Mud cutting equipment for ceramics making
Technical Field
The invention relates to the technical field of ceramic production.
Background
The ceramic product can be formed by adopting a mould rolling mode. Before forming, the strip-shaped mud bar needs to be cut into a block of mud blanks, and the weight of each block of mud blank is preferably equal to or slightly more than the designed weight of the product, because if the weight of the mud blank is less than the designed weight of the product, the qualified product can not be pressed obviously; conversely, if the weight of the blank exceeds the design weight of the product too much, then the waste is greater.
A mud material cutter disclosed in the current mud cutting equipment such as Chinese utility model patent with publication number CN204183695U announcement date 2015.03.04 relates to a cutting equipment, including the chassis, its characterized in that: the bottom frame is close to a pug shaping machine, a cutting ring is arranged at one end, connected with the pug shaping machine, of the bottom frame, the cutting ring is fixed on the bottom frame through a movable steel pipe point, the movable steel pipe is connected with a motor, the movable steel pipe is controlled to circularly swing left and right through the motor, a steel wire is arranged in the cutting ring, a stop block is arranged on the bottom frame and used for controlling the swinging angle of the cutting ring, the movable steel pipe is a double-layer steel pipe, the outer steel pipe is a hollow semi-ring shape, two ends of the movable steel pipe are inwards provided with a baffle respectively, the inner steel pipe is tangent to the outer steel pipe, the upper end of. The utility model relates to a simple and easy convenience, effective innovation, the ring is cut and the motor is cyclic reciprocating motion, through adjusting the rate of motion of cutting the ring, cuts into fixed size with the pug after moulding, and this kind of design is more simple and easy convenient, easy to operate. For example, the automatic blank cutting and feeding device for the ceramic production line, disclosed in the chinese utility model patent with publication number CN205185032U, publication number 2016.04.27, comprises a frame, a mold for placing a blank, and a batten support table for placing battens, wherein a conveyor belt covers the batten support table, a roller is provided with a roller driving mechanism, a vertically movable mud cutter is arranged at the front end of the batten support table, and a first cylinder for driving the cutter holder to vertically move is further arranged; a pressing head capable of pressing mud strips downwards is arranged behind the tool rest, and a second gas for driving the pressing head to move vertically is also arranged; the cylinder body of the fourth cylinder is fixedly connected with the swing bracket and swings up and down along with the swing bracket, and the tail end of a piston rod of the third cylinder is hinged with the swing end of the swing bracket; and a piston rod of the fourth cylinder is fixedly connected with a sucker seat, and a sucker is installed on the sucker seat. The utility model discloses can automatic blank, automatic feeding, save the manual work, the blank is accurate moreover.
The above-described apparatus has the following problems: only finishing feeding and cutting, and directly taking down and conveying to the next procedure after cutting, so that the operation is troublesome and the processing efficiency is low; secondly, the mud blank is required to be subjected to slope treatment in the machining process so as to facilitate subsequent machining, manual operation is mostly adopted in the actual slope cutting machining process, the labor cost is high, and the machining efficiency is low; and (III) no structure related to waste recovery treatment is adopted, so that a waste opening is easily arranged at a material cutting position, waste materials are easily accumulated, and the material cutting efficiency is influenced. In summary, the existing device has the problems that only cutting can be completed, waste materials cannot be recycled, and bevel processing cannot be performed.
Disclosure of Invention
The invention aims to solve the problems of the existing mud blank processing device and provide mud cutting equipment for ceramics preparation, which has the advantages of stable conveying, automatic cutting and automatic slope cutting, improves the processing precision and the processing efficiency and recycles and treats waste materials.
For the purpose of the invention, the following technical scheme is adopted for realizing the purpose: a mud cutting device for ceramics preparation comprises a frame, a conveying device, a cutting device, a pushing device, a slope cutting device and a waste conveying device; the conveying device is arranged at the feeding end part of the rack and is used for conveying pug; the cutting device is arranged on the feeding end of the rack and above the conveying device, and is used for cutting the pug into a specified length; the pushing device is arranged in the middle of the rack and positioned above the discharging end part of the conveying device, and the pushing device is used for matching with the slope cutting device to clamp mud materials; the slope cutting device is arranged at the discharge end part of the rack and is used for cutting the discharge end of the pug into slopes; a neutral gear for waste falling is arranged between the conveying device and the bevel cutting device on the rack; the waste conveying device is arranged at the lower part of the rack and is used for recycling waste. Automatic cutting and automatic bevel cutting are realized through the equipment, and the processing efficiency and the processing precision are improved.
Preferably, the conveying device comprises a conveyor belt component and roller components positioned at two ends of the conveyor belt component; the conveying belt assembly comprises two conveying supports, a U-shaped base, a driving roller, a driven roller, a conveying belt, a conveying motor, a driving wheel, a driven roller and a synchronous belt; the two conveying brackets are vertically and symmetrically arranged at the front side and the rear side of the rack; the U-shaped base is arranged on the rack and positioned between the two conveying brackets, and the driven roller and the driving roller are respectively positioned on the left side and the right side of the U-shaped base; the driving belt is connected to the U-shaped base, the driving roller and the driven roller in a tensioning mode, the driven roller is connected with the front end of the driving roller, and the driving roller is connected with the driven roller in a tensioning mode through the synchronous belt; the conveying motor is arranged on the frame through a motor fixing plate and is connected with the driving wheel. The conveying device is convenient to convey better, and conveying efficiency is improved.
Preferably, a plurality of auxiliary guide wheels are arranged on the inner sides of the tops of the two conveying brackets. Further improving the conveying efficiency.
Preferably, the two roller assemblies each comprise a roller base plate, a first inclined roller group and a second inclined roller group; the first inclined roller group and the second inclined roller group are respectively arranged on the front side and the rear side of the roller base plate, the first inclined roller group and the second inclined roller group are symmetrically arranged, the first inclined roller group and the second inclined roller group are combined to be in an inverted splayed shape, and a cutting gap is arranged at the cutting position on the roller assembly positioned at the feeding end. Facilitating better cutting.
Preferably, the cutting device comprises a cutting moving assembly, a baffle assembly and a cutting assembly; the cutting moving assembly comprises a cutting moving bracket, a cutting U-shaped connecting rod and a cutting moving cylinder; the cutting movable support is arranged on the rack through a front movable guide rail and a rear movable guide rail; the cutting U-shaped connecting rod is connected to the bottom of the cutting movable support, the middle rod of the cutting U-shaped connecting rod is positioned below the rack, sliding grooves for sliding rods on two sides of the cutting U-shaped connecting rod are formed in the rack, and the fixing part of the cutting movable cylinder is arranged on the lower portion of the rack; the moving part of the cutting moving cylinder is fixedly connected with the middle part of the cutting U-shaped connecting rod, and the cutting moving cylinder drives the cutting moving support to move back and forth through the cutting U-shaped connecting rod; the baffle plate assembly comprises a baffle plate supporting plate, a baffle plate cylinder and a baffle plate; the baffle supporting plate is arranged at the top of the discharge end of the cutting movable bracket; the baffle cylinder is vertically arranged on the baffle supporting plate, and the baffle is arranged at the bottom of the baffle cylinder; the cutting assembly comprises a cutting bracket, two cutting guide rods, a cutting steel wire and a cutting cylinder; the cutting support is arranged at the top of the feeding end of the cutting movable support, the two cutting guide rods are respectively arranged at the front side and the rear side of the cutting support, the tops of the two cutting guide rods are connected through a cutting guide rod connecting plate, and the bottoms of the two cutting guide rods are fixedly connected through the cutting steel wire; the fixed part of cutting cylinder set up in the middle part of cutting support, the removal portion of cutting cylinder and the middle part fixed connection of cutting guide arm connecting plate. Facilitating better cutting.
Preferably, the material pushing device comprises a material pushing fixing frame, a first material pushing cylinder, a second material pushing cylinder, a material pushing lifting plate and a material pushing lifting cylinder; the pushing fixing frame is arranged on the rack through two pushing guide rails; the first material pushing cylinder and the second material pushing cylinder are symmetrically arranged on the rack, the moving part of the first material pushing cylinder is fixedly connected with the bottom of the front side of the material pushing fixing frame, and the moving part of the second material pushing cylinder is fixedly connected with the bottom of the rear side of the material pushing fixing frame; the pushing lifting plate is sleeved on the pushing fixing frame, and the fixing part of the pushing lifting cylinder is arranged at the center of the top of the pushing fixing frame; the moving part of the pushing lifting cylinder penetrates through the pushing fixing frame and is fixedly connected with the center of the top of the pushing lifting plate; the middle part of the discharge end of the material pushing lifting plate is provided with a vertical push plate. The mud blank is convenient to limit.
Preferably, the chamfer device comprises a chamfer moving component, a chamfer clamping component and a chamfer component; the bevel cutting moving assembly comprises a supporting moving plate and a bevel cutting moving cylinder; the supporting moving plate is arranged on the rack through two cutting inclined plane guide rails, and a sensing neutral gear is arranged on the supporting moving plate; the fixed part of the bevel cutting moving cylinder is arranged on the rack and positioned between the two bevel cutting guide rails, and the moving part of the bevel cutting moving cylinder is fixedly connected with the bottom of the feeding end of the supporting moving plate through a fixed block; the bevel cutting clamping assembly comprises a clamping portal frame, a clamping adjusting plate and two clamping cylinders; the clamping portal frame is arranged on the support moving plate, and the clamping adjusting plate is arranged on a middle plate of the clamping portal frame through two adjusting guide rods; the two clamping cylinders are symmetrically arranged at the feeding end part of the clamping adjusting plate and are in an inverted splayed shape; the two clamping cylinders are provided with clamping plates; the clamping plate is provided with a notch matched with pug; the bevel cutting assembly comprises a bevel cutting motor, a bevel cutting rotating shaft, a bevel cutting joint, a bevel cutting clamping disc and two bevel cutting steel wires; the bevel cutting motor is arranged in the middle of the supporting moving plate; the bevel cutting rotating shaft is arranged on the support moving plate through a plurality of rotating shaft seats, and the discharge end of the bevel cutting rotating shaft is connected with a bevel cutting motor; the bevel cutting joint is connected with the feed end of the bevel cutting rotating shaft; the bevel cutting clamping disc is arranged on the feeding end face of the bevel cutting joint through a clamping disc rotating shaft; both sides of the feeding end surface of the chamfer joint are provided with chamfer steel wire fixing rods; and one ends of the two bevel steel wires are respectively arranged at the feeding ends of the two bevel steel wire fixing rods, the other ends of the two bevel steel wires are respectively arranged at two sides of the feeding end surface of the bevel joint, and the two bevel steel wires are symmetrically arranged and are splayed. The inclined plane is conveniently cut instead of manpower, and the processing efficiency is improved.
Preferably, the waste conveying device comprises two waste supporting rods, a waste driving roller, a waste driven roller, a waste conveying belt, a waste driving wheel, a waste driven wheel, a waste synchronous belt and a waste motor; the two waste supporting rods are symmetrically arranged in parallel, and a waste driving roller and a waste driven roller are respectively connected to two ends of the two waste supporting rods; waste material conveyer belt tensioning connect on waste material drive roll and waste material driven voller, the waste material be connected from the one end of driving wheel with the waste material drive roll, waste material action wheel and waste material be connected through waste material hold-in range tensioning from the driving wheel, the waste material motor pass through waste material motor frame and set up on the waste material bracing piece, and the pivot and the waste material action wheel of waste material motor are connected. The recovery of waste materials is convenient.
Preferably, a waste baffle is fixedly arranged below the neutral gear on the rack, and a waste gap is formed between the waste baffle and the waste conveyor belt. Preventing waste material from accumulating on the conveyor belt.
A cutting method of clay for ceramics preparation sequentially comprises the following steps:
feeding and cutting: the method comprises the following steps that the pug is conveyed to a roller assembly at the feeding end of a conveying device, the cutting moving assembly in a cutting device moves to a specified position, a baffle cylinder drives a baffle to move downwards to block the pug, and the cutting point of the pug is located at a cutting neutral position; a cutting cylinder in the cutting assembly drives a cutting steel wire to cut the feeding end of the pug; and the cut waste material falls to a waste material conveying device from the roller neutral position;
(II) conveying: conveying the cut pug to a roller component at a discharge end through a conveyor belt component in the conveying device, and pushing the pug to a bevel cutting position by a material pushing device;
(III) cutting a bevel: the cutting bevel moving assembly in the bevel cutting device is matched with the pushing device to carry out left-right limiting, and the cutting bevel limiting assembly is used for carrying out up-down limiting on the pug; the two bevel cutting steel wires on the bevel cutting assembly are used for carrying out bevel cutting treatment on the discharge end of the pug; and the waste material after being cut into the inclined plane falls into a waste material conveying device;
(IV) waste recovery: the waste material conveyor belt is driven to rotate by a waste material motor on the waste material conveyor device, and the waste material after being cut and beveled is conveyed to the discharge end; the waste material is passed through the waste material void and recovered.
By adopting the mud cutting equipment for ceramics preparation in the technical scheme, the stable conveying of mud is further improved through the conveying device, the mud is prevented from being abraded and scraped in the conveying process, the conveying efficiency is improved, and the conveying quality is improved; the cutting device is matched with the conveying device, so that the pug can be accurately positioned, and the movement of the pug during cutting is prevented by the baffle; the vertical push plate in the pushing device pushes the discharging end to be matched with the slope cutting device, so that the movement of the mud phase feeding end is prevented, mud is supported better, and the slope cutting device cuts slopes better; the inclined plane cutting device is convenient to adjust and move left and right through the inclined plane cutting moving assembly in the inclined plane cutting device, so that the depth of the inclined plane is controlled, the stability of mud materials is kept conveniently in the cutting process through the inclined plane cutting limiting assembly, and the quality of the inclined plane cutting is prevented from being reduced due to the fact that the mud materials are excessively shaken; the bevel cutting assembly is used for further quickly and effectively cutting, so that the bevel cutting quality and the bevel cutting efficiency are improved; the waste materials on the cutting and cutting inclined planes are recycled through the waste material conveying device, the cost is saved, and the utilization rate is improved. To sum up, the technical effect of this patent is stable transport and transport efficiency is high, automatic cutout and cut the inclined plane, and machining precision and machining efficiency are high to and carry out recovery processing with the waste material and save the cost.
Drawings
Fig. 1 is a schematic structural diagram of a ceramic mud cutting device.
Fig. 2 is a schematic structural diagram of the conveying device.
Fig. 3 is a schematic structural diagram of the cutting device.
Fig. 4 is a schematic structural view of the pushing device.
Fig. 5 is a schematic structural view of the beveling apparatus.
Fig. 6 is a schematic structural view of the waste material conveying apparatus.
The labels in the figures are: the device comprises a frame 1, a conveying device 2, a conveyor belt component 21, a conveying bracket 211, an auxiliary guide wheel 2110, a U-shaped base 212, a driving roller 213, a driven roller 214, a transmission belt 215, a conveying motor 216, a driving wheel 217, a driven wheel 218, a synchronous belt 219, a roller component 22, a cutting neutral gear 220, a roller base plate 221, a first inclined roller group 222, a second inclined roller group 223, a cutting device 3, a cutting moving component 31, a cutting moving bracket 311, a cutting U-shaped connecting rod 312, a cutting moving cylinder 313, a moving guide rail 314, a baffle component 32, a baffle supporting plate 321, a baffle cylinder 322, a baffle 323, a cutting component 33, a cutting bracket 331, a cutting guide rod 332, a cutting guide rod connecting plate 3321, a cutting steel wire 333, a cutting cylinder 334, a pushing device 4, a pushing fixing frame 41, a pushing guide rail 411, a first pushing cylinder 42, a second pushing cylinder 43, a pushing lifting plate 44, The device comprises a vertical push plate 46, a bevel cutting device 5, a bevel cutting bottom plate 50, a bevel cutting moving assembly 51, a supporting moving plate 511, a sensing neutral block 5111, a bevel cutting moving cylinder 512, a bevel cutting guide rail 513, a bevel cutting limit assembly 52, a limit portal frame 521, a limit adjusting plate 522, a limit cylinder 523, an adjusting guide rod 5221, a limit plate 524, a notch 5241, a bevel cutting assembly 53, a bevel cutting motor 531, a bevel cutting rotating shaft 532, a sensing sheet 5321, a sensor 5322, a bevel cutting joint 533, a bevel cutting clamping disc 534, a bevel cutting steel wire 535, a bevel cutting steel wire fixing rod 536, a waste conveying device 6, a waste baffle plate 60, a waste supporting rod 61, a waste driving roller 62, a waste driven roller 63, a waste conveying belt 64, a waste driving wheel 65, a waste driven wheel 66, a waste synchronous belt 67, a waste motor 68 and a.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the drawings, are used only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention.
As shown in fig. 1, a mud cutting device for ceramics preparation comprises a frame 1, a conveying device 2, a cutting device 3, a pushing device 4, a bevel cutting device 5 and a waste conveying device 6; the conveying device 2 is arranged at the feeding end part of the rack 1, and the conveying device 2 is used for conveying pug; the cutting device 3 is arranged on the feeding end of the frame 1 and is positioned above the conveying device 2, and the cutting device 3 is used for cutting the pug into a specified length; the pushing device 4 is arranged in the middle of the rack 1, the pushing device 4 is positioned above the discharging end part of the conveying device 2, and the pushing device 4 is used for being matched with the slope cutting device 5 to clamp pug; the slope cutting device 5 is arranged at the discharge end part of the frame 1, and the slope cutting device 5 is used for cutting the discharge end of the pug into slopes; a neutral gear 7 for waste falling is arranged on the frame 1 between the conveying device 2 and the bevel cutting device 5; a scrap conveyor 6 is provided at a lower portion of the frame 1, and the scrap conveyor 6 is used to recycle scrap.
As shown in fig. 1 and 2, the conveying device 2 includes a conveyor belt assembly 21 and roller assemblies 22 at both ends of the conveyor belt assembly; the conveyor belt assembly 21 includes two conveyor brackets 211, a U-shaped base 212, a drive roller 213, a driven roller 214, a conveyor belt 215, a conveyor motor 216, a drive pulley 217, a driven pulley 218, and a timing belt 219; the two conveying brackets 211 are vertically and symmetrically arranged at the front side and the rear side of the rack 1; the top inner sides of the two conveying brackets 211 are provided with a plurality of auxiliary guide wheels 2110, so that the mud materials can be conveyed better through the auxiliary guide wheels 2110, and friction in the conveying process is reduced. The U-shaped base 212 is arranged on the machine frame 1 and is positioned between the two conveying brackets 211, and the two conveying brackets 211 are higher than the U-shaped base 212 so as to prevent pug from rolling off the U-shaped base 212, thereby better conveying. The driven roller 214 and the driving roller 213 are respectively positioned at the left and right sides of the U-shaped base 212; the transmission belt 215 is connected with the U-shaped base 212, the driving roller 213 and the driven roller 214 in a tensioning mode, the driven roller 218 is connected with the front end of the driving roller 213, and the driving wheel 217 is connected with the driven roller 218 in a tensioning mode through the synchronous belt 219, so that the transmission speed can be controlled better, and the transmission efficiency can be improved. The conveying motor 216 is arranged on the frame 1 through a motor fixing plate, and the conveying motor 216 is connected with the driving wheel 217. Both roller assemblies 22 include a roller base plate 221, a first inclined roller set 222, and a second inclined roller set 223; the first inclined roller group 222 and the second inclined roller group 223 are respectively arranged at the front side and the rear side of the roller bottom plate 221, the first inclined roller group 222 and the second inclined roller group 223 are symmetrically arranged, and the first inclined roller group 222 and the second inclined roller group 223 are combined to be in an inverted splayed shape, so that a conveying channel convenient for conveying pug is formed by the splayed shape, and the pug is better supported. Be located the drum assembly 22 of feed end and be provided with cutting neutral gear 220 in the cutting department, be convenient for the mud material through cutting neutral gear 220 and cut in the neutral gear, can cut when carrying, need not carry to the discharge end just to cut like other devices. Be provided with the cylinder neutral gear that is used for the waste material whereabouts on the cylinder bottom plate 221, be convenient for make the waste material whereabouts after the cutting through the cylinder neutral gear, prevent that the waste material from piling up, can not only carry out recycle, can also be convenient for carry that the mud material is better.
During operation, on mud material was carried the drum set 22 of feed end by the feed end, cut the back in cutting neutral 220 department through cutting device 3, the waste material after the cutting falls to waste material conveyor 6 through the drum neutral, drives through action wheel 217 and hold-in range 219 through transfer motor 216 and follows the rotation of driving wheel 218 to make driven voller 214 and drive roll 213 cooperation drive belt 215 rotate and carry, carry the mud material to the drum set 22 of discharge end on.
This conveyor 2 further improves the stable transport of mud to prevent that the mud from receiving wearing and tearing and scraping in transportation process, improve conveying efficiency and improve the transport quality.
As shown in fig. 1 and 3, the cutting device 3 includes a cutting moving assembly 31, a shutter assembly 32, and a cutting assembly 33; the cutting moving assembly 31 comprises a cutting moving bracket 311, a cutting U-shaped connecting rod 312 and a cutting moving cylinder 313; the cutting movable frame 311 is provided on the frame 1 by two front and rear movable rails 314, and the two movable rails 314 facilitate the cutting movable frame 311 to slide more easily. The cutting U-shaped connecting rod 312 is connected in the bottom of the cutting movable support 311, the middle rod of the cutting U-shaped connecting rod 312 is located below the rack 1, a sliding groove used for sliding rods on two sides of the cutting U-shaped connecting rod 312 is formed in the rack 1, the cutting U-shaped connecting rod 312 slides in the sliding groove, and the limiting effect is achieved while the position is adjusted conveniently. The fixed part of the cutting movable cylinder 313 is arranged at the lower part of the frame 1; the moving part of the cutting moving cylinder 313 is connected with the cutting U-shaped connecting rod 312, and the cutting moving cylinder 313 drives the cutting moving support 311 to move back and forth through the cutting U-shaped connecting rod 312; the baffle assembly 32 includes a baffle support plate 321, a baffle cylinder 322, and a baffle 323; the baffle supporting plate 321 is arranged on the top of the discharge end of the cutting moving bracket 311; baffle cylinder 322 is vertical to be set up on baffle backup pad 321, and baffle 323 sets up in the bottom of baffle cylinder 322, and the pug is constantly carried to the discharge end when preventing through baffle 323 to be convenient for fix a position and carry out better cutting. The cutting assembly 33 includes a cutting bracket 331, two cutting guides 332, and a cutting cylinder 334; the cutting support 331 is arranged at the top of the feeding end of the cutting movable support 311, the two cutting guide rods 332 are respectively arranged at the front side and the rear side of the cutting support 331, the tops of the two cutting guide rods 332 are connected through a cutting guide rod connecting plate 3321, and the bottoms of the two cutting guide rods 332 are fixedly connected through a cutting steel wire 333; the fixed part setting of cutting cylinder 334 is in the middle part of cutting support 331, and the removal portion of cutting cylinder 334 and the middle part fixed connection of cutting guide arm connecting plate 3321 drive the cutting steel wire 333 of the bottom of two cutting guide arms 332 through cutting cylinder 334 and carry out accurate cutting to the feed end of pug.
During operation, this cutting device 3 drives cutting U type connecting rod 312 through cutting traveling cylinder 313 and removes, thereby make cutting traveling boom 311 carry out slide positioning at two movable guide rails 314, make the cutting point be located cutting neutral position 220 department, it moves down to drive baffle 323 through baffle cylinder 322, block the pug and prevent the pug from carrying on conveyor belt module 21, thereby the discharge end that makes the pug is located conveyor belt module 21 and gives the power that a pug removed to the discharge end direction, make the pug support on baffle 323, drive the cutting steel wire 333 on two cutting guide arms 332 through cutting cylinder 334 and vertically move down and cut the unnecessary waste material of pug feed end.
This cutting device 3 is through cooperateing with conveyor 2, can be accurate fix a position the pug to prevent to make the pug remove when the cutting through baffle 323, improve cutting efficiency and improve cutting accuracy.
As shown in fig. 1 and 4, the pushing device 4 includes a pushing fixing frame 41, a first pushing cylinder 42, a second pushing cylinder 43, a pushing lifting plate 44, and a pushing lifting cylinder 45; the pushing fixing frame 41 is arranged on the rack 1 through two pushing guide rails 411; the first material pushing cylinder 42 and the second material pushing cylinder 43 are symmetrically arranged on the cutting steel wire 333 of the rack 1, the moving part of the first material pushing cylinder 42 is fixedly connected with the bottom of the front side of the material pushing fixing frame 41, the moving part of the second material pushing cylinder 43 is fixedly connected with the bottom of the rear side of the material pushing fixing frame 41, and the material pushing fixing frame 41 is driven by the first material pushing cylinder 42 and the second material pushing cylinder 43 to move in a left-right adjusting mode. The pushing material lifting plate 44 is sleeved on the pushing material fixing frame 41, and the fixing part of the pushing material lifting cylinder 45 is arranged at the center of the top of the pushing material fixing frame 41; the moving part of the pushing lifting cylinder 45 passes through the pushing fixing frame 41 and is fixedly connected with the top center of the pushing lifting plate 44; a vertical push plate 46 is arranged in the middle of the discharge end of the material pushing lifting plate 44, and the lifting of the vertical push plate 46 is controlled by a material pushing lifting cylinder 45.
When the device works, the pushing lifting cylinder 45 in the pushing device 4 drives the pushing lifting plate 44 to move to the highest position, so that the pug firstly passes through the pushing device 4, and then the pushing lifting cylinder 45 drives the pushing lifting plate 44 to descend, so that the vertical push plate 46 is positioned in the middle of the pug; the first material pushing cylinder 42 and the second material pushing cylinder 43 drive the vertical push plate 46 to push to the material discharging end.
The pushing device 4 pushes the discharging end to be matched with the slope cutting device 5 through the vertical push plate 46, so that the mud material phase feeding end is prevented from moving, mud material is supported better, the slope cutting device 5 can cut slopes better, and the slope quality and the slope precision are improved.
As shown in fig. 1 and 5, the chamfer device 5 comprises a chamfer base plate 50, a chamfer moving assembly 51, a chamfer limiting assembly 52 and a chamfer assembly 53; the bevel moving assembly 51 comprises a support moving plate 511 and a bevel moving cylinder 512; the supporting moving plate 511 is arranged on the inclined plane cutting bottom plate 50 through two inclined plane cutting guide rails 513, and a sensing neutral position 5111 is arranged on the supporting moving plate 511; the fixed part of the slope cutting moving cylinder 512 is arranged on the slope cutting bottom plate 50 and is positioned between the two slope cutting guide rails 513, the moving part of the slope cutting moving cylinder 512 is fixedly connected with the bottom of the feed end of the support moving plate 511 through a fixed block, and the support moving plate 511 is driven by the slope cutting moving cylinder 512 to stably move on the slope cutting guide rails 513. The bevel limiting assembly 52 comprises a limiting portal frame 521, a limiting adjusting plate 522 and two limiting cylinders 523; the limiting portal frame 521 is arranged on the support moving plate 511, and the limiting adjusting plate 522 is arranged on a middle plate of the limiting portal frame 521 through two adjusting guide rods 5221; two spacing cylinders 523 symmetry sets up the feeding end at spacing regulating plate 522, and two spacing cylinders 523 are the splayed of falling, cooperate with the mud material through being that the splayed of falling is convenient for better to further stabilize the mud material, prevent to rock the influence cutting accuracy cutting inclined plane in-process taking place. The two limit cylinders 523 are provided with limit plates 524; be provided with on the limiting plate with mud assorted notch 5241, further laminate the matching through the surface of notch 5241 with the mud to carry out better spacing fixed action. The chamfer assembly 53 comprises a chamfer motor 531, a chamfer rotating shaft 532, a chamfer joint 533, a chamfer clamping disc 534 and two chamfer wires 535; the bevel cutting motor 531 is disposed in the middle of the support moving plate 511; the bevel-cutting rotating shaft 532 is arranged on the support moving plate 511 through a plurality of rotating shaft seats, and the discharge end of the bevel-cutting rotating shaft 532 is connected with a bevel-cutting motor 531; the sensing piece 5321 is arranged on the inclined plane cutting rotating shaft 532 and in the sensing neutral position 5111, and the sensing piece 5321 is matched with the sensor 5322 to realize accurate control, so that the inclined plane cutting efficiency and the inclined plane cutting accuracy are improved. The sensor 5322 is arranged on the clamping gantry 521 through a sensor fixing plate; the bevel cutting joint 533 is connected with the feed end of the bevel cutting rotating shaft 532; the bevel clamping disc 534 is arranged on the feeding end face of the bevel joint 533 through the clamping disc rotating shaft, and the bevel clamping disc 534 and the vertical push plate 46 limit the pug in the final stage of bevel cutting, so that the precision of the bevel is ensured better. (ii) a The two sides of the feeding end surface of the bevel cutting joint 533 are provided with bevel cutting steel wire fixing rods 536; one end of each of the two beveling steel wires 535 is disposed at the feeding end of the two beveling steel wire fixing rods 536, the other end of each of the two beveling steel wires 535 is disposed at the two sides of the feeding end face of the beveling joint 533, and the two beveling steel wires 535 are symmetrically disposed and are in a splayed shape. Cut the discharge end that the inclined plane steel wire 535 was the effectual cylindrical pug of splayed and cut into the inclined plane form through two, replace the manual work to cut, improve the quality of cutting the inclined plane when improving the efficiency of cutting the inclined plane.
When the inclined plane cutting device 5 works, the inclined plane cutting moving cylinder 512 drives the supporting moving plate 511 to move towards the direction of the feeding end, the limiting plates 524 on the two limiting cylinders 523 are pressed towards the outer surface of the pug to prevent the pug from rotating, the limiting plates 524 are matched with the vertical push plate 46 to prevent the pug from moving towards the feeding end due to the inclined plane cutting assembly 53 cutting the inclined plane towards the direction of the feeding end, the vertical push plate 46 and the limiting plates 524 are used for effective limiting, the inclined plane cutting motor 531 drives the inclined plane cutting rotating shaft 532 to drive the two inclined plane cutting steel wires 535 on the inclined plane cutting joint 533 to rotate, the inclined plane cutting moving cylinder 512 drives the rotating inclined plane steel wires 535 to move towards the feeding end to slowly cut the pug discharging end, when the vertical push plate 46 and the inclined plane clamping disc 534 reach the minimum distance, the inclined plane steel wires 535 are used for rotary cutting, the cutting quality and the cutting precision of the inclined plane are ensured.
The bevel cutting device 5 is convenient for left and right adjustment and movement through the bevel cutting moving assembly 51, so that the depth of the bevel is controlled, and the bevel is controlled more effectively; the cutting slope limiting assembly 52 is used for keeping the stability of the pug in the cutting process, and the quality of the cutting slope is prevented from being reduced due to excessive shaking of the pug; further effectual cutting fast through cutting inclined plane subassembly 53 replaces the manual work to carry out and cuts the inclined plane, improves and cuts inclined plane quality and cut inclined plane efficiency.
As shown in fig. 1 and 6, the scrap conveyor 6 includes two scrap support bars 61, a scrap drive roller 62, a scrap driven roller 63, a scrap conveyor belt 64, a scrap drive roller 65, a scrap driven roller 66, a scrap timing belt 67, and a scrap motor 68; the two waste supporting rods 61 are symmetrically arranged in parallel, and a waste driving roller 62 and a waste driven roller 63 are respectively connected to two ends of the two waste supporting rods 61; waste material conveyer belt 64 tensioning is connected on waste material drive roller 62 and waste material driven roller 63, and waste material driven roller 66 is connected with the one end of waste material drive roller 62, and waste material drive wheel 65 passes through waste material hold-in range 67 tensioning with waste material driven roller 66 to be connected, is convenient for control waste material hold-in range 67's conveying speed, improves conveying efficiency. The waste motor 68 is disposed on the waste support rod 61 through a waste motor frame, and a rotation shaft of the waste motor 68 is connected with the waste driving wheel 65. Be located the fixed waste material baffle 60 that is provided with in neutral gear 7 below in frame 1, be convenient for garbage collection through waste material baffle 60, improve waste treatment's transport efficiency. Waste material space is provided between waste material baffle 60 and waste material conveyer belt 64, is convenient for make the smooth passing through of waste material through waste material space 8, is convenient for subsequent processing, also prevents simultaneously that the waste material from piling up on waste material conveyer belt 64.
In operation, this waste material conveyor 6 drives waste material action wheel 65 through waste material motor 68 and rotates, and waste material action wheel 65 drives the waste material through waste material hold-in range 67 and rotates from driving wheel 66, drives waste driven roller 63 through waste material action wheel 65 and rotates to cooperate with waste material drive roll 62 and drive waste material conveyer belt 64 and rotate, thereby will cut and carry out recovery processing with the waste material of cutting the inclined plane, save the cost, improve the utilization ratio.
A cutting method of clay for ceramics preparation sequentially comprises the following steps:
feeding and cutting: the pug is conveyed to a roller assembly 22 at the feeding end of the conveying device 2, the cutting moving assembly 31 in the cutting device 3 moves to a specified position, the baffle plate 323 is driven to move downwards by the baffle plate cylinder 322 to block the pug, and the cutting point of the pug is positioned at the cutting neutral position 220; the cutting cylinder 334 in the cutting assembly 33 drives the cutting steel wire 333 to cut the feeding end of the pug; and the cut waste material falls to a waste material conveying device 6 from the roller neutral position;
(II) conveying: conveying the cut pug to a roller assembly 22 at a discharge end through a conveyor belt assembly 21 in the conveying device 2, and pushing the pug to a bevel cutting position by a material pushing device 4;
(III) cutting a bevel: the left and right limiting is carried out through the matching of the bevel cutting moving assembly 51 in the bevel cutting device 5 and the pushing device 4, and the upper and lower limiting is carried out on the pug through the bevel cutting limiting assembly 52; the two bevel cutting steel wires 535 on the bevel cutting assembly 53 are used for carrying out bevel cutting treatment on the discharge end of the pug; and the waste material after being cut into the inclined plane falls into a waste material conveying device 6;
(IV) waste recovery: the waste material conveyer belt 64 is driven to rotate by the waste material motor 68 on the waste material conveyer 6 to convey the cut and beveled waste material to the discharge end; the waste material is passed through the waste material void and recovered.
The equipment further improves the stable conveying of the pug through the conveying device 2, prevents the pug from being abraded and scraped in the conveying process, improves the conveying efficiency and improves the conveying quality; the cutting device 3 is matched with the conveying device 2, so that pug can be accurately positioned, and the movement of the pug during cutting is prevented by the baffle 323; the vertical push plate 46 in the material pushing device 4 pushes the material outlet end to be matched with the slope cutting device 5, so that the movement of the feed end of a mud phase is prevented, the mud phase is convenient to better abut against the mud, and the slope cutting device 5 can better cut the slope; the inclined plane cutting device is convenient to adjust and move left and right through the inclined plane cutting moving assembly 51 in the inclined plane cutting device 5, so that the depth of the inclined plane is controlled, the stability of mud is kept conveniently in the cutting process through the inclined plane cutting limiting assembly 52, and the quality of the inclined plane cutting caused by excessive shaking of the mud is prevented from being reduced; the bevel cutting assembly 53 is used for further cutting rapidly and effectively, so that the bevel cutting quality and the bevel cutting efficiency are improved; the waste materials of the cutting and the inclined plane cutting are recycled through the waste material conveying device 6, the cost is saved, and the utilization rate is improved. To sum up, the technical effect of this patent is stable transport and transport efficiency is high, automatic cutout, automatic bevel, and machining precision and machining efficiency are high to and carry out recovery processing with the waste material and save the cost.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention, including any reference to the above-mentioned embodiments. Various modifications to these embodiments will be readily apparent to those skilled in the art. The general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.