CN102962883A - Slope abradant processing method and device - Google Patents
Slope abradant processing method and device Download PDFInfo
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- CN102962883A CN102962883A CN2012105414733A CN201210541473A CN102962883A CN 102962883 A CN102962883 A CN 102962883A CN 2012105414733 A CN2012105414733 A CN 2012105414733A CN 201210541473 A CN201210541473 A CN 201210541473A CN 102962883 A CN102962883 A CN 102962883A
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- bar
- abrasive machining
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Abstract
The invention discloses a slope abradant processing method, which comprises the steps of using a piston rod to push mud in a mud extrusion cylinder, so that article mud is extruded out from a mud outlet of the mud extrusion cylinder; cutting the article mud after a needed length is sensed by a sensor; using a pushing and conveying mechanism to push and convey cut article mud to a transport belt for drying; then conveying to a transport roller; and conveying the article mud through the rotation of the transport roller to a fixed slope cutter to cut into slope abradant. The processing device comprises a mud extrusion mechanism, a sensing-cutting and conveying mechanism is connected to the mud extrusion mechanism and a transport mechanism, a dryer (8) is arranged above the transport mechanism, and a slope cutting mechanism is arranged at the outlet of the transport mechanism. The invention has the advantages of automatic processing and production, high qualification rate, higher work efficiency, and guaranteed product performance.
Description
Technical field
The present invention relates to a kind of abrasive machining method and device, particularly a kind of inclined-plane abrasive machining method and device.
Background technology
In the process of producing grinding-material (abrasive material), need the step of a moulding, and include the processes such as crowded mud, blank in the step of moulding.It has often determined that grinding-material becomes performance and quality after granular by powdery.
And existing extrusion system is spiral crowded mud, and he adopts the screw rod rotation to push ahead, and from the mud mouth mud extraction, the stroke of pug is lengthened in mud, and energy consumption is large, and it is also larger to wear and tear; And blank is to adopt the workman that mud bar one rule is placed in the blank groove, again with a blade to the mud bar cutting die that repeatedly tilts, yet when placing the mud bar, because the weight of being affectedly bashful can make the distortion of mud bar, has a strong impact on product quality, simultaneously repeatedly to the words of mud bar cutting die, also can cause distortion to the mud bar, finally cause product percent of pass low low with production efficiency, generally only reach 98.5% qualification rate.
Summary of the invention
The object of the invention is to, a kind of inclined-plane abrasive machining method and device are provided.Automatically processing of the present invention, qualification rate is high, and production efficiency is also higher, guarantees the performance of product.
Technical scheme of the present invention: a kind of inclined-plane abrasive machining method, it is characterized in that: adopt piston rod to promote to squeeze the interior mud of mud cylinder, the mud bar is extruded from the mud mouth that squeezes the mud cylinder, cut off after sensing Len req by inductor, mud bar after will cutting off by delivery device again is sent on the transfer roller after being pushed to and drying on the conveyer belt, and the rolling by transfer roller is delivered to the mud bar on the fixing inclination cutter is cut into the inclined-plane abrasive material.
In the aforesaid inclined-plane abrasive machining method, describedly sensing cutting-off method behind the Len req by inductor, is to adopt infrared ray is fixed on mud mouth Len req position, and when the mud bar of extruding blocked infrared ray, cutoff tool cut off the mud bar.
In the aforesaid inclined-plane abrasive machining method, adopt pressure roller to press together between described conveyer belt and the transfer roller, then enter successively the intermediate calender rolls transmission of dispelling the heat, and above intermediate calender rolls, the mud bar is blown heat radiation, the mud bar can not sticked on the inclination cutter in cut-out.
In the aforesaid inclined-plane abrasive machining method, the described inclined-plane abrasive methods that is cut into is that the mud bar on the intermediate calender rolls is sent in some grooves of transfer roller, places a mud bar in each groove, transfer roller rolls and produces extruding force with the inclination cutter, and the mud bar in the groove is cut into the inclined-plane abrasive material.
In the processing unit (plant) of aforesaid inclined-plane abrasive machining method, comprise the mud extruder structure, the mud extruder structure is connected with induction and cuts off delivery device, and induction is cut off delivery device and is connected with connecting gear, the top of connecting gear is provided with dryer, and the exit of connecting gear is provided with the inclined-plane material cutting mechanism.
In the aforesaid inclined-plane abrasive machining device, described mud extruder structure comprises crowded mud support, squeezes the mud support and is provided with liquid presses piston pole, and liquid presses piston pole is connected with and squeezes the mud cylinder, squeezes the mud cylinder and is hinged on the crowded mud support, and crowded mud cylinder is provided with mud mouth.
In the aforesaid inclined-plane abrasive machining device, described induction is cut off delivery device and is comprised the Transfer pipe that connects mud mouth, be provided with successively cutoff tool, infrared inductor and push rod on the Transfer pipe, infrared inductor is connected with cutoff tool, cutoff tool is arranged on the mud mouth place, and described push rod is provided with the propelling movement pulsometer.
In the aforesaid inclined-plane abrasive machining device, described connecting gear is conveyer structure.
In the aforesaid inclined-plane abrasive machining device, described inclined-plane material cutting mechanism comprises frame, be provided with successively pressure roller, intermediate calender rolls, transfer roller and inclination cutter on the frame, pressure roller is connected with connecting gear through slideway, and intermediate calender rolls laterally is provided with transmission groove, intermediate calender rolls vertically is provided with the transition flexure strip, transfer roller is provided with some rubber raised lines, forms the blank groove between the adjacent rubber raised line, and the blank groove is connected with the transition flexure strip, inclination cutter below is provided with the rewinding mouth, and both sides are provided with the garbage collection mouth.
In the aforesaid inclined-plane abrasive machining device, described pressure roller top is provided with hair-dryer.
Compared with prior art, the present invention adopts piston rod to promote to squeeze pug in the mud cylinder, be pug from mud mouth moulding mud extraction bar, mud extraction bar speed is fast, efficient is high, and energy consumption is lower, has reduced production cost, cuts off after mud mouth is by the infrared induction Len req simultaneously, with delivery device the mud bar that cuts off is pushed again and dry processing on the conveyer belt, this process implementation full-automation, also improved cut-out quality and the working (machining) efficiency of mud bar, reduced cost of labor; Mud bar after will drying at last enters into pressure roller, pressure roller enters together intermediate calender rolls with mud bar pressure and carries out radiating treatment, make the steam Quick diffusing, by the transition flexure strip mud bar is transitioned on the delivery roll again, at last by delivery roll and inclination cutter extruding cutting die, normal abrasive material is from the rewinding of rewinding mouth, rim charge (being waste material) is collected from the garbage collection mouth of both sides, the product separate collection, realize hommization, reduce again the operation of sub-material, this integral body process has increased substantially the qualification rate of product, guarantee the performance of product, also reduced production cost.
Through testing: first-time qualification rate of the present invention is more than 99.5%, although only improved 1% qualification rate with respect to conventional means, in a large amount of production processes, has saved 10% on the production cost, output is 4 times of hand cut.
Description of drawings
Fig. 1 is structural representation of the present invention.
Being labeled as in the accompanying drawing: the 1-liquid presses piston pole, 2-squeezes mud cylinder, 3-cutoff tool, 4-Transfer pipe, the 5-push rod, 6-pushes pulsometer, 7-conveyer structure, 8-dryer, the 9-hair-dryer, 10-intermediate calender rolls, 11-transmission groove, 12-transition flexure strip, the 13-transfer roller, 14-rubber raised line, 15-rewinding mouth, 16-inclination cutter, 17-garbage collection mouth, 18-frame, 19-shell pressure roller, the 20-infrared inductor, the 21-mud mouth, 22-squeezes the mud support.
The specific embodiment
The present invention is further illustrated below in conjunction with drawings and Examples, but not as the foundation to the present invention's restriction.
Embodiment.A kind of inclined-plane abrasive machining method, it is characterized in that: adopt piston rod to promote to squeeze the interior mud of mud cylinder, the mud bar is extruded from the mud mouth that squeezes the mud cylinder, cut off after sensing Len req by inductor, mud bar after will cutting off by delivery device again is sent on the transfer roller after being pushed to and drying on the conveyer belt, and the rolling by transfer roller is delivered to the mud bar on the fixing inclination cutter is cut into the inclined-plane abrasive material.
Describedly sensing cutting-off method behind the Len req by inductor, is to adopt infrared ray is fixed on mud mouth Len req position, and when the mud bar of extruding blocked infrared ray, cutoff tool cut off the mud bar.
Adopt pressure roller to press together between described conveyer belt and the transfer roller, then enter successively the intermediate calender rolls transmission of dispelling the heat, and above intermediate calender rolls, the mud bar is blown heat radiation, the mud bar can not sticked on the inclination cutter in cut-out.
The described inclined-plane abrasive methods that is cut into is that the mud bar on the intermediate calender rolls is sent in some grooves of transfer roller, places a mud bar in each groove, and transfer roller rolls and produces extruding force with the inclination cutter, and the mud bar in the groove is cut into the inclined-plane abrasive material.
Realize the processing unit (plant) of above-mentioned inclined-plane abrasive machining method, comprise the mud extruder structure, the mud extruder structure is connected with induction and cuts off delivery device, and induction is cut off delivery device and is connected with connecting gear, the top of connecting gear is provided with dryer 8, and the exit of connecting gear is provided with the inclined-plane material cutting mechanism.
Described mud extruder structure comprises crowded mud support 22, squeezes mud support 22 and is provided with liquid presses piston pole 1, and liquid presses piston pole 1 is connected with and squeezes mud cylinder 2, squeezes mud cylinder 2 and is hinged on the crowded mud support 22, and crowded mud cylinder 2 is provided with mud mouth 21.
Described induction is cut off delivery device and is comprised the Transfer pipe 4 that connects mud mouth 21, be provided with successively cutoff tool 3, infrared inductor 20 and push rod 5 on the Transfer pipe 4, infrared inductor 20 is connected with cutoff tool 3, cutoff tool 3 is arranged on mud mouth 21 places, and described push rod 5 is provided with and pushes pulsometer 6.Transfer pipe 4 can be conveyer structure.
Described connecting gear is conveyer structure 7.
Described inclined-plane material cutting mechanism comprises frame 18, be provided with successively pressure roller 19, intermediate calender rolls 10, transfer roller 13 and inclination cutter 16 on the frame 18, pressure roller 19 is connected with connecting gear through slideway, intermediate calender rolls 10 laterally is provided with transmission groove 11, intermediate calender rolls 10 vertically is provided with transition flexure strip 12, transfer roller 13 is provided with some rubber raised lines 14, form the blank groove between the adjacent rubber raised line 14, the blank groove is connected with transition flexure strip 12, inclination cutter 16 belows are provided with rewinding mouth 15, and both sides are provided with garbage collection mouth 17.Described inclination cutter 16 is that one group of blade slant setting consists of.Inclination cutter 16 is fixed on the frame.Described transition flexure strip 12 can be transferred to the mud bar on the delivery roll 13 from intermediate calender rolls 10.
Described pressure roller 19 tops are provided with hair-dryer 9, the mud bar heat radiation after being used for drying.
The present invention adopts piston rod to promote to squeeze the interior pug of mud cylinder, that pug is from mud mouth moulding mud extraction bar, mud extraction bar speed is fast, and efficient is high, and energy consumption is lower, reduced production cost, after mud mouth is by the infrared induction Len req, cut off simultaneously, with delivery device the mud bar that cuts off pushed again and dry processing on the conveyer belt, this process implementation full-automation, also improve cut-out quality and the working (machining) efficiency of mud bar, reduced cost of labor; Mud bar after will drying at last enters into pressure roller, pressure roller enters together intermediate calender rolls with mud bar pressure and carries out radiating treatment, make the steam Quick diffusing, by the transition flexure strip mud bar is transitioned on the delivery roll again, at last by delivery roll and inclination cutter extruding cutting die, normal abrasive material is from the rewinding of rewinding mouth, rim charge (being waste material) is collected from the garbage collection mouth of both sides, the product separate collection, realize hommization, reduce again the operation of sub-material, this integral body process has increased substantially the qualification rate of product, guarantee the performance of product, also reduced production cost.
Claims (10)
1. inclined-plane abrasive machining method, it is characterized in that: adopt piston rod to promote to squeeze the interior mud of mud cylinder, the mud bar is extruded from the mud mouth that squeezes the mud cylinder, cut off after sensing Len req by inductor, mud bar after will cutting off by delivery device again is sent on the transfer roller after being pushed to and drying on the conveyer belt, and the rolling by transfer roller is delivered to the mud bar on the fixing inclination cutter is cut into the inclined-plane abrasive material.
2. inclined-plane according to claim 1 abrasive machining method, it is characterized in that: describedly sense cutting-off method behind the Len req by inductor, be to adopt infrared ray is fixed on mud mouth Len req position, when the mud bar of extruding blocked infrared ray, cutoff tool cut off the mud bar.
3. inclined-plane according to claim 2 abrasive machining method, it is characterized in that: adopt pressure roller to press together between described conveyer belt and the transfer roller, then enter successively the intermediate calender rolls transmission of dispelling the heat, and above intermediate calender rolls, the mud bar is blown heat radiation, the mud bar can not sticked on the inclination cutter in cut-out.
4. inclined-plane according to claim 3 abrasive machining method, it is characterized in that: the described inclined-plane abrasive methods that is cut into, that the mud bar on the intermediate calender rolls is sent in some grooves of transfer roller, place a mud bar in each groove, transfer roller rolls and produces extruding force with the inclination cutter, and the mud bar in the groove is cut into the inclined-plane abrasive material.
5. realize requiring the processing unit (plant) of the described inclined-plane of the arbitrary claim of 1-4 abrasive machining method, it is characterized in that: comprise the mud extruder structure, the mud extruder structure is connected with induction and cuts off delivery device, induction is cut off delivery device and is connected with connecting gear, the top of connecting gear is provided with dryer (8), and the exit of connecting gear is provided with the inclined-plane material cutting mechanism.
6. inclined-plane according to claim 5 abrasive machining device, it is characterized in that: described mud extruder structure comprises crowded mud support (22), squeeze mud support (22) and be provided with liquid presses piston pole (1), liquid presses piston pole (1) is connected with and squeezes mud cylinder (2), squeeze mud cylinder (2) and be hinged on the crowded mud support (22), squeeze mud cylinder (2) and be provided with mud mouth (21).
7. inclined-plane according to claim 5 abrasive machining device, it is characterized in that: described induction is cut off delivery device and is comprised the Transfer pipe (4) that connects mud mouth (21), be provided with successively cutoff tool (3), infrared inductor (20) and push rod (5) on the Transfer pipe (4), infrared inductor (20) is connected with cutoff tool (3), cutoff tool (3) is arranged on mud mouth (21) and locates, and described push rod (5) is provided with and pushes pulsometer (6).
8. inclined-plane according to claim 5 abrasive machining device, it is characterized in that: described connecting gear is conveyer structure (7).
9. inclined-plane according to claim 5 abrasive machining device, it is characterized in that: described inclined-plane material cutting mechanism comprises frame (18), be provided with successively pressure roller (19) on the frame (18), intermediate calender rolls (10), transfer roller (13) and inclination cutter (16), pressure roller (19) is connected with connecting gear through slideway, intermediate calender rolls (10) laterally is provided with transmission groove (11), intermediate calender rolls (10) vertically is provided with transition flexure strip (12), transfer roller (13) is provided with some rubber raised lines (14), form the blank groove between the adjacent rubber raised line (14), the blank groove is connected with transition flexure strip (12), inclination cutter (16) below is provided with rewinding mouth (15), and both sides are provided with garbage collection mouth (17).
10. inclined-plane according to claim 9 abrasive machining device, it is characterized in that: described pressure roller (19) top is provided with hair-dryer (9).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210541473.3A CN102962883B (en) | 2012-12-13 | 2012-12-13 | Slope abradant processing method and device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210541473.3A CN102962883B (en) | 2012-12-13 | 2012-12-13 | Slope abradant processing method and device |
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| CN102962883A true CN102962883A (en) | 2013-03-13 |
| CN102962883B CN102962883B (en) | 2014-12-03 |
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| CN201210541473.3A Active CN102962883B (en) | 2012-12-13 | 2012-12-13 | Slope abradant processing method and device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108247822A (en) * | 2017-12-01 | 2018-07-06 | 上海雨荣新材料科技有限公司 | A kind of cutting-off method of strip abrasive material green compact |
| CN109016080A (en) * | 2018-09-17 | 2018-12-18 | 李亿明 | A kind of ceramic packing molding machine |
| CN110405923A (en) * | 2019-07-01 | 2019-11-05 | 陈如豹 | A kind of potting is with cutting mud equipment |
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| CN2050369U (en) * | 1989-05-24 | 1990-01-03 | 河南省宝丰县石桥机械厂 | Fully automatic energy-saving brick making machine |
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| CN202367839U (en) * | 2011-12-30 | 2012-08-08 | 浙江湖磨抛光磨具制造有限公司 | Double-cylinder mud extrusion device |
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| CN2050369U (en) * | 1989-05-24 | 1990-01-03 | 河南省宝丰县石桥机械厂 | Fully automatic energy-saving brick making machine |
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| CN108247822A (en) * | 2017-12-01 | 2018-07-06 | 上海雨荣新材料科技有限公司 | A kind of cutting-off method of strip abrasive material green compact |
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| CN110405923B (en) * | 2019-07-01 | 2021-04-20 | 杜洋 | Mud cutting equipment for ceramics making |
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| CN102962883B (en) | 2014-12-03 |
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