CN116372388A - High-speed intelligent laser cutting equipment - Google Patents
High-speed intelligent laser cutting equipment Download PDFInfo
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- CN116372388A CN116372388A CN202310410878.1A CN202310410878A CN116372388A CN 116372388 A CN116372388 A CN 116372388A CN 202310410878 A CN202310410878 A CN 202310410878A CN 116372388 A CN116372388 A CN 116372388A
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- 238000003698 laser cutting Methods 0.000 title claims abstract description 32
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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Abstract
本发明涉及激光切割技术领域,且公开了一种高速智能化激光切割设备,包括安装板,所述安装板的顶部分别设置有送料机构和切割机构,所述切割机构的表面设置有限位机构,该高速智能化激光切割设备及其使用方法,通过送料机构、切割机构及限位机构的配合工作,可以实现装置的连续加工,无需工人在一旁辅助,从而可以大大增加装置的生产加工速度,且装置的智能自动化程度较高,可以节省较多的劳动成本,而且限位机构可以对工件自行装夹固定,防止其在切割时发生晃动,进而导致切割尺寸不符合工艺,还可以减少工人的劳动强度,大大增加装置的实用性,送料机构可以对根据加工工件的厚度自行调整,增加了实用性。
The invention relates to the technical field of laser cutting, and discloses a high-speed intelligent laser cutting equipment, which includes a mounting plate, a feeding mechanism and a cutting mechanism are respectively arranged on the top of the mounting plate, and a limit mechanism is arranged on the surface of the cutting mechanism. The high-speed intelligent laser cutting equipment and its use method can realize the continuous processing of the device through the cooperation of the feeding mechanism, the cutting mechanism and the limit mechanism, without the assistance of workers, so that the production and processing speed of the device can be greatly increased, and The device has a high degree of intelligent automation, which can save more labor costs, and the limit mechanism can clamp and fix the workpiece by itself to prevent it from shaking during cutting, which will cause the cutting size to not conform to the process, and can also reduce the labor of workers The strength greatly increases the practicability of the device, and the feeding mechanism can be adjusted according to the thickness of the workpiece, which increases the practicability.
Description
技术领域technical field
本发明涉及激光切割技术领域,具体为一种高速智能化激光切割设备及其使用方法。The invention relates to the technical field of laser cutting, in particular to a high-speed intelligent laser cutting device and its usage method.
背景技术Background technique
利用高功率密度激光束照射被切割材料,使材料很快被加热至汽化温度,蒸发形成孔洞,随着光束对材料的移动,孔洞连续形成宽度很窄的切缝,完成对材料的切割。The material to be cut is irradiated with a high-power-density laser beam, so that the material is quickly heated to the vaporization temperature, and evaporates to form holes. As the beam moves to the material, the holes continuously form narrow slits to complete the cutting of the material.
目前市场的激光切割设备的切割效率较慢,不能保证生产速度,并且还需要工人在一旁手动送料和下料,智能自动化程度低,进而会增加劳动成本的投入,而且在切割时需要对工件进行固定,已有的固定方法大多依靠人工装夹,会增加工人的劳动强度,且固定后的牢固程度不高,容易发生松动使;即使设置自动送料和下料装置,也需要对上料装置和下料装置都单独设置驱动部件,不但增大占地面积,还提高了设备的制造成本,并且自动送料装置通常只能对同一种厚度的板料进行送料,适应性较差,故而提出一种高速智能化激光切割设备及其使用方法来解决上述所提出的问题。The cutting efficiency of laser cutting equipment in the current market is relatively slow, the production speed cannot be guaranteed, and workers are required to manually feed and unload materials. The degree of intelligent automation is low, which will increase the labor cost input, and the workpiece needs to be adjusted during cutting. Fixing, most of the existing fixing methods rely on manual clamping, which will increase the labor intensity of workers, and the degree of firmness after fixing is not high, and it is prone to loosening; even if automatic feeding and unloading devices are installed, it is necessary to adjust the feeding device and The unloading device is equipped with separate driving parts, which not only increases the floor space, but also increases the manufacturing cost of the equipment, and the automatic feeding device can only feed the same thickness of the sheet metal, which has poor adaptability. Therefore, a High-speed intelligent laser cutting equipment and its application method solve the above-mentioned problems.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供了一种高速智能化激光切割设备及其使用方法。The technical problem to be solved by the present invention is to provide a high-speed intelligent laser cutting equipment and its use method for the above-mentioned deficiencies in the prior art.
为解决上述技术问题,本发明采用的技术方案是:一种高速智能化激光切割设备,包括安装板,所述安装板的顶部分别设置有送料机构和切割机构,所述切割机构的表面设置有限位机构;In order to solve the above technical problems, the technical solution adopted by the present invention is: a high-speed intelligent laser cutting equipment, including a mounting plate, the top of the mounting plate is respectively provided with a feeding mechanism and a cutting mechanism, and the surface of the cutting mechanism is limited. organization;
通过所述送料机构可以对工件进行进给,同时根据工件的厚度自行调整,这时所述切割机构会进行下移切割,在下移过程中所述限位机构会同时将工件进行夹紧,切割后所述切割机构会将切割后的工件进行拍落并收集。The workpiece can be fed through the feeding mechanism, and at the same time, it can be adjusted according to the thickness of the workpiece. At this time, the cutting mechanism will move down and cut, and the limit mechanism will clamp the workpiece at the same time during the downward movement, cutting The latter cutting mechanism will shoot off and collect the cut workpieces.
优选的,所述送料机构包括有支撑板,所述支撑板的左侧通过螺栓连接有电机,所述电机的输出端焊接有一号凸轮,所述一号凸轮的表面通过连杆转动连接有旋转块,所述旋转块的左侧通过连杆焊接有下滚筒,所述支撑板的内壁滑动连接有滑块,所述滑块的顶部焊接有导柱,所述导柱的表面套接有支撑弹簧,所述滑块的内壁通过连杆转动连接有上滚筒,所述下滚筒的轴心处通过连杆焊接有一号大皮带轮,所述一号大皮带轮的表面通过皮带与一号小皮带轮的表面传动连接,所述一号大皮带轮的轴心处焊接有二号大皮带轮,所述二号大皮带轮的表面通过皮带与二号小皮带轮的表面传动连接,所述安装板的顶部焊接有斜块,所述上滚筒与下滚筒之间活动连接有钢板,一号大皮带轮和二号大皮带轮分别是一号小皮带轮和二号小皮带轮直径的四倍,因此一号大皮带轮和二号大皮带轮旋转九十度一号小皮带轮和二号小皮带轮将会旋转一周,进而可以防止钢板的进给与切割之间发生冲突。Preferably, the feeding mechanism includes a support plate, the left side of the support plate is connected with a motor through bolts, the output end of the motor is welded with a No. The left side of the rotary block is welded with a lower roller through a connecting rod, the inner wall of the support plate is slidably connected with a slider, the top of the slider is welded with a guide post, and the surface of the guide post is sleeved with a support Spring, the inner wall of the slider is connected to the upper roller through the connecting rod, the shaft center of the lower roller is welded with a No. 1 large pulley through the connecting rod, the surface of the No. The surface transmission connection, the shaft center of the No. 1 large pulley is welded with the No. 2 large pulley, the surface of the No. 2 large pulley is connected to the surface of the No. 2 small pulley through a belt, and the top of the mounting plate is welded with a diagonal block, there is a steel plate flexibly connected between the upper drum and the lower drum, and the No. 1 large pulley and the No. 2 large pulley are four times the diameters of the No. 1 small pulley and the No. 2 small pulley respectively. When the pulleys rotate 90 degrees, the No. 1 small pulley and the No. 2 small pulley will rotate one revolution, thereby preventing conflicts between the feeding and cutting of the steel plate.
优选的,所述支撑板的底部与安装板的顶部焊接固定,所述导柱的表面与支撑板的内壁滑动连接,所述支撑弹簧的两端分别与滑块的顶部和支撑板的内壁相互接触,所述上滚筒和下滚筒的右端均与支撑板的左侧转动连接,导柱可以对滑块进行限位和导向,防止其在移动过程中发生偏移进而导致滑块卡在支撑板中,致使装置无法继续工作。Preferably, the bottom of the support plate is welded and fixed to the top of the mounting plate, the surface of the guide post is slidably connected to the inner wall of the support plate, and the two ends of the support spring are connected to the top of the slider and the inner wall of the support plate respectively. contact, the right ends of the upper roller and the lower roller are connected to the left side of the support plate in rotation, and the guide post can limit and guide the slider to prevent it from shifting during the movement and cause the slider to be stuck on the support plate , making the device unable to continue working.
优选的,所述切割机构包括有固定板,所述固定板的内壁分别转动连接有传动轴和转轴,所述传动轴的表面焊接有分离块,所述转轴的表面焊接有两个二号凸轮,所述固定板的内壁滑动连接有滑板,所述滑板的表面设置有切割器,所述固定板的内壁焊接有复位弹簧,二号凸轮设置有两个,且两个二号凸轮均以滑板的中心线为对称轴对称分布,对称分布的两个二号凸轮可以使滑板平稳的下移,防止发生偏移。Preferably, the cutting mechanism includes a fixed plate, the inner wall of the fixed plate is respectively connected with a transmission shaft and a rotating shaft, the surface of the transmission shaft is welded with a separation block, and the surface of the rotating shaft is welded with two No. 2 cams , the inner wall of the fixed plate is slidably connected with a slide plate, the surface of the slide plate is provided with a cutter, the inner wall of the fixed plate is welded with a return spring, two No. The center line of the center line is distributed symmetrically, and the two cams of the symmetrical distribution can make the slide plate move down smoothly and prevent deviation.
优选的,所述二号凸轮的表面与滑板的顶部相互接触,所述转轴的左端与二号小皮带轮的轴心处焊接固定,所述分离块的表面与钢板的下表面相互接触,复位弹簧可以帮助滑板进行复位,方便下次切割的进行。Preferably, the surface of the No. 2 cam is in contact with the top of the slide plate, the left end of the rotating shaft is welded to the shaft center of the No. 2 small pulley, the surface of the separation block is in contact with the lower surface of the steel plate, and the return spring It can help the slide to reset and facilitate the next cutting.
优选的,所述限位机构包括有齿条,所述齿条的表面啮合有传动齿轮,所述传动齿轮的两端均转动连接有支撑块,所述传动齿轮的表面设置有防护装置,所述固定板的左侧焊接有壳体,所述壳体的内壁分别转动连接有上卡板和下卡板,所述上卡板和下卡板的表面均转动连接有夹块,所述上卡板的内壁固定连接有活动板,所述活动板的内壁转动连接有连接板,所述连接板的内壁转动连接有推板,夹块的表面设置有橡胶垫,进而在装夹工件时可以增加夹块与工件之间的摩擦力,防止打滑,进而可以使工件更好的固定。Preferably, the limit mechanism includes a rack, the surface of the rack is meshed with a transmission gear, both ends of the transmission gear are rotatably connected to support blocks, and the surface of the transmission gear is provided with a protective device, so The left side of the fixed plate is welded with a housing, and the inner wall of the housing is respectively connected with an upper clamping plate and a lower clamping plate, and the surfaces of the upper clamping plate and the lower clamping plate are both rotatably connected with clamping blocks. The inner wall of the clamping plate is fixedly connected with a movable plate, the inner wall of the movable plate is rotatably connected with a connecting plate, the inner wall of the connecting plate is rotatably connected with a push plate, the surface of the clamping block is provided with a rubber pad, and then it can be clamped when the workpiece is clamped. Increase the friction between the clamp block and the workpiece to prevent slipping, which in turn can better fix the workpiece.
优选的,所述齿条的左侧与滑板的右侧焊接固定,所述齿条的底部与复位弹簧的顶端焊接固定,所述齿条的表面与固定板的内壁滑动连接,所述支撑块的左侧与固定板的右侧焊接固定,齿条造固定板中滑动的同时,可以对滑板进行导向和限位,方便滑板的上下滑动。Preferably, the left side of the rack is welded and fixed to the right side of the slide plate, the bottom of the rack is welded and fixed to the top of the return spring, the surface of the rack is slidably connected to the inner wall of the fixed plate, and the support block The left side of the rack is welded and fixed to the right side of the fixed plate. When the rack slides in the fixed plate, the slide plate can be guided and limited to facilitate the slide plate to slide up and down.
优选的,所述防护装置包括有齿柱,所述齿柱的内壁滑动连接有滑杆,所述滑杆的右端焊接有卡盘,所述滑杆的表面套接有防护弹簧,卡盘可以防止齿柱与滑杆之间超程,进而导致滑杆与齿柱发生脱离,进而影响使用。Preferably, the protective device includes a tooth column, the inner wall of the tooth column is slidably connected with a slide bar, the right end of the slide bar is welded with a chuck, the surface of the slide bar is sleeved with a protective spring, and the chuck can Prevent the overtravel between the tooth column and the slide rod, which will cause the slide bar to separate from the tooth column, thereby affecting the use.
优选的,所述齿柱的表面与传动齿轮的表面相互啮合,所述滑杆的左端与推板的右侧焊接固定,所述滑杆的表面与壳体的内壁滑动连接,所述卡盘的表面与齿柱的内壁滑动连接,所述防护弹簧的两端分别与卡盘的左侧和齿柱的内壁相互接触,防护弹簧的弹力较大,因此齿柱是通过防护弹簧带动限位机构运作,进而在固定结束后,齿柱仍能通过防护弹簧的收缩继续移动。Preferably, the surface of the tooth column meshes with the surface of the transmission gear, the left end of the slide bar is welded and fixed to the right side of the push plate, the surface of the slide bar is slidably connected with the inner wall of the housing, and the chuck The surface of the surface is slidingly connected with the inner wall of the tooth column. The two ends of the protective spring are in contact with the left side of the chuck and the inner wall of the tooth column respectively. The elastic force of the protective spring is relatively large, so the tooth column drives the limit mechanism through the protective spring. operation, and then after the fixation is completed, the tooth column can still continue to move through the contraction of the protection spring.
一种高速智能化激光切割设备的使用方法,包括以下步骤:A method for using high-speed intelligent laser cutting equipment, comprising the following steps:
步骤一:将钢板推至上滚筒与下滚筒之间后,上滚筒会根据钢板的厚度进行升起,上滚筒会带动滑块上移,滑块带动支撑弹簧收缩,这时支撑弹簧会反向将滑块向下顶,这时滑块带动上滚筒将钢板紧紧压住;Step 1: After the steel plate is pushed between the upper roller and the lower roller, the upper roller will rise according to the thickness of the steel plate, the upper roller will drive the slider to move up, and the slider will drive the support spring to contract, at this time the support spring will reverse The slider pushes down, and the slider drives the upper roller to press the steel plate tightly;
步骤二:启动电机,电机会带动一号凸轮旋转,一号凸轮带动旋转块间歇性旋转,旋转块带动下滚筒旋转,下滚筒带动钢板进行进给;Step 2: Start the motor, the motor will drive the No. 1 cam to rotate, the No. 1 cam will drive the rotating block to rotate intermittently, the rotating block will drive the lower roller to rotate, and the lower roller will drive the steel plate to feed;
步骤三:这时下滚筒带动一号大皮带轮旋转,一号大皮带轮带动二号大皮带轮旋转,二号大皮带轮带动二号小皮带轮旋转,这时下滚筒旋转九十度而二号小皮带轮会旋转一周;Step 3: At this time, the lower drum drives the No. 1 large pulley to rotate, the No. 1 large pulley drives the No. 2 large pulley to rotate, and the No. 2 large pulley drives the No. 2 small pulley to rotate. At this time, the lower drum rotates 90 degrees and the No. 2 small pulley will rotate for one circle ;
步骤四;这时二号小皮带轮会带动转轴旋转一周,而转轴带动二号凸轮旋转一周,在二号凸轮推动滑板下移时,滑板会带动齿条下移,齿条带动传动齿轮旋转,传动齿轮带动齿柱移动,齿柱通过防护弹簧带动滑杆移动,滑杆带动推板移动,推板带动连接板旋转并移动,连接板带动活动板旋转并移动,活动板带动上卡板旋转,而上卡板和下卡板被壳体限位,因此夹块会被其带动进行移动,这时两个夹块会将钢板夹住并固定;Step 4: At this time, the No. 2 small pulley will drive the rotating shaft to rotate for one revolution, and the rotating shaft will drive the No. The gear drives the tooth column to move, the tooth column drives the slide bar to move through the protective spring, the slide bar drives the push plate to move, the push plate drives the connecting plate to rotate and move, the connecting plate drives the movable plate to rotate and move, the movable plate drives the upper clamping plate to rotate, and The upper clamping plate and the lower clamping plate are limited by the shell, so the clamping block will be driven by it to move, and at this time, the two clamping blocks will clamp and fix the steel plate;
步骤五:这时滑板移动到位,同时切割器会将钢板进行切割,这时转轴继续旋转,滑板会在复位弹簧的作用下进行复位,而钢板也会被松开;Step 5: At this time, the slide plate moves in place, and the cutter will cut the steel plate at the same time. At this time, the shaft continues to rotate, and the slide plate will be reset under the action of the return spring, and the steel plate will be released;
步骤六:同时一号大皮带轮会带动一号小皮带轮进行旋转,在切割结束后,期间一号小皮带轮会带动传动轴旋转,传动轴带动分离块旋转,而分离块会在钢板不固定且切割后拍打钢板,使钢板上切割的工件落下,并落在斜块上,工件通过斜面滑落至装置一边的收集箱中,如此重复,可以实现装置的连续工作。Step 6: At the same time, the No. 1 large pulley will drive the No. 1 small pulley to rotate. After the cutting is completed, the No. 1 small pulley will drive the transmission shaft to rotate during the period, and the transmission shaft will drive the separation block to rotate, and the separation block will be in the steel plate. Finally, beat the steel plate, so that the workpiece cut on the steel plate falls and falls on the inclined block, and the workpiece slides through the inclined surface to the collection box on the side of the device. Repeating this, the continuous operation of the device can be realized.
本发明采用上述技术方案,能够带来如下有益效果:The present invention adopts above-mentioned technical scheme, can bring following beneficial effect:
1、通过送料机构、切割机构及限位机构的配合工作,可以实现装置的连续加工,无需工人在一旁辅助,从而可以大大增加装置的生产加工速度,且装置的智能自动化程度较高,可以节省较多的劳动成本,而且限位机构可以对工件自行装夹固定,防止其在切割时发生晃动,进而导致切割尺寸不符合工艺,还可以减少工人的劳动强度,大大增加装置的实用性。1. Through the cooperation of the feeding mechanism, cutting mechanism and limit mechanism, the continuous processing of the device can be realized without the assistance of workers, which can greatly increase the production and processing speed of the device, and the device has a high degree of intelligent automation, which can save More labor costs, and the limit mechanism can clamp and fix the workpiece by itself to prevent it from shaking during cutting, which will cause the cutting size to not conform to the process, and can also reduce the labor intensity of workers and greatly increase the practicability of the device.
2、通过送料机构可以对根据加工工件的厚度自行调整,从而可以适用于不同厚度规格的工件,进而大大增加装置的实用性。2. The feeding mechanism can be adjusted according to the thickness of the processed workpiece, so that it can be applied to workpieces with different thickness specifications, thereby greatly increasing the practicability of the device.
3、通过切割机构中的分离块可以在工件切割后对工件进行震动,使切割下的工件与边料分离,从而无需手动将其分离,减少受伤的风险。3. Through the separation block in the cutting mechanism, the workpiece can be vibrated after the workpiece is cut, so that the cut workpiece can be separated from the edge material, so that there is no need to separate it manually, reducing the risk of injury.
4、通过限位机构中的防护装置可以使装置装夹好后仍能继续运作,防止工件厚度较厚,进而导致装置装夹过位,致使装置或工件发生损坏,进而增加成本的投入。4. Through the protective device in the limit mechanism, the device can continue to operate after it is clamped, preventing the workpiece from being thicker, which will cause the device to be clamped too far, resulting in damage to the device or workpiece, thereby increasing the cost of investment.
5通过一个电机可以同时带动工件的送料、工件的装夹及工件边料的分离,从而可以减少电机的放置数量,进而减少成本的投入,还可以减少空间的占用,实现各个机构之间同步运作,工作效率得以提升。5. One motor can simultaneously drive the feeding of the workpiece, the clamping of the workpiece and the separation of the edge material of the workpiece, thereby reducing the number of motors to be placed, thereby reducing the cost investment, and also reducing the space occupation, and realizing the synchronous operation between various mechanisms , work efficiency can be improved.
6、通过斜块可以对切割下的工件进行导向,使其可以顺着斜面进行滑落,使其落在下方的收集箱中,从而方便对切割后的工件进行收集,无需切割结束后工人手动收集,减少工人与工件的接触,进而减少事故的发生。6. The cut workpiece can be guided by the inclined block, so that it can slide down along the slope and fall into the collection box below, so as to facilitate the collection of the cut workpiece, without manual collection by workers after cutting , Reduce the contact between workers and the workpiece, thereby reducing the occurrence of accidents.
附图说明Description of drawings
图1为本发明提出的一种高速智能化激光切割设备整体结构示意图;Fig. 1 is a kind of overall structural schematic diagram of high-speed intelligentized laser cutting equipment that the present invention proposes;
图2为本发明提出的一种高速智能化激光切割设备部分结构示意图;Fig. 2 is a partial structural schematic diagram of a high-speed intelligent laser cutting device proposed by the present invention;
图3为本发明提出的一种高速智能化激光切割设备送料机构示意图;Fig. 3 is a schematic diagram of a high-speed intelligent laser cutting equipment feeding mechanism proposed by the present invention;
图4为本发明提出的一种高速智能化激光切割设备切割机构示意图;Fig. 4 is a schematic diagram of a cutting mechanism of a high-speed intelligent laser cutting device proposed by the present invention;
图5为本发明提出的一种高速智能化激光切割设备切割机构部分结构示意图;Fig. 5 is a partial structural diagram of a cutting mechanism of a high-speed intelligent laser cutting equipment proposed by the present invention;
图6为本发明提出的一种高速智能化激光切割设备限位机构示意图;Fig. 6 is a schematic diagram of a position-limiting mechanism of a high-speed intelligent laser cutting device proposed by the present invention;
图7为本发明提出的一种高速智能化激光切割设备限位机构使用后示意图;Fig. 7 is a schematic diagram of a high-speed intelligent laser cutting equipment limit mechanism proposed by the present invention after use;
图8为本发明提出的一种高速智能化激光切割设备防护装置示意图。Fig. 8 is a schematic diagram of a high-speed intelligent laser cutting equipment protection device proposed by the present invention.
图中:1、安装板;2、送料机构;21、支撑板;22、电机;23、一号凸轮;24、旋转块;25、滑块;26、导柱;27、支撑弹簧;28、下滚筒;29、上滚筒;211、一号大皮带轮;212、一号小皮带轮;213、二号大皮带轮;214、二号小皮带轮;3、切割机构;31、固定板;32、传动轴;33、分离块;34、转轴;35、二号凸轮;36、滑板;37、切割器;38、复位弹簧;4、限位机构;41、齿条;42、传动齿轮;43、支撑块;44、防护装置;441、齿柱;442、滑杆;443、防护弹簧;444、卡盘;45、推板;46、壳体;47、连接板;48、活动板;49、上卡板;411、下卡板;412、夹块;5、钢板;6、斜块。In the figure: 1, mounting plate; 2, feeding mechanism; 21, support plate; 22, motor; 23, No. 1 cam; 24, rotating block; 25, slider; Lower drum; 29, upper drum; 211, No. 1 large pulley; 212, No. 1 small pulley; 213, No. 2 large pulley; 214, No. 2 small pulley; 3, cutting mechanism; 31, fixed plate; 32, drive shaft ; 33, separation block; 34, rotating shaft; 35, No. 2 cam; 36, slide plate; 37, cutter; 38, return spring; 4, limit mechanism; 41, rack; 42, transmission gear; 43,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
一种高速智能化激光切割设备,如图1-图7所示,包括安装板1,安装板1的顶部分别设置有送料机构2和切割机构3,切割机构3的表面设置有限位机构4;A high-speed intelligent laser cutting equipment, as shown in Figure 1-Figure 7, includes a mounting
通过送料机构2可以对工件进行进给,同时根据工件的厚度自行调整,这时切割机构3会进行下移切割,在下移过程中限位机构4会同时将工件进行夹紧,切割后切割机构3会将切割后的工件进行拍落并收集,通过送料机构2、切割机构3及限位机构4的配合工作,可以实现装置的连续加工,无需工人在一旁辅助,从而可以大大增加装置的生产加工速度,且装置的智能自动化程度较高,可以节省较多的劳动成本,而且限位机构4可以对工件自行装夹固定,防止其在切割时发生晃动,进而导致切割尺寸不符合工艺,还可以减少工人的劳动强度,大大增加装置的实用性。The workpiece can be fed through the
本实施例中,送料机构2包括有支撑板21,支撑板21的左侧通过螺栓连接有电机22,电机22的输出端焊接有一号凸轮23,一号凸轮23的表面通过连杆转动连接有旋转块24,旋转块24的左侧通过连杆焊接有下滚筒28,支撑板21的内壁滑动连接有滑块25,滑块25的顶部焊接有导柱26,导柱26的表面套接有支撑弹簧27,滑块25的内壁通过连杆转动连接有上滚筒29,下滚筒28的轴心处通过连杆焊接有一号大皮带轮211,一号大皮带轮211的表面通过皮带与一号小皮带轮212的表面传动连接,一号大皮带轮211的轴心处焊接有二号大皮带轮213,二号大皮带轮213的表面通过皮带与二号小皮带轮214的表面传动连接,安装板1的顶部焊接有斜块6,上滚筒29与下滚筒28之间活动连接有钢板5,通过一个电机22可以同时带动工件的送料、工件的装夹及工件边料的分离,从而可以减少电机22的放置数量,进而减少成本的投入,还可以减少空间的占用,实现各个机构之间同步运作,工作效率得以提升。In this embodiment, the
进一步的是,支撑板21的底部与安装板1的顶部焊接固定,导柱26的表面与支撑板21的内壁滑动连接,支撑弹簧27的两端分别与滑块25的顶部和支撑板21的内壁相互接触,上滚筒29和下滚筒28均与支撑板21转动连接,一号大皮带轮211和二号大皮带轮213分别是一号小皮带轮212和二号小皮带轮214直径的四倍,因此一号大皮带轮211和二号大皮带轮213旋转九十度一号小皮带轮212和二号小皮带轮214将会旋转一周,进而可以防止钢板5的进给与切割之间发生冲突,而导柱26可以对滑块25进行限位和导向,防止其在移动过程中发生偏移进而导致滑块25卡在支撑板21中,致使装置无法继续工作。Further, the bottom of the
更进一步的是,切割机构3包括有固定板31,固定板31的内壁分别转动连接有传动轴32和转轴34,传动轴32的表面焊接有分离块33,转轴34的表面焊接有两个二号凸轮35,固定板31的内壁滑动连接有滑板36,滑板36的表面设置有切割器37,固定板31的内壁焊接有复位弹簧38,通过切割机构3中的分离块33可以在工件切割后对工件进行震动,使切割下的工件与边料分离,从而无需手动将其分离,减少受伤的风险。Furthermore, the
此外,二号凸轮35的表面与滑板36的顶部相互接触,转轴34的左端与二号小皮带轮214的轴心处焊接固定,分离块33的表面与钢板5的下表面相互接触,二号凸轮35设置有两个,且两个二号凸轮35均以滑板36的中心线为对称轴对称分布,对称分布的两个二号凸轮35可以使滑板36平稳的下移,防止发生偏移,而复位弹簧38可以帮助滑板36进行复位,方便下次切割的进行。In addition, the surface of No. 2
除此之外,限位机构4包括有齿条41,齿条41的表面啮合有传动齿轮42,传动齿轮42的两端均转动连接有支撑块43,传动齿轮42的表面设置有防护装置44,固定板31的左侧焊接有壳体46,壳体46的内壁分别转动连接有上卡板49和下卡板411,上卡板49和下卡板411的表面均转动连接有夹块412,上卡板49的内壁固定连接有活动板48,活动板48的内壁转动连接有连接板47,连接板47的内壁转动连接有推板45,通过限位机构4中的防护装置44可以使装置装夹好后仍能继续运作,防止工件厚度较厚,进而导致装置装夹过位,致使装置或工件发生损坏,进而增加成本的投入。In addition, the
如图6-图8所示,齿条41的左侧与滑板36的右侧焊接固定,齿条41的底部与复位弹簧38的顶端焊接固定,齿条41的表面与固定板31的内壁滑动连接,支撑块43的左侧与固定板31的右侧焊接固定,夹块412的表面设置有橡胶垫,进而在装夹工件时可以增加夹块412与工件之间的摩擦力,防止打滑,进而可以使工件更好的固定,而齿条41在固定板31中滑动的同时,可以对滑板36进行导向和限位,方便滑板36的上下滑动。As shown in Figures 6-8, the left side of the
值得注意的是,防护装置44包括有齿柱441,齿柱441的内壁滑动连接有滑杆442,滑杆442的右端焊接有卡盘444,滑杆442的表面套接有防护弹簧443,卡盘444可以防止齿柱441与滑杆442之间超程,进而导致滑杆442与齿柱441发生脱离,进而影响使用。It should be noted that the
值得说明的是,齿柱441的表面与传动齿轮42的表面相互啮合,滑杆442的左端与推板45的右侧焊接固定,滑杆442的表面与壳体46的内壁滑动连接,卡盘444的表面与齿柱441的内壁滑动连接,防护弹簧443的两端分别与卡盘444的左侧和齿柱441的内壁相互接触,防护弹簧443的弹力较大,因此齿柱441是通过防护弹簧443带动限位机构4运作,进而在固定结束后,齿柱441仍能通过防护弹簧443的收缩继续移动。It is worth noting that the surface of the gear column 441 meshes with the surface of the
一种高速智能化激光切割设备及其使用方法,包括以下使用方法:A high-speed intelligent laser cutting equipment and its use method, including the following use method:
步骤一:将钢板5推至上滚筒29与下滚筒28之间后,上滚筒29会根据钢板5的厚度进行升起,上滚筒29会带动滑块25上移,滑块25带动支撑弹簧27收缩,这时支撑弹簧27会反向将滑块25向下顶,这时滑块25带动上滚筒29将钢板5紧紧压住;Step 1: After the
步骤二:启动电机22,电机22会带动一号凸轮23旋转,一号凸轮23带动旋转块24间歇性旋转,旋转块24带动下滚筒28旋转,下滚筒28带动钢板5进行进给;Step 2: start the
步骤三:这时下滚筒28带动一号大皮带轮211旋转,一号大皮带轮211带动二号大皮带轮213旋转,二号大皮带轮213带动二号小皮带轮214旋转,这时下滚筒28旋转九十度而二号小皮带轮214会旋转一周;Step 3: At this time, the
步骤四;这时二号小皮带轮214会带动转轴34旋转一周,而转轴34带动二号凸轮35旋转一周,在二号凸轮35推动滑板36下移时,滑板36会带动齿条41下移,齿条41带动传动齿轮42旋转,传动齿轮42带动齿柱441移动,齿柱441通过防护弹簧443带动滑杆442移动,滑杆442带动推板45移动,推板45带动连接板47旋转并移动,连接板47带动活动板48旋转并移动,活动板48带动上卡板49旋转,而上卡板49和下卡板411被壳体46限位,因此夹块412会被其带动进行移动,这时两个夹块412会将钢板5夹住并固定;Step 4: At this time, the No. 2
步骤五:这时滑板36移动到位,同时切割器37会将钢板5进行切割,这时转轴34继续旋转,滑板36会在复位弹簧38的作用下进行复位,而钢板5也会被松开;Step 5: At this time, the
步骤六:同时一号大皮带轮211会带动一号小皮带轮212进行旋转,在切割结束后,期间一号小皮带轮212会带动传动轴32旋转,传动轴32带动分离块33旋转,而分离块33会在钢板5不固定且切割后拍打钢板5,使钢板5上切割的工件落下,并落在斜块6上,工件通过斜面滑落至装置一边的收集箱中,如此重复,可以实现装置的连续工作。Step 6: At the same time, the No. 1
工作原理,将钢板5推至上滚筒29与下滚筒28之间后,上滚筒29会根据钢板5的厚度进行升起,上滚筒29会带动滑块25上移,滑块25带动支撑弹簧27收缩,这时支撑弹簧27会反向将滑块25向下顶,这时滑块25带动上滚筒29将钢板5紧紧压住,可以对根据加工工件的厚度自行调整,从而可以适用于不同厚度规格的工件,进而大大增加装置的实用性,启动电机22,电机22会带动一号凸轮23旋转,一号凸轮23带动旋转块24间歇性旋转,旋转块24带动下滚筒28旋转,下滚筒28带动钢板5进行进给;这时下滚筒28带动一号大皮带轮211旋转,一号大皮带轮211带动二号大皮带轮213旋转,二号大皮带轮213带动二号小皮带轮214旋转,这时下滚筒28旋转九十度而二号小皮带轮214会旋转一周;这时二号小皮带轮214会带动转轴34旋转一周,而转轴34带动二号凸轮35旋转一周,在二号凸轮35推动滑板36下移时,滑板36会带动齿条41下移,齿条41带动传动齿轮42旋转,传动齿轮42带动齿柱441移动,齿柱441通过防护弹簧443带动滑杆442移动,滑杆442带动推板45移动,推板45带动连接板47旋转并移动,连接板47带动活动板48旋转并移动,活动板48带动上卡板49旋转,而上卡板49和下卡板411被壳体46限位,因此夹块412会被其带动进行移动,这时两个夹块412会将钢板5夹住并固定,进而可以对工件自行装夹固定,防止其在切割时发生晃动,进而导致切割尺寸不符合工艺,还可以减少工人的劳动强度,大大增加装置的实用性,这时滑板36移动到位,同时切割器37会将钢板5进行切割,这时转轴34继续旋转,滑板36会在复位弹簧38的作用下进行复位,而钢板5也会被松开,同时一号大皮带轮211会带动一号小皮带轮212进行旋转,在切割结束后,期间一号小皮带轮212会带动传动轴32旋转,传动轴32带动分离块33旋转,而分离块33会在钢板5不固定且切割后拍打钢板5,使钢板5上切割的工件落下,并落在斜块6上,工件通过斜面滑落至装置一边的收集箱中,从而无需手动将其分离,减少受伤的风险,如此重复,可以实现装置的连续工作,进而无需工人在一旁辅助,从而可以大大增加装置的生产加工速度,且装置的智能自动化程度较高,可以节省较多的劳动成本。Working principle, after the
本发明提供了一种高速智能化激光切割设备及其使用方法,具体实现该技术方案的方法和途径很多,以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。本实施例中未明确的各组成部分均可用现有技术加以实现。The present invention provides a high-speed intelligent laser cutting equipment and its use method. There are many methods and ways to realize the technical solution. The above description is only the preferred implementation mode of the present invention. As far as people are concerned, some improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. All components that are not specified in this embodiment can be realized by existing technologies.
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| CN115121903B (en) * | 2022-08-12 | 2023-05-23 | 辽宁泰威机械制造有限公司 | Cutting equipment is used in sheet metal processing of convenient material loading |
| CN115519929B (en) * | 2022-11-05 | 2023-10-17 | 无锡镁锋精密科技有限公司 | Gilt cam machine |
| CN120023490B (en) * | 2025-03-25 | 2025-11-18 | 山东嘉隆新型材料有限公司 | A laser cutting device for galvanized sheet |
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| CN108527426A (en) * | 2018-04-11 | 2018-09-14 | 余云丰 | A kind of Double-linkage manipulator |
| KR20190142511A (en) * | 2018-06-18 | 2019-12-27 | 정 호 조 | CO2 laser cutting machine having a pressing means |
| CN210231963U (en) * | 2019-06-06 | 2020-04-03 | 深圳市鑫顺赢科技有限公司 | Clamping device for laser cutting |
| CN110899997A (en) * | 2019-11-25 | 2020-03-24 | 广东澳林板业有限公司 | Cutter device of decorative plate production line |
| CN211991440U (en) * | 2020-04-01 | 2020-11-24 | 深圳美克激光设备有限公司 | An automatic feeding device for laser cutting machine |
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