CN116423277A - Automatic processing equipment of PLC controller - Google Patents
Automatic processing equipment of PLC controller Download PDFInfo
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- CN116423277A CN116423277A CN202310582255.2A CN202310582255A CN116423277A CN 116423277 A CN116423277 A CN 116423277A CN 202310582255 A CN202310582255 A CN 202310582255A CN 116423277 A CN116423277 A CN 116423277A
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- 239000002184 metal Substances 0.000 claims abstract description 113
- 230000007246 mechanism Effects 0.000 claims abstract description 94
- 238000004080 punching Methods 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 34
- 230000007306 turnover Effects 0.000 claims abstract description 20
- 230000002146 bilateral effect Effects 0.000 claims description 19
- 238000005553 drilling Methods 0.000 claims description 7
- 230000001788 irregular Effects 0.000 abstract description 5
- 230000010354 integration Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 5
- 230000008859 change Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 210000003781 tooth socket Anatomy 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/003—Cyclically moving conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/14—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines with special provision to enable the machine or the drilling or boring head to be moved into any desired position, e.g. with respect to immovable work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B47/00—Constructional features of components specially designed for boring or drilling machines; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to the technical field of metal processing, and discloses automatic processing equipment of a PLC (programmable logic controller), which comprises a rack, wherein an overturning and conveying mechanism is arranged in the middle of the rack and comprises a plurality of circular-tooth columns, the circular-tooth columns are connected through chain belts, and a plurality of mounting frames are fixedly arranged on the outer surfaces of the chain belts at equal intervals; the top end of the mounting frame is provided with a double-side clamping mechanism for fixing the metal plate; a first electric sliding rail is fixedly arranged on one side of the top end of the bench, and a plate surface punching mechanism is arranged on the first electric sliding rail; and a plate distributing mechanism for classifying and conveying the metal plates subjected to primary processing and secondary processing is further arranged at one side of the bottom end of the bench. Through the circulation upset that utilizes the chain belt, cooperation sheet material distributing mechanism makes sheet metal need not carry out the upset of external equipment and can realize the turn-over, carries out two-sided irregular punching and handles, and the degree of integration of equipment is higher, and is efficient to sheet metal's two-sided punching processing.
Description
Technical Field
The invention relates to the technical field of metal processing, in particular to automatic processing equipment of a PLC (programmable logic controller).
Background
The PLC controller is widely applied to the current industrial automatic production, can receive input signals, compiles according to set program logic and simultaneously generates electric control signals so as to control the operation of executing equipment such as a motor, a valve and the like, can meet various automatic control requirements, has high stability and reliability, and can expand and upgrade internal programs according to production requirements.
In the current industrial production, a large amount of metal plates are required to be manufactured, particularly, the metal plates with partial double surfaces needing to be irregularly punched are required to be turned over in the processing process, the turning over mode adopted at present mainly adopts three modes of manual operation, mechanical operation and full-mechanical automatic turning over, the former two modes need manual operation, the labor intensity of operators is higher, certain defects exist in the aspect of personnel safety, and the adoption of full-mechanical automatic turning over can easily cause certain abrasion on the surfaces of the metal plates to influence the quality of the final finished product.
In order to solve the problems, the invention aims to provide automatic processing equipment of a PLC (programmable logic controller) so as to realize automatic parallel turn-over processing of metal plates, reduce the labor intensity and improve the production efficiency of finished products of the metal plates.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides automatic processing equipment of a PLC (programmable logic controller), which solves the problems that the existing manual mode is not safe enough and has common efficiency when the metal plate is turned over, and certain abrasion is easily generated on the surface of the metal plate when the full-mechanical automatic turning over is adopted, so that the quality of a finished product is influenced.
In order to achieve the above purpose, the invention is realized by the following technical scheme: an automated processing equipment of a PLC controller, comprising:
the device comprises a rack, wherein the middle part of the rack is provided with a turnover conveying mechanism, the turnover conveying mechanism comprises two side plates and a first motor fixedly installed at the front part of one side of the rack, the mutually far sides of the two side plates are respectively and fixedly connected with two ends of the interior of the rack, a plurality of circular tooth columns are equidistantly arranged between the two side plates, the circular tooth columns are connected through a chain belt, and a plurality of mounting racks are fixedly installed on the outer surface of the chain belt at equal intervals;
the bilateral clamping mechanism is arranged at the top end of the mounting frame and is used for fixing a metal plate to be perforated and moving along the shape of the runway circle in cooperation with the overturning and conveying mechanism;
the first electric sliding rail is fixedly arranged on one side of the top end of the bench, and a plate surface punching mechanism for punching the surface of the metal plate is arranged on the first electric sliding rail;
the conveying sliding frame is fixedly arranged on the other side of the top end of the rack and used for conveying the metal plate to be processed into the bilateral clamping mechanism;
and the sheet material distributing mechanism is arranged at one side of the bottom end of the bench and is used for carrying out classified conveying on the metal sheet materials subjected to primary processing and secondary processing.
Preferably, the output end of the first motor penetrates through one of the side plates and is fixedly connected to one end of one of the round tooth columns.
Preferably, the bilateral fixture comprises a bottom plate and two side clamping plates, the bottom end of the bottom plate is fixedly connected to the top end of the mounting frame, the top end of the bottom plate is fixedly connected with the placing plate, one side of the bottom plate is fixedly provided with a double-headed motor, and two output ends of the double-headed motor are fixedly connected with screws.
Preferably, two one sides of the adjacent one ends of the side clamping plates are fixedly connected with an internal thread sleeve, two sides of the internal thread sleeve are respectively in threaded connection with the outer wall of a screw corresponding to the same side, the other side of the bottom plate is fixedly connected with a telescopic rod, the rear side of the telescopic rod cylinder body is fixedly connected to one side of one side clamping plate, the front end of the telescopic rod body is fixedly connected to the other side of the side clamping plate, one side of the top end of the bottom plate is fixedly provided with a first electric push rod, and the top end of the first electric push rod body is fixedly connected with a rubber head and penetrates through one side of the placing plate.
Preferably, the plate surface punching mechanism comprises a corner folding frame, the corner folding frame is fixedly connected to the first electric sliding rail, a guide ring is arranged on one side of the interior of the corner folding frame, the bottom end of the guide ring is rotationally connected with a rotating ring, a plurality of tooth grooves are formed in the outer wall of the rotating ring at equal intervals, and a second electric sliding rail is fixedly connected to the bottom end of the rotating ring.
Preferably, a vertical frame is fixedly connected to the second electric sliding rail, an electric drilling head used for forming holes in the metal plate is installed at the bottom end of the vertical frame, a second motor is arranged on the other side of the inside of the angle folding frame, a gear is fixedly connected to the output end of the second motor, and the gear is meshed and connected with a tooth slot arranged on the outer wall of the rotating ring.
Preferably, the sheet material distributing mechanism comprises an edge opening frame, the edge opening frame is fixedly connected to one side of the bottom end of the bench, a movable plate is connected to the inside of the edge opening frame in a sliding mode, a hollow frame is fixedly connected to the top end of the movable plate, a rotating head is connected to one end of the hollow frame in a rotating mode, a plurality of teeth are arranged on the outer wall of the rotating head in an equidistant arc mode, a guiding poking plate for poking a sheet metal is fixedly connected to one end of the rotating head, a second electric push rod is fixedly connected to one side of the inside of the hollow frame, a rack is fixedly connected to the front end of a rod body of the second electric push rod, teeth on the rack are connected with teeth arranged on the outer wall of the rotating head in an equidistant arc mode in a meshed mode, a sliding rod is connected to one side of the rack in a sliding mode, and one side of the sliding rod is fixedly connected to the other side of the inside of the hollow frame.
Preferably, one end fixedly connected with divides the work or material rest of limit frame, the top both sides of dividing the work or material rest all are provided with the slide that supplies sheet metal to slide to corresponding conveyer belt, the other end fixedly connected with third electric putter of limit frame, the front end fixed connection of third electric putter body of rod is in the one end of movable plate for promote the movable plate and remove in the inside of opening the frame.
Preferably, the bottom front portion of rack is provided with first conveyer belt, the bottom of rack is provided with the second conveyer belt, the bottom fixedly connected with extension board of rack, first conveyer belt fixed mounting is at the top front side of extension board, the top fixedly connected with jacking cylinder of extension board.
Preferably, the top of the jacking cylinder rod body is fixedly connected to the bottom of the second conveyor belt and used for controlling the second conveyor belt to integrally lift, the third conveyor belt is fixedly arranged at the rear end of the rack, and a PLC (programmable logic controller) is arranged at the front part of one side of the top of the rack.
Working principle: in the practical application process, the invention mainly comprises the following equipment operation steps:
firstly, placing a metal plate: firstly, a metal plate to be processed is sent to a material conveying sliding frame arranged on one side of the top end of a rack through an external conveying belt, and enters a double-sided clamping mechanism arranged outside a turnover conveying mechanism through the material conveying sliding frame, when the metal plate is placed on the double-sided clamping mechanism, a double-headed motor is started to operate at the moment, screws fixedly connected with two output ends of the metal plate can be driven to rotate, when the screws rotate, under the limit effect of a telescopic rod on the other side, an internal thread sleeve on one side of two side clamping plates can move towards the direction close to each other, and synchronously drive the two side clamping plates fixedly connected with the internal thread sleeve to move towards the direction close to each other, so that the metal plate placed on the placing plate is fixedly clamped, and after the single metal plate is fixed, a first motor in the turnover conveying mechanism is started to operate, one circular tooth column can be driven to rotate, and a chain belt is driven to circularly rotate through the other circular tooth columns, so that the double-sided clamping mechanism arranged on the mounting rack sequentially moves towards the direction of a plate surface punching mechanism, and then the next metal plate is fixedly clamped;
secondly, punching the surface of the metal plate: when a single bilateral clamping mechanism clamps a metal plate and moves to the lower part of the plate surface punching mechanism, at the moment, a second motor at one side of the inside of the angle folding frame is started to operate, a gear fixedly connected with the output end of the angle folding frame can be driven to rotate, under the meshing effect of a gear and a tooth slot of the outer wall of the rotating ring, the rotating ring can rotate below the guide ring, meanwhile, a second electric sliding rail at the bottom of the rotating ring is driven to change the rotating angle, at the moment, the position of an electric drilling head at the bottom of the middle part can be adjusted by adjusting the position of the second electric sliding rail moving table, and finally, the upper and lower lifting of the whole plate surface punching mechanism can be realized by matching with the first electric sliding rail, so that the electric drilling head can perform punching operation on the surface of the metal plate.
Thirdly, shifting the metal plate: when the metal plate on one of the bilateral clamping mechanisms completes surface punching, the first motor is continuously started to operate, the round tooth column is driven to rotate, the chain belt is driven to rotate, under the driving action of the chain belt, the metal plate which is originally lying is driven to stand up when the bilateral clamping mechanism moves to the outer edge corner of the overturning conveying mechanism, the metal plate is perpendicular to the ground by 90 degrees, the first electric push rod in the bilateral clamping mechanism is started to operate, the rod body of the metal plate is pushed out towards one side of the metal plate, the metal plate is separated from the placing plate and slides out along the edge of one of the side clamping plates, the bottom end of the metal plate is lapped on one side of the upper part of the guide shifting plate in the plate distributing mechanism and is in an inclined position, the third electric push rod is started to operate, the rod body of the metal plate is pulled backwards, at the moment, under the top inclined surface of the guide shifting plate, the inclined metal plate is gradually put down until the other end of the metal plate is completely separated from the contact with the bilateral clamping mechanism, at the moment, the metal plate is guided by the guide shifting plate, the middle part of the top end of the guide shifting plate is started, the second electric push rod on one side of the hollow frame is pushed out, the metal plate is pushed to move, the metal plate is separated from the placing plate, the rod body is separated from the placing plate, the metal plate is driven to move towards the first electric push rod, the opposite direction, the first electric push rod is driven to move, the rack is driven to move, and the first electric push rod is driven to move, and move the plate and move, and the plate rotates, and move to move front side plate and move, and move front plate, and swing plate move, and change front side plate are opposite to rotate, and move front side. The metal plate on the top of the material separating frame is pushed down to the slide way on one side and slides onto the first conveying belt, the first conveying belt is used for conveying the metal plate to the upper part of the second conveying belt, when the bilateral clamping mechanism which clamps the metal plate before rotates along with the circulation of the chain belt and moves to the top of the second conveying belt, the second conveying belt can be integrally jacked up by starting the jacking air cylinder to operate, the metal plate on the upper part of the second conveying belt is positioned in the clamping range of the bilateral clamping mechanism, at the moment, the two inner thread sleeves are driven to move close to each other by adjusting the rotation of the double-headed motor, the metal plate is fixedly clamped by the matched side clamping plates, the hung bilateral clamping mechanism can be turned over by the follow-up movement of the chain belt, meanwhile, the metal plate is enabled to be not to be overturned along with the circulation of the chain belt, when the clamping mechanism moves to the lower part of the plate surface of the punching mechanism, the metal plate can be punched on the other side of the metal plate through repeating the punching operation as required, the second punching operation can be achieved, the metal plate can be punched on the second side of the metal plate is completed, and the second punching operation can be carried out through the second side of the electric frame, and the second punching frame can be stretched out to the second side of the metal plate through the second lifting frame, and the finished product can be processed by the second lifting the carrier.
The equipment can realize turning by utilizing the circulating turning of the chain belt and matching with the sheet material distributing mechanism, so that the metal sheet material can be turned without turning of external equipment, double-sided irregular punching treatment is carried out, the integration degree of the equipment is higher, and the double-sided punching processing efficiency of the metal sheet material is good.
The invention provides automatic processing equipment of a PLC. The beneficial effects are as follows:
1. according to the invention, the gear with the output end fixedly connected is driven to rotate by starting the second motor, the rotating ring can rotate to drive the second electric sliding rail at the bottom of the rotating ring to change the rotating angle under the meshing action of the gear and the tooth socket on the outer wall of the rotating ring, and in the punching process, the three-dimensional adjustment of the working position of the electric drilling head is realized by adjusting the rotating angle of the rotating ring and the position of the second electric sliding rail moving table and by lifting the first electric sliding rail, so that the flexibility degree of the electric drilling head is improved.
2. According to the invention, through the circulating overturning principle of the overturning and conveying mechanism and the plate distributing mechanism with the swinging design, the whole equipment can realize the overturning of the metal plate without passing through other overturning mechanisms so as to carry out double-sided irregular punching operation, and compared with the traditional method of overturning the metal plate by using a complex overturning mechanism, the integral degree of the whole equipment is better, the automatic circulating double-sided punching of the metal plate can be realized, and the double-sided punching processing efficiency of the metal plate is improved.
3. According to the invention, the guiding shifting plate is arranged on the plate distributing mechanism, so that the guiding shifting plate can change a certain swinging position in a fan-shaped direction, the metal plates can be shifted to the corresponding slide ways on two sides of the distributing frame when primary processing and secondary processing are completed, the feeding operation is not required to be performed manually, and the integrated processing efficiency of the whole equipment is improved.
Drawings
FIG. 1 is a front perspective view of the present invention;
FIG. 2 is a schematic view of the bottom structure of the stand according to the present invention;
FIG. 3 is a rear schematic view of the present invention;
FIG. 4 is a right side schematic view of the present invention;
FIG. 5 is a schematic diagram of the whole structure of the turnover conveying mechanism of the present invention;
FIG. 6 is an exploded view of the inverting conveyance mechanism of the present invention;
FIG. 7 is a schematic diagram of the overall structure of the dual-sided clamping mechanism of the present invention;
FIG. 8 is an exploded view of a dual sided clamping mechanism according to the present invention;
FIG. 9 is a schematic view of the overall structure of the plate punching mechanism of the present invention;
FIG. 10 is a bottom view of the deck perforating mechanism of the present invention;
FIG. 11 is a schematic view of the overall structure of the sheet material dispensing mechanism of the present invention;
FIG. 12 is a schematic view showing the internal structure of the hollow frame of the present invention;
fig. 13 is a schematic view of a third conveyor belt installation location of the present invention.
1, a rack; 2. a turnover conveying mechanism; 201. a side plate; 202. a scalloped post; 203. a chain belt; 204. a mounting frame; 205. a first motor; 3. a double-sided clamping mechanism; 301. a bottom plate; 302. placing a plate; 303. a side clamping plate; 304. a double-ended motor; 305. a screw; 306. an internal thread sleeve; 307. a telescopic rod; 308. a first electric push rod; 309. a rubber head; 4. a first electric slide rail; 5. a plate surface punching mechanism; 501. a corner bracket; 502. a guide ring; 503. a rotating ring; 504. the second electric sliding rail; 505. a vertical frame; 506. an electric drill head; 507. a second motor; 508. a gear; 6. a material conveying sliding frame; 7. a sheet material dispensing mechanism; 701. an open-edge frame; 702. a moving plate; 703. a hollow frame; 704. a rotating head; 705. a guiding poking plate; 706. a second electric push rod; 707. a rack; 708. a slide bar; 709. a material distributing frame; 710. a slideway; 711. a third electric push rod; 8. a first conveyor belt; 9. a second conveyor belt; 10. an extension plate; 11. jacking the air cylinder; 12. a third conveyor belt; 13. and a PLC controller.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples:
referring to fig. 1-13, an embodiment of the present invention provides an automated processing apparatus for a PLC controller, including a rack 1, which is used as a base structure of the whole apparatus, for providing a mounting and fixing position for other structures, wherein a turnover conveying mechanism 2 is provided in the middle of the rack 1, the turnover conveying mechanism 2 includes two side plates 201 and a first motor 205 fixedly installed at the front of one side of the rack 1, the two sides of the two side plates 201 far away from each other are fixedly connected to two ends of the interior of the rack 1, a plurality of scalloped columns 202 are equidistantly provided between the two side plates 201, the scalloped columns 202 are connected by a chain belt 203, and a plurality of mounting frames 204 are equidistantly and fixedly installed on the outer surface of the chain belt 203; the bilateral clamping mechanism 3 is arranged at the top end of the mounting frame 204 and is used for fixing a metal plate to be punched, and is matched with the overturning and conveying mechanism 2 to move along the shape of a runway circle, and the output end of the first motor 205 penetrates through one side plate 201 and is fixedly connected to one end of one circular tooth column 202; a first electric slide rail 4 fixedly installed at one side of the top end of the rack 1, wherein a plate surface punching mechanism 5 for punching the surface of the metal plate is arranged on the first electric slide rail 4; a feeding carriage 6 fixedly installed on the other side of the top end of the rack 1 and used for conveying the metal sheet to be processed into the double-sided clamping mechanism 3; and a sheet material distributing mechanism 7 provided at the bottom end side of the stand 1 for sorting and conveying the metal sheet materials subjected to the primary processing and the secondary processing.
Further, referring to fig. 7-8, the double-sided clamping mechanism 3 includes a bottom plate 301 and two side clamping plates 303, the bottom end of the bottom plate 301 is fixedly connected to the top end of the mounting frame 204, the top end of the bottom plate 301 is fixedly connected with a placement plate 302, one side of the bottom plate 301 is fixedly provided with a double-sided motor 304, and two output ends of the double-sided motor 304 are fixedly connected with screws 305;
one side of the adjacent ends of the two side clamping plates 303 is fixedly connected with an internal thread sleeve 306, the two side internal thread sleeves 306 are respectively in threaded connection with the outer wall of a screw rod 305 corresponding to the same side, the other side of the bottom plate 301 is fixedly connected with a telescopic rod 307, the rear side of a telescopic rod 307 cylinder body is fixedly connected to one side of one side clamping plate 303, the front end of a telescopic rod 307 rod body is fixedly connected to one side of the other side clamping plate 303, one side of the top end of the bottom plate 301 is fixedly provided with a first electric push rod 308, the top end of the first electric push rod 308 rod body is fixedly connected with a rubber head 309, and the top end of the rubber head 309 penetrates one side of the placing plate 302;
specifically, in the invention, the metal plate to be processed can be sent to the material conveying sliding frame 6 arranged at one side of the top end of the rack 1 through the external conveying belt, and enters the double-sided clamping mechanism 3 arranged outside the overturning conveying mechanism 2 through the material conveying sliding frame 6, when the metal plate is placed on the double-sided clamping mechanism 3, the screw 305 fixedly connected with two output ends of the metal plate can be driven to rotate through starting the double-headed motor 304, when the screw 305 rotates, under the limit action of the telescopic rod 307 at the other side, the internal thread sleeve 306 at one side of the two side clamping plates 303 can move towards the approaching direction, and synchronously drives the two side clamping plates 303 fixedly connected with the screw sleeve to move towards the adjacent side direction, so that the metal plate placed on the placing plate 302 is fixedly clamped, and after the single metal plate is fixed, the first motor 205 in the overturning conveying mechanism 2 is started to operate, one circular tooth column 202 can be driven to rotate, and the rest circular tooth columns 202 are matched to drive 203 to circularly rotate, so that the double-sided clamping mechanism 3 arranged on the mounting rack 204 moves towards the direction of the plate surface punching mechanism 5 in sequence, and then the metal plate 3 is fixedly clamped, and then the metal plate is subjected to the feeding and fixing operation.
Further, referring to fig. 9-10, the board punching mechanism 5 includes a corner frame 501, the corner frame 501 is fixedly connected to the first electric sliding rail 4, a guide ring 502 is installed on one side of the inside of the corner frame 501, a rotating ring 503 is rotatably connected to the bottom end of the guide ring 502, a plurality of tooth slots are equidistantly arranged on the outer wall of the rotating ring 503, and a second electric sliding rail 504 is fixedly connected to the bottom end of the rotating ring 503;
a vertical frame 505 is fixedly connected to the second electric sliding rail 504, an electric drilling head 506 for forming holes in the metal plate is arranged at the bottom end of the vertical frame 505, a second motor 507 is arranged at the other side of the inside of the angle folding frame 501, a gear 508 is fixedly connected to the output end of the second motor 507, and the gear 508 is in meshed connection with a tooth slot arranged on the outer wall of the rotating ring 503;
specifically, this mechanism is in actual operation in-process, when single bilateral fixture 3 centre gripping sheet metal moved to the below of face punch mechanism 5, through the operation of the inside second motor 507 of one side of start dog-ear frame 501, can drive its output fixed connection's gear 508 rotation, under the meshing effect of gear 508 and rotor ring 503 outer wall tooth's socket, rotor ring 503 can rotate in the below of guide ring 502, the second electric slide rail 504 of its bottom is driven simultaneously and is changed rotation angle, the position of rethread adjustment second electric slide rail 504 mobile station at this moment, can realize the position of the electric drill head 506 of the bottom of the counter-mount 505 and adjust, finally cooperate first electric slide rail 4, can realize the oscilaltion of whole face punch mechanism 5, make electric drill head 506 can punch the operation on the surface of sheet metal, in-process through the rotation angle of adjusting rotor ring 503 and the position of the last mobile station of second electric slide rail 504, and through the drive lift of first electric slide rail 4, the three-dimensional adjustment of electric drill head 506 working position has been realized, the flexible degree has been improved.
Further, referring to fig. 11-13, the sheet material distributing mechanism 7 includes an open frame 701, the open frame 701 is fixedly connected to one side of the bottom end of the stand 1, a moving plate 702 is slidably connected in the open frame 701, a hollow frame 703 is fixedly connected to the top end of the moving plate 702, one end of the hollow frame 703 is rotatably connected to a rotating head 704, a plurality of teeth are provided on the outer wall of the rotating head 704 in an equidistant arc manner, one end of the rotating head 704 is fixedly connected to a guiding pulling plate 705 for pulling a metal sheet material, one side of the interior of the hollow frame 703 is fixedly connected to a second electric push rod 706, the front end of a rod body of the second electric push rod 706 is fixedly connected to a rack 707, teeth on the rack 707 are engaged with teeth provided on the outer wall of the rotating head 704 in an equidistant arc manner, one side of the rack 707 is slidably connected to a slide bar 708, and one side of the slide bar 708 is fixedly connected to the other side of the interior of the hollow frame 703;
one end of the frame opening frame 701 is fixedly connected with a material dividing frame 709, two sides of the top end of the material dividing frame 709 are respectively provided with a slideway 710 for a metal plate to slide onto a corresponding conveyor belt, the other end of the frame opening frame 701 is fixedly connected with a third electric push rod 711, and the front end of a rod body of the third electric push rod 711 is fixedly connected with one end of a moving plate 702 and is used for pushing the moving plate 702 to move in the frame opening frame 701;
specifically, after the surface of the metal plate on one of the double-sided clamping mechanisms 3 is perforated, the first motor 205 is continuously started at this time to drive the scalloped columns 202 to rotate and drive the chain belt 203 to rotate, under the driving action of the chain belt 203, the double-sided clamping mechanism 3 will drive the originally laid metal plate to stand up to 90 degrees perpendicular to the ground when moving to the outer edge corner of the turnover conveying mechanism 2, at this time, the first electric push rod 308 in the double-sided clamping mechanism 3 is started to make its rod body push out towards one side of the metal plate, so that the metal plate is separated from the placing plate 302 and slides out along the edge of one of the side clamping plates 303, the bottom end is put on one side of the upper portion of the guiding pulling plate 705 in the plate distributing mechanism 7, at this time, the third electric push rod 711 is started again to make its rod body pull the moving plate 702 backward, at this time under the guiding of the top inclined plane of the guiding pulling plate 705, the inclined metal plate is gradually flattened until the other end of the inclined metal plate is completely separated from contact with the bilateral clamping mechanism 3, at this time, the metal plate slides to the middle of the top end of the material distributing frame 709 under the guidance of the guiding poking plate 705, at this time, the second electric push rod 706 at one side inside the hollow frame 703 is started to operate, so that the rod body of the metal plate pushes the rack 707 to move, under the meshing action, the rotating head 704 rotates to drive the guiding poking plate 705 with one end fixedly connected to change positions, so that the guiding poking plate 705 changes a certain swinging position, at this time, the third electric push rod 711 is started again to operate, the moving plate 702 is driven to move towards the material distributing frame 709, when the guiding poking plate 705 is positioned at one side of the metal plate, at this time, the second electric push rod 706 is started to operate, so that the rod body of the metal plate is retracted, so that the rack 707 can be driven to move towards the opposite direction before, at this time, the rotating head 704 also drives the guiding poking plate 705 to swing towards the opposite direction before, the metal plate at the top end of the material separating frame 709 is pushed down into the slideway 710 at one side, and slides onto the first conveyor belt 8, then the metal plate is conveyed to the upper part of the second conveyor belt 9 through the first conveyor belt 8, when the bilateral clamping mechanism 3 which clamps the metal plate before rotates along with the circulation of the chain belt 203 and moves to the top of the second conveyor belt 9, at this time, the lifting cylinder 11 is started to operate, the whole second conveyor belt 9 can be lifted up, the metal plate at the upper part of the second conveyor belt 9 is positioned in the clamping range of the bilateral clamping mechanism 3, at this time, the rotation of the double-headed motor 304 is regulated to drive the two inner thread sleeves 306 to move, the metal plate is fixedly clamped by the matched side clamping plates 303, the suspended bilateral clamping mechanism 3 is enabled to realize turnover through the subsequent movement of the chain belt 203, meanwhile, one side of the metal plate is not subjected to turnover, along with the circulation of the chain belt 203, when the clamping mechanism 3 is carried by the metal plate surface 5, the metal plate is lifted up by the lifting cylinder 11, the metal plate at this time, the upper part of the metal plate is required to be punched out through the second conveyor belt 709, the other side is required to be punched through the second side of the metal plate, the metal plate is punched through the second conveyor belt, the punched plate is completed, the finished product is conveyed to the finished through the punched through the second side of the punched plate, and the punched plate is completed by the second side, which reaches the punched plate through the second side, and finally, the finished product is completed through the punched through the side has the punched upper part is completed by the metal plate is completed by the side.
In the apparatus of the present invention, a soft rubber protection layer is disposed on each of the adjacent sides of the placement plate 302 and the two side clamping plates 303, and the guiding pulling plate 705 and the material separating frame 709 are integrally made of plastic material, so as to prevent the metal plate from wearing in the contact process.
The bottom front portion of rack 1 is provided with first conveyer belt 8, the bottom of rack 1 is provided with second conveyer belt 9, the bottom fixedly connected with extension board 10 of rack 1, first conveyer belt 8 fixed mounting is at the top front side of extension board 10, the top fixedly connected with jacking cylinder 11 of extension board 10, the top fixed connection of the body of rod of jacking cylinder 11 is in the bottom of second conveyer belt 9 for control second conveyer belt 9 wholly goes up and down, the rear end fixed mounting of rack 1 has third conveyer belt 12.
In the actual operation process of the device, the internal mechanisms are all set by the PLC 13 to operate according to an automatic program, so that high-level automatic production is realized.
According to the invention, by utilizing the circulating turnover principle of the chain belt 203 and matching with the swing type plate distributing mechanism 7, the whole equipment can realize the turnover of the metal plate without passing through other turnover mechanisms so as to carry out double-sided irregular punching operation, and compared with the traditional equipment which needs to utilize a complex turnover mechanism to turn over the metal plate, the double-sided irregular punching equipment has a certain advantage in improving the double-sided punching processing efficiency of the metal plate.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. An automated processing equipment of PLC controller, characterized by comprising:
the device comprises a bench (1), wherein a turnover conveying mechanism (2) is arranged in the middle of the bench (1), the turnover conveying mechanism (2) comprises two side plates (201) and a first motor (205) fixedly installed at the front part of one side of the bench (1), the far sides of the two side plates (201) are respectively and fixedly connected to the two ends of the interior of the bench (1), a plurality of circular tooth columns (202) are equidistantly arranged between the two side plates (201), the circular tooth columns (202) are connected through chain belts (203), and a plurality of mounting frames (204) are fixedly installed on the outer surfaces of the chain belts (203) at equal intervals;
the bilateral clamping mechanism (3) is arranged at the top end of the mounting frame (204) and is used for fixing a metal plate to be punched and moving along the shape of a runway circle in cooperation with the overturning and conveying mechanism (2);
the first electric sliding rail (4) is fixedly arranged on one side of the top end of the rack (1), and a plate surface punching mechanism (5) for punching the surface of the metal plate is arranged on the first electric sliding rail (4);
the conveying sliding frame (6) is fixedly arranged on the other side of the top end of the rack (1) and is used for conveying the metal sheet to be processed into the bilateral clamping mechanism (3);
and the sheet material distributing mechanism (7) is arranged at one side of the bottom end of the rack (1) and is used for carrying out classified conveying on the metal sheet materials subjected to primary processing and secondary processing.
2. The automated processing equipment of a PLC controller according to claim 1, wherein the output end of the first motor (205) extends through one of the side plates (201) and is fixedly connected to one end of one of the scalloped posts (202).
3. The automatic processing device of the PLC controller according to claim 1, wherein the double-sided clamping mechanism (3) comprises a bottom plate (301) and two side clamping plates (303), the bottom end of the bottom plate (301) is fixedly connected to the top end of the mounting frame (204), the top end of the bottom plate (301) is fixedly connected with a placing plate (302), a double-sided motor (304) is fixedly installed on one side of the bottom plate (301), and two output ends of the double-sided motor (304) are fixedly connected with screws (305).
4. The automatic processing device of a PLC controller according to claim 3, wherein one side of the adjacent ends of the two side clamping plates (303) is fixedly connected with an internal thread sleeve (306), the two sides of the internal thread sleeve (306) are respectively in threaded connection with the outer wall of a screw rod (305) corresponding to the same side, the other side of the bottom plate (301) is fixedly connected with a telescopic rod (307), the rear side of the telescopic rod (307) cylinder is fixedly connected to one side of one side clamping plate (303), the front end of the rod body of the telescopic rod (307) is fixedly connected to one side of the other side clamping plate (303), one side of the top end of the bottom plate (301) is fixedly provided with a first electric push rod (308), the top end of the rod body of the first electric push rod (308) is fixedly connected with a rubber head (309), and the top end of the rubber head (309) penetrates one side of the placing plate (302).
5. The automatic processing device of the PLC according to claim 1, wherein the plate surface punching mechanism (5) comprises a bevel frame (501), the bevel frame (501) is fixedly connected to the first electric sliding rail (4), a guide ring (502) is installed on one side of the inside of the bevel frame (501), a rotating ring (503) is rotatably connected to the bottom end of the guide ring (502), a plurality of tooth grooves are formed in the outer wall of the rotating ring (503) at equal intervals, and a second electric sliding rail (504) is fixedly connected to the bottom end of the rotating ring (503).
6. The automatic processing device of the PLC controller according to claim 5, wherein a stand (505) is fixedly connected to the second electric sliding rail (504), an electric drilling head (506) for forming a hole in the metal plate is mounted at the bottom end of the stand (505), a second motor (507) is disposed at the other side of the inside of the angle bracket (501), a gear (508) is fixedly connected to the output end of the second motor (507), and the gear (508) is meshed with a tooth slot disposed on the outer wall of the rotating ring (503).
7. The automatic processing device of a PLC controller according to claim 1, wherein the sheet material distributing mechanism (7) comprises an open-edge frame (701), the open-edge frame (701) is fixedly connected to one side of the bottom end of the stand (1), a moving plate (702) is slidably connected to the inside of the open-edge frame (701), a hollow frame (703) is fixedly connected to the top end of the moving plate (702), a rotating head (704) is rotatably connected to one end of the hollow frame (703), a plurality of teeth are provided on the outer wall of the rotating head (704) in an equidistant arc manner, a guiding pulling plate (703) for pulling a sheet metal is fixedly connected to one end of the rotating head (704), a second electric push rod (706) is fixedly connected to one side of the inside of the hollow frame (706), a rack (707) is fixedly connected to the front end of the rod body of the second electric push rod, the teeth on the rack (707) are in meshed connection with teeth provided on the equidistant arc-shaped outer wall of the rotating head (704), one side of the rack (707) is slidably connected to one side of the rack (708), and the other side of the rack (708) is fixedly connected to the other side of the hollow frame (703).
8. The automatic processing device of the PLC controller according to claim 7, wherein one end of the open frame (701) is fixedly connected with a material distributing frame (709), two sides of the top end of the material distributing frame (709) are respectively provided with a slide way (710) for sliding a metal plate onto a corresponding conveyor belt, the other end of the open frame (701) is fixedly connected with a third electric push rod (711), and the front end of the rod body of the third electric push rod (711) is fixedly connected with one end of a moving plate (702) for pushing the moving plate (702) to move in the open frame (701).
9. The automatic processing device of the PLC controller according to claim 1, wherein a first conveyor belt (8) is arranged at the front part of the bottom end of the rack (1), a second conveyor belt (9) is arranged at the bottom of the rack (1), an extension plate (10) is fixedly connected to the bottom end of the rack (1), the first conveyor belt (8) is fixedly arranged at the front side of the top end of the extension plate (10), and a jacking cylinder (11) is fixedly connected to the top end of the extension plate (10).
10. The automatic processing device of the PLC controller according to claim 9, wherein the top end of the jacking cylinder (11) rod body is fixedly connected to the bottom end of the second conveyor belt (9) and used for controlling the second conveyor belt (9) to integrally lift, the rear end of the bench (1) is fixedly provided with the third conveyor belt (12), and the front part of one side of the top end of the bench (1) is provided with the PLC controller (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310582255.2A CN116423277A (en) | 2023-05-22 | 2023-05-22 | Automatic processing equipment of PLC controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310582255.2A CN116423277A (en) | 2023-05-22 | 2023-05-22 | Automatic processing equipment of PLC controller |
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| Publication Number | Publication Date |
|---|---|
| CN116423277A true CN116423277A (en) | 2023-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310582255.2A Pending CN116423277A (en) | 2023-05-22 | 2023-05-22 | Automatic processing equipment of PLC controller |
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| CN (1) | CN116423277A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116713511A (en) * | 2023-08-07 | 2023-09-08 | 烟台市飞龙建筑幕墙门窗有限公司 | Perforating equipment is used in door and window production |
-
2023
- 2023-05-22 CN CN202310582255.2A patent/CN116423277A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116713511A (en) * | 2023-08-07 | 2023-09-08 | 烟台市飞龙建筑幕墙门窗有限公司 | Perforating equipment is used in door and window production |
| CN116713511B (en) * | 2023-08-07 | 2023-10-20 | 烟台市飞龙建筑幕墙门窗有限公司 | Perforating equipment is used in door and window production |
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