CN216710608U - Automatic transfer device of spool - Google Patents
Automatic transfer device of spool Download PDFInfo
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- CN216710608U CN216710608U CN202122714488.2U CN202122714488U CN216710608U CN 216710608 U CN216710608 U CN 216710608U CN 202122714488 U CN202122714488 U CN 202122714488U CN 216710608 U CN216710608 U CN 216710608U
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Abstract
An automatic transfer device for I-shaped wheels comprises a travelling crane track, an X-direction moving mechanism, a Y-direction moving mechanism, a Z-direction lifting mechanism and a grabbing and lifting rotating mechanism; the X-direction moving mechanism is arranged on the travelling track in a sliding mode, the Y-direction moving mechanism is arranged on the X-direction moving mechanism in a sliding mode, the Z-direction lifting mechanism is arranged on the Y-direction moving mechanism in a sliding mode, and the grabbing and lifting rotating mechanism is arranged at the lower end of the Z-direction lifting mechanism. The utility model has the beneficial effects that: the device has the advantages of simple structure, convenient and fast maintenance, capacity of reasonably planning the length according to the actual field equipment layout, heavy load and high operation precision. The transfer speed is 0.5 m/s, the position control precision is 2 mm, and long-distance distribution and accurate grabbing and replacement can be realized by matching with a transfer trolley. Adopt duplex position centre gripping arm to improve and snatch efficiency, realize once removing and accomplish the change of I-shaped wheel idle wheel and full wheel.
Description
Technical Field
The utility model relates to the field of metal wire production, in particular to an automatic transfer device for a spool.
Background
In the production of metal wires, in the connection process of different working procedures, the wires need to be wound and wound on a spool to wait for the next working procedure for processing, such as quantitative coil separation, processing and the like. In the existing production process of wire rods in China, wires are generally wound on an I-shaped wheel disc (I-shaped wheel) from a pay-off machine to a take-up machine, the weight of the full I-shaped wheel is about 800KG-1500KG, and loading and unloading of the I-shaped wheel on the take-up and pay-off machine and transfer between the take-up and pay-off machines are completed by manually pushing and rolling. The labor intensity of workers is high, certain potential safety hazards exist, production equipment is damaged, and the transfer period is long, labor and time are wasted.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is as follows: the automatic transfer device of the spool, which improves the transfer efficiency and reduces the labor intensity of workers, has the problems of low spool transfer efficiency and high labor intensity.
The technical scheme of the utility model is as follows:
an automatic transfer device for I-shaped wheels comprises a travelling crane track, an X-direction moving mechanism, a Y-direction moving mechanism, a Z-direction lifting mechanism and a grabbing and lifting rotating mechanism; the X-direction moving mechanism is arranged on the travelling track in a sliding mode, the Y-direction moving mechanism is arranged on the X-direction moving mechanism in a sliding mode, the Z-direction lifting mechanism is arranged on the Y-direction moving mechanism in a sliding mode, and the grabbing and lifting rotating mechanism is arranged at the lower end of the Z-direction lifting mechanism.
The X-direction moving mechanism comprises an X-direction moving mechanism body, an X-direction power mechanism and an X-direction traveling mechanism, the X-direction moving mechanism body is of a frame structure, the frame structure comprises two X-direction cross beams and two Y-direction cross beams, Y-direction rails are arranged above the Y-direction cross beams on the two sides, and the X-direction rails are arranged on the traveling rails.
The number of the X-direction power mechanisms is 2, and the X-direction power mechanisms are respectively arranged at two ends of the right side of the X-direction moving mechanism body; each X-direction power mechanism comprises an X-direction servo motor, a walking gear and a rack; the X-direction servo motor is fixedly arranged at two ends of the X-direction moving mechanism body through bolts, the walking gear is directly connected with the X-direction servo motor through a speed reducer, and the rack is arranged on the inner side of the X-direction track; the number of the X-direction travelling mechanisms is 4, and the X-direction travelling mechanisms are respectively fixed at four corners of the X-direction moving mechanism body; each group of X-direction walking mechanisms is provided with 2 guide wheels and 1 walking wheel, the guide wheels are arranged on two sides of the X-direction track, the walking wheels are arranged above the X-direction track, and the walking gears and the racks are driven to roll through the X-direction power mechanism, so that the X-direction moving mechanism moves.
The Z-direction lifting mechanism comprises a Z-direction servo motor, a screw rod mechanism, a lifting mechanism and a guide mechanism; the screw mechanism and the guide mechanism are fixed on the Y-direction moving mechanism, and the Z-direction servo motor is arranged at the top of the screw mechanism and is directly connected with the screw through a coupler; the lower part of the lifting mechanism is fixed in the guide mechanism, and the upper part of the lifting mechanism is connected with the screw rod mechanism through a screw rod nut. The servo motor drives the screw rod mechanism to rotate and transmits the rotation to the lifting mechanism through the screw rod nut, so that the lifting mechanism moves up and down.
The grabbing and lifting rotating mechanism is fixed at the lower end of the Z-direction lifting mechanism and comprises a grabbing and lifting mechanism and a rotating mechanism, the grabbing and lifting mechanism comprises a grabbing and lifting arm, a rotating shaft, a positioning pin and a cylinder, wherein the positioning pin is arranged at the end part of the grabbing and lifting arm, the grabbing and lifting arm rotates around the rotating shaft under the driving of the cylinder, and the positioning pin is driven to grab and lift and release the spool; the rotary mechanism comprises a rotary servo motor, a rotary gear and a rotary disk, the servo motor is arranged on the Z-direction lifting mechanism body and is directly connected with the rotary gear through a speed reducer, and the rotary disk is arranged outside the grabbing and lifting rotary mechanism and rotates along with the rotary gear.
The travelling crane rails are two groups of trusses arranged in parallel and comprise stand columns and travelling crane beams, the stand columns and the travelling crane beams are fixed together through bolts, and X-direction rails are laid on the travelling crane beams.
The utility model has the beneficial effects that: the device has the advantages of simple structure, convenient and fast maintenance, capacity of reasonably planning the length according to the actual field equipment layout, heavy load and high operation precision. The transfer speed is 0.5 m/s, the position control precision is 2 mm, and the long-distance distribution and the accurate grabbing and replacement can be realized by matching with a transfer trolley. Adopt duplex position centre gripping arm to improve and snatch efficiency, realize once removing and accomplish I-shaped wheel idle wheel and full round of change.
Drawings
Fig. 1 is a front view of a spool transfer device.
Fig. 2 is a side view of the spool transfer device.
FIG. 3 is a schematic view of a traveling mechanism;
fig. 4 is a perspective view of the present invention.
Detailed Description
The present invention is not limited by the following examples, and specific embodiments may be determined according to the technical solutions and practical situations of the present invention.
An automatic transfer device for I-shaped wheels comprises a travelling crane track 1, an X-direction moving mechanism 2, a Y-direction moving mechanism 3, a Z-direction lifting mechanism 4 and a grabbing and lifting rotating mechanism 5. Wherein, X is to moving mechanism 2 slip setting on driving track 1, and Y is to moving mechanism 3 slip setting on X is to moving mechanism 2, and Z is to 4 slip settings on Y is to moving mechanism 3 to elevating system, and Z sets up to 4 lower extremes of elevating system and grabs and lifts rotary mechanism 5.
The travelling crane track 1 is two groups of trusses arranged in parallel and comprises an upright post 11 and a travelling crane cross beam 12, the upright post 11 and the travelling crane cross beam 12 are fixed together through bolts, and an X-direction track 13 is laid on the travelling crane cross beam 12.
The X-direction moving mechanism 2 comprises an X-direction moving mechanism body 21, an X-direction power mechanism 22 and an X-direction traveling mechanism 23, the X-direction moving mechanism body 21 adopts a frame structure, the frame structure comprises two X-direction cross beams and two Y-direction cross beams, and Y-direction rails 24 are arranged above the Y-direction cross beams on the two sides. The number of the X-direction power mechanisms 22 is 2, and the X-direction power mechanisms are respectively arranged at two ends of the right side of the X-direction moving mechanism body 21, namely at the rightmost ends of the X-direction cross beams. Each group of the X-direction power mechanisms 22 comprises an X-direction servo motor 27, a traveling gear 28 and a rack 29. The X-direction servo motor 27 is fixedly installed at two ends of the X-direction moving mechanism body 21 through bolts, the walking gear 28 is directly connected with the X-direction servo motor 27 through a speed reducer, and the rack 29 is installed on the inner side of the X-direction track 13. The number of the X-direction travelling mechanisms 23 is 4, and the X-direction travelling mechanisms are respectively fixed at four corners of the X-direction moving mechanism body 21; each group of the X-direction traveling mechanism 23 is provided with 2 guide wheels 25 and 1 traveling wheel 26, the guide wheels 25 are arranged on two sides of the X-direction track 13, the traveling wheels 26 are arranged above the X-direction track 13, and the traveling gear 28 and the rack 29 are driven to roll by the X-direction power mechanism, so that the movement of the X-direction moving mechanism is realized.
The Y-direction moving mechanism 3 includes a Y-direction moving body 31, a Y-direction power mechanism 32, and a Y-direction traveling mechanism 33. The structure and the principle of the mechanism are consistent with those of an X-direction moving mechanism.
The Z-direction lifting mechanism 4 comprises a Z-direction servo motor 41, a lead screw mechanism 42, a lifting mechanism 43 and a guide mechanism 44; the screw mechanism 42 and the guide mechanism 44 are both fixed on the Y-direction moving body 31, and the Z-direction servo motor 41 is arranged at the top of the screw mechanism 42 and is directly connected with a screw through a coupler; the lower part of the lifting mechanism 43 is fixed in the guide mechanism 44, and the upper part is connected with the screw mechanism 42 through a screw nut. The servo motor drives the screw rod mechanism to rotate and transmits the rotation to the lifting mechanism through the screw rod nut, so that the lifting mechanism moves up and down. The number of the Z-direction lifting mechanisms 4 is two.
The grabbing and lifting rotating mechanism 5 is fixed at the lower end of the Z-direction lifting mechanism and comprises a grabbing and lifting mechanism 51 and a rotating mechanism 52, the grabbing and lifting mechanism 51 comprises a grabbing and lifting arm 53, a rotating shaft 54, a positioning pin 55 and an air cylinder 56, wherein the positioning pin 55 is installed at the end part of the grabbing and lifting arm 53, the grabbing and lifting arm 53 moves around the rotating shaft 54 under the driving of the air cylinder 56, and the positioning pin 55 is driven to grab and release the spool 7. The rotating mechanism 52 comprises a rotating servo motor 57, a rotating gear 58 and a rotating disc 59, the servo motor is arranged on the Z-direction lifting mechanism body and is directly connected with the rotating gear 58 through a speed reducer, and the rotating disc 59 is arranged outside the grabbing and lifting rotating mechanism 5 and rotates along with the rotating gear 58.
It should be noted that the X-direction moving mechanism 2, the Y-direction moving mechanism 3, the Z-direction lifting mechanism 4, and the grasping and lifting rotating mechanism 5 are all electrically connected to the electric cabinet 101, and a PLC controller is arranged in the electric cabinet 101.
When the winding machine is fully wound, the device receives a PLC signal, the servo motor is started, the X-direction moving mechanism 2 and the Y-direction moving mechanism 3 move along the X-direction track 13 and the Y-direction track 24 through the gear and rack transmission driving device, the Z-direction servo motor 41 drives the lifting mechanism to move through the lead screw mechanism, when the device reaches a specified position, the grabbing mechanism 51 is started, the positioning pin 55 hooks the spool 7, and the spool 7 is lifted; the driving device moves the other group of grabbing and lifting mechanisms to the wire collecting machine 8 again, and the grabbing and lifting mechanisms are opened to finish the work-setting character wheels; the drive means then moves the spool full of wound wire to the storage area 100 and then to the empty spool area to pick an empty spool for use.
Claims (6)
1. An automatic transfer device for I-shaped wheels comprises a travelling crane track (1), an X-direction moving mechanism (2), a Y-direction moving mechanism (3), a Z-direction lifting mechanism (4) and a grabbing and lifting rotating mechanism (5); the X-direction moving mechanism (2) is arranged on the travelling track (1) in a sliding mode, the Y-direction moving mechanism (3) is arranged on the X-direction moving mechanism (2) in a sliding mode, the Z-direction lifting mechanism (4) is arranged on the Y-direction moving mechanism (3) in a sliding mode, and the grabbing and lifting rotating mechanism (5) is arranged at the lower end of the Z-direction lifting mechanism (4).
2. The automatic transfer device of a spool according to claim 1, characterized in that: the X-direction moving mechanism (2) comprises an X-direction moving mechanism body (21), an X-direction power mechanism (22) and an X-direction traveling mechanism (23), the X-direction moving mechanism body (21) adopts a frame structure, the frame structure comprises two X-direction cross beams and two Y-direction cross beams, Y-direction rails (24) are arranged above the Y-direction cross beams on two sides, and the X-direction rails (13) are arranged on the traveling rail (1).
3. The automatic transfer device for spools according to claim 2, wherein: the number of the X-direction power mechanisms (22) is 2, and the X-direction power mechanisms are respectively arranged at two ends of the right side of the X-direction moving mechanism body (21); each group of X-direction power mechanisms (22) comprises an X-direction servo motor (27), a walking gear (28) and a rack (29); the X-direction servo motor (27) is fixedly arranged at two ends of the X-direction moving mechanism body (21) through bolts, the walking gear (28) is directly connected with the X-direction servo motor (27) through a speed reducer, and the rack (29) is arranged on the inner side of the X-direction track (13); the number of the X-direction walking mechanisms (23) is 4, and the X-direction walking mechanisms are respectively fixed at four corners of the X-direction moving mechanism body (21); each group of X-direction walking mechanisms (23) is provided with 2 guide wheels (25) and 1 walking wheel (26), the guide wheels (25) are arranged on two sides of the X-direction track (13), the walking wheels (26) are arranged above the X-direction track (13), and the walking gears (28) and the racks (29) are driven to roll through the X-direction power mechanisms to realize the movement of the X-direction moving mechanisms.
4. The automatic transfer device for spools according to claim 1, wherein: the Z-direction lifting mechanism (4) comprises a Z-direction servo motor (41), a screw rod mechanism (42), a lifting mechanism (43) and a guide mechanism (44); the screw mechanism (42) and the guide mechanism (44) are fixed on the Y-direction moving mechanism (3), and the Z-direction servo motor (41) is arranged at the top of the screw mechanism (42) and is directly connected with the screw through a coupler; the lower part of the lifting mechanism (43) is fixed in the guide mechanism (44), and the upper part is connected with the screw rod mechanism (42) through a screw rod nut; the servo motor drives the screw rod mechanism to rotate and transmits the rotation to the lifting mechanism through the screw rod nut, so that the lifting mechanism moves up and down.
5. The automatic transfer device for spools according to claim 1, wherein: the grabbing and lifting rotating mechanism (5) is fixed at the lower end of the Z-direction lifting mechanism and comprises a grabbing and lifting mechanism (51) and a rotating mechanism (52), the grabbing and lifting mechanism (51) comprises a grabbing and lifting arm (53), a rotating shaft (54), a positioning pin (55) and an air cylinder (56), wherein the positioning pin (55) is installed at the end part of the grabbing and lifting arm (53), the grabbing and lifting arm (53) moves around the rotating shaft (54) under the driving of the air cylinder (56), and the positioning pin (55) is driven to grab and release the spool (7); the rotating mechanism (52) comprises a rotating servo motor (57), a rotating gear (58) and a rotating disc (59), the servo motor is arranged on the Z-direction lifting mechanism body and is directly connected with the rotating gear (58) through a speed reducer, and the rotating disc (59) is arranged outside the grabbing and lifting rotating mechanism (5) and rotates along with the rotating gear (58).
6. The automatic transfer device of a spool according to claim 2, characterized in that: the travelling crane track (1) is two sets of trusses arranged in parallel and comprises upright columns (11) and travelling crane beams (12), the upright columns and the travelling crane beams are fixed together through bolts, and X-direction tracks (13) are laid on the travelling crane beams (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122714488.2U CN216710608U (en) | 2021-11-08 | 2021-11-08 | Automatic transfer device of spool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122714488.2U CN216710608U (en) | 2021-11-08 | 2021-11-08 | Automatic transfer device of spool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216710608U true CN216710608U (en) | 2022-06-10 |
Family
ID=81879525
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122714488.2U Active CN216710608U (en) | 2021-11-08 | 2021-11-08 | Automatic transfer device of spool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216710608U (en) |
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2021
- 2021-11-08 CN CN202122714488.2U patent/CN216710608U/en active Active
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