CN116277991A - 一种卷材拼接焊接装置 - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/80—Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/81455—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps being a fluid inflatable bag or bladder, a diaphragm or a vacuum bag for applying isostatic pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
- B29C66/8362—Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/855—Belt splicing machines
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- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
本发明公开了一种卷材拼接焊接装置,包括沿左右方向平置的工作台;工作台的台面设有沿前后方向延伸的焊接区;焊接区的前侧设有可自主行走的热风焊接机;焊接区上方设有沿前后方向平置的导轨,热风焊接机的顶部连接有与导轨滑动配合的滑座,导轨用于引导热风焊接机在焊接区前后行走;热风焊接机用于将在焊接区首尾搭接的上下两层片材焊接成一体。本发明的卷材拼接焊接装置,其能将首尾搭接的两层高分子片材焊接成一体,实现高分子防水卷材制备过程中的两段高分子片材的拼接焊接。
Description
技术领域
本发明涉及一种卷材拼接焊接装置。
背景技术
防水卷材主要是用于建筑墙体、屋面、以及隧道、公路、垃圾填埋场等处,起到抵御外界雨水、地下水渗漏的一种可卷曲成卷状的柔性建材产品,作为工程基础与建筑物之间无渗漏连接,是整个工程防水的第一道屏障,对整个工程起着至关重要的作用。
防水卷材产品主要有沥青防水卷材和高分子防水卷材。其中,高分子防水卷材是基于高分子片材制备的防水卷材。在高分子防水卷材生产过程中,需要将两段高分子片材拼接并焊接成一体。
这就需要设计一种能将两段高分子片材拼接并焊接成一体的卷材拼接焊接装置。
发明内容
本发明的目的在于提供一种卷材拼接焊接装置,包括沿左右方向平置的工作台;工作台的台面设有沿前后方向延伸的焊接区;焊接区的前侧设有可自主行走的热风焊接机;焊接区上方设有沿前后方向平置的导轨,热风焊接机的顶部连接有与导轨滑动配合的滑座,导轨用于引导热风焊接机在焊接区前后行走;热风焊接机用于将在焊接区首尾搭接的上下两层片材焊接成一体。
优选的,所述热风焊接机包括:可自主行走的小车,转动设置于小车上的热风枪,设于热风枪底端的扁平状风嘴,以及转动设置于小车上的压轮;扁平状风嘴用于在焊接区插入上下两层片材之间并加热该两层片材;压轮用于在焊接区将加热后的两层片材压合成一体。
优选的,所述工作台在焊接区的前侧设置有:用于停放热风焊接机的外延平台;外延平台与工作台台面持平;热风焊接机停放在外延平台上。
优选的,所述工作台设有:用于在焊接区吸附固定下层片材的负压吸附装置。
优选的,所述负压吸附装置包括:在焊接区均布的若干负压吸附口。
优选的,所述工作台的台面还设有沿前后方向延伸的裁切区;裁切区位于焊接区右侧;裁切区设有:用于在裁切区沿前后方向裁切片材的裁切装置。
优选的,所述裁切装置包括:沿前后方向跨域焊接区的切刀,以及驱动切刀垂直升级的驱动机构。
优选的,所述裁切区设有:沿前后方向延伸且可供切刀插入的切刀避位槽。
优选的,所述裁切区右侧设有用于沿左右方向传送片材的右侧辊组。
优选的,所述焊接区左侧设有用于沿左右方向传送片材的左侧辊组。
本发明的优点和有益效果在于:
提供一种卷材拼接焊接装置,其能将首尾搭接的两层高分子片材焊接成一体,实现高分子防水卷材制备过程中的两段高分子片材的拼接焊接。
附图说明
图1是本发明的俯视示意图。
具体实施方式
下面结合附图和实施例,对本发明的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。
本发明具体实施的技术方案如下:
如图1所示,一种卷材拼接焊接装置,包括沿左右方向平置的工作台1;工作台1的台面设有:都沿前后方向延伸的裁切区11和焊接区12;裁切区11位于焊接区12右侧;裁切区11右侧设有用于沿左右方向传送片材的右侧辊组2;焊接区12左侧设有用于沿左右方向传送片材的左侧辊组3;
所述裁切区11设有:用于在裁切区11沿前后方向裁切片材的裁切装置4;裁切装置4包括:沿前后方向跨域焊接区12的切刀,以及驱动切刀垂直升级的驱动机构;裁切区11设有:沿前后方向延伸且可供切刀插入的切刀避位槽(图中未示出切刀避位槽);
所述工作台1在焊接区12的前侧设置有:用于停放热风焊接机5的外延平台13;外延平台13与工作台1台面持平;外延平台13上停放有可自主行走的热风焊接机5;焊接区12上方设有沿前后方向平置的导轨61,热风焊接机5的顶部连接有与导轨61滑动配合的滑座62,导轨61用于引导热风焊接机5在焊接区12前后行走;热风焊接机5用于将在焊接区12首尾搭接的上下两层片材焊接成一体;热风焊接机5包括:可自主行走的小车51,转动设置于小车51上的热风枪52,设于热风枪52底端的扁平状风嘴53,以及转动设置于小车51上的压轮54;扁平状风嘴53用于在焊接区12插入上下两层片材之间并加热该两层片材;压轮54位于扁平状风嘴53后侧,压轮54用于在焊接区12将加热后的两层片材压合成一体;
所述工作台1还设有:用于在焊接区12吸附固定下层片材的负压吸附装置;负压吸附装置包括:在焊接区12均布的若干负压吸附口7。
裁切装置4用于沿前后方向裁切在裁切区11的高分子片材,使片材的端部整齐;
先控制热风焊接机5(小车51)移动至焊接区12后侧,然后将需要拼接焊接的两段高分子片材的端部都置于焊接区12,使该两段片材首尾搭接,且使热风焊接机5的热风枪52的扁平状风嘴53插在首尾搭接的上下两层片材之间,并使热风焊接机5的压轮54压在上层片材上;然后开启热风枪52并控制热风焊接机5(小车51)往焊接区12前侧的外延平台13移动,热风焊接机5(小车51)移动过程中,负压吸附装置(焊接区12均布的负压吸附口7)将下层片材吸附固定住,热风枪52的扁平状风嘴53加热两层片材,且压轮54将加热后的两层片材压合成一体;最后热风焊接机5(小车51)停在外延平台13上,且首尾搭接的两段高分子片材焊接成一体。
由上可知,本发明提供的卷材拼接焊接装置,其能将首尾搭接的两层高分子片材焊接成一体,实现高分子防水卷材制备过程中的两段高分子片材的拼接焊接。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。
Claims (10)
1.一种卷材拼接焊接装置,其特征在于,包括沿左右方向平置的工作台;工作台的台面设有沿前后方向延伸的焊接区;焊接区的前侧设有可自主行走的热风焊接机;焊接区上方设有沿前后方向平置的导轨,热风焊接机的顶部连接有与导轨滑动配合的滑座,导轨用于引导热风焊接机在焊接区前后行走;热风焊接机用于将在焊接区首尾搭接的上下两层片材焊接成一体。
2.根据权利要求1所述的卷材拼接焊接装置,其特征在于,所述热风焊接机包括:可自主行走的小车,转动设置于小车上的热风枪,设于热风枪底端的扁平状风嘴,以及转动设置于小车上的压轮;扁平状风嘴用于在焊接区插入上下两层片材之间并加热该两层片材;压轮用于在焊接区将加热后的两层片材压合成一体。
3.根据权利要求1所述的卷材拼接焊接装置,其特征在于,所述工作台在焊接区的前侧设置有:用于停放热风焊接机的外延平台;外延平台与工作台台面持平;热风焊接机停放在外延平台上。
4.根据权利要求1所述的卷材拼接焊接装置,其特征在于,所述工作台设有:用于在焊接区吸附固定下层片材的负压吸附装置。
5.根据权利要求4所述的卷材拼接焊接装置,其特征在于,所述负压吸附装置包括:在焊接区均布的若干负压吸附口。
6.根据权利要求1所述的卷材拼接焊接装置,其特征在于,所述工作台的台面还设有沿前后方向延伸的裁切区;裁切区位于焊接区右侧;裁切区设有:用于在裁切区沿前后方向裁切片材的裁切装置。
7.根据权利要求6所述的卷材拼接焊接装置,其特征在于,所述裁切装置包括:沿前后方向跨域焊接区的切刀,以及驱动切刀垂直升级的驱动机构。
8.根据权利要求7所述的卷材拼接焊接装置,其特征在于,所述裁切区设有:沿前后方向延伸且可供切刀插入的切刀避位槽。
9.根据权利要求6所述的卷材拼接焊接装置,其特征在于,所述裁切区右侧设有用于沿左右方向传送片材的右侧辊组。
10.根据权利要求1所述的卷材拼接焊接装置,其特征在于,所述焊接区左侧设有用于沿左右方向传送片材的左侧辊组。
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