CN116381451A - Testing device and method for welding open-circuit single-ended planting needle based on thermosensitive piece - Google Patents
Testing device and method for welding open-circuit single-ended planting needle based on thermosensitive piece Download PDFInfo
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Abstract
本发明提供一种基于热敏片焊接开短路单端植针的测试装置及其方法,该方法包括由测试电路板提供激励源信号通过测试探针接触到焊接有热敏片的FPC/FFC金手指一端,该激励源信号通过FPC/FFC线路流经热敏片内部电路所行成的回路,通过检测热敏片IC内部相关信号PIN脚与GND之间保护电路之间的电阻值及电压压降,根据设定好的正常阀值,通过切换各个PIN脚测量来判定其对应的线路是否存在焊接品质异常;在测试完成后,将测试结果通过测试结果输出电路输出。应用本发明可以解决现有技术中成本过高,无法进行开路测试,误判率高,过多浪费物力人力及时间等问题,从而达到低成本,同时进行开短路测试,准确率高,节省人力物力等目的。
The invention provides a test device and method based on thermal sheet welding open-short single-end single-end needle implantation, the method includes providing an excitation source signal from a test circuit board and touching the FPC/FFC gold soldered with a thermal sheet through a test probe. At one end of the finger, the excitation source signal flows through the circuit formed by the internal circuit of the thermal chip through the FPC/FFC line, and the resistance value and voltage voltage between the protection circuit between the internal related signal PIN pin of the thermal chip IC and GND are detected. According to the set normal threshold, by switching each PIN pin measurement to determine whether the corresponding line has abnormal welding quality; after the test is completed, the test result is output through the test result output circuit. The application of the present invention can solve the problems in the prior art that the cost is too high, the open circuit test cannot be performed, the misjudgment rate is high, material resources, manpower and time are wasted too much, so as to achieve low cost, and the open and short circuit test is performed at the same time, with high accuracy and labor saving Material and other purposes.
Description
技术领域technical field
本发明涉及电子元件测试技术领域,具体涉及一种基于热敏片焊接开短路单端植针的测试装置以及应用该装置的测试方法。The invention relates to the technical field of electronic component testing, in particular to a testing device based on thermal sheet welding open-short-circuit single-end needle planting and a testing method using the device.
背景技术Background technique
目前,热敏打印机的关键部件热敏片都要焊接软性电路板(具体为FPC与FFC两种),由于焊接工艺技术原因,测试探针只能在软性电路板的金手指端植针而不能在另一端焊接端植针,属于单端测试方式。At present, the thermal film, the key component of the thermal printer, must be soldered to the flexible circuit board (specifically, FPC and FFC). Due to the technical reasons of the welding process, the test probe can only be implanted on the gold finger of the flexible circuit board. It is not possible to solder the terminal pin at the other end, which belongs to the single-ended test method.
热敏片与软性电路板焊接之后要测试热敏片焊接质量是否合格,目前国内主要有两种方式:一种是专业的ICT(在线测试仪)或ATE(在线多功能测试仪),这种方式是一台专业的测试仪与一台电脑配套,价格昂贵。品牌进口的机型均在10万RMB以上,国内杂牌机型也均在3万RMB以上,并且使用需专业的人员对测试项目进行软件编写,占用场地较大,且仪器损坏均需返厂维修,维护成本较高,此测试方式一般国内热敏打印机行业小型企业难以普及;另一种方式就是用手持万用表测量,根据热敏片原理,对其各焊点引出的金手指PIN,相邻PIN不同的网络进行A、B分组,A、B两组对应万用笔的红黑表笔,打开万用表蜂鸣档,测试其相邻的不同网络PIN是否短路,如短路则万用表蜂鸣器则会鸣叫。此测试方面却有着诸多不良弊端,分别为:After the thermal sheet is welded to the flexible circuit board, it is necessary to test whether the welding quality of the thermal sheet is qualified. At present, there are two main methods in China: one is a professional ICT (on-line tester) or ATE (on-line multi-function tester). The first way is to match a professional tester with a computer, which is expensive. The imported models of the brand are all above 100,000 RMB, and the domestic non-branded models are also above 30,000 RMB, and professional personnel are required to write the software for the test items, which takes up a large space, and the instrument needs to be returned to the factory for repair if it is damaged. , the maintenance cost is high, and this test method is generally difficult for small enterprises in the domestic thermal printer industry to popularize; Different networks are grouped into groups A and B. Groups A and B correspond to the red and black test leads of the multimeter. Turn on the beep file of the multimeter to test whether the PINs of different adjacent networks are short-circuited. If there is a short circuit, the multimeter buzzer will sound . However, this test has many bad drawbacks, namely:
1、无法测试热敏片焊接是否开路;1. It is impossible to test whether the thermal pad welding is open;
2、测试探针如没到接触到软性电路板金手指对应PIN或由于探针卡针或探针上的针套引线断路等原因则万用表因为只能测短路而没法测开路造成蜂鸣器没鸣叫造成误判;2. If the test probe does not touch the corresponding PIN of the gold finger of the flexible circuit board or the probe is stuck or the needle cover on the probe is broken, the multimeter can only measure the short circuit and cannot measure the open circuit, resulting in buzzing. Misjudgment caused by the device not beeping;
3、由于此测试方式无法测试焊接开路和误判造成热敏片在后工序组装机芯成品测试时发现的由于热敏片焊接不良造成的机芯拆解取出热敏片维修后测试再组装成机芯成品测试所造成的大量重复工作,造成物力人力及时间上的诸多浪费。3. Due to this test method, it is impossible to test the welding open circuit and misjudgment, which caused the thermal film to be assembled in the post-process assembly movement. The movement was disassembled due to poor welding of the thermal film, and the thermal film was repaired and then assembled for testing. A lot of repetitive work caused by the finished product testing of the movement has resulted in a lot of waste of material resources, manpower and time.
发明内容Contents of the invention
本发明提供的一种基于热敏片焊接开短路单端植针的测试装置及其方法,主要用于解决现有技术中成本过高,无法进行开路测试,误判率高,过多浪费物力人力及时间等问题。The present invention provides a test device and method based on thermal sheet welding open-short-circuit single-end needle planting, which is mainly used to solve the problem of high cost, inability to perform open-circuit test, high misjudgment rate, and excessive waste of material resources in the prior art. manpower and time issues.
本发明通过以下技术方案来实现上述目的:The present invention achieves the above object through the following technical solutions:
一种基于热敏片焊接开短路单端植针的测试装置,包括安装在测试工装上的测试探针、测试电路板、外部信号输入电路、测试结果输出电路,所述测试电路板通过测试探针接触到焊接有热敏片的FPC/FFC金手指一端,向其输出激励源信号,所述激励源信号通过FPC/FFC线路流经热敏片内部电路所形成的回路,用于检测热敏片IC内部相关信号PIN脚与GND之间保护电路的电阻值及电压压降;在测试完毕后,所述测试电路板向所述测试结果输出电路输出测试结果信号,由所述测试结果输出电路输出测试结果;A test device based on thermal sheet welding open-short-circuit single-ended needle implantation, including test probes installed on the test tool, a test circuit board, an external signal input circuit, and a test result output circuit. The test circuit board passes through the test probe. The needle touches one end of the FPC/FFC gold finger welded with the thermal sheet, and outputs an excitation source signal to it, and the excitation source signal flows through the circuit formed by the internal circuit of the thermal sheet through the FPC/FFC line, and is used to detect the thermal sensor. The resistance value and the voltage drop of the protection circuit between the related signal PIN pin and GND in the chip IC; after the test is completed, the test circuit board outputs the test result signal to the test result output circuit, and the test result output circuit Output test results;
其中,所述测试电路板包括MCU主控电路、激励源电路、ADC数据采集电路、输入输出IO控制模块、模拟开关切换电路以及电压跟随电路,所述激励源电路为所述测试电路板提供稳压电源,所述ADC数据采集电路用于采集被测目标的真实电压信号,并反馈回所述MCU主控电路,所述MCU主控电路通过所述输入输出IO控制模块与所述外部信号输入电路连接,所述模拟开关切换电路通过引脚切换电路与所述测试探针连接,所述电压跟随电路与所述激励源电路连接。Wherein, the test circuit board includes an MCU main control circuit, an excitation source circuit, an ADC data acquisition circuit, an input and output IO control module, an analog switch switching circuit, and a voltage follower circuit, and the excitation source circuit provides a stable voltage for the test circuit board. A piezoelectric power source, the ADC data acquisition circuit is used to collect the real voltage signal of the measured target, and feeds back to the MCU main control circuit, and the MCU main control circuit communicates with the external signal input through the input and output IO control module circuit connection, the analog switch switching circuit is connected to the test probe through a pin switching circuit, and the voltage follower circuit is connected to the excitation source circuit.
进一步的方案是,在所述测试工装上设置有测试探针针模,所述测试探针放置于所述测试探针针模中,在安装测试时,将测试产品放进针模槽里,通过红外感应器感应到有被测产品放进后触发气缸下压,安装在气缸一侧的磁性感应开关感应到下压到位即自动开始测试。A further scheme is that a test probe needle mold is provided on the test tool, and the test probe is placed in the test probe needle mold. When installing and testing, the test product is put into the needle mold groove, After the infrared sensor senses that the product under test is put in, it triggers the cylinder to press down, and the magnetic induction switch installed on the side of the cylinder senses that the pressure is in place, and the test starts automatically.
更进一步的方案是,所述外部信号输入电路包括开关按键、电磁感应器,所述MCU主控电路通过所述输入输出IO控制模块分别与所述开关按键、电磁感应器连接。A further solution is that the external signal input circuit includes a switch button and an electromagnetic inductor, and the MCU main control circuit is respectively connected to the switch button and the electromagnetic inductor through the input and output IO control module.
更进一步的方案是,所述测试结果输出电路包括LCD显示屏、测试结果指示灯以及报警单元,所述MCU主控电路分别与所述LCD显示屏、测试结果指示灯以及报警单元连接。A further solution is that the test result output circuit includes an LCD display, a test result indicator light and an alarm unit, and the MCU main control circuit is connected to the LCD display, the test result indicator light and the alarm unit respectively.
一种基于热敏片焊接开短路单端植针的测试方法,应用于上述的一种基于热敏片焊接开短路单端植针的测试装置进行测试,包括:A test method based on thermal sheet welding open-short-circuit single-end needle implantation, which is applied to the above-mentioned test device based on thermal sheet welding open-short-circuit single-end needle implantation for testing, including:
由测试电路板提供激励源信号通过测试探针接触到焊接有热敏片的FPC/FFC金手指一端,该激励源信号通过FPC/FFC线路流经热敏片内部电路所行成的回路,通过检测热敏片IC内部相关信号PIN脚与GND之间保护电路之间的电阻值及电压压降,根据设定好的正常阀值,通过切换各个PIN脚测量来判定其对应的线路是否存在焊接品质异常;在测试完成后,将测试结果通过测试结果输出电路输出;The excitation source signal provided by the test circuit board touches the end of the FPC/FFC gold finger welded with the thermal sheet through the test probe, and the excitation source signal flows through the circuit formed by the internal circuit of the thermal sheet through the FPC/FFC line. Detect the resistance value and voltage drop between the protection circuit between the PIN pin and GND of the internal related signal of the thermal chip IC, and judge whether there is welding in the corresponding line by switching the measurement of each PIN pin according to the set normal threshold value The quality is abnormal; after the test is completed, the test result is output through the test result output circuit;
其中,热敏片在焊接软件电路板后,通过测试探针接触排线金手指PIN一端即可测试判定热敏片焊接排线时是否存在焊接开路或短路异常,通过软件即可修改对应热敏片的PIN脚测试函数来匹配不同型号热敏片使用。Among them, after the thermal sheet is soldered to the software circuit board, the test probe can be used to touch the PIN end of the gold finger of the cable to test and determine whether there is a welding open circuit or short circuit abnormality when the thermal sheet is soldered to the cable, and the corresponding thermal sensor can be modified through the software. The chip's PIN pin test function is used to match different types of thermal chips.
根据本发明所提供的一种基于热敏片焊接开短路单端植针的测试方法,在进行热敏片焊接的短路测试时,测试出待测热敏片上不被预期的短路现象,将预期的短路现象形成一短路群,在进行短路测试时按照递归算法测量该短路与其它群之间的电阻值是否小于标准值,若小于该群则存在短路问题。According to a kind of test method based on thermal sheet welding open-short single-end needle planting provided by the present invention, when performing the short-circuit test of thermal sheet welding, test the unexpected short-circuit phenomenon on the thermal sheet to be tested, will expect The short circuit phenomenon forms a short circuit group. During the short circuit test, measure whether the resistance value between the short circuit and other groups is less than the standard value according to the recursive algorithm. If it is less than the group, there is a short circuit problem.
根据本发明所提供的一种基于热敏片焊接开短路单端植针的测试方法,在进行热敏片焊接的开路测试时,按照递归算法测量群内与其它PIN点之间的电阻值是否大于标准值,若大于则存在开路问题。According to a test method based on thermal sheet welding open-short-circuit single-end needle planting provided by the present invention, when performing an open-circuit test of thermal sheet welding, the resistance value between the group and other PIN points is measured according to the recursive algorithm. It is greater than the standard value, if it is greater than, there is an open circuit problem.
根据本发明所提供的一种基于热敏片焊接开短路单端植针的测试方法,在量测电阻时,由测试电路板的激励源电路发送恒定电流源到待测热敏片的信号PIN脚上,经由量测待测热敏片两端的电压来计算出待测热敏片的电阻值。According to a test method based on thermal sheet welding open-short-circuit single-ended pin implantation provided by the present invention, when measuring resistance, the excitation source circuit of the test circuit board sends a constant current source to the signal PIN of the thermal sheet to be tested. On the foot, the resistance value of the thermal film to be tested is calculated by measuring the voltage across the thermal film to be tested.
根据本发明所提供的一种基于热敏片焊接开短路单端植针的测试方法,测试电路板的激励源电路的正极输入端提供一测试电流,该电流流经采样电阻后流向激励源切换开关的A通道后再流向电压跟随电路的输入端,经其输出端流向引脚切换电路的A端,然后通过测试探针和FFC/FPC连接排线流向热敏片焊接的PAD A脚。According to a test method based on thermal sheet welding open-short single-end needle planting provided by the present invention, the positive input terminal of the excitation source circuit of the test circuit board provides a test current, and the current flows through the sampling resistor and then flows to the excitation source switch The A channel of the switch then flows to the input terminal of the voltage follower circuit, flows through its output terminal to the A terminal of the pin switching circuit, and then flows to the PAD A pin welded by the thermal sheet through the test probe and the FFC/FPC connection cable.
根据本发明所提供的一种基于热敏片焊接开短路单端植针的测试方法,若焊接没开路,测试电流流向热敏片内部电路后从PIN B引脚流出,再经连接排线后从引脚切换电路的B端流出,经激励源切换开关的的B通道后通过激励源电路的负极输入端到GND。According to the test method provided by the present invention based on thermal sheet welding open-short-circuit single-ended needle implantation, if the welding is not open, the test current flows to the internal circuit of the thermal sheet and then flows out from the PIN B pin, and then connects the wiring It flows out from the B terminal of the pin switching circuit, passes through the B channel of the excitation source switching switch, and then passes through the negative input terminal of the excitation source circuit to GND.
由此可见,本发明提供的测试电路板具有硬件自检功能和PIN脚找点功能,维护简单具实用;在热敏片在焊接软件电路板后,本发明提供的装置及其测试方法可通过测试探针接触排线金手指PIN一端即可测试判定热敏片焊接排线时是否存在焊接品质异常,各型号热敏片的通过软件修改对应的PIN脚测试函数即可使用,具有通用性强,测试速度快(单品测试时长<2秒),操作简单,超低成本易普及(测试开发板硬件成本<300RMB)等特点,可实现低成本高效率的测试功能。It can be seen that the test circuit board provided by the present invention has a hardware self-check function and a PIN pin finding function, and is simple and practical to maintain; The test probe touches the PIN end of the gold finger of the cable to test and determine whether there is any abnormal welding quality when the thermal film is soldered to the cable. The corresponding PIN test function of each type of thermal film can be used by modifying the corresponding PIN test function through software, which has strong versatility , fast test speed (single product test time <2 seconds), simple operation, ultra-low cost and easy popularization (test development board hardware cost <300RMB), etc., can realize low-cost and high-efficiency test functions.
下面结合附图和具体实施方式对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本发明一种基于热敏片焊接开短路单端植针的测试装置实施例的原理图。Fig. 1 is a principle diagram of an embodiment of a test device based on a heat-sensitive sheet welding open-short-circuit single-end needle planting in the present invention.
图2是本发明一种基于热敏片焊接开短路单端植针的测试装置实施例中测试电路板的原理图。FIG. 2 is a schematic diagram of a test circuit board in an embodiment of a test device based on thermal sheet welding open-short-circuit single-end needle planting in the present invention.
图3是本发明一种基于热敏片焊接开短路单端植针的测试装置实施例中检测热敏片与FPC/FFC排线焊接是否异常的原理图。Fig. 3 is a schematic diagram for detecting whether the welding between the thermal sheet and the FPC/FFC cable is abnormal in an embodiment of a test device based on the thermal sheet welding open-short circuit single-end needle implantation in the present invention.
图4是本发明一种基于热敏片焊接开短路单端植针的测试方法实施例的测试流程图。Fig. 4 is a test flow chart of an embodiment of a test method for single-end needle planting based on thermal sheet welding open-short circuit according to the present invention.
图5是本发明一种基于热敏片焊接开短路单端植针的测试方法实施例中开短路群的示意图。5 is a schematic diagram of an open-short circuit group in an embodiment of a test method for single-end needle implantation based on thermal sheet welding open-short circuit according to the present invention.
图6是本发明一种基于热敏片焊接开短路单端植针的测试方法实施例中电阻测试的原理图。FIG. 6 is a schematic diagram of resistance testing in an embodiment of a test method based on thermal sheet welding open-short-circuit single-end needle planting in the present invention.
图7是本发明一种基于热敏片焊接开短路单端植针的测试方法实施例中关于量测箝位二极管的第一测试原理图。FIG. 7 is a schematic diagram of the first test for measuring clamping diodes in an embodiment of a test method based on thermal sheet welding open-short-circuit single-end needle implantation in the present invention.
图8是本发明一种基于热敏片焊接开短路单端植针的测试方法实施例中关于量测箝位二极管的第二测试原理图。FIG. 8 is a schematic diagram of a second test for measuring clamping diodes in an embodiment of a test method based on thermal sheet welding open-short-circuit single-end needle planting in the present invention.
图9是本发明一种基于热敏片焊接开短路单端植针的测试方法实施例中关于热敏片IC内部的接线原理图。FIG. 9 is a schematic diagram of the internal wiring of the heat-sensitive film IC in an embodiment of a test method based on heat-sensitive film welding open-short-circuit single-end needle implantation in the present invention.
图10是本发明一种基于热敏片焊接开短路单端植针的测试方法实施例中关于测试电流流向回路示意图。FIG. 10 is a schematic diagram of a test current flow circuit in an embodiment of a test method based on thermal sheet welding open-short-circuit single-end needle planting in the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the following will clearly and completely describe the technical solutions of the embodiments of the present invention in conjunction with the drawings of the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
一种基于热敏片焊接开短路单端植针的测试装置实施例An embodiment of a test device based on thermal sheet welding open-short-circuit single-end needle implantation
参见图1,本发明所涉及的一种基于热敏片焊接开短路单端植针的测试装置,包括:安装在测试工装上的测试探针、测试电路板、外部信号输入电路、测试结果输出电路,测试电路板通过测试探针接触到焊接有热敏片的FPC/FFC金手指一端,向其输出激励源信号,激励源信号通过FPC/FFC线路流经热敏片内部电路所形成的回路,用于检测热敏片IC内部相关信号PIN脚与GND之间保护电路的电阻值及电压压降;在测试完毕后,测试电路板向测试结果输出电路输出测试结果信号,由测试结果输出电路输出测试结果。Referring to Fig. 1, a kind of test device based on thermal sheet welding open-short single-ended needle implantation involved in the present invention includes: test probes installed on test tooling, test circuit board, external signal input circuit, test result output Circuit, the test circuit board touches the end of the FPC/FFC gold finger welded with the thermal sheet through the test probe, and outputs the excitation source signal to it, and the excitation source signal flows through the circuit formed by the internal circuit of the thermal sheet through the FPC/FFC line , used to detect the resistance value and voltage drop of the protection circuit between the internal related signal PIN pin of the thermal chip IC and GND; after the test is completed, the test circuit board outputs the test result signal to the test result output circuit, and the test result output circuit Output test results.
如图2所示,测试电路板包括MCU主控电路、激励源电路、ADC数据采集电路、输入输出IO控制模块、模拟开关切换电路以及电压跟随电路,激励源电路为测试电路板提供稳压电源,ADC数据采集电路用于采集被测目标的真实电压信号,并反馈回MCU主控电路,MCU主控电路通过输入输出IO控制模块与外部信号输入电路连接,模拟开关切换电路通过引脚切换电路与测试探针连接,电压跟随电路与激励源电路连接。As shown in Figure 2, the test circuit board includes MCU main control circuit, excitation source circuit, ADC data acquisition circuit, input and output IO control module, analog switch switching circuit and voltage follower circuit, and the excitation source circuit provides a regulated power supply for the test circuit board , the ADC data acquisition circuit is used to collect the real voltage signal of the measured target and feed it back to the MCU main control circuit. The MCU main control circuit is connected to the external signal input circuit through the input and output IO control module, and the analog switch switching circuit is through the pin switching circuit. It is connected with the test probe, and the voltage follower circuit is connected with the excitation source circuit.
在测试工装上设置有测试探针针模,测试探针放置于测试探针针模中,在安装测试时,将测试产品放进针模槽里,通过红外感应器感应到有被测产品放进后触发气缸下压,安装在气缸一侧的磁性感应开关感应到下压到位即自动开始测试。The test tool is equipped with a test probe needle mold, and the test probe is placed in the test probe needle mold. When installing and testing, put the test product into the needle mold groove, and sense the product under test through the infrared sensor. After entering, trigger the cylinder to press down, and the magnetic induction switch installed on the side of the cylinder senses that the pressure is in place, and the test will start automatically.
在本实施例中,外部信号输入电路包括开关按键、电磁感应器,MCU主控电路通过输入输出IO控制模块分别与开关按键、电磁感应器连接。In this embodiment, the external signal input circuit includes a switch button and an electromagnetic inductor, and the MCU main control circuit is respectively connected to the switch button and the electromagnetic inductor through an input and output IO control module.
在本实施例中,测试结果输出电路包括LCD显示屏、测试结果指示灯以及报警单元,MCU主控电路分别与LCD显示屏、测试结果指示灯以及报警单元连接。In this embodiment, the test result output circuit includes an LCD display screen, a test result indicator light and an alarm unit, and the MCU main control circuit is connected to the LCD display screen, the test result indicator light and the alarm unit respectively.
具体的,本实施例的测试装置主要由测试电路板、DC24V电源、开关按键、相关连接排线/导线、测试探针及针套连接线、测试结果指示灯(红绿指示灯)、LCD显示屏(12864)、红外感应器、电磁感应器以及蜂鸣器(板载)等构成。Specifically, the test device of this embodiment is mainly composed of a test circuit board, DC24V power supply, switch buttons, related connecting cables/conductors, test probes and needle socket connecting lines, test result indicator lights (red and green indicator lights), LCD display Screen (12864), infrared sensor, electromagnetic sensor and buzzer (onboard).
其中,测试主板包括:Among them, the test board includes:
MCU主控电路(型号stm32f103ze):实现主要的逻辑功能控制处理与及结果的判断输出显示,以及采集数据、处理数据、输出控制信号;MCU main control circuit (model stm32f103ze): realize the main logic function control processing and result judgment output display, as well as collect data, process data, and output control signals;
ADC数据采集电路(IC型号AD7190):主要用于实现高精度、高实时的采集被测目标的真实电压反馈,并传回MCU进行数据处理、分析;ADC data acquisition circuit (IC model AD7190): mainly used to achieve high-precision, high-real-time acquisition of the real voltage feedback of the measured target, and send it back to the MCU for data processing and analysis;
输入输出IO控制模块以及模拟开关切换电路(由CD4052,CH446 IC型号构成):因MCU的IO输出能力有限无法输出符合需求的功率与及切除外部设备的反串干扰,需要追加功率输出、安全隔离;Input and output IO control module and analog switch switching circuit (composed of CD4052, CH446 IC models): Due to the limited IO output capability of the MCU, it is impossible to output power that meets the requirements and remove the reverse-serial interference of external devices, and it is necessary to add power output and safety isolation;
激励源电路(由lm31117 IC及电阻分压电路构成):MCU的主要供电电路,主要对外部的电压进行降压与及稳压到3.3V以保证MCU正常工作;Excitation source circuit (composed of lm31117 IC and resistor divider circuit): the main power supply circuit of the MCU, which mainly steps down and stabilizes the external voltage to 3.3V to ensure the normal operation of the MCU;
电压跟随电路(由LM358芯片构成):保障MCU的输出与采集不被外部干扰。Voltage follower circuit (consisting of LM358 chip): to protect the output and acquisition of MCU from external interference.
一种基于热敏片焊接开短路单端植针的测试方法实施例An embodiment of a test method for single-end needle implantation based on thermal sheet welding open-short circuit
一种基于热敏片焊接开短路单端植针的测试方法,应用于上述的一种基于热敏片焊接开短路单端植针的测试装置进行测试,该方法包括:A test method based on thermal sheet welding open-short-circuit single-end needle implantation, which is applied to the above-mentioned test device based on thermal sheet welding open-short-circuit single-end needle implantation for testing, the method includes:
由测试电路板提供激励源信号通过测试探针接触到焊接有热敏片的FPC/FFC金手指一端,该激励源信号通过FPC/FFC线路流经热敏片内部电路所行成的回路,通过检测热敏片IC内部相关信号PIN脚与GND之间保护电路之间的电阻值及电压压降,根据设定好的正常阀值,通过切换各个PIN脚测量来判定其对应的线路是否存在焊接品质异常;在测试完成后,将测试结果通过测试结果输出电路输出。The excitation source signal provided by the test circuit board touches the end of the FPC/FFC gold finger welded with the thermal sheet through the test probe, and the excitation source signal flows through the circuit formed by the internal circuit of the thermal sheet through the FPC/FFC line. Detect the resistance value and voltage drop between the protection circuit between the PIN pin and GND of the internal related signal of the thermal chip IC, and judge whether there is welding in the corresponding line by switching the measurement of each PIN pin according to the set normal threshold value The quality is abnormal; after the test is completed, the test result is output through the test result output circuit.
如图3所示,在测试治具上只需把测试产品放进针模槽里,红外感应器感应到有产品放进即触发气缸下压,安装在气缸左边的磁性感应开关感应到下压到位即自动开始测试,测试完成后结果通过LED显示屏和红、绿LED灯显示,气缸自动上升等待触发下一次测试,如此循环,操作简单实用。As shown in Figure 3, you only need to put the test product into the needle mold groove on the test fixture, and the infrared sensor senses that the product is put in and triggers the cylinder to press down, and the magnetic sensor switch installed on the left side of the cylinder senses the press down When it is in place, the test will start automatically. After the test is completed, the result will be displayed on the LED display and red and green LED lights. The cylinder will automatically rise and wait for the next test to be triggered. This cycle is simple and practical.
其中,热敏片在焊接软件电路板后,通过测试探针接触排线金手指PIN一端即可测试判定热敏片焊接排线时是否存在焊接开路或短路异常,通过软件即可修改对应热敏片的PIN脚测试函数来匹配不同型号热敏片使用。Among them, after the thermal sheet is soldered to the software circuit board, the test probe can be used to touch the PIN end of the gold finger of the cable to test and determine whether there is a welding open circuit or short circuit abnormality when the thermal sheet is soldered to the cable, and the corresponding thermal sensor can be modified through the software. The chip's PIN pin test function is used to match different types of thermal chips.
在进行热敏片焊接的短路测试时,测试出待测热敏片上不被预期的短路现象,将预期的短路现象形成一短路群,在进行短路测试时按照递归算法测量该短路与其它群之间的电阻值是否小于标准值,若小于该群则存在短路问题。During the short-circuit test of thermal sheet welding, the unexpected short-circuit phenomenon on the thermal sheet to be tested is tested, and the expected short-circuit phenomenon is formed into a short-circuit group, and the short-circuit and other groups are measured according to the recursive algorithm during the short-circuit test. Whether the resistance value between them is less than the standard value, if it is less than the group, there is a short circuit problem.
在进行热敏片焊接的开路测试时,按照递归算法测量群内与其它PIN点之间的电阻值是否大于标准值,若大于则存在开路问题。When performing the open circuit test of thermal sheet welding, measure whether the resistance value between the group and other PIN points is greater than the standard value according to the recursive algorithm, and if it is greater, there is an open circuit problem.
在量测电阻时,由测试电路板的激励源电路发送恒定电流源到待测热敏片的信号PIN脚上,经由量测待测热敏片两端的电压来计算出待测热敏片的电阻值。When measuring resistance, the excitation source circuit of the test circuit board sends a constant current source to the signal PIN pin of the thermal sheet to be tested, and the voltage of the thermal sheet to be tested is calculated by measuring the voltage at both ends of the thermal sheet to be tested. resistance.
在本实施例中,由测试电路板的激励源电路的正极输入端提供一测试电流,该电流流经采样电阻后流向激励源切换开关的A通道后再流向电压跟随电路的输入端,经其输出端流向引脚切换电路的A端,然后通过测试探针和FFC/FPC连接排线流向热敏片焊接的PAD A脚。In this embodiment, a test current is provided by the positive input terminal of the excitation source circuit of the test circuit board, and the current flows through the sampling resistor and flows to the A channel of the excitation source switching switch, and then flows to the input terminal of the voltage follower circuit, through which The output terminal flows to the A terminal of the pin switching circuit, and then flows to the PAD A pin welded by the thermal pad through the test probe and the FFC/FPC connection cable.
若焊接没开路,测试电流流向热敏片内部电路后从PIN B引脚流出,再经连接排线后从引脚切换电路的B端流出,经激励源切换开关的的B通道后通过激励源电路的负极输入端到GND。If the welding is not open, the test current flows to the internal circuit of the thermal sheet and then flows out from the PIN B pin, then flows out from the B terminal of the pin switching circuit after connecting the cable, and passes through the excitation source after passing through the B channel of the excitation source switching switch. Negative input of the circuit to GND.
具体的,本实施例提供一种低成本易操作的测试方法,包括如上述实施例所述的基于热敏片焊接开短路单端植针的测试装置,由测试电路板提供相关测试恒定电流(1~5mA)或恒定电压(5V/3.3V/1.25V)通过测试探针接触到焊接有热敏片的FPC/FFC金手指一端,通过FPC/FFC线路流经热敏片内部电路所形成的回路,通过检测其内部相关信号PIN脚之间的保护电路之间的电阻值及电压压降,由软件设定正常阀值,通过算法切换各PIN脚测量来判定其相关线路是否存在焊接开路或短路异常。在测试完毕后最终将测试结果通过LCD显示屏和LED(红绿色)指示灯输出,测试结果NG由蜂鸣器输出特定频率鸣叫报警提示用户。Specifically, this embodiment provides a low-cost and easy-to-operate test method, including the test device based on the thermal sheet welding open-short-circuit single-end needle planting as described in the above-mentioned embodiment, and the relevant test constant current ( 1~5mA) or constant voltage (5V/3.3V/1.25V) is formed by touching the end of the FPC/FFC gold finger welded with the thermal sheet through the test probe, and flowing through the internal circuit of the thermal sheet through the FPC/FFC line The circuit, by detecting the resistance value and voltage drop between the protection circuits between the internal related signal PIN pins, the normal threshold value is set by the software, and the measurement of each PIN pin is switched by the algorithm to determine whether there is a welding open circuit or not in the relevant circuit. Abnormal short circuit. After the test is completed, the test result is finally output through the LCD display and LED (red and green) indicators, and the test result NG is output by the buzzer at a specific frequency to alert the user.
本发明的测试电路板具有硬件自检功能和PIN脚找点功能,维护简单具实用;此方案可解决由于热敏片在焊接软件电路板(FFC/FPC排线)后,通过测试探针接触排线金手指PIN一端即可测试判定热敏片焊接排线时是否存在焊接品质异常,各型号热敏片的通过软件修改对应的PIN脚测试函数即可使用,具有通用性强,测试速度快(单品测试时长<2秒),操作简单,超低成本易普及(测试开发板硬件成本<300RMB)等特点,可实现低成本高效率的测试功能。The test circuit board of the present invention has a hardware self-check function and a PIN pin search function, and is simple and practical to maintain; The PIN end of the gold finger of the cable can be tested to determine whether there is abnormal welding quality when the thermal film is soldered and wired. The corresponding PIN test function of each type of thermal film can be used by modifying the corresponding PIN foot test function, which has strong versatility and fast test speed. (Single product test time <2 seconds), simple operation, ultra-low cost and easy popularization (test development board hardware cost <300RMB), etc., can realize low-cost and high-efficiency test functions.
进一步的,如图4所示,检测热敏片与FPC/FFC排线焊接是否存在开路,连锡短路,虚焊,错位。Further, as shown in Figure 4, check whether there is an open circuit, short circuit with tin, false soldering, or misalignment in the welding between the thermal sheet and the FPC/FFC cable.
对所要测试的热敏片相关规格资料进行分析得到以下测试项目及测试方法和测试规格,如表(1):The following test items, test methods and test specifications are obtained by analyzing the relevant specification data of the thermal sheet to be tested, as shown in Table (1):
表(1)Table 1)
OPEN/SHORT测试原理:热敏片焊接的短路测试是要测试出待测热敏片上不被预期的(Unexpected)短路现象,而待测热敏片上通常亦有一些预期的(Expected)短路,如电源端VH、GND或与其它相邻的信号PIN为同一网络等小于短路Threshold之元件存在。故可藉由编写单片机软件的过程中,将预期的短路形成一短路群,短路测试即按递归算法测量其与其它群之间的电阻值是否小于标准值,小于与该群则存在短路问题,开路测试即按递归算法其群内与其它PIN点之间的电阻值是否大于标准,大于则存在开路问题;其功能示例如图5所示,开短路群(“{}”表示短路群)。OPEN/SHORT test principle: The short-circuit test of thermal sheet welding is to test the unexpected (Unexpected) short circuit phenomenon on the thermal sheet to be tested, and there are usually some expected (Expected) short circuits on the thermal sheet to be tested, such as The power supply terminal VH, GND or other adjacent signal PINs are in the same network and other components smaller than the short-circuit Threshold exist. Therefore, in the process of writing the single-chip software, the expected short circuit can be formed into a short circuit group. The short circuit test is to measure whether the resistance value between it and other groups is less than the standard value according to the recursive algorithm. If it is less than the group, there is a short circuit problem. The open circuit test refers to whether the resistance value between the group and other PIN points is greater than the standard according to the recursive algorithm. If it is larger, there is an open circuit problem; its function example is shown in Figure 5, open and short circuit group ("{}" indicates a short circuit group).
如图6所示,在量测电阻时是由测试主板激励源电路送出一个恒定电流源到待测热敏片信号PIN上,经由量测待测热敏片两端之电压来计算出待测热敏片的电阻值。As shown in Figure 6, when measuring resistance, a constant current source is sent from the excitation source circuit of the test board to the signal PIN of the thermal sheet to be tested, and the voltage to be tested is calculated by measuring the voltage at both ends of the thermal sheet to be tested. The resistance value of the thermistor.
测试主板激励源电路输出的定电流为I,待测热敏片的电阻为RX,待测热敏片上的电压为VRX,而待测热敏片的电阻值可以由以下的公式计算得出,计算方式如公式(1):The constant current output by the excitation source circuit of the test board is I, the resistance of the thermal film to be tested is R X , the voltage on the thermal film to be tested is V RX , and the resistance value of the thermal film to be tested can be calculated by the following formula out, the calculation method is as formula (1):
如图7所示,量测钳位二极管的测试原理:大部份热敏片在输入/输出PIN中,会加上保护二极管,主要目的为作电压CLAMP,以CMOS元件为例。As shown in Figure 7, the test principle of measuring the clamping diode: Most thermal chips will add a protection diode to the input/output PIN, the main purpose is to act as a voltage CLAMP, taking a CMOS device as an example.
由于输入端为MOS的gate,gate为一“金属-SiO2”的电容,其中SiO2为一薄膜,若gate的电压太高,如静电,将会产生大电场而击穿此SiO2薄膜,故须对gate端作限压,加入二极管,但当PIN的电压过高时易将二极管烧燬(有大电流流经二极管),故常在gate端串接电阻作限流,以保护二极管即“以二极管保护MOS的gate“而”以RS保护二极管“,钳位二极管TEST即利用此二极管特性,来判断热敏片的PIN有无空焊方法为于控制板中产生1.25V电压(依输入值)源送出,而为防止负载短路,须加限流(1mA),同时于控制板中量回负载电压(与量电阻的Vx方式相似),由于RS的误差大,且随各厂牌而异,故对钳位二极管的量测值需取较大的误差(0.3<Vx<0.8V),此电压源为恒流式,由电压源置于测试板内,同时量回Vx的方式与量电阻相似,故由测试板ADC量测VRs值,Vx=1.25-VRs,如图8所示。Since the input terminal is a MOS gate, the gate is a "metal-SiO2" capacitor, where SiO2 is a thin film. If the voltage of the gate is too high, such as static electricity, it will generate a large electric field and break down the SiO2 film. The gate terminal is used as a voltage limiter, and a diode is added, but when the voltage of the PIN is too high, the diode is easy to burn (a large current flows through the diode), so a resistor is often connected in series with the gate terminal to limit the current to protect the diode. The gate of the MOS uses the RS protection diode, and the clamping diode TEST uses this diode characteristic to judge whether the PIN of the thermal sheet is open or not. The method is to generate a 1.25V voltage (according to the input value) in the control board and send it out. , and in order to prevent the load from short-circuiting, it is necessary to add a current limiter (1mA), and measure the load voltage in the control board at the same time (similar to the Vx method of measuring the resistance). Since the error of RS is large and varies with each brand, it is necessary to The measurement value of the clamp diode needs to take a large error (0.3<Vx<0.8V). This voltage source is a constant current type, and the voltage source is placed in the test board. At the same time, the method of measuring Vx is similar to measuring resistance. Therefore, the VRs value is measured by the ADC of the test board, Vx=1.25-VRs, as shown in FIG. 8 .
如图9所示,图9为热敏片IC内部的接线图,在测试电压压降时,其测试原理是利用热敏片IC内部各信号PIN与GND之间的保护二极管压降,当从TEST PIN送一个1.25V激励源的信号到待测热敏片的待测引脚上时,此时会将热敏片IC的其他信号接脚通过FIXTURE上的TESTPIN接到地,若是待测引脚OPEN时,由于TESTPIN上并没有信号,所以Vx无法感应到够大的压压,当接脚是接上时则因为热敏片信号与GND之间的压降使得Vx可以感应到一个比IC OPEN时小的电压,于是便可以依此电压得知IC脚是否有OPEN。As shown in Figure 9, Figure 9 is the internal wiring diagram of the thermal chip IC. When testing the voltage drop, the test principle is to use the protection diode voltage drop between each signal PIN and GND inside the thermal chip IC. When the TEST PIN sends a signal of a 1.25V excitation source to the pin to be tested of the thermal chip to be tested, at this time, the other signal pins of the thermal chip IC will be connected to the ground through the TESTPIN on the FIXTURE, if the pin to be tested When the pin is OPEN, because there is no signal on TESTPIN, Vx cannot sense a large enough pressure. When the pin is connected, Vx can sense a ratio IC due to the voltage drop between the thermal chip signal and GND. The voltage is small when OPEN, so you can know whether there is OPEN on the IC pin according to this voltage.
如图10所示,激励源电路正极流经采样电阻后流向激励源切换开关(IC)A通道后再流向电压跟随芯片的IN端,并经OUT端流向PIN切换开关的A端,随之通过测试探针和FFC/FPC连接排线流向热敏片焊接PAD A脚,如焊接没OPEN电流流向热敏片内部电路后从PIN B引脚流出,再经连接排线后从PIN切换开关芯片B端流出,经激励源开关(IC)的B通道后最终通过激励源IN-到GND;As shown in Figure 10, the positive electrode of the excitation source circuit flows through the sampling resistor and then flows to the A channel of the excitation source switch (IC) and then flows to the IN terminal of the voltage follower chip, and flows to the A terminal of the PIN switch through the OUT terminal, and then passes through The test probe and the FFC/FPC connection cable flow to the thermal sheet and solder the PAD A pin. If there is no OPEN during welding, the current flows to the internal circuit of the thermal sheet and then flows out from the PIN B pin, and then switches the switch chip B from PIN after connecting the cable. Outflow through the B channel of the excitation source switch (IC) and finally through the excitation source IN- to GND;
由此可见,本发明提供的测试电路板具有硬件自检功能和PIN脚找点功能,维护简单具实用;在热敏片在焊接软件电路板后,本发明提供的装置及其测试方法可通过测试探针接触排线金手指PIN一端即可测试判定热敏片焊接排线时是否存在焊接品质异常,各型号热敏片的通过软件修改对应的PIN脚测试函数即可使用,具有通用性强,测试速度快(单品测试时长<2秒),操作简单,超低成本易普及(测试开发板硬件成本<300RMB)等特点,可实现低成本高效率的测试功能。It can be seen that the test circuit board provided by the present invention has a hardware self-check function and a PIN pin finding function, and is simple and practical to maintain; The test probe touches the PIN end of the gold finger of the cable to test and determine whether there is any abnormal welding quality when the thermal film is soldered to the cable. The corresponding PIN test function of each type of thermal film can be used by modifying the corresponding PIN test function through software, which has strong versatility , fast test speed (single product test time <2 seconds), simple operation, ultra-low cost and easy popularization (test development board hardware cost <300RMB), etc., can realize low-cost and high-efficiency test functions.
上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。The above-mentioned embodiment is only a preferred embodiment of the present invention, and cannot be used to limit the protection scope of the present invention. Any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention belong to the scope of the present invention. Scope of protection claimed.
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