Background technology
In copper rod extrusion process process, heavy because of material weight, carrying is inconvenient, hand labor intensity is quite big, cause efficient not high, draw material, because temperature is high and certain length arranged from extruding, all not obvious with simple boom hoisting and carrying facility efficient, some dedicated stream waterlines also arise at the historic moment, but in the prior art, long strip type streamline form designs easily, but need bigger place, thus make full use of production site make production line become simple and easy one but seldom.
As the patent No. is the segment type cylinder transmission structure that a kind of aluminium section bar production line of 200520005013.4 is used, and mainly provides a kind of cylinder transmission structure; The patent No. is 200510031160.3 production line for glass fiber reinforced plastics decorative board, its flow process comprises: combined machine batching, roll forming, hydraulic flat, solidifying and setting, polishing, deburring check and accepting storing operation, it is the mechanized continuous productive process line, because of the particularity of glass, can not can be set as one closely arranged side by side as in the present invention.
And for example the patent No. is that 200720110831.X relates to a kind of separator and is arranged on forge hot production line on the lower, planar of cutting materials device, this streamline is successively arranged by the operation requirement and is cut materials device, jumping-up device, separator, link to each other by transmitting passage between each device, it utilizes equipment to transmit the difference in height in road, work piece relies on deadweight to slide into or be rolled on the workbench of next adjacent device by transmitting passage, the less relatively workpiece of suitable volume transmits, the strip workpiece is difficult to reach target, and equipment needs height to arrange.
Summary of the invention
The objective of the invention is in order to solve the excellent processing enterprise of pipe, the problem that efficient is low, labour intensity big, carrying is difficult that in extruding, traction, cooling, cut-out machining process, runs into, a kind of compact conformation is provided, easy to use flexible, floor space is little, high efficiency, copper rod extrusion cooling cutting device easy to operate, as can to realize automation.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals: copper rod extrusion cooling cutting device, comprise five major parts, the traction guider, thrust gear, chill station, cutting conveying appliance, cutting mechanism, blanking device, the traction guider, cutting conveying appliance, the last plane of chill station and blanking device all is arranged in the same horizontal plane, Here it is, and floor space of the present invention is little, easy to operate part, thrust gear and the parallel design of traction guider, chill station is arranged between traction guider and the blanking device, cutting conveying appliance and blanking device are arranged on the same straight line, and it is parallel with thrust gear, purpose is when bar moves on on the cutter sweep, directly remove finished product after the cutting by blanking device, cutting mechanism is arranged between cutting conveying appliance and the blanking device, when extruder is extruded copper rod, this device is started working, thrust gear described here is parallel with the traction guider, be meant that the bar moving direction promptly draws the conveyer belt direction of motion of guider, the length of thrust gear and bar length are suitable, ordinary circumstance changes because of bar length, so the length of thrust gear is made suitable with single unit system length, when pusher, can make bar can be attached to push rod basically, in fact, in this device, after the bar well cutting, have a small amount of clout, finished product and clout all will be collected, for convenience, establish a pneumatic turn-down rig, the bar after the cutting is easy to just can put in order.
As preferably, described traction guider comprises fixedly axle bed, sprocket wheel, chain, transmission board, and drive unit, fixedly axle bed is provided with four, two one group of two ends that are assemblied in the transmission board length direction respectively, wherein two of an end fixedly are equipped with drive sprocket by power transmission shaft between the axle bed, adorn a driven sprocket between two axle beds of the other end, the bent plate of transmission board and chain is fixed, transmission board is provided with some, guarantee not deform around sprocket rotation, transmission board constitutes a rotary system around drive sprocket and driven sprocket, play the conveying effect, drive unit drives drive sprocket, and sprocket wheel and chain engages are set the chain speed of chain for suitable with the speed of bar extruding and discharging, if the width dimensions of transmission board is bigger, can on power transmission shaft, install two sprocket wheels, on transmission board, adorn two chains, two sprocket wheels synchronous working.
As preferably, described thrust gear comprises spur rack, universal driven rod, pass frame, roller, pass frame and be provided with several rollers, as two on every limit, contact with pedestal, both sides are provided with two closed slides on the pedestal, can be provided with between roller and the guide rail, lower caging device, avoid upwards upset of thrust gear, universal driven rod is driven by reducing motor, gear on the universal driven rod cooperates with spur rack, the stroke of spur rack is suitable with the width sum of traction guider and chill station, here the impulse stroke of spur rack requirement is that bar is passed on the cutting conveying appliance from the conveyer belt of traction guider, the middle part is through chill station, the top of passing frame is provided with push rod, the position height of push rod is higher than the traction guider, cutting conveying appliance, the last plane that chill station and blanking device are formed, because the bar that extruding is come out places above the conveyer belt of traction guider all the time, certainly push bar, cutting conveying appliance and blanking device are lower than chill station, also can finish the work, spur rack and guide rail all are fixed on the overall pedestal, and ground is motionless relatively.
As preferably, described cutting conveying appliance comprises several cylinders, fixing axle bed, when bar is pulled on this device, bar is under the driving of power, and the frictional force of utilizing cylinder is with regard to removable bar and arrive assigned address, and the quantity of cylinder and the length of copper rod extrusion cooling cutting device match, as establish a series cylinder every 100mm, a fixedly axle bed is respectively established at each cylinder two ends, fixedly axle bed relatively face maintain static, do not injured.
As preferably, described cutting mechanism comprises cutting machine, air clamper, pneumatic pusher etc., cutting machine and air clamper horizontal direction parallel are installed, the push rod of pneumatic pusher is consistent with the copper rod length direction, the product of same specifications and models, adjust the speed of traction guider conveyer belt, cutting conveying appliance and blanking device, and the action frequency of thrust gear, each parts in the cutting mechanism just can link.
As preferably, described blanking device comprises turn-down rig, and because of system of the present invention has adopted pneumatic source, this turn-down rig can be selected pneumatic turn-down rig for use, in the present invention, because the particularity that material is collected, the height of blanking device is a little less than the height of cutting conveying appliance, it can isolated operation, also can with the cutting mechanism coordinated operation, guarantee no backup, become behind the blanking device with finished product haulage equipment etc. to link to each other, finish a working cycles.
Therefore, the present invention is a kind of reasonable in design, compactness, and is easy to use flexible, takes up an area of few, can reach the purpose of continuous automatic stretching, cooling, cut-out, transhipment blanking copper rod, be particularly suitable for the copper rod extrusion cooling cutting device of professional copper rod processing enterprise batch jobs.
The specific embodiment
Below by embodiment, and in conjunction with the accompanying drawings, technical scheme of the present invention is described in further detail.
Referring to Fig. 1,2,3,4,5 present embodiments comprise traction guider (1), thrust gear (2), chill station (3), cutting conveying appliance (4), cutting mechanism (5), blanking device (6), we reasonably are arranged to a platform to all devices, and the last plane of traction guider (1), cutting conveying appliance (4), chill station (3) and blanking device (6) is substantially in same horizontal plane.
Traction guider (1) joins with extruder appts, the bar that extrusion equipment is extruded is guided to platform by the conveyer belt of traction guider (1), because of thrust gear (2) is parallel with traction guider (1), when bar arrived on the traction guider (1) fully, thrust gear (2) was started working; Chill station (3) can design water cooling or air cooling system.
Reducing motor (2-3) is fixed on the passing frame, during work, its transmission mechanism and passing frame move together, reducing motor (2-3) passes to driven rod (2-4) to power, driven rod (2-4) is provided with gear (2-5) and four rolling (2-1), and gear (2-5) cooperates with spur rack (12), makes to pass overall work on the frame, four rolling (2-1) contacts with two guide rails (11) on the pedestal respectively, plays stable support and passes frame; Passed material by push rod (7) contact, the length of push rod (7) is suitable with bar length, and at this moment no matter whether bar is parallel with push rod (7), when push rod (7) when running into bar, because it is bar is heavier, when bar being shifted onto chill station (3), just basic parallel with push rod.
Next step push rod expects when cutting conveying appliance (4) is gone up that the location just is not difficult to realize that when not working, push rod (7) is in the outside of traction guider (1) always.Because of bar in extrusion process, its length just has certain standard, in the device of cutting mechanism (5), earlier mobile bar to bar length location, is clamped by air clamper (5-1) again, and is continuous and cut, and finishes discharging by blanking device (6) then.
Each electric utility of the present invention all can be implemented interlock by technological requirement, to reach the purpose of automation.
The foregoing description is to explanation of the present invention, is not limitation of the invention, any structure after the simple transformation of the present invention is all belonged to protection scope of the present invention.