CN116391891A - Automatic pickle preparation system and operation method - Google Patents
Automatic pickle preparation system and operation method Download PDFInfo
- Publication number
- CN116391891A CN116391891A CN202310410068.6A CN202310410068A CN116391891A CN 116391891 A CN116391891 A CN 116391891A CN 202310410068 A CN202310410068 A CN 202310410068A CN 116391891 A CN116391891 A CN 116391891A
- Authority
- CN
- China
- Prior art keywords
- discharging
- materials
- power component
- conveying device
- draining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 10
- 235000021110 pickles Nutrition 0.000 title abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 165
- 238000004140 cleaning Methods 0.000 claims abstract description 74
- 238000003756 stirring Methods 0.000 claims abstract description 56
- 239000007788 liquid Substances 0.000 claims abstract description 45
- 238000000855 fermentation Methods 0.000 claims abstract description 39
- 230000004151 fermentation Effects 0.000 claims abstract description 39
- 238000005520 cutting process Methods 0.000 claims abstract description 35
- 239000007921 spray Substances 0.000 claims abstract description 17
- 239000002699 waste material Substances 0.000 claims abstract description 15
- 230000001580 bacterial effect Effects 0.000 claims abstract description 10
- 238000005406 washing Methods 0.000 claims abstract description 7
- 238000012545 processing Methods 0.000 claims abstract description 5
- 238000007599 discharging Methods 0.000 claims description 105
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 45
- 238000003860 storage Methods 0.000 claims description 28
- 235000021109 kimchi Nutrition 0.000 claims description 24
- 239000010410 layer Substances 0.000 claims description 21
- 238000005070 sampling Methods 0.000 claims description 20
- 238000005507 spraying Methods 0.000 claims description 14
- 230000000007 visual effect Effects 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 7
- 230000007306 turnover Effects 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 6
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 239000011229 interlayer Substances 0.000 claims description 6
- 239000002671 adjuvant Substances 0.000 claims description 5
- 238000004458 analytical method Methods 0.000 claims description 4
- 238000011017 operating method Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000012257 stirred material Substances 0.000 claims description 3
- 239000011538 cleaning material Substances 0.000 claims description 2
- 230000002441 reversible effect Effects 0.000 claims description 2
- 235000013311 vegetables Nutrition 0.000 description 9
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 235000014655 lactic acid Nutrition 0.000 description 4
- 239000004310 lactic acid Substances 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 241000234282 Allium Species 0.000 description 2
- 235000002732 Allium cepa var. cepa Nutrition 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 240000002234 Allium sativum Species 0.000 description 1
- 240000007124 Brassica oleracea Species 0.000 description 1
- 235000003899 Brassica oleracea var acephala Nutrition 0.000 description 1
- 235000011301 Brassica oleracea var capitata Nutrition 0.000 description 1
- 235000001169 Brassica oleracea var oleracea Nutrition 0.000 description 1
- 235000010149 Brassica rapa subsp chinensis Nutrition 0.000 description 1
- 235000000536 Brassica rapa subsp pekinensis Nutrition 0.000 description 1
- 241000499436 Brassica rapa subsp. pekinensis Species 0.000 description 1
- 240000008067 Cucumis sativus Species 0.000 description 1
- 235000010799 Cucumis sativus var sativus Nutrition 0.000 description 1
- 244000000626 Daucus carota Species 0.000 description 1
- 235000002767 Daucus carota Nutrition 0.000 description 1
- 244000088415 Raphanus sativus Species 0.000 description 1
- 235000006140 Raphanus sativus var sativus Nutrition 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000021121 fermented vegetables Nutrition 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000004611 garlic Nutrition 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000003204 osmotic effect Effects 0.000 description 1
- 235000008373 pickled product Nutrition 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 235000012046 side dish Nutrition 0.000 description 1
- 235000019614 sour taste Nutrition 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/20—Products from fruits or vegetables; Preparation or treatment thereof by pickling, e.g. sauerkraut or pickles
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/831—Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83611—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
- B26D1/29—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting with cutting member mounted in the plane of a rotating disc, e.g. for slicing beans
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/02—Stirrer or mobile mixing elements
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M33/00—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
- C12M41/18—Heat exchange systems, e.g. heat jackets or outer envelopes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Organic Chemistry (AREA)
- Zoology (AREA)
- Wood Science & Technology (AREA)
- General Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Food Science & Technology (AREA)
- Biomedical Technology (AREA)
- Biotechnology (AREA)
- Microbiology (AREA)
- Sustainable Development (AREA)
- Genetics & Genomics (AREA)
- General Health & Medical Sciences (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Forests & Forestry (AREA)
- Nutrition Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Analytical Chemistry (AREA)
- Molecular Biology (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses an automatic pickle preparation system and an operation method; the system comprises a continuous cleaning system, a first-stage cleaning device and a second-stage cleaning device, wherein the continuous cleaning system comprises a first-stage cleaning device and a second-stage cleaning device; the cutting device is configured to identify and cut the materials washed by the continuous washing system; a waste collection system configured to receive waste material identified by the cutting device; the auxiliary material proportioning system is configured to quantitatively proportion auxiliary materials for material processing; the stirring equipment is configured to stir the received material cut by the cutting device and the auxiliary materials quantitatively proportioned by the auxiliary material proportioning system uniformly; and the fermentation equipment is configured to receive the materials uniformly stirred by the stirring equipment, spray the bacterial liquid, keep the constant temperature and seal. One embodiment of the present invention solves at least one of the problems described in the background. One purpose of one embodiment of the invention is to realize automatic preparation of the pickle, thereby reducing the labor cost.
Description
Technical Field
The present disclosure relates generally to the field of kimchi production technology, and more particularly to an automatic kimchi preparation system and an operation method.
Background
The kimchi ancient scale is a fermented vegetable for a long time, and generally, the kimchi can be prepared from vegetables or fruits rich in fibers; like cabbage, chinese cabbage, carrot, white radish, garlic, green onion, cucumber, onion, korean vegetable, etc., vegetables have special flavor after being pickled and seasoned, and many people can eat the vegetables as a common side dish, so that modern people can produce pickle in living environment without worry of food materials.
The pickle mainly uses lactic acid bacteria to ferment to generate a large amount of lactic acid instead of osmotic pressure of salt to inhibit spoilage microorganisms, uses low-concentration salt water or uses a small amount of salt to pickle various fresh and tender vegetables, and then uses lactic acid bacteria to ferment to prepare a pickled product with sour taste, so long as the lactic acid content reaches a certain concentration and the product is isolated from air, the aim of long-term storage can be achieved, and the salt content in the pickle is 2-4 percent, thus being a low-salt food.
The production of the pickle firstly selects high-quality vegetables, the selected vegetables are cleaned, disinfection treatment is carried out, then the vegetables are subjected to cutting, feeding, stirring, pickling and other working procedures, a large amount of labor is required in the traditional production line, the connection between the devices is not ideal enough, and the labor and the time are wasted.
Disclosure of Invention
An object of one embodiment of the present invention is to provide an automatic kimchi preparation system and an operating method for integrally processing kimchi from raw materials to finished products by using manpower and automated production.
In one aspect, an automatic kimchi preparation system is described, comprising a continuous cleaning system comprising a primary cleaning apparatus and a secondary cleaning apparatus; the cutting device is configured to identify and cut the materials washed by the continuous washing system; a waste collection system configured to receive waste material identified by the cutting device; the auxiliary material proportioning system is configured to quantitatively proportion auxiliary materials for material processing; the stirring equipment is configured to stir the received material cut by the cutting device and the auxiliary materials quantitatively proportioned by the auxiliary material proportioning system uniformly; and the fermentation equipment is configured to receive the materials uniformly stirred by the stirring equipment, spray the bacterial liquid, keep the constant temperature and seal.
Preferably, the first-stage cleaning device comprises a water tank, a first conveying device and an air outlet pipe, wherein the first conveying device comprises a horizontal section and an inclined section, the horizontal section is arranged in the water tank, the inclined section obliquely extends upwards from one end of the horizontal section to be arranged above the water tank, the air inlet pipe is arranged in the water tank, and a plurality of air outlet holes for injecting air are arranged on the surface of the air inlet pipe.
Preferably, the secondary cleaning device comprises a second conveying device and a spray pipe, one end of the second conveying device is arranged below the end, far away from the horizontal section, of the inclined section of the first conveying device, the spray pipe is arranged above the second conveying device, and a plurality of spray heads communicated with the spray pipe are arranged at the bottom of the spray pipe; a water collecting tank which inclines downwards from the middle part to two sides is arranged below the second conveying device, a water draining channel which inclines downwards to one side is integrally arranged at the lowest height side of the water collecting tank, and a water draining outlet is arranged at the lowest height end of the water draining channel.
Preferably, the continuous cleaning system further comprises a draining device configured to drain the cleaned material, the draining device comprises a first power component and a draining groove, the first power component drives the draining groove to reciprocate, a plurality of draining holes capable of draining water are formed in the groove bottom of the draining groove, and one end of the draining groove is arranged below the end, away from the first conveying device, of the second conveying device.
Preferably, the cutting device comprises a third conveying device, a fourth conveying device, a visual identification module, a stirring component and a cutting component, wherein the third conveying device is at least provided with a group, the visual identification module and the stirring component are sequentially and correspondingly arranged above the third conveying device, a discharging opening for discharging waste is formed in one side, corresponding to the stirring component, of the third conveying device, the fourth conveying device is arranged below the discharging opening, and the cutting component is arranged at the tail end of the third conveying device.
The material stirring assembly comprises a second power component and a driving plate, and the driving plate is driven to rotate in the forward and reverse directions through the second power component;
the cutting assembly comprises at least one group of cutterheads, at least one group of blades, poking sheets and a third power component, wherein at least one group of cutterheads drive the cutterheads to rotate along the circumferential direction of the cutterheads through the third power component, a plurality of poking sheets are fixedly arranged between each group of cutterheads, each group of cutterheads and the plurality of poking sheets form a plurality of cavity grooves capable of containing materials, blades penetrating through the cavity grooves are arranged above the cutterheads and corresponding to the middle parts of the poking sheets, and notches through which the blades can pass are formed in the middle parts of the poking sheets.
Preferably, the auxiliary material proportioning system comprises at least one storage hopper configured to contain auxiliary materials in a limited amount, a discharging hopper for receiving materials discharged from the storage hopper and a weight sensing device for sensing the weight of the materials discharged from the discharging hopper, wherein the discharging hopper is arranged below a discharging hole at the lower part of the storage hopper, a first discharging control component is arranged at the discharging hole at the lower part of the storage hopper, and a second discharging control component is arranged at the discharging hole at the lower part of the discharging hopper;
the first discharging control assembly comprises a fourth power component and a first striker plate, and the fourth power component drives the first striker plate to move so as to realize the opening and closing of a discharging hole at the lower part of the storage hopper;
the second discharging control assembly comprises a fifth power component and a second striker plate, and the second striker plate is driven to move through the fifth power component, so that the opening and closing of a discharging hole at the lower part of the discharging hopper are realized.
Preferably, the stirring device comprises a box body, a first stirrer and a seventh power component, wherein the box body is used for receiving the cut materials and the auxiliary materials in a quantitative proportion, a feed hopper communicated with the inside of the box body and a liquid injection pipe used for spraying the liquid auxiliary materials are arranged at the top of the box body, the first stirrer is arranged in the box body, and the stirrer is driven to rotate along the circumferential direction by the seventh power component;
the stirring equipment further comprises a lifting and discharging assembly for lifting and discharging the stirred materials, and the lifting and discharging assembly comprises a discharging barrel, a discharging screw and a sixth power component, wherein the discharging barrel is integrally and obliquely arranged upwards, the lowest height end of the discharging barrel is connected with the bottom of the box body, a third discharging control assembly is arranged at the connection position, the highest end of the discharging barrel is provided with a vertically downward discharging hole, the discharging screw is arranged in the discharging barrel, and the discharging screw is driven to rotate along the circumferential direction of the discharging screw by the sixth power component;
the third discharging control assembly comprises a third striker plate and an eighth power component, the third striker plate is movably arranged at the communication position of the discharging barrel and the box body, and the eighth power component drives the third striker plate to move so as to realize the opening and closing of the communication position.
Preferably, the fermentation equipment comprises a tank body, a second stirrer and a ninth power component, wherein the tank body comprises an outer layer and an inner layer, the outer layer is wrapped on the outer side of the inner layer, an interlayer is formed between the outer layer and the inner layer, a thermostatic tube which surrounds the outer side of the inner layer is arranged in the interlayer, a feed inlet is formed in the top of the tank body, and a plurality of spraying heads for spraying bacterial liquid are arranged at the top of the tank body;
the fermentation equipment also comprises a sampling pump and a sampling tube for sampling liquid in the fermentation equipment.
In another aspect, there is provided an operating method for preparing kimchi using the above-mentioned automatic preparation system, characterized in that,
the continuous cleaning system is used for cleaning materials and driving the materials to travel, the cleaning comprises primary cleaning and secondary cleaning, the primary cleaning is a cleaning effect generated by the fact that the materials are sprayed into the cleaning liquid through air outlet holes by air pressure equipment in a water tank filled with the cleaning liquid, and the secondary cleaning is a cleaning effect generated by spraying clear water onto the surfaces of the materials on the second conveying device by a spray head;
the materials cleaned by the continuous cleaning system are identified and classified by a cutting device and cut into preset sizes; the recognition is that the vision recognition module runs an internal algorithm, and the detected materials are compared with corresponding data in a database and judged; the sorting is that the material shifting component pushes the material identified by the material visual identification module to a material discharging opening or pushes the material to continue to travel along a third conveying device, and the cut material enters a cavity groove and passes through a blade along with the cavity groove under the drive of the third conveying device so as to be cut into sections;
the materials pushed to the discharging opening by the stirring assembly enter a waste collection system along with a fourth conveying device to be intensively processed;
the auxiliary material proportioning system quantitatively proportioning auxiliary materials; the quantitative proportioning is that weight sensing device senses the weight of the material received in the storage hopper in the blanking hopper and feeds back to the controller for analysis and judgment, and then the action of the first discharging control assembly and the second discharging control assembly is controlled according to whether a preset threshold value is reached, and when the threshold value is reached, the action is executed by the first discharging control assembly and the second discharging control assembly: the fourth power component drives the first baffle plate to move so as to seal a discharge hole at the lower part of the storage hopper, and the fifth power component drives the second baffle plate to move so as to open a discharge hole at the lower part of the lower hopper;
feeding the materials which are cut into sections and auxiliary materials with quantitative proportions into stirring equipment under the turnover of a turnover system to add and stir liquid auxiliary materials; the liquid auxiliary material is added by spraying the liquid auxiliary material into the material surface in a container which is filled with the auxiliary material in a self-limiting amount through a liquid injection pipe, and the stirring is that a seventh power component drives a first stirrer to rotate along the circumferential direction of the first stirrer so as to turn the material;
after receiving the materials stirred by the stirring equipment, the fermentation equipment sprays bacterial liquid, stands for fermentation, regularly stirs in the fermentation process, provides the required temperature for fermentation, and samples the fermentation liquid in the fermentation equipment according to the requirements; the stirring is that the ninth power component drives the second stirrer to rotate so as to stir the materials; the heat source for providing the required temperature is a heat source for circularly introducing the preset temperature into the constant temperature pipe, and the heat source exchanges heat with the inside of the tank body; the sampling is that the sampling pump pumps out the fermentation liquid in the jar body in the sampling tube for the inspector takes.
Preferably, after the continuous cleaning system cleans the material; the draining device drains the water attached to the surface of the material; the draining step is that the first power component drives the draining groove to reciprocate to drive the material to shake and move to one side, and the water in the material shakes along with the shaking process and is drained from the draining hole.
The invention has the following advantages:
1. the two-stage cleaning of the materials is realized through the continuous cleaning system, so that the materials are thoroughly cleaned; the cutting device identifies and cuts the materials washed by the continuous washing system, and realizes classification of the materials while realizing cutting of the materials; a waste collection system for receiving waste material identified by the cutting device; the auxiliary material proportioning system quantitatively proportions auxiliary materials for material processing; the stirring equipment uniformly stirs the received material cut by the cutting device and the auxiliary materials quantitatively proportioned by the auxiliary material proportioning system; the fermentation equipment receives the materials uniformly stirred by the stirring equipment and sprays the bacterial liquid, and the fermentation equipment keeps constant temperature, seals and ferments, so that the automatic preparation of the pickle is realized, and the labor cost is reduced;
2. the primary cleaning equipment generates high-pressure air through the air pressure equipment, and sprays the high-pressure air into the cleaning liquid through the air outlet holes to generate bubbles, and the bubbles drive water flow to turn over so as to drive raw materials to roll over to achieve the cleaning effect, so that the cleaning degree is high, and the original color can be maintained;
3. the visual recognition module runs an internal algorithm, and compares and judges the detected materials with corresponding data in the database; pushing the material identified by the material visual identification module to a discharging opening through a material shifting assembly or pushing the material to continuously travel along a third conveying device, so that the classification of the material is realized, and the production quality of pickled vegetables is conveniently improved;
4. the weight sensing device senses the weight of the materials received in the storage hopper in the discharging hopper and feeds the weight back to the controller for analysis and judgment, and the first discharging control assembly and the second discharging control assembly are controlled to act according to whether a preset threshold value is reached or not, so that quantitative proportioning of auxiliary materials is realized.
5. A heat source with preset temperature is circularly introduced into the constant temperature pipe, and the heat source exchanges heat with the inside of the tank body; the sampling pump pumps the fermentation liquid in the tank body into the sampling tube for the detection personnel to take;
6. the first power part drives the draining groove to reciprocate to drive the material to shake and move to one side, and the water in the material shakes off along with the shaking process and is drained from the draining hole.
Drawings
Fig. 1 illustrates a system block diagram of an automatic kimchi preparation system in accordance with the present invention;
fig. 2 illustrates a schematic construction view of a continuous washing system in the kimchi automatic preparation system of fig. 1;
FIG. 3 illustrates a schematic diagram of the configuration of a primary cleaning apparatus in the continuous cleaning system of FIG. 2;
FIG. 4 illustrates an internal structural schematic view of the primary cleaning apparatus of FIG. 3;
FIG. 5 illustrates a partial enlarged view I of the primary cleaning apparatus of FIG. 4;
FIG. 6 illustrates a schematic diagram of a secondary cleaning apparatus in the continuous cleaning system of FIG. 2;
FIG. 7 illustrates a front view of the secondary cleaning apparatus shown in FIG. 7;
FIG. 8 illustrates a side view of the secondary cleaning apparatus of FIG. 7;
FIG. 9 illustrates a schematic view of a drain device in the continuous cleaning system of FIG. 2;
FIG. 10 illustrates a schematic view of a cutting apparatus in the automated manufacturing system of FIG. 1;
FIG. 11 illustrates a front view of the cutting device of FIG. 10;
FIG. 12 illustrates a schematic view of the cutting apparatus of FIG. 11 taken along line A-A;
FIG. 13 illustrates a schematic view of the cutting apparatus of FIG. 12 taken along line B-B;
fig. 14 illustrates a schematic structural view of a stirring apparatus in the kimchi automatic preparation system of fig. 1;
FIG. 15 illustrates a schematic view of the stirring device of FIG. 14 taken along line C-C;
FIG. 16 illustrates a schematic view of the stirring device of FIG. 15 taken along line D-D;
fig. 17 is a schematic view illustrating the construction of a fermentation apparatus in the kimchi automatic preparation system of fig. 1;
FIG. 18 illustrates a schematic internal structure of the fermentation apparatus of FIG. 17;
fig. 19 illustrates a schematic structural diagram of the adjuvant proportioning system;
fig. 20 illustrates an internal structure of the adjuvant proportioning system of fig. 19;
fig. 21 illustrates a partial enlarged view II of the adjuvant proportioning system of fig. 20.
Detailed Description
Reference will now be made in detail to the exemplary embodiments illustrated in the drawings. It should be understood that the following description is not intended to limit the embodiments to one preferred embodiment. On the contrary, it is intended to cover alternatives, modifications and equivalents as may be included within the spirit and scope of the embodiments as defined by the appended claims.
Fig. 1 illustrates an automatic kimchi preparation system that can be improved by incorporating an embodiment of the present invention. As with the other figures included, this figure is shown for illustrative purposes and is not limiting of the possible embodiments of the invention or the claims.
The drawing includes a continuous cleaning system 100, a cutting device 200, a waste collection system 300, an auxiliary material proportioning system 400, a stirring device 500 and a fermentation device 600, and as shown in fig. 2, the continuous cleaning includes a primary cleaning device 110 and a secondary cleaning device 120.
As shown in fig. 3 to 5, in the present embodiment, the primary cleaning apparatus 100 includes a water tank 1101, a first conveying device 1103, and an air outlet pipe 1104, the air outlet pipe 1104 is connected to the air pressure apparatus through the air inlet pipe 1102, the first conveying device 1103 has two sections including a horizontal section 1103B and an inclined section 1103A, wherein the horizontal section 1103B is disposed in the water tank 1101, the inclined section 1103A extends obliquely upward from one end of the horizontal section 1103B to the upper side of the water tank, the air inlet pipe 1104 is disposed in the water tank 1101, and a plurality of air outlet holes 1105 for injecting air are disposed on the surface of the air inlet pipe 1104.
As shown in fig. 6 to 8, in the present embodiment, the secondary cleaning apparatus 120 includes a first rack 1201, a second conveying device 1205 and a shower pipe 1203, the second conveying device 1201 is fixedly installed on top of the first rack 1201, one end of the second conveying device 1205 is disposed below the end of the inclined section 1103A of the first conveying device 1103 away from the horizontal section 1103B, at least one group of water inlet pipes 1202 are erected on the upper surfaces of two sides of the second conveying device 1205, the shower pipe 1203 is communicated with the bottom of the water inlet pipe 1202, and a plurality of nozzles 1204 communicated with the bottom of the shower pipe 1203 are disposed; a water collection tank 1206 is provided below the second conveyor 1205 so as to incline downward from the middle to both sides, a drain channel 1207 is integrally provided on the lowest height side of the water collection tank 1206 so as to incline downward to one side, and a drain port is provided on the lowest height end of the drain channel 1207.
As shown in fig. 2 and 9, in the present embodiment, the continuous cleaning system 100 further includes a draining device 130, where the draining device 130 includes a first power component 1306 and a draining groove 1301, the first power component 1306 drives the draining groove 1301 to reciprocate, a bottom of the draining groove 1301 is provided with a plurality of draining holes capable of draining water, and one end of the draining groove 1301 is disposed below an end of the second conveying device 1204 away from the first conveying device 1103. The draining device 130 may further include a second frame 1302, the first power unit 1306 and the draining groove 1301 are mounted on the second frame 1302, in this embodiment, the first power unit 1306 selects a motor, drives the eccentric wheel 1308 to eccentrically rotate through a pulley transmission mechanism, the eccentric wheel 1308 is wrapped in one end of the connecting rod 1307, the other end of the connecting rod 1307 is pivotally connected to the first movable frame 1303, a second movable frame 1305 is parallel to the first movable frame 1303, the draining groove 1301 is mounted on the second movable frame 1305, the two movable frames are connected through a plurality of second connecting rods 1304, two ends of the second connecting rod 1304 are respectively rotatably connected to the first and second movable frames, and the middle part of the second connecting rod 1304 is rotatably connected to the second frame 1302.
The first power component 1308 can also select an electric cylinder, an air cylinder and other elements, and the electric cylinder or the air cylinder drives the water draining tank 1301 to linearly reciprocate, so that the purpose of driving the material to shake is achieved.
As shown in fig. 10 to 13, in this embodiment, the cutting device 200 includes a third frame 201, a third conveying device 202, a fourth conveying device 205, a visual identification module 208, a kick-out assembly and a cutting assembly, where the third conveying device 202, the fourth conveying device 205, the visual identification module, the kick-out assembly and the cutting assembly are all mounted on the third frame 201, at least one group of the third conveying devices 202 is provided, the visual identification module 208 and the kick-out assembly are sequentially and correspondingly disposed above at least one group of the third conveying devices 202, a discharge opening 203 for discharging waste is disposed on a side of the third conveying device 202 corresponding to the position of the kick-out assembly, the fourth conveying device 205 is disposed below the discharge opening 203, and the cutting assembly is disposed at the end of the third conveying device 202. The fourth conveying device 205 and the third conveying device 202 are perpendicular to each other in the present embodiment;
the material stirring assembly comprises a second power part 204 and a driving plate 209, wherein the second power part 204 is arranged above a section of the third conveying device 202 corresponding to the blanking opening 203, the driving plate 209 is arranged on a rotating shaft of the second power part 204, and the driving plate 209 is driven to rotate forwards and backwards through the second power part 204; the thickness of the driving plate 209 to the upper surface of the third conveying device 202 is lower than that of the material, and in this embodiment, the second power unit 204 selects a motor, and in addition, a rotary cylinder, a rotary hydraulic cylinder, or other components may be selected.
The cutting assembly includes at least one set of cutterhead 206, at least one set of blades 207, a pulling piece 211 and a third power component 212, at least one set of cutterhead 206 drives the cutterhead 206 to rotate along the circumferential direction thereof through the third power component 212, in this embodiment, the third power component 212 selects a motor, the motor drives the cutterhead 206 to rotate through a pulley transmission mechanism, a plurality of pulling pieces 211 are fixedly installed between each set of cutterhead 206, and each set of cutterhead 206 and the plurality of pulling pieces 211 form a plurality of cavity grooves capable of containing materials, a blade 207 penetrating through the cavity grooves is arranged above the cutterhead 206 at a position corresponding to the middle part of the pulling piece 211, and a notch capable of allowing the blade 207 to pass through is formed in the middle part of the pulling piece 211.
19-21, in this embodiment, the auxiliary material proportioning system includes a fourth frame 402, at least one storage hopper 401, a discharging hopper 403 and a weight sensing device 404, where the storage hopper 401, the discharging hopper 403 and the weight sensing device 404 are all installed on the fourth frame 402, the storage hopper 401 is installed on top of the fourth frame 402, the discharging hopper 403 corresponds to the number of the storage hoppers 401 and is disposed below the discharge hole of the lower part of the storage hopper 401, the discharging hopper 403 is suspended below the fourth frame by the weight sensing device 404, a first discharge control component is disposed at the discharge hole of the lower part of the storage hopper 401, and a second discharge control component is disposed at the discharge hole of the lower part of the discharging hopper 403;
the first discharging control assembly comprises a fourth power component 408 and a first baffle 407, in this embodiment, the fourth power component can select components such as an air cylinder, an electric cylinder or a hydraulic cylinder, the first baffle 407 is arranged at a discharging hole at the lower part of the storage hopper, two sides of the first baffle are rotatably connected with the storage hopper, the fourth power component is hinged to the side surface of the storage hopper, the output end of the fourth power component is hinged to the first baffle 407, and the fourth power component 408 drives the first baffle 407 to move so as to realize opening and closing of the discharging hole at the lower part of the storage hopper 401;
the second discharging control component is structurally connected with the first control component box body, and comprises a fifth power component and a second striker plate 405, in the embodiment, the fifth power component can select components such as an air cylinder, an electric cylinder or a hydraulic cylinder, the second striker plate 405 is arranged at a discharging hole at the lower part of the discharging hopper, two sides of the second striker plate are rotatably connected with the discharging hopper, the power component at the noon is hinged to the side face of the discharging hopper, the output end of the power component at the noon is hinged to the second striker plate 405, and the second striker plate 405 is driven to move through the fifth power component, so that the opening and closing of the discharging hole at the lower part of the discharging hopper are realized.
Below the second discharge control assembly, a fourth and fifth conveying device 406 is provided for conveying the auxiliary material into the stirring apparatus 500.
As shown in fig. 14 to 16, the stirring apparatus 500 includes a fifth frame 501, a box 503, a first stirrer 510 and a seventh power component 511, where the box 503 and the seventh power component are mounted on the fifth frame 501, the box receives the above-mentioned cut material and auxiliary materials with a fixed proportion, a feed hopper 504 communicating with the interior of the box 503 and a liquid injection pipe 502 spraying the liquid auxiliary materials are disposed on the top of the box 503, the first stirrer 510 is disposed in the box 503, and the stirrer 510 is driven to rotate along the circumferential direction by the seventh power component 511; the seventh power element 511 in this embodiment selects a motor.
The stirring device 500 further comprises a lifting and discharging assembly for lifting and discharging the stirred materials, and the lifting and discharging assembly comprises a discharging barrel 506, a discharging screw 507 and a sixth power component 505, wherein the discharging barrel 506 is integrally and obliquely arranged upwards, the lowest height end of the discharging barrel 506 is connected with the bottom of the box 503, a third discharging control assembly is arranged at the connection position, the highest end of the discharging barrel 506 is provided with a vertically downward discharging hole, the discharging screw 507 is arranged in the discharging barrel 506, and the discharging screw 507 is driven to rotate along the circumferential direction by the sixth power component 505; in this embodiment, the sixth power component 505 selects an electric motor.
The third discharging control component comprises a third striker plate 509 and an eighth power component 508, the third striker plate 509 is movably arranged at the communication position of the discharging cylinder 506 and the box 503, and the eighth power component 508 drives the third striker plate 509 to move so as to realize the opening and closing of the communication position. In this embodiment, the third striker plate 509 is horizontally and linearly movably installed in the above-mentioned connection portion, a slot opening for the third striker plate 509 to enter and exit is formed in the side wall of the connection portion, and the eighth power unit selecting motor is installed on the output shaft thereof with a screw rod screwed to the fifth frame 501 and rotatably connected to the third striker plate 509.
As shown in fig. 17-18, the fermentation apparatus 600 includes a tank 603, a second stirrer 606 and a ninth power unit 602, the tank 603 includes an outer layer 6031 and an inner layer 6032, the outer layer 6031 is wrapped on the outer side of the inner layer 6032, an interlayer is formed between the outer layer and the inner layer, a thermostatic tube surrounding the outer side of the inner layer is arranged in the interlayer, a feed inlet 604 is arranged at the top of the tank, and a plurality of spraying heads 605 for spraying bacterial liquid are arranged at the top of the tank 603;
the fermentation apparatus 600 further comprises a sampling pump 607 for sampling the liquid in the fermentation apparatus 600 and a sampling cartridge 608.
An operation method for preparing kimchi using the above-mentioned automatic preparation system,
the continuous cleaning system 100 cleans materials and drives the materials to travel, wherein the cleaning comprises primary cleaning and secondary cleaning, the primary cleaning is the cleaning effect of the materials under the action of bubbles generated by jetting pressurized air into the cleaning liquid through air outlet holes by air pressure equipment in a water tank 1101 filled with the cleaning liquid, and the secondary cleaning is the cleaning effect of the materials on the surface of the materials sprayed with clean water on the second conveying device by the spray nozzle 1204;
the materials washed by the continuous washing system 100 are identified and classified by the cutting device 200 and cut into preset sizes; the visual recognition module is identified to run an internal algorithm, and the detected materials are compared and judged with corresponding data in a database; the material pushing assembly pushes the material identified by the material visual identification module to a discharging opening or pushes the material to continue to travel along the third conveying device, and the material is cut into a cavity groove and passes through a blade along with the cavity groove under the driving of the third conveying device, so that the material is cut into sections;
the materials pushed to the feed opening by the material stirring assembly enter a waste collection system along with the fourth conveying device 205 to be intensively processed;
the auxiliary material proportioning system quantitatively proportioning auxiliary materials; the quantitative proportioning is that weight sensing device senses the weight of the material received in above-mentioned storage hopper in above-mentioned unloading hopper and feeds back to the controller in and carries out analysis judgement, according to whether reaching preset threshold value, and then control first ejection of compact control assembly and second ejection of compact control assembly action, when reaching the threshold value, first ejection of compact control assembly and second ejection of compact control assembly carry out the action: the fourth power component 408 drives the first baffle 407 to move so as to close the lower discharge hole of the storage hopper, and the fifth power component drives the second baffle 405 to move so as to open the lower discharge hole of the lower hopper;
feeding the materials which are cut into sections and auxiliary materials with quantitative proportions into stirring equipment under the turnover of a turnover system to add and stir liquid auxiliary materials; the liquid auxiliary material is added by spraying the liquid auxiliary material into the surface of the material in a container which is filled with the auxiliary material in a self-limiting amount through a liquid injection pipe, and stirring is that a seventh power component 511 drives a first stirrer 510 to rotate along the circumferential direction of the first stirrer so as to turn the material;
after receiving the materials stirred by the stirring equipment, the fermentation equipment sprays bacterial liquid, stands for fermentation, regularly stirs in the fermentation process, provides the required temperature for fermentation, and samples the fermentation liquid in the fermentation equipment according to the requirements; the ninth power component 602 drives the second stirrer 606 to rotate so as to stir the materials; providing a heat source with a required temperature of circularly introducing a preset temperature into the constant temperature pipe, wherein the heat source exchanges heat with the inside of the tank 603; the sampling is that the sampling pump 607 pumps out the fermentation liquid in the tank body into the sampling tube 608 for the detection personnel to take.
After the continuous cleaning system cleans the material; the draining device 130 drains the water attached to the surface of the material; the draining is that the first power part 1306 drives the draining tank 1301 to reciprocate to drive the material to shake and move to one side, and the water in the shaking process of the material is shaken off and drained from the draining hole.
The foregoing description of embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive and does not limit the invention to the precise form described; numerous modifications and variations are possible in light of the above teachings. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, to thereby enable others skilled in the art to best utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. It is therefore to be understood that the invention is intended to cover all modifications and equivalents that fall within the scope of the appended claims.
Claims (10)
1. An automatic kimchi preparation system, characterized by comprising
A continuous cleaning system comprising a primary cleaning apparatus and a secondary cleaning apparatus;
the cutting device is configured to identify and cut the materials washed by the continuous washing system;
a waste collection system configured to receive waste material identified by the cutting device;
the auxiliary material proportioning system is configured to quantitatively proportion auxiliary materials for material processing;
the stirring equipment is configured to stir the received material cut by the cutting device and the auxiliary materials quantitatively proportioned by the auxiliary material proportioning system uniformly;
and the fermentation equipment is configured to receive the materials uniformly stirred by the stirring equipment, spray the bacterial liquid, keep the constant temperature and seal.
2. The automatic kimchi preparation system of claim 1, wherein the primary cleaning apparatus comprises a water tank, a first conveyor and an air outlet pipe, wherein the first conveyor comprises a horizontal section and an inclined section, the horizontal section is disposed in the water tank, the inclined section extends obliquely upward from one end of the horizontal section to the upper side of the water tank, the air inlet pipe is disposed in the water tank, and a plurality of air outlet holes for injecting air are disposed on the surface of the air inlet pipe.
3. The automatic kimchi preparation system of claim 2, wherein the secondary washing apparatus comprises a second conveyor and a shower pipe, wherein one end of the second conveyor is arranged below the end of the inclined section of the first conveyor far away from the horizontal section, the shower pipe is arranged above the second conveyor, and a plurality of spray heads communicated with the shower pipe are arranged at the bottom of the shower pipe;
a water collecting tank which inclines downwards from the middle part to two sides is arranged below the second conveying device, a water draining channel which inclines downwards to one side is integrally arranged at the lowest height side of the water collecting tank, and a water draining outlet is arranged at the lowest height end of the water draining channel.
4. The automatic kimchi preparation system of claim 3, wherein the continuous cleaning system further comprises a draining device configured to drain the cleaned material, the draining device comprises a first power component and a draining groove, the first power component drives the draining groove to reciprocate, the bottom of the draining groove is provided with a plurality of draining holes capable of being separated by water, and one end of the draining groove is arranged below the end of the second conveying device far away from the first conveying device.
5. The automatic kimchi preparation system of claim 1, wherein the cutting device comprises a third conveying device, a fourth conveying device, a visual identification module, a stirring assembly and a cutting assembly, wherein the third conveying device is at least provided with one group, the visual identification module and the stirring assembly are sequentially and correspondingly arranged above at least one group of the third conveying device, a discharging opening for discharging waste is arranged on one side of the third conveying device corresponding to the stirring assembly, the fourth conveying device is arranged below the discharging opening, and the cutting assembly is arranged at the tail end of the third conveying device;
the material stirring assembly comprises a second power component and a driving plate, and the driving plate is driven to rotate in the forward and reverse directions through the second power component;
the cutting assembly comprises at least one group of cutterheads, at least one group of blades, poking sheets and a third power component, wherein at least one group of cutterheads drive the cutterheads to rotate along the circumferential direction of the cutterheads through the third power component, a plurality of poking sheets are fixedly arranged between each group of cutterheads, each group of cutterheads and the plurality of poking sheets form a plurality of cavity grooves capable of containing materials, blades penetrating through the cavity grooves are arranged above the cutterheads and corresponding to the middle parts of the poking sheets, and notches through which the blades can pass are formed in the middle parts of the poking sheets.
6. The automatic kimchi preparation system of claim 1, wherein the adjuvant proportioning system comprises at least one storage hopper configured to contain adjuvant in a limited amount, a discharge hopper receiving the discharged material from the storage hopper, and a weight sensing device sensing the weight of the discharged material, the discharge hopper being disposed below a lower discharge port of the storage hopper, a first discharge control assembly being disposed at the lower discharge port of the storage hopper, and a second discharge control assembly being disposed at the lower discharge port of the discharge hopper;
the first discharging control assembly comprises a fourth power component and a first striker plate, and the fourth power component drives the first striker plate to move so as to realize the opening and closing of a discharging hole at the lower part of the storage hopper;
the second discharging control assembly comprises a fifth power component and a second striker plate, and the second striker plate is driven to move through the fifth power component, so that the opening and closing of a discharging hole at the lower part of the discharging hopper are realized.
7. The automatic kimchi preparation system of claim 1, wherein the stirring device comprises a box, a first stirrer and a seventh power component, wherein the box receives the cut materials and the auxiliary materials in a quantitative proportion, a feed hopper communicated with the inside of the box and a liquid injection pipe for spraying the liquid auxiliary materials are arranged at the top of the box, the first stirrer is arranged in the box, and the stirrer is driven to rotate along the circumferential direction by the seventh power component;
the stirring equipment further comprises a lifting and discharging assembly for lifting and discharging the stirred materials, and the lifting and discharging assembly comprises a discharging barrel, a discharging screw and a sixth power component, wherein the discharging barrel is integrally and obliquely arranged upwards, the lowest height end of the discharging barrel is connected with the bottom of the box body, a third discharging control assembly is arranged at the connection position, the highest end of the discharging barrel is provided with a vertically downward discharging hole, the discharging screw is arranged in the discharging barrel, and the discharging screw is driven to rotate along the circumferential direction of the discharging screw by the sixth power component;
the third discharging control assembly comprises a third striker plate and an eighth power component, the third striker plate is movably arranged at the communication position of the discharging barrel and the box body, and the eighth power component drives the third striker plate to move so as to realize the opening and closing of the communication position.
8. The automatic kimchi preparation system of claim 1, wherein the fermentation equipment comprises a tank, a second stirrer and a ninth power component, the tank comprises an outer layer and an inner layer, the outer layer is wrapped on the outer side of the inner layer, an interlayer is formed between the outer layer and the inner layer, a thermostatic tube surrounding the outer side of the inner layer is arranged in the interlayer, a feed inlet is formed at the top of the tank, and a plurality of spraying heads for spraying bacterial liquid are arranged at the top of the tank;
the fermentation equipment also comprises a sampling pump and a sampling tube for sampling liquid in the fermentation equipment.
9. An operating method for preparing kimchi by using the automatic preparation system is characterized in that,
the continuous cleaning system is used for cleaning materials and driving the materials to travel, the cleaning comprises primary cleaning and secondary cleaning, the primary cleaning is a cleaning effect generated by the fact that the materials are sprayed into the cleaning liquid through air outlet holes by air pressure equipment in a water tank filled with the cleaning liquid, and the secondary cleaning is a cleaning effect generated by spraying clear water onto the surfaces of the materials on the second conveying device by a spray head;
the materials cleaned by the continuous cleaning system are identified and classified by a cutting device and cut into preset sizes; the recognition is that the vision recognition module runs an internal algorithm, and the detected materials are compared with corresponding data in a database and judged; the sorting is that the material shifting component pushes the material identified by the material visual identification module to a material discharging opening or pushes the material to continue to travel along a third conveying device, and the cut material enters a cavity groove and passes through a blade along with the cavity groove under the drive of the third conveying device so as to be cut into sections;
the materials pushed to the discharging opening by the stirring assembly enter a waste collection system along with a fourth conveying device to be intensively processed;
the auxiliary material proportioning system quantitatively proportioning auxiliary materials; the quantitative proportioning is that weight sensing device senses the weight of the material received in the storage hopper in the blanking hopper and feeds back to the controller for analysis and judgment, and then the action of the first discharging control assembly and the second discharging control assembly is controlled according to whether a preset threshold value is reached, and when the threshold value is reached, the action is executed by the first discharging control assembly and the second discharging control assembly: the fourth power component drives the first baffle plate to move so as to seal a discharge hole at the lower part of the storage hopper, and the fifth power component drives the second baffle plate to move so as to open a discharge hole at the lower part of the lower hopper;
feeding the materials which are cut into sections and auxiliary materials with quantitative proportions into stirring equipment under the turnover of a turnover system to add and stir liquid auxiliary materials; the liquid auxiliary material is added by spraying the liquid auxiliary material into the material surface in a container which is filled with the auxiliary material in a self-limiting amount through a liquid injection pipe, and the stirring is that a seventh power component drives a first stirrer to rotate along the circumferential direction of the first stirrer so as to turn the material;
after receiving the materials stirred by the stirring equipment, the fermentation equipment sprays bacterial liquid, stands for fermentation, regularly stirs in the fermentation process, provides the required temperature for fermentation, and samples the fermentation liquid in the fermentation equipment according to the requirements; the stirring is that the ninth power component drives the second stirrer to rotate so as to stir the materials; the heat source for providing the required temperature is a heat source for circularly introducing the preset temperature into the constant temperature pipe, and the heat source exchanges heat with the inside of the tank body; the sampling is that the sampling pump pumps out the fermentation liquid in the jar body in the sampling tube for the inspector takes.
10. The operating method for preparing kimchi by an automatic preparation system according to claim 9, wherein after the continuous cleaning system cleans the material;
the draining device drains the water attached to the surface of the material; the draining step is that the first power component drives the draining groove to reciprocate to drive the material to shake and move to one side, and the water in the material shakes along with the shaking process and is drained from the draining hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310410068.6A CN116391891B (en) | 2023-04-18 | 2023-04-18 | Automatic pickle preparation system and operation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310410068.6A CN116391891B (en) | 2023-04-18 | 2023-04-18 | Automatic pickle preparation system and operation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116391891A true CN116391891A (en) | 2023-07-07 |
| CN116391891B CN116391891B (en) | 2024-05-31 |
Family
ID=87010276
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310410068.6A Active CN116391891B (en) | 2023-04-18 | 2023-04-18 | Automatic pickle preparation system and operation method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116391891B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19990070816A (en) * | 1998-02-25 | 1999-09-15 | 홍숙자 | Automatic Kimchi Manufacturing Method by Spraying Kimchi on Rotating Chinese Cabbage |
| KR101357613B1 (en) * | 2013-08-29 | 2014-02-04 | 김광영 | Process for low salt kimchi using quick salting technology with low amount of salt |
| CN203985997U (en) * | 2014-07-09 | 2014-12-10 | 宁波素子园八味食品有限公司 | A kind of bubbling cleans draining production line |
| KR20170069632A (en) * | 2015-12-11 | 2017-06-21 | 한국식품연구원 | Treating method kimchi materials and kimchi materials treating system using it |
| KR20190054498A (en) * | 2017-11-13 | 2019-05-22 | 이종남 | Apparatus for making pickled chinese cabbage of kimchi |
| CN213095978U (en) * | 2020-06-23 | 2021-05-04 | 内蒙古绿兆源食品有限责任公司 | Portable assembly line for processing pickled Chinese cabbage |
| CN213203001U (en) * | 2020-08-21 | 2021-05-14 | 山河醋业有限公司 | Vinegar processing alcohol fermentation cylinder |
| CN213353274U (en) * | 2020-10-11 | 2021-06-04 | 宏至翎包装制品(昆山)有限公司 | Automatic weighing device of intermittent pre-expander |
| CN113814738A (en) * | 2021-10-28 | 2021-12-21 | 上海晨光文具股份有限公司 | Cutting of needle tubular nib blank and detection production line |
| CN114085755A (en) * | 2021-10-22 | 2022-02-25 | 贵州省草业研究所 | Mixed fermentation product production system and use method |
-
2023
- 2023-04-18 CN CN202310410068.6A patent/CN116391891B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19990070816A (en) * | 1998-02-25 | 1999-09-15 | 홍숙자 | Automatic Kimchi Manufacturing Method by Spraying Kimchi on Rotating Chinese Cabbage |
| KR101357613B1 (en) * | 2013-08-29 | 2014-02-04 | 김광영 | Process for low salt kimchi using quick salting technology with low amount of salt |
| CN203985997U (en) * | 2014-07-09 | 2014-12-10 | 宁波素子园八味食品有限公司 | A kind of bubbling cleans draining production line |
| KR20170069632A (en) * | 2015-12-11 | 2017-06-21 | 한국식품연구원 | Treating method kimchi materials and kimchi materials treating system using it |
| KR20190054498A (en) * | 2017-11-13 | 2019-05-22 | 이종남 | Apparatus for making pickled chinese cabbage of kimchi |
| CN213095978U (en) * | 2020-06-23 | 2021-05-04 | 内蒙古绿兆源食品有限责任公司 | Portable assembly line for processing pickled Chinese cabbage |
| CN213203001U (en) * | 2020-08-21 | 2021-05-14 | 山河醋业有限公司 | Vinegar processing alcohol fermentation cylinder |
| CN213353274U (en) * | 2020-10-11 | 2021-06-04 | 宏至翎包装制品(昆山)有限公司 | Automatic weighing device of intermittent pre-expander |
| CN114085755A (en) * | 2021-10-22 | 2022-02-25 | 贵州省草业研究所 | Mixed fermentation product production system and use method |
| CN113814738A (en) * | 2021-10-28 | 2021-12-21 | 上海晨光文具股份有限公司 | Cutting of needle tubular nib blank and detection production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116391891B (en) | 2024-05-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111616380A (en) | Vegetable conveying and cleaning device | |
| WO2014032422A1 (en) | Strip-hung continuous pickled vegetable fermentation device | |
| CN102090594A (en) | Automatic production system for pickled vegetable | |
| CN116369507A (en) | Preparation process and preparation equipment of jaboticaba beverage based on ferment | |
| CN116391891B (en) | Automatic pickle preparation system and operation method | |
| CN107348457A (en) | Poor capsicum production technology | |
| CN210826122U (en) | Fermenting installation of red bayberry wine | |
| CN116195748A (en) | Automatic production line of citrus unshiu juice | |
| CN218278287U (en) | Be used for salted duck egg to pickle and use high-efficient belt cleaning device | |
| CN113973991A (en) | Preparation method of straw biological feed | |
| CN214781821U (en) | Pickle material and add device with diffusion formula | |
| CN113170909B (en) | Pretreatment device for fruit raw materials produced by ferment | |
| CN115125074A (en) | Wine fermentation apparatus for producing that internal environment is stable | |
| CN113058938B (en) | Device for producing cubilose and production method thereof | |
| CN206854121U (en) | A kind of sea cucumber production line with grading function | |
| CN110699227B (en) | Integrative fermenting installation of sealed effectual vinegar solid-liquid | |
| CN114468253A (en) | Vertical platform for pickling pickled vegetables | |
| CN220426140U (en) | Continuous-flow type cleaning and sterilizing device for food processing | |
| CN111728162A (en) | Processing equipment and process flow of sugar-made diced apple | |
| CN219812456U (en) | Cherry seedling seed cultivation structure | |
| CN215913274U (en) | Pressure permeation tank convenient to take and place for processing pot-stewed food | |
| CN213327579U (en) | Utilize coffee fermentation equipment of microorganism oxygenation | |
| CN1279033A (en) | Method for elongating production period and antistaling period of Fuling pickled mustard tubers | |
| CN219217941U (en) | Anaerobic fermentation tank capable of automatically vacuumizing | |
| KR102633191B1 (en) | Strawberry jam manufacturing device and method using the device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |