CN116374743A - Doffing transfer system and doffing transfer method for glass fiber direct yarns - Google Patents

Doffing transfer system and doffing transfer method for glass fiber direct yarns Download PDF

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Publication number
CN116374743A
CN116374743A CN202310495333.5A CN202310495333A CN116374743A CN 116374743 A CN116374743 A CN 116374743A CN 202310495333 A CN202310495333 A CN 202310495333A CN 116374743 A CN116374743 A CN 116374743A
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China
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wire
assembly
traversing
cart
doffing
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CN202310495333.5A
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Chinese (zh)
Inventor
王勇
满运超
卢宗慧
周强龙
于雨田
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Beizisuo Beijing Technology Development Co ltd
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Beizisuo Beijing Technology Development Co ltd
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Priority to CN202310495333.5A priority Critical patent/CN116374743A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

The invention provides a doffing transfer system and a doffing transfer method for glass fiber direct yarns, relates to the technical field of glass fiber direct yarn production, and aims to solve the technical problems that in the prior art, in a domestic glass fiber production workshop, a semi-automatic and manual working mode is adopted, and the production efficiency is low and the reliability is poor. The system comprises a wire-falling loading machine, a wire-turning table, a conveying mechanism, a stacker and a wire spindle wire-turning machine, wherein the wire-turning table is more than one and is arranged on one side of the wire-falling loading machine; the wire cart turntable comprises a turntable structure and a turntable conveying mechanism, and the turntable conveying mechanism is arranged on the turntable structure; the wire cart turntable and the stacker are arranged on one side of the conveying mechanism, and the stacker is close to the entrance of the stereoscopic warehouse. The full-automatic wire dropping and temporary storage process is completed by the system, so that the operation efficiency is high, and the labor cost is reduced.

Description

Doffing transfer system and doffing transfer method for glass fiber direct yarns
Technical Field
The invention relates to the technical field of glass fiber direct yarn production, in particular to a doffing transfer system and a doffing transfer method of glass fiber direct yarn.
Background
The direct yarn, also called single-strand roving, is drawn directly from a bushing, is an important branch in the category of glass fiber rovings, and its end products are widely used in pipes, pressure vessels, profiles and chemical storage tanks. At present, after the glass fiber direct yarn is formed into an ingot by a wire drawing machine, a series of works such as wire falling, weighing, loading, checking, temporary storage and the like are required to be carried out before wire loading and packaging, and the method has important significance on realizing the automatic upgrading of the glass fiber direct yarn production line.
The method used in the current industry still adopts a semi-automatic + manual operation mode, namely, the wire falling operation is finished through a power-assisted mechanical arm (namely, the wire is taken from a wire drawing machine by adopting the mechanical arm), the wire coil is manually weighed, the qualified wire coil is loaded on a wire cart through the power-assisted mechanical arm, then the wire cart is manually pushed into a flat warehouse for temporary storage, and when the wire cart needs to be packaged and taken out of the warehouse, the wire cart is manually pushed to an upper wire robot grabbing position.
The whole transfer flow has many requirements on workers because of the semi-manual mode adopted at present, and the working procedures are more, so that the operation efficiency is low, the labor intensity is high, the manual recording is easy to make mistakes, the reliability is low, and the pollution of the wire ingots is easy to be caused when serious; the adoption of the flat warehouse temporary storage mode causes waste of occupied factory building space, and the overall management difficulty is high; due to the adoption of a semi-automatic and manual operation mode, the workshop man-machine mixing is easy to cause, and potential safety hazards are easy to exist.
Disclosure of Invention
The invention aims to provide a doffing transfer system and a doffing transfer method for glass fiber direct yarns, which aim to solve the problem that glass is currently in China in the prior artThe fiber production workshop adopts a semi-automatic and manual working mode, and has the technical problems of low production efficiency and poor reliability The preferred technical solutions of the technical solutions provided by the present invention can produce a plurality of technical effects described below.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the invention provides a doffing transfer system of glass fiber direct yarns, which comprises a doffing truck loader, a doffing truck turntable, a conveying mechanism, a stacker and a doffing wire cart, wherein the doffing truck turntable is more than one and is arranged on one side of the doffing truck loader, the doffing truck loader is used for taking a wire ingot on a wire drawing machine to be placed on the doffing wire cart on the doffing truck turntable, and the doffing truck can weigh the wire ingot; the wire cart turntable comprises a turntable structure and a turntable conveying mechanism, wherein the turntable conveying mechanism is arranged on the turntable structure and can convey wire spindles on the turntable conveying mechanism to the conveying mechanism; the wire trolley turntable and the stacker are arranged on one side of the conveying mechanism, the stacker is close to the entrance of the stereoscopic warehouse, and the conveying mechanism can convey the wire trolley on the stacker to the stacker.
Further, the conveying mechanism comprises a loop-through vehicle, a loop-through vehicle track and a platform conveyor, wherein the loop-through vehicle track is paved on the ground, the loop-through vehicle moves along the loop-through vehicle track, and the platform conveyor is arranged between the loop-through vehicle track and the stacker; the annular threading vehicle is provided with an annular threading vehicle conveying mechanism.
Further, the doffing car loader comprises a travelling mechanism, a position moving mechanism and a lifting mechanism, wherein the travelling mechanism is arranged on a top rail; the lifting mechanism is arranged on the position moving mechanism and can drive the lifting mechanism to rotate and move; the lifting mechanism comprises a supporting plate driving device and a supporting plate assembly for supporting a silk ingot, wherein the supporting plate assembly is connected with the supporting plate driving device and can drive the supporting plate assembly to move up and down; the silk spindle on the supporting plate component can be hung on a lead screw hanging component of the position moving mechanism, and a weighing component is arranged on the lead screw hanging component.
Further, the position moving mechanism comprises a rotary lifting mechanism and a traversing mechanism, the rotary lifting mechanism is arranged on the travelling mechanism, the traversing mechanism is arranged on the rotary lifting mechanism, and the rotary lifting mechanism can drive the traversing mechanism to horizontally rotate and move along the vertical direction; the lifting mechanism is arranged on the traversing mechanism and drives the lifting mechanism to move along the horizontal direction; and the transverse moving mechanism is provided with the lead screw hanging assembly.
Further, the rotation lifting mechanism comprises a rotation driving assembly, a lifting frame, a driving lifting assembly and a driven sprocket assembly, the rotation driving assembly is connected with the driving mechanism and the lifting frame, the driving lifting assembly and the driven sprocket assembly are all supported on the lifting frame, the driving lifting assembly and the driven sprocket assembly are respectively close to the upper end and the lower end of the lifting frame, the driving lifting assembly comprises a driving sprocket, a chain is arranged between the driving sprocket and the driven sprocket assembly, the traversing mechanism is connected with the chain, and a vertical guide rail structure is arranged between the traversing mechanism and the lifting frame.
Further, the sideslip mechanism includes sideslip backplate subassembly, sideslip transition frame subassembly, first horizontal actuating mechanism and second horizontal actuating mechanism, sideslip backplate subassembly back with gyration elevating system is connected, sideslip transition frame subassembly sets up sideslip backplate subassembly front side and be provided with horizontal guide rail structure before both, first horizontal actuating mechanism can drive sideslip transition frame subassembly for sideslip backplate subassembly takes place horizontal migration, elevating system sets up sideslip transition frame subassembly front side and be provided with horizontal guide rail structure between the two, second horizontal actuating mechanism can drive elevating system for sideslip transition frame subassembly horizontal migration.
Further, the lead screw assembly comprises a wire hanging support, a head wire hanging plate and a rear wire hanging plate, the wire hanging support is arranged on the transverse moving mechanism, the wire hanging support comprises a transverse rod, the head wire hanging plate and the rear wire hanging plate are sequentially arranged on the transverse rod along the length direction of the transverse rod, and the head wire hanging plate and the rear wire hanging plate are arc-shaped plates and the weighing assembly is arranged between the head wire hanging plate and the transverse rod.
Further, the lifting mechanism further comprises a lifting frame assembly, the supporting plate driving device is arranged on the lifting frame assembly, more than one supporting plate assembly is arranged, each supporting plate assembly corresponds to one supporting plate driving device, and a pressure sensing assembly is arranged at the bottom of one supporting plate assembly; the travelling mechanism comprises a cart assembly and a trolley assembly, wherein the cart assembly is arranged on a top rail and can move along the length direction of the top rail, and the trolley assembly is arranged on the cart assembly and can move along the direction perpendicular to the top rail relative to the cart assembly.
The invention provides a doffing and transferring method of glass fiber direct yarns, which is realized by adopting the glass fiber direct yarn doffing and loading equipment and specifically comprises the following steps:
the wire-falling loading machine takes wires from the wire drawing machine, the wires are weighed and then placed on a wire spindle wire car on a wire car turntable, and the wire-falling loading machine repeatedly takes wires until one surface of the wire spindle wire car is full of wire spindles;
the wire turning table drives the wire spindle wire turning table to rotate 180 degrees, and the wire falling and loading machine repeatedly takes wires until the other surface of the wire spindle wire turning table is full of wire spindles;
the wire spindle wire turning table conveys wire spindle wire turning on the wire spindle wire turning table to the conveying mechanism;
the conveying mechanism drives a wire spindle and wire trolley on the conveying mechanism to be conveyed to an inlet of the stereoscopic warehouse;
an information acquisition device at the entrance of the stereoscopic warehouse acquires information on a wire spindle and wire trolley;
and the stacker stores the wire ingot wire cart into a stereoscopic warehouse.
Further, the wire falling and loading machine takes wires from the wire drawing machine, and the wires are weighed and then placed on a wire spindle wire car on a wire car turntable, and the wire falling and loading machine specifically comprises the following contents:
the driving mechanism drives to a position where the wire needs to be dropped;
the rotary lifting mechanism is operated to a proper wire falling position, the traversing mechanism extends out of the lifting mechanism, and a supporting plate driving device of the lifting mechanism acts to realize wire taking action on each wire ingot;
the traversing mechanism withdraws the lifting mechanism to start the wire falling operation, the supporting plate component moves downwards under the drive of the supporting plate driving device, and the wire ingot falls onto the screw rod hanging component;
driving to a required loading position;
the screw rod hanging assembly is provided with a weighing position, and the screw rods on the screw rod hanging assembly are weighed one by one and sent to the screw rod silk turning machine under the drive of the transverse moving mechanism and the lifting mechanism.
The preferred technical scheme of the invention at least has the following technical effects: one side of the doffing and loading machine is provided with a row of wire drawing machines which are used for winding the direct yarns into wire ingots. The wire-falling loading machine is used for taking the wire ingots on the wire drawing machine and placing the wire ingots on the wire-drawing machine turntable on the wire-drawing machine, and the wire-falling loading machine can weigh the wire ingots. When one side surface of the wire spindle wire cart on the wire cart rotary table is fully hung with wire spindles, the wire cart rotary table drives the wire spindle wire cart to rotate 180 degrees, and the wire spindles are fully hung on the other surface of the wire spindle wire cart through the wire falling and loading machine. The rotary table conveying mechanism acts to convey the wire ingot and wire trolley to the conveying mechanism, the conveying mechanism drives the wire ingot and wire trolley to move to the vicinity of an inlet of the stereoscopic warehouse, and the stacker conveys the wire ingot and wire trolley to the stereoscopic warehouse for temporary storage. The whole process from yarn falling to temporary storage is completed by the system fully automatically, so that the operation efficiency is high; human-computer separation is carried out, manual intervention is not needed, and safety risks caused by mixing are avoided; the personnel requirement is reduced, and the labor cost is reduced.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic front view of a glass fiber direct doffing loading device shown in accordance with an exemplary embodiment;
FIG. 2 is a schematic top view of a glass fiber direct doffing loading device shown in accordance with an exemplary embodiment;
FIG. 3 is a schematic left-hand view of a glass fiber direct doffing loading device shown in accordance with an exemplary embodiment;
FIG. 4 is a schematic structural view of a rotary lifting mechanism of a glass fiber direct yarn doffing loading device;
FIG. 5 is a schematic diagram of the front structure of a traversing mechanism of a glass fiber direct yarn doffing loading device;
FIG. 6 is a schematic view of the back side structure of the traversing mechanism of the glass fiber direct yarn doffing loading device;
FIG. 7 is a schematic structural view of a traversing mechanism of a glass fiber direct yarn doffing loading device (a head end filament hanging plate is not shown);
FIG. 8 is a schematic view of the structure at B in FIG. 7;
FIG. 9 is a schematic diagram of the elevation of the glass fiber direct yarn doffing loading device;
FIG. 10 is a schematic view of the rear structure of a lift mechanism of a glass fiber direct yarn doffing loading device;
FIG. 11 is a schematic view of the internal structure of the lifting mechanism of the glass fiber direct yarn doffing loading device;
FIG. 12 is a schematic structural view of a cart assembly of a glass fiber direct yarn doffing loading device;
FIG. 13 is an enlarged view of a portion of FIG. 12 at A;
FIG. 14 is a schematic structural view of a glass fiber direct yarn doffing and loading equipment trolley assembly;
FIG. 15 is a schematic view of the construction of a headrail in cooperation with a glass fiber direct yarn doffing loading device;
fig. 16 is a schematic top view of a doffing transfer system of glass fiber direct yarns, shown in accordance with an exemplary embodiment.
1, a sky rail; 101. a walking limiting assembly; 102. a trolley line bracket; 2. a cart assembly; 201. a cart beam; 202. a cart bracing beam; 203. a cart drive assembly; 2031. a cart driving device; 2032. the cart drives the rotating shaft; 2033. a cart gear; 2034. a cart rack; 204. an electric control cabinet bracket; 205. a cart suspension assembly; 3. a trolley assembly; 301. a trolley beam; 302. a trolley bracing beam; 303. a trolley drive assembly; 3031. a trolley gear; 3032. a trolley rack; 304. the connecting frame body; 305. a trolley suspension assembly; 4. a swing lifting mechanism; 401. a swing drive assembly; 402. a lifting frame; 403. an active lifting assembly; 404. a driven sprocket assembly; 405. lifting the cable shield; 5. a lifting mechanism; 501. a pallet driving device; 502. a pallet assembly; 503. a lifting frame assembly; 504. a vertical guide structure; 6. a traversing mechanism; 601. traversing the back plate assembly; 602. a traversing transition frame assembly; 603. a tow chain bracket assembly; 604. a first horizontal driving mechanism; 6041. a first driving device; 6042. a first rack; 605. a second horizontal driving mechanism; 6051. a second driving device; 6052. a second gear; 6053. a second rack; 7. a lead screw hanging component; 701. a transverse bar; 702. a head end wire hanging plate; 703. a rear wire hanging plate; 704. a support plate; 705. a bottom plate; 8. a guide rail; 9. a slide block; 10. a weighing assembly;
11. a wire drawing machine; 12. a wire turning table; 13. looping through the vehicle; 14. looping through a vehicle track; 15. a platform conveyor; 16. a stacker; 17. a silk spindle silk turning machine; 18. a doffing loader; 19. and (5) a stereoscopic warehouse.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, based on the examples herein, which are within the scope of the invention as defined by the claims, will be within the scope of the invention as defined by the claims.
The invention provides a doffing and transferring system of glass fiber direct yarns, which comprises a doffing and loading machine 18, a doffing and loading machine turntable 12, a conveying mechanism, a stacker 16 and a doffing and loading machine 17, wherein the doffing and loading machine turntable 12 is more than one and is arranged on one side of the doffing and loading machine 18, the doffing and loading machine 18 is used for taking a silk ingot on a wire drawing machine 11 to be placed on the doffing and loading machine 17 on the doffing and loading machine 12, and the doffing and loading machine 18 can weigh the silk ingot; the wire cart turntable 12 comprises a turntable structure and a turntable conveying mechanism, wherein the turntable conveying mechanism is arranged on the turntable structure and can convey wire carts on the turntable conveying mechanism to the conveying mechanism; the wire cart turntable 12 and the stacker 16 are arranged on one side of the conveying mechanism, the stacker 16 is close to the entrance of the stereoscopic warehouse 19, and the conveying mechanism can convey wire carts on the conveying mechanism to the stacker 16.
Referring to fig. 16, a row of wire drawing machines 1 is provided at one side of a doffing-loading machine 18, the wire drawing machines 1 being used to wind direct yarns into wire ingots. The doffing and loading machine 18 is used for taking the wire rods on the wire drawing machine 11 and placing the wire rods on the wire rod wire cart 17 on the wire cart turntable 12, and the doffing and loading machine 18 can weigh the wire rods. After one side surface of the wire spindle and wire cart 17 on the wire cart rotary table 12 is fully hung with wire spindles, the wire cart rotary table 12 drives the wire spindle and wire cart 17 to rotate 180 degrees, and the wire spindles are fully hung on the other surface of the wire spindle and wire cart 17 through the wire falling and loading machine 18. The rotary table conveying mechanism acts to convey the wire spindle and wire trolley to the conveying mechanism, the conveying mechanism drives the wire spindle and wire trolley 17 to move to the vicinity of an inlet of the stereoscopic warehouse 19, and the stacker 16 conveys the wire spindle and wire trolley 17 to the stereoscopic warehouse 19 for temporary storage. The whole process from yarn falling to temporary storage is completed by the system fully automatically, so that the operation efficiency is high; human-computer separation is carried out, manual intervention is not needed, and safety risks caused by mixing are avoided; the personnel requirement is reduced, and the labor cost is reduced.
The conveying mechanism comprises a circular penetrating vehicle 13, a circular penetrating vehicle track 14 and a platform conveyor 15, wherein the circular penetrating vehicle track 14 is paved on the ground, the circular penetrating vehicle 13 moves along the circular penetrating vehicle track, and the platform conveyor 15 is arranged between the circular penetrating vehicle track 14 and the stacker 16; the endless car 13 is provided with an endless car conveying mechanism.
Referring to fig. 1, a loop-through vehicle 13, a loop-through vehicle track 14 and a platform conveyor 15 are schematically shown, wherein the loop-through vehicle 13 can adopt the prior art, and a conveying mechanism vehicle body is arranged, and a conveying mechanism on the loop-through vehicle 13 can convey a wire spindle wire cart 17 on the loop-through vehicle to the platform conveyor 15 and also can convey the wire spindle wire cart 17 on the loop-through vehicle to the wire cart turntable 12. The docking conveyor 15 may employ existing conveying equipment.
The stacker 16 is an existing device, and will not be described in detail here.
The wire cart turntable 12 includes a turntable structure that may employ an existing rotary platform and a turntable transport mechanism that may employ an existing transport device that is disposed on the turntable structure.
In one example, regarding the drop-in loader 18, the structure is as follows: the lifting mechanism comprises a driving mechanism, a position moving mechanism and a lifting mechanism 5, wherein the driving mechanism is arranged on a top rail 1; the position moving mechanism is arranged on the travelling mechanism, the lifting mechanism 5 is arranged on the position moving mechanism, and the position moving mechanism can drive the lifting mechanism 5 to rotate and move; the lifting mechanism 5 comprises a pallet driving device 501 and a pallet assembly 502 for supporting a silk ingot, wherein the pallet assembly is connected with the pallet driving device and can drive the pallet assembly to move up and down; the silk spindle on the supporting plate component can be hung on a hanging screw component of the position moving mechanism, and a weighing component is arranged on the hanging screw component.
When the glass fiber direct yarn doffing and loading device provided by the invention is used, the lifting mechanism 5 is moved to a material taking position through the travelling mechanism and the position moving mechanism, then the supporting plate driving device 501 drives the supporting plate assembly 502 to move upwards so as to support a wire ingot on a wire winding machine, the supporting plate driving device 501 places the wire ingot on the lead screw hanging assembly under the driving of the position moving mechanism, and then the supporting plate driving device 501 drives the supporting plate assembly 502 to move downwards; then the crane mechanism and the position moving mechanism act to move the lifting mechanism 5 to the discharging position, and as the weighing assembly is arranged on the screw rod hanging assembly, the screw rod can be weighed, then the supporting plate driving device 501 drives the supporting plate assembly 502 to move upwards, so that the screw rod on the screw rod hanging assembly is supported, and the screw rod is driven by the position moving mechanism to move to the discharging position, so that the operation of wire rod falling, weighing and wire hanging is completed.
In an example, the position moving mechanism comprises a rotary lifting mechanism 4 and a traversing mechanism 6, the rotary lifting mechanism 4 is arranged on the travelling mechanism, the traversing mechanism 6 is arranged on the rotary lifting mechanism 4, and the rotary lifting mechanism 4 can drive the traversing mechanism 6 to horizontally rotate and move along the vertical direction; the lifting mechanism 5 is arranged on the traversing mechanism 6, and the traversing mechanism 6 drives the lifting mechanism 5 to move along the horizontal direction; the traversing mechanism 6 is provided with a lead screw hanging component 7.
In an example, referring to fig. 4, the swing lifting mechanism 4 includes a swing driving assembly 401, a lifting frame 402, a driving lifting assembly 403 and a driven sprocket assembly 404, the swing driving assembly 401 connects the travelling mechanism and the lifting frame 402, the driving lifting assembly 403 and the driven sprocket assembly 404 are both supported on the lifting frame 402, the driving lifting assembly 403 and the driven sprocket assembly 404 are respectively near the upper end and the lower end of the lifting frame 402, the driving lifting assembly includes a driving sprocket, a chain is arranged between the driving sprocket and the driven sprocket assembly 404, the traversing mechanism 6 is connected with the chain, and a vertical guide rail structure is arranged between the traversing mechanism 6 and the lifting frame 402.
Referring to fig. 4, a swing lifting mechanism 4 is schematically shown, a swing driving assembly 401 may be of a conventional structure, and the swing driving assembly 401 may drive a lifting frame 402 to rotate relative to a travelling mechanism.
Not shown in fig. 4 are a drive sprocket and a chain, the drive lifting assembly 403 includes a driving motor, a speed reducer, a rotating shaft, and a drive sprocket, the driving motor is connected to the speed reducer, the speed reducer is connected to the rotating shaft, the drive sprocket is disposed on the rotating shaft, and the rotating shaft is supported on the lifting frame 402 through a bearing, and when the driving motor drives the drive sprocket to rotate, the drive sprocket can be driven to move. The traversing mechanism 6 is connected with a chain, and then the traversing mechanism 6 can be driven to move up and down.
Referring to fig. 4, a guide rail 8 provided on the lifting frame 402 and extending in the height direction is illustrated, and referring to fig. 6, a slider 9 at the back of the traversing mechanism 6 is illustrated, where the slider 9 at the back of the traversing mechanism 6 cooperates with the guide rail 8 on the lifting frame 402 to form a vertical guide rail structure. In addition, stoppers are preferably provided at the upper and lower ends of the guide rail 8 on the lift frame 402 to limit the movement range of the traversing mechanism 6 and to provide safety. Referring to fig. 4, a lift cable shield 405 is also provided on the lift frame 402.
In an example, referring to fig. 5-6, the traversing mechanism 6 includes a traversing backboard assembly 601, a traversing transition rack assembly 602, a first horizontal driving mechanism 604 and a second horizontal driving mechanism 605, the back of the traversing backboard assembly 601 is connected with the rotary lifting mechanism 4, the traversing transition rack assembly 602 is disposed on the front side of the traversing backboard assembly 601 and is provided with a horizontal rail structure in front of the traversing transition rack assembly and the first horizontal driving mechanism 604 can drive the traversing transition rack assembly 602 to horizontally move relative to the traversing backboard assembly 601, the lifting mechanism 5 is disposed on the front side of the traversing transition rack assembly 602 and is provided with a horizontal rail structure between the traversing transition rack assembly 602 and the second horizontal driving mechanism 605 can drive the lifting mechanism 5 to horizontally move relative to the traversing transition rack assembly 602.
Referring to fig. 5, a traversing mechanism 6 is illustrated. The bottom of the traversing carriage assembly 601 is provided with a tow chain bracket assembly 603. The traverse transition frame assembly 602 is disposed on the front side of the traverse backboard assembly 601, a guide rail 8 extending in the horizontal direction is disposed on the front side of the traverse backboard assembly 601 facing the traverse backboard assembly 601, and a slider 9 matching with the guide rail 8 is disposed on the back side of the traverse transition frame assembly 602. Preferably, limit structures are provided at both ends of the guide rail 8 to limit the sliding range of the traversing transition frame assembly 602.
Referring to fig. 6, the first horizontal driving mechanism 604 includes a first driving device 6041, a first rack 6042, and a first gear, the first driving device 6041 includes a driving motor and a decelerator, the first driving device 6041 is connected with the first gear, the first rack 6042 is provided on the rear surface of the traverse transition frame assembly 602, and the first gear is engaged with the first rack 6042. When the first driving device 6041 is operated, the traversing transition frame assembly 602 can be driven to move along the horizontal direction.
The second horizontal driving mechanism 605 includes a second driving device 6051, a second gear 6052, and a second rack gear 6053, the second driving device 6051 includes a driving motor and a decelerator, the second driving device 6051 is connected to the second gear 6052, see fig. 11, and the second driving device 6051 is provided on the lifting mechanism 5, see fig. 10, illustrating the second gear 6052 connected to the second driving device 6051. Referring to fig. 5, a second rack 6053 is schematically illustrated, the second rack 6053 being in engagement with a second gear 6052. When the second driving device 6051 is operated, the lifting mechanism 5 can be driven to move along the horizontal direction relative to the traverse transition frame assembly 602.
Referring to fig. 5, a horizontally extending rail 8 on a traversing carriage assembly 602 is illustrated, and referring to fig. 10, a slider 9 is illustrated disposed on the back side of the lift mechanism 5. The slide 9 on the back side of the lifting mechanism 5 cooperates with the guide rail 8 of the slide 9 on the back side of the lifting mechanism 5.
In an example, the lead screw assembly 7 includes a lead screw bracket, a front end lead screw plate 702 and a rear side lead screw plate 703, the lead screw bracket is disposed on the traversing mechanism 6, see fig. 5, which illustrates that the lead screw assembly 7 is disposed on the traversing mechanism 6, the lead screw bracket includes a transverse rod 701, the front end lead screw plate 702 and the rear side lead screw plate 703 are sequentially disposed on the transverse rod 701 along a length direction of the transverse rod 701, the front end lead screw plate 702 and the rear side lead screw plate 703 are arc-shaped plates, and a weighing assembly 10 is disposed between the front end lead screw plate 702 and the transverse rod 701. When hanging the wire ingot on the head end hanging plate 702, the wire ingot can be weighed.
Referring to fig. 7 and 8, a support plate 704 and a bottom plate 705 are disposed at the lower end of the head end filament hanging plate 702, the support plate 704 is disposed on the bottom plate 705, and the top of the support plate 704 is arc-shaped to match the shape of the head end filament hanging plate 702. Below the support plate 704 a weighing assembly 10 is arranged, and the transverse bar 701 may be an internally hollow tube, the weighing assembly 10 being arranged within the transverse bar 701. With respect to the rear hanger plate 703, the placement of the support plate 704 and the bottom plate 705 may also be used to support the transverse bar 701.
In an example, the lifting mechanism 5 further includes a lifting frame assembly 503, the pallet driving device 501 is disposed on the lifting frame assembly 503, the pallet assemblies 502 are more than one, and each pallet assembly 502 corresponds to one pallet driving device 501, and a pressure sensing assembly is disposed at the bottom of one pallet assembly 502.
Referring to fig. 10, a lifting mechanism 5 is schematically illustrated. An internal schematic view of the lifting frame assembly 503 is illustrated in fig. 11. In fig. 11, a pallet driving device 501 is schematically shown, where the pallet driving device 501 may be an electric cylinder, and a lower portion of each pallet assembly 502 corresponds to one pallet driving device 501, so as to drive the corresponding pallet assembly 502 to move up and down.
Referring to fig. 10 and 11, the pallet assembly 502 includes an arcuate plate that matches the shape of the wire ingot. In fig. 11, a pressure sensing assembly may be provided on the right hand pallet assembly 502, although a pressure sensing assembly may be provided on each pallet assembly 502. When the pallet assembly 502 receives a wire rod on the wire winder, the pressure sensor assembly can determine that the pallet assembly 502 is in contact with the wire rod when a signal is received.
In an example, the driving mechanism includes a cart assembly 2 and a trolley assembly 3, the cart assembly 2 is disposed on the headrail 1 and the cart assembly 2 is movable along a length direction of the headrail 1, the trolley assembly 3 is disposed on the cart assembly 2 and the trolley assembly 3 is movable relative to the cart assembly 2 along a direction perpendicular to the headrail 1.
In an example, referring to fig. 12, the cart assembly 2 includes cart beams 21, cart supporting beams 202, cart driving assemblies 203, and an electric cabinet bracket 204, the two cart beams 201 are oppositely arranged, the length extension direction of the cart beams 201 is perpendicular to the top rail 1, and the two cart supporting beams 202 are respectively connected with two ends of the two cart beams 201; the cart beam 201 is provided with a cart suspension assembly 205, and the cart assembly 2 is hoisted on the overhead rail 1 through the cart suspension assembly 205 and is in rolling connection with the overhead rail 1; the cart driving assembly 203 comprises a cart driving device 2031, a cart driving rotating shaft 2032, cart gears 2033 and cart racks 2034, wherein the cart driving device 2031 is connected with the cart driving rotating shaft 2032, the cart gears 2033 are arranged at two ends of the cart driving rotating shaft 2032, the cart racks 2034 are arranged on the two day rails 1, the cart racks 2034 extend along the length direction of the day rails 1, and the cart gears 2033 are meshed with the cart racks 2034 at the corresponding sides; the cart crossbeam 201 is provided with an electric control cabinet bracket 204, and the electric control cabinet bracket 204 supports an electric control cabinet.
Referring to fig. 12 and 13, a cart driving device 2031, a cart driving shaft 2032 and a cart gear 2033 are illustrated, the cart driving device 2031 includes a driving motor and a decelerator, the cart driving device 2031 is connected with the cart driving shaft 2032, and cart gears 2033 are provided at both ends of the cart driving shaft 2032. Referring to fig. 15, a cart rack 2034 provided on the headrail 1 is schematically shown, and a cart gear 2033 is engaged with the cart rack 2034. When the cart driving device 2031 is operated, the cart assembly 2 is movable in the longitudinal direction of the headrail 1. The two ends of the overhead rail 1 are provided with limiting components and cart running detection pointers, so that the safety protection function is achieved.
Referring to fig. 13, a cart suspension assembly 205 is illustrated, the cart suspension assembly 205 comprising a suspension frame connected to a cart beam 201 and a roller assembly disposed on the suspension frame. The roller assembly extends from the headrail 1 into the headrail 1 and rolls along the inner bottom surface of the headrail 1. Preferably, the position of the cart suspension assembly 205 on the cart beam 201 is adjustable.
In an example, referring to fig. 14, the cart assembly 3 includes a cart beam 301, a cart bracing beam 302, and a cart driving assembly 303, the two cart beams 301 being disposed opposite each other, the two cart bracing beams 302 being respectively connected to both ends of the two cart beams 301; the trolley beam 301 is provided with a trolley suspension assembly 305, and the trolley assembly 3 is hoisted on the large trolley beam 201 through the trolley suspension assembly 305 and is in rolling connection with the large trolley beam 201; the trolley driving assembly 303 can drive the trolley assembly 3 to move relative to the cart assembly 2.
Referring to fig. 14, a cart suspension assembly 305 is illustrated, the cart suspension assembly 305 having the same structure as the cart suspension assembly 205. Referring to fig. 13, a cart beam 201 is illustrated with the rollers of the cart suspension assembly 305 positioned within the cart beam 201 and rolling along the inner bottom surface of the cart beam 201. In addition, the coupling of the headrail 1 to the cart suspension assembly 205 is the same as the coupling of the cart beam 201 to the cart suspension assembly 305.
Referring to fig. 14, a connection housing 304 is illustrated, the connection housing 304 being connected to a swing drive assembly 401.
Referring to fig. 14, the cart driving assembly 303 includes a cart driving device, a cart rotating shaft, a cart gear 3031 and a cart rack 3032, the cart driving device is connected with the cart rotating shaft, the cart gear 3031 is arranged at two ends of the cart rotating shaft, referring to fig. 12, the cart rack 3032 is schematically shown, the cart rack 3032 is arranged on the cart beam 201 and extends along the length direction of the cart beam 201, and the cart gear 3031 is meshed with the cart rack 3032. When the trolley driving device is operated, the trolley assembly 3 can be driven to move along the trolley beam 201 of the trolley assembly 2.
The trolley component 3 is provided with a rotation detection switch component for detecting the rotation condition of the rotation lifting mechanism 4; and a walking detection pointer or the like is also provided on the dolly assembly 3 for safety.
Referring to fig. 15, a headrail 1 is illustrated. Of course, only a part of the length of the headrail 1 is illustrated in fig. 15. Referring to fig. 15, a walking limiting assembly 101 and a trolley wire bracket 102 are also illustrated, which are disposed on the headrail 1, the trolley wire bracket 102 being used to fix the trolley wire.
The doffing and transferring method of the glass fiber direct yarn is realized by adopting the doffing and loading equipment of the glass fiber direct yarn, and specifically comprises the following steps:
the wire-falling loading machine 18 takes wires from the wire drawing machine 11, the wires are weighed and then placed on the wire spindle wire-drawing machine 17 on the wire-drawing machine turntable 12, and the wire-falling loading machine 18 repeatedly takes wires until one surface of the wire spindle wire-drawing machine 17 is full of wire spindles;
the wire turning table 12 drives the wire spindle and wire turning 17 to rotate 180 degrees, and the wire falling and loading machine 18 repeatedly takes wires until the other surface of the wire spindle and wire turning 17 is fully hung with wire spindles;
the wire cart turntable 12 conveys the wire spindle wire cart 17 thereon to a conveying mechanism;
the conveying mechanism drives the wire spindle and wire trolley on the conveying mechanism to convey to the inlet of the stereoscopic warehouse 19;
the information acquisition device at the entrance of the stereoscopic warehouse 19 acquires information on the wire spindle and wire trolley;
the stacker 16 stores the wire reels 17 in the stereoscopic warehouse 19.
The wire spindle wire cart 17 on the wire cart turntable 12 is conveyed to a conveying mechanism; the conveying mechanism drives the silk spindle silk car on it to be conveyed to the entrance' of the stereoscopic warehouse 19, and the concrete explanation is as follows:
the wire cart turntable 12 conveys the wire cart 17 thereon to the endless threading cart 13, and the endless threading cart 13 runs along the endless threading cart track 14 until moving to approach the platform conveyor 15. The ring threading vehicle 13 conveys the wire spindle wire cart 17 thereon to the platform conveyor 15, and the platform conveyor 15 drives the wire spindle wire cart thereon to be conveyed to the entrance of the stereoscopic warehouse 19.
The information acquisition device at the entrance of the stereoscopic warehouse 19 acquires information on the wire spindle and wire machine, and the specific explanation is as follows:
an information acquisition device is arranged at the entrance of the vertical warehouse 19, and comprises a code reader, and the two-dimensional code/bar code/RFID information bound on the wire spindle wire cart is checked through the code reader and uploaded into a system, so that the system is convenient to call and check.
Regarding a wire-falling loader for taking wires from a wire drawing machine, the wire-falling loader is weighed and then placed on a wire spindle wire-drawing machine on a wire-drawing machine turntable, taking three wire spindles as an example at the same time, the wire-drawing machine specifically comprises the following contents:
the driving mechanism drives to a position where the wire needs to be dropped;
the rotary lifting mechanism 4 is operated to a proper yarn falling position;
the traversing mechanism 6 extends out of the lifting mechanism 5, and a supporting plate driving device 501 of the lifting mechanism 5 acts to drive the wire ingots to move upwards so as to realize the wire taking action on 3 wire ingots;
the lifting mechanism 5 is retracted, the wire falling operation is started, the supporting plate assembly 502 is driven by the supporting plate driving device 501 to move downwards, and the wire ingots are fallen onto the screw rod assembly 7, wherein one wire ingot falls onto the head end wire hanging plate 702 (weighing position);
driving to a required loading position;
the weighing assembly 10 at the head end wire hanging plate 702 weighs the wire ingots (called first wire ingots), then the supporting plate assembly 502 corresponding to the first wire ingots moves upwards to support the first wire ingots, the lifting mechanism 5 moves transversely, the first wire ingots are hung at the designated positions of the wire ingot wire barrow 17, and then the lifting mechanism 5 resets;
the second ingot is called a second ingot, the supporting plate component 502 corresponding to the second ingot moves upwards to support the second ingot, the lifting mechanism 5 moves transversely, the second ingot falls on the head end wire hanging plate 702 to be weighed, and the second ingot is hung to the designated position of the wire spindle wire hanging vehicle 17 after the weighing is completed in the process of operating the first ingot;
and then the last wire ingot is weighed and sent to the designated position of the wire ingot wire trolley 17, the three wire ingots are mounted, and one action cycle is completed.
It is to be understood that the same or similar parts in the above embodiments may be referred to each other, and that in some embodiments, the same or similar parts in other embodiments may be referred to.
In the description of the present invention, it is to be noted that, unless otherwise indicated, the meaning of "plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", etc., refer to an orientation or positional relationship based on that shown in the drawings, and are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "mounted", "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention can be understood as appropriate by those of ordinary skill in the art.
In the description of the present specification, a description referring to the terms "one embodiment," "some embodiments," "examples," "specific examples," or "one example" etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. A doffing transfer system for glass fiber direct yarns is characterized by comprising a doffing loading machine, a yarn car turntable, a conveying mechanism, a stacker and a yarn spindle yarn car, wherein,
the wire feeding machine is used for taking wire ingots on the wire drawing machine, placing the wire ingots on the wire feeding machine on a wire ingot wire car on the wire feeding machine turntable and weighing the wire ingots by the wire feeding machine;
the wire cart turntable comprises a turntable structure and a turntable conveying mechanism, wherein the turntable conveying mechanism is arranged on the turntable structure and can convey wire spindles on the turntable conveying mechanism to the conveying mechanism;
the wire trolley turntable and the stacker are arranged on one side of the conveying mechanism, the stacker is close to the entrance of the stereoscopic warehouse, and the conveying mechanism can convey the wire trolley on the stacker to the stacker.
2. The glass fiber direct yarn doffing transfer system of claim 1, wherein the transport mechanism comprises a loop-through carriage, a loop-through carriage track, and a platform conveyor, the loop-through carriage track being laid on the ground, the loop-through carriage moving along the loop-through carriage track, the platform conveyor being disposed between the loop-through carriage track and the stacker; the annular threading vehicle is provided with an annular threading vehicle conveying mechanism.
3. The glass fiber direct yarn doffing transfer system of claim 1 wherein the doffing loader comprises a crane mechanism, a position moving mechanism, and a lifting mechanism, wherein,
the driving mechanism is arranged on the top rail;
the position moving mechanism is arranged on the driving mechanism,
the lifting mechanism is arranged on the position moving mechanism and can drive the lifting mechanism to rotate and move;
the lifting mechanism comprises a supporting plate driving device and a supporting plate assembly for supporting a silk ingot, wherein the supporting plate assembly is connected with the supporting plate driving device and can drive the supporting plate assembly to move up and down; the silk spindle on the supporting plate component can be hung on a lead screw hanging component of the position moving mechanism, and a weighing component is arranged on the lead screw hanging component.
4. The glass fiber direct yarn doffing and loading device according to claim 3, wherein the position moving mechanism comprises a rotary lifting mechanism and a traversing mechanism, the rotary lifting mechanism is arranged on the travelling mechanism, the traversing mechanism is arranged on the rotary lifting mechanism, and the rotary lifting mechanism can drive the traversing mechanism to horizontally rotate and move along a vertical direction; the lifting mechanism is arranged on the traversing mechanism and drives the lifting mechanism to move along the horizontal direction; and the transverse moving mechanism is provided with the lead screw hanging assembly.
5. The glass fiber direct yarn doffing and loading device according to claim 4, wherein the rotary lifting mechanism comprises a rotary driving assembly, a lifting frame, a driving lifting assembly and a driven sprocket assembly, the rotary driving assembly is connected with the traveling mechanism and the lifting frame, the driving lifting assembly and the driven sprocket assembly are supported on the lifting frame and respectively close to the upper end and the lower end of the lifting frame, the driving lifting assembly comprises a driving sprocket, a chain is arranged between the driving sprocket and the driven sprocket assembly, the traversing mechanism is connected with the chain, and a vertical guide rail structure is arranged between the traversing mechanism and the lifting frame.
6. The glass fiber direct yarn doffing and loading device according to claim 4, wherein the traversing mechanism comprises a traversing backboard component, a traversing transition frame component, a first horizontal driving mechanism and a second horizontal driving mechanism, the back of the traversing backboard component is connected with the rotary lifting mechanism, the traversing transition frame component is arranged on the front side of the traversing backboard component and is provided with a horizontal guide rail structure before the traversing transition frame component and the traversing transition frame component, the first horizontal driving mechanism can drive the traversing transition frame component to horizontally move relative to the traversing backboard component, the lifting mechanism is arranged on the front side of the traversing transition frame component and is provided with a horizontal guide rail structure between the traversing transition frame component and the traversing transition frame component, and the second horizontal driving mechanism can drive the lifting mechanism to horizontally move relative to the traversing transition frame component.
7. The glass fiber direct yarn doffing and loading device according to claim 3, wherein the screw rod assembly comprises a screw rod support, a head end screw rod support and a rear screw rod support, the screw rod support is arranged on the traversing mechanism, the screw rod support comprises a transverse rod, the head end screw rod support and the rear screw rod support are sequentially arranged on the transverse rod along the length direction of the transverse rod, the head end screw rod support and the rear screw rod support are arc-shaped plates, and the weighing assembly is arranged between the head end screw rod support and the transverse rod support.
8. The glass fiber direct yarn doffing and loading device according to claim 3, wherein the lifting mechanism further comprises a lifting frame assembly, the supporting plate driving device is arranged on the lifting frame assembly, the supporting plate assemblies are more than one, each supporting plate assembly corresponds to one supporting plate driving device, and a pressure sensing assembly is arranged at the bottom of one supporting plate assembly;
the travelling mechanism comprises a cart assembly and a trolley assembly, wherein the cart assembly is arranged on a top rail and can move along the length direction of the top rail, and the trolley assembly is arranged on the cart assembly and can move along the direction perpendicular to the top rail relative to the cart assembly.
9. A method for doffing and transferring glass fiber direct yarns, which is characterized in that the method is realized by the glass fiber direct yarn doffing and loading equipment according to any one of claims 3-8, and specifically comprises the following steps:
the wire-falling loading machine takes wires from the wire drawing machine, the wires are weighed and then placed on a wire spindle wire car on a wire car turntable, and the wire-falling loading machine repeatedly takes wires until one surface of the wire spindle wire car is full of wire spindles;
the wire turning table drives the wire spindle wire turning table to rotate 180 degrees, and the wire falling and loading machine repeatedly takes wires until the other surface of the wire spindle wire turning table is full of wire spindles;
the wire spindle wire turning table conveys wire spindle wire turning on the wire spindle wire turning table to the conveying mechanism;
the conveying mechanism drives a wire spindle and wire trolley on the conveying mechanism to be conveyed to an inlet of the stereoscopic warehouse;
an information acquisition device at the entrance of the stereoscopic warehouse acquires information on a wire spindle and wire trolley;
and the stacker stores the wire ingot wire cart into a stereoscopic warehouse.
10. The method for transferring the fallen filaments according to claim 9, wherein the filament loading machine takes filaments from a wire drawing machine, and the filaments are weighed and placed on a filament spindle filament carriage on a filament carriage turntable, and the method specifically comprises the following steps:
the driving mechanism drives to a position where the wire needs to be dropped;
the rotary lifting mechanism is operated to a proper wire falling position, the traversing mechanism extends out of the lifting mechanism, and a supporting plate driving device of the lifting mechanism acts to realize wire taking action on each wire ingot;
the traversing mechanism withdraws the lifting mechanism to start the wire falling operation, the supporting plate component moves downwards under the drive of the supporting plate driving device, and the wire ingot falls onto the screw rod hanging component;
driving to a required loading position;
the screw rod hanging assembly is provided with a weighing position, and the screw rods on the screw rod hanging assembly are weighed one by one and sent to the screw rod silk turning machine under the drive of the transverse moving mechanism and the lifting mechanism.
CN202310495333.5A 2023-05-05 2023-05-05 Doffing transfer system and doffing transfer method for glass fiber direct yarns Pending CN116374743A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310495333.5A CN116374743A (en) 2023-05-05 2023-05-05 Doffing transfer system and doffing transfer method for glass fiber direct yarns

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310495333.5A CN116374743A (en) 2023-05-05 2023-05-05 Doffing transfer system and doffing transfer method for glass fiber direct yarns

Publications (1)

Publication Number Publication Date
CN116374743A true CN116374743A (en) 2023-07-04

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Family Applications (1)

Application Number Title Priority Date Filing Date
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CN (1) CN116374743A (en)

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