth motor 810, and a cleaning brush 811 penetrates through the supporting block 809 to be fixed on the rotating rod 814;
it should be noted that, in this embodiment, the number of the support blocks 809 is plural, the plurality of support blocks 809 are connected with the rotating rods 814, and the plurality of rotating rods 814 are connected through the first pulley assembly 812.
By adopting such a scheme, when the bidirectional threaded rod 503 rotates, the engaging gear 801 is driven to rotate, the rack 803 is driven to move through the rotation of the engaging gear 801, the frame 806 is driven to move through the movement of the rack 803, the mounting block 807 is driven to move through the movement of the mounting block 807, the box 808 is driven to move, the cleaning brush 811 is driven to be attached to the surface of an automobile part through the movement of the box 808, the cleaning brush 811 is driven to rotate through the rotating rod 814 by starting the fourth motor 810, the cleaning brushes 811 are synchronously rotated through the first pulley assembly 812, and dust and foreign matters remained on the surface area of the part are cleaned.
In one embodiment, the end of the first water pump 10 is fixed with a first pipeline system 11, the end of the first pipeline system 11 is fixed with a branch pipe 12, the end of the branch pipe 12 is fixed with a spray head 13, and the branch pipe 12 is fixedly installed on the expansion assembly 5.
By adopting such scheme, the water stored in the first liquid storage tank 9 is pumped by the first water pump 10 and is conveyed to the inside of the first pipeline system 11, the water is conveniently conveyed to the inside of the branch pipe 12 by the first pipeline system 11, the spray nozzle 13 arranged on the surface of the branch pipe 12 is used for spraying the water to flush the surfaces of parts, so that dust and foreign matters flow away along with sewage, the cleaning effect of the device is improved, one side of the branch pipe 12 is fixedly connected with the connecting plate 511, and the spray nozzle 13 is driven to move and adjust the spraying position in the operation process of the expansion assembly 5.
In one embodiment, the top surface of the first liquid storage tank 9 is provided with a water inlet, one side surface of the first liquid storage tank 9 is fixed with an observation window, scales are arranged on the observation window, one side of the top of the base 1, which is positioned on the first liquid storage tank 9, is fixed with an armrest 14, and the bottom of the base 1 is fixed with a self-locking universal wheel 15.
By adopting such a scheme, the water inlet through first liquid reserve tank 9 top is convenient to pour the water of wasing into the inside of first liquid reserve tank 9, conveniently looks over the inside water storage condition of first liquid reserve tank 9 through observation window and the scale that set up on the first liquid reserve tank 9, and the staff of being convenient for in time adds the water of wasing, holds handrail 14 through handrail 14 and promotes the device removal transport, conveniently supports the removal to the device through auto-lock universal wheel 15, improves device flexibility of use.
In one embodiment, as shown in fig. 9, a first nozzle 815 and a second nozzle 816 are arranged on the box 808 and below the cleaning brush 811, the first nozzle 815 and the second nozzle 816 are multiple and equidistantly arranged, the multiple first nozzles 815 are connected through a first communicating pipe 824, the multiple second nozzles 816 are connected through a second communicating pipe 825, the first communicating pipe 824 and the second communicating pipe 825 are arranged in the box 808, the input ends of the first communicating pipe 824 and the second communicating pipe 825 are connected with a valve component 826, the valve component 826 can adopt a three-way electromagnetic valve, the top of the first liquid storage tank 9 is connected with a second liquid storage tank 17, the top of the second liquid storage tank 17 is provided with a second water pump 1701, and the second water pump 1701 is connected with the valve component 826 through a second pipeline system 1702;
by adopting the scheme, when the cleaning brush 811 cleans the surface of the part, the cleaning liquid can be sprayed on the surface of the part through the first nozzle 815 and the second nozzle 816, and the cleaning liquid can be one or a mixture of a plurality of soda water solution, isopropanol, acetic acid, bleaching water, cleaning powder and alcohol.
In one embodiment, the orifice of the first nozzle 815 is larger than the orifice of the second nozzle 816, and a control mechanism is included to close the second nozzle 816 when the cleaning plate 6 is moved upward to a designated position, to open the first nozzle 815, and to close the first nozzle 815 and open the second nozzle 816 when the cleaning plate 6 is moved downward to a designated position.
The advantage that sets up like this lies in, can effectively save the spray amount of cleaner, because can follow gravity downward movement at the washing liquid, consequently the spray amount in work piece top is great, and just need less spray amount can accomplish clean effect on the work piece surface of below, and above-mentioned embodiment has realized through improving the nozzle that two sets of spouts the group and switches according to operating condition in real time, and then to the different spray amounts of different position selection, effectively saves the quantity of use of washing liquid when washing automobile parts in batches.
In one embodiment, the first nozzle 815 and the second nozzle 816 are both rotationally connected with a first rotating member 817, a stirring rod 823 and a spiral piece 822 are arranged on the surface of the first rotating member 817, an atomization baffle 820 is arranged in the first nozzle 815 and the second nozzle 816, the atomization baffle 820 is of a nozzle structure of a commonly used atomizer, a plurality of micron-sized conical through holes are formed in a combined mode, liquid is atomized after passing through the atomization baffle 820, and the rotating rod 814 is connected with the first rotating member 817 through a second belt wheel assembly 813.
Further, the first rotating member 817 is hollow, a drip tube 819 is installed in the first rotating member 817, a rotary joint 818 is disposed at the outer end of the first rotating member 817, the drip tube 819 and the first rotating member 817 rotate synchronously, the liquid outlet end of the drip tube 819 exceeds one end of the first rotating member 817, a guide plate 821 is connected to the liquid outlet end of the drip tube 819, the guide plate 821 is composed of a straight plate and a curved plate, the inner side walls of the straight plate and the curved plate are in arc transition, liquid flows from the surface of the straight plate and flows in the direction opposite to the spraying direction through the inner wall of the curved plate, a third liquid storage tank 18 is installed on the side plate 2, a third water pump 1801 is installed on the third liquid storage tank 18, an output end of the third water pump 1801 is provided with a third pipeline system 1802, and an output end of the third pipeline system 1802 is connected with the rotary joint 818.
By adopting the scheme, the first rotating member 817 can be synchronously driven to rotate through the second pulley assembly 813 while the cleaning brush 811 rotates, at this time, the first rotating member 817 can stir the liquid in the first nozzle 815 or the second nozzle 816 through the stirring rod 823 at the top of the first rotating member 817, the flow speed of the first nozzle 815 or the second nozzle 816 is increased through the spiral piece 822, the liquid dropping pipe 819 can spray liquid through the first nozzle 815 and the second nozzle 816 and simultaneously add new elements into the first nozzle 815 and the second nozzle 816 for mixing, the better mixing effect is achieved, and the uniform content of each element in the sprayed mixed liquid is ensured, for example, one or a combination of a plurality of isopropanol, acetic acid, bleaching powder, detergent and white water are added into the soda water solution.
In one embodiment, a support plate 16 is fixedly connected to the inner side of a frame 806, a first telescopic tube 1601 is arranged at the top of the support plate 16, a second telescopic tube 1602 is arranged at the bottom of the support plate 16, pressure plates 1603 are connected to the ends of the first telescopic tube 1601 and the second telescopic tube 1602, springs 1604 are sleeved on the first telescopic tube 1601 and the second telescopic tube 1602, two ends of the springs 1604 respectively abut against the support plate 16 and the pressure plates 1603, a first support 1605 is connected to the upper end of a first thread block 403, a first button 1606 is mounted at the top of the first support 1605, a second support 1607 is connected to the lower end of the first thread block 403, a second button 1608 is connected to the lower end of the second support 1607, an electric control box 19 is mounted on a side plate 2, and the electric control box 19 is electrically connected to the first button 1606, the second button 1608 and a valve assembly 826 through wire assemblies 1901 respectively.
By adopting such a scheme, when the frame 806 moves upwards, the pressing plate 1603 on the top of the first telescopic tube 1601 is propped against the first button 1606, at this time, the valve component 826 is controlled by the electric cabinet 19 to control the second communicating tube 825 to be in a closed state, the first communicating tube 824 is in an open state, so that the first nozzle 815 works, the second nozzle 816 stops working to ensure the spraying amount of the cleaning liquid in the upper range, otherwise, when the frame 806 moves downwards, the pressing plate 1603 on the first telescopic tube 1601 is separated from the first button 1606, and the pressing plate 1603 on the second telescopic tube 1602 is propped against the second button 1608, so that when the lower range is sprayed, the first nozzle 815 with larger mist amount is in a closed state, and the second nozzle 816 with smaller mist amount is in an open state, thereby reducing the waste of the cleaning liquid in the mass cleaning process while ensuring the cleaning efficiency.
A batch cleaning method for machining parts of a caravan comprises the following steps:
s1: the pushing device moves to an area to be cleaned of the installed automobile parts, then the device is fixed and limited, the lifting assembly 4 arranged on the side plate 2 conveniently drives the extension assembly 5 and the cleaning plate 6 to be adjusted to a proper height, the placing height of the parts to be cleaned is adapted to clean, and then the cleaning area of the extension assembly is adjusted by utilizing the extension assembly 5 on the lifting assembly 4, so that the parts are cleaned more conveniently and rapidly;
s2: the extension assembly 5 drives the cleaning assembly 8 to move simultaneously when in operation, the cleaning assembly 8 is utilized to displace from the top to the bottom of the cleaning plate 6, and the cleaning assembly 8 cleans the surface of the attached part to remove foreign matter dust clamped in gaps on the surface of the part, so that the linkage effect is generated, and the cleaning effect of the device is improved;
s3: when cleaning the component surface by the cleaning assembly 8, the first water pump 10 is started to pump water stored in the first liquid storage tank 9, then the water is conveyed to the branch pipe 12 through the first pipeline system 11, the spray nozzle 13 on the surface of the branch pipe 12 is utilized to spray out, dust cleaning the surface of the component is clean, dust and foreign matters flow away along with sewage, and therefore the cleaning operation of the component is realized, the use is convenient and flexible, and the working efficiency of staff is improved.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (13)
1. The utility model provides a car as a house spare part processing is with belt cleaning device in batches, its characterized in that, including base (1), the top of base (1) is fixed with curb plate (2), the top of curb plate (2) is fixed with fixed block (3), be provided with lifting unit (4) on curb plate (2) and fixed block (3), install extension subassembly (5) on lifting unit (4), drive extension subassembly (5) up-and-down motion through lifting unit (4), be provided with cleaning plate (6) in one side of extension subassembly (5), the interlock has on extension subassembly (5) to be used for the washing subassembly and cleaning subassembly (8) of clearance dust, the washing subassembly is including installing first liquid reserve tank (9) that the top of base (1) is located curb plate (2) one side, one side surface of first liquid reserve tank (9) is fixed with first water pump (10), still includes first pipe system (11), first pipe system (11) are used for connecting first water pump (10) and first liquid reserve tank (9), perhaps with first water pump (10) are connected.
2. The batch cleaning device for machining of motor home parts according to claim 1, wherein: lifting component (4) are including fixing first motor (401) on fixed block (3), the output of first motor (401) runs through fixed block (3) and is fixed with one-way threaded rod (402), the tip of one-way threaded rod (402) is passed through the bearing and is rotated with base (1) and be connected, the surface threaded connection of one-way threaded rod (402) has first screw thread piece (403), the one end of first screw thread piece (403) is fixed with first slider (404), the tip slip of first slider (404) has first spout (405), one side surface at curb plate (2) is seted up to first spout (405).
3. The batch cleaning device for machining of parts of a motor home according to claim 2, wherein: extension subassembly (5) include mounting panel (501), mounting panel (501) are fixed on one side surface of first screw thread piece (403), second motor (502) are installed to one side of mounting panel (501), the output of second motor (502) runs through mounting panel (501) and is fixed with two-way threaded rod (503), the tip of two-way threaded rod (503) is passed through the bearing and is rotated with mounting panel (501) and is connected, the surface of two-way threaded rod (503) is threaded connection respectively has second screw thread piece (506), the one end of second screw thread piece (506) is fixed with second slider (505), the tip slip of second slider (505) has second spout (504), the second spout (504) is seted up on the surface of mounting panel (501), third spout (510) have been seted up to wash board (6) lateral wall, second screw thread piece (506) slip sets up in third spout (510), the bottom of second screw thread piece (506) is fixed with connecting plate (511), wash the subassembly and install on connecting plate (511).
4. The batch cleaning device for machining parts of a motor home according to claim 3, wherein: the cleaning assembly comprises a fitting gear (801) arranged on the surface of a bidirectional threaded rod (503), an opening (802) is formed in the surface of a mounting plate (501), a rack (803) is meshed with the surface of the fitting gear (801), a limiting block (804) is fixed on one side surface of the rack (803), a frame (806) is fixed on the rack (803), a mounting block (807) is fixed on the end portion of the frame (806), a box body (808) is fixed on the surface of the mounting block (807), a supporting block (809) is fixed on the top of the box body (808), a fourth motor (810) is mounted on one side surface of the supporting block (809), a rotating rod (814) is connected with the output end of the fourth motor (810), and a cleaning brush (811) penetrates through the supporting block (809).
5. The batch cleaning device for machining of motor home parts according to claim 1, wherein: the end part of the first water pump (10) is fixedly provided with a first pipeline system (11), the end part of the first pipeline system (11) is fixedly provided with a branch pipe (12), the end part of the branch pipe (12) is fixedly provided with a spray head (13), and the branch pipe (12) is fixedly arranged on the expansion assembly (5).
6. The batch cleaning device for machining of motor home parts according to claim 1, wherein: the top surface of first liquid reserve tank (9) is provided with the water inlet, and one side surface mounting of first liquid reserve tank (9) has the observation window, is provided with the scale on the observation window, and one side that the top of base (1) is located first liquid reserve tank (9) is fixed with handrail (14), and the bottom of base (1) is fixed with auto-lock universal wheel (15).
7. The batch cleaning device for machining of car as defined in claim 4, wherein: the cleaning brush comprises a box body (808) and is characterized in that a first nozzle (815) and a second nozzle (816) are arranged below the cleaning brush (811), the first nozzle (815) and the second nozzle (816) are multiple and are equidistantly arranged, the multiple first nozzles (815) are connected through a first communicating pipe (824), the multiple second nozzles (816) are connected through a second communicating pipe (825), the first communicating pipe (824) and the second communicating pipe (825) are arranged in the box body (808), the input ends of the first communicating pipe (824) and the second communicating pipe (825) are connected with a valve component (826), the top of a first liquid storage tank (9) is connected with a second liquid storage tank (17), the top of the second liquid storage tank (17) is provided with a second water pump (1701), and the second water pump (1701) is connected with the valve component (826) through a second pipeline system (1702).
8. The batch cleaning device for machining of car as defined in claim 7, wherein: the nozzle orifice of the first nozzle (815) is larger than the nozzle orifice of the second nozzle (816), and the spray nozzle also comprises a control mechanism which is used for controlling the first nozzle (815) and the second nozzle (816) to select spraying.
9. The batch cleaning device for machining of car as defined in claim 8, wherein: the first nozzle (815) and the second nozzle (816) are internally and respectively connected with a first rotating piece (817) in a rotating way, a stirring rod (823) and a spiral piece (822) are arranged on the surface of the first rotating piece (817), an atomization baffle (820) is arranged in the first nozzle (815) and the second nozzle (816), and the rotating rod (814) and the first rotating piece (817) are connected through a second belt wheel assembly (813).
10. The batch cleaning device for machining of car as defined in claim 9, wherein: the first rotating part (817) is hollow, a drip tube (819) is arranged in the drip tube, a rotary joint (818) is arranged at the tail end of the outer side of the first rotating part (817), the drip tube (819) and the first rotating part (817) synchronously rotate, the liquid outlet end of the drip tube (819) exceeds one end of the first rotating part (817), a third liquid storage tank (18) is arranged on the side plate (2), a third water pump (1801) is arranged on the third liquid storage tank (18), a third pipeline system (1802) is arranged at the output end of the third water pump (1801), and the output end of the third pipeline system (1802) is connected with the rotary joint (818).
11. The batch cleaning device for machining of car as defined in claim 9, wherein: the liquid outlet end of the liquid dropping pipe (819) is connected with a guide plate (821), the guide plate (821) is composed of a straight plate and a bent plate, the inner side walls of the straight plate and the bent plate are in arc transition, and liquid flows from the surface of the straight plate and flows in the direction opposite to the spraying direction through the inner wall of the bent plate.
12. The batch cleaning device for machining of car as defined in claim 9, wherein: the control mechanism comprises a support plate (16) fixedly connected with the inner side of a frame (806), a first telescopic tube (1601) is arranged at the top of the plate (16), a second telescopic tube (1602) is arranged at the bottom of the plate (16), pressing plates (1603) are connected to the ends of the first telescopic tube (1601) and the second telescopic tube (1602), springs (1604) are sleeved on the first telescopic tube (1601) and the second telescopic tube (1602), two ends of the springs (1604) respectively prop against the support plate (16) and the pressing plates (1603), a first support (1605) is connected to the upper end of a first threaded block (403), a first button (1606) is arranged at the top of the first support (1605), a second support (1607) is connected to the lower end of the first threaded block (403), a second button (1608) is connected to the lower end of the second support (1607), an electric control box (19) is arranged on a side plate (2), and the electric control box (19) is respectively connected with the first button (1606), the second button (1608) and the valve assembly (826) through wire assemblies (1901).
13. A batch cleaning method for machining parts of a caravan is characterized by comprising the following steps of: the method comprises the following steps:
s1: the pushing device moves to an area to be cleaned of the installed automobile parts, the device is fixed and limited, the expansion assembly (5) and the cleaning plate (6) are conveniently driven to be adjusted to a proper height through the lifting assembly (4) arranged on the side plate (2), the placing height of the parts to be cleaned is adapted to be cleaned, and then the cleaning area of the expansion assembly is adjusted by utilizing the expansion assembly (5) on the lifting assembly (4), so that the parts are more convenient and quicker to clean;
s2: the extension assembly (5) drives the cleaning assembly (8) to move simultaneously when in operation, the cleaning assembly (8) is utilized to move from the top to the bottom of the cleaning plate (6), and the cleaning assembly (8) and the surface of the attached part are utilized to clean, so that foreign matter dust clamped in gaps on the surface of the part is removed, the linkage effect is generated, and the cleaning effect of the device is improved;
s3: when cleaning subassembly (8) cleans spare part surface, start first water pump (10), the inside water of storing of extraction first liquid reserve tank (9), then carry branch pipe (12) department through first pipe-line system (11), utilize shower nozzle (13) blowout on branch pipe (12) surface, clean the dust clean up of spare part surface, dust and foreign matter are walked along with sewage, thereby realize the cleaning operation to the spare part, convenient to use is nimble, improvement staff's work efficiency.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310727398.8A CN116441209B (en) | 2023-06-19 | 2023-06-19 | Batch cleaning device and method for machining parts of caravan |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310727398.8A CN116441209B (en) | 2023-06-19 | 2023-06-19 | Batch cleaning device and method for machining parts of caravan |
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| CN116441209B CN116441209B (en) | 2023-09-01 |
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| CN215507980U (en) * | 2021-07-15 | 2022-01-14 | 湖北中生汽车零部件有限公司 | Cleaning device for automobile part machining |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10118647A (en) * | 1996-10-18 | 1998-05-12 | Suzuki Sogyo Co Ltd | Method and apparatus for treating liquid containing organic matter |
| KR19990014108U (en) * | 1997-09-29 | 1999-04-26 | 장경수 | Saving water structure of toilet bowl |
| JP2006086474A (en) * | 2004-09-17 | 2006-03-30 | Sharp Corp | Substrate washing nozzle and substrate washing device |
| CN103551328A (en) * | 2013-10-29 | 2014-02-05 | 高佳太阳能股份有限公司 | Special cleaning water gun for slicing machine |
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| CN116441209B (en) | 2023-09-01 |
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