CN116238023B - Door plate processing technology and processing equipment - Google Patents
Door plate processing technology and processing equipment Download PDFInfo
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- CN116238023B CN116238023B CN202310172617.0A CN202310172617A CN116238023B CN 116238023 B CN116238023 B CN 116238023B CN 202310172617 A CN202310172617 A CN 202310172617A CN 116238023 B CN116238023 B CN 116238023B
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- bin
- door
- conveying belt
- door plate
- coloring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0271—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the object or work standing still during the spraying operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a door plate processing technology and processing equipment, which comprises a plurality of conveying belts, a dust removing device and a first coloring bin, wherein a first soft curing device is arranged in the first coloring bin, the dust removing device is intermittently started and can store energy for the first soft curing device when started, the door plate is subjected to primary soft curing, a starting device used for connecting a door pocket filling device and a third conveying belt is arranged on the conveying belt, a plate turnover machine is arranged on one side of the conveying belt, a second coloring bin is arranged on the conveying belt, an electric control second soft curing device is arranged on one side of the second coloring bin, a separating device is arranged on one side of the second soft curing device, and a UV light source machine is arranged on one side of the separating device. The intermittent starting of the dust removing device is controlled, so that electric energy can be saved; when the paint is sprayed and colored, primary curing is carried out on the sprayed surface to avoid sagging phenomenon; the door pocket is sleeved on the wood board after paint spraying before overturning, so that paint spraying and coloring can be carried out on only one back surface during secondary paint spraying.
Description
Technical Field
The invention relates to the field of door plate processing, in particular to a door plate processing technology and processing equipment.
Background
In the traditional wood board processing technology, in order to eliminate burrs of the door inner frame, the transition is smooth, triangular battens are often arranged at the edges of the inner frame, and the inner frame is painted after being polished, but due to the influence of temperature and humidity in use or environment, the wood board has the phenomenon of thermal expansion and cold contraction, the triangular battens shrink inwards, and the parts which are not painted are exposed, commonly called 'exposed white', and the overall attractiveness is influenced.
Meanwhile, when the double-sided paint spraying of the door panel is implemented, the single-sided paint spraying of the wood board is required, and then the turnover of the wood board is required to be sprayed again, but the primary paint spraying is not cured yet and is transported to the panel turnover machine, so that sagging phenomenon can occur on the surface of the wood board, and when the secondary paint spraying is implemented, the four side surfaces of the wood board are repeatedly painted, so that the paint surface is too thick.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a door plate processing technology and processing equipment, which can effectively solve the problems existing in the traditional wood plate processing.
The technical scheme adopted for solving the technical problems is as follows: a door plate processing technology comprises the following steps:
step one: polishing the inside of a door frame of the door plate;
step two: dust is removed from a door frame of the door plate;
step three: independently coloring the bottom color of the door frame part of the door plate;
step four: the door frame of the wood board is pressed with triangular wood strips;
step five: sending the door plate into a dust removing device to remove dust on both sides;
step six: the door plate is sent into a paint spraying and coloring bin to color the upper surface of the door plate and perform primary soft curing;
step seven: the upper surface of the door plate is covered by a door pocket;
step eight: the door plate is sent into a plate turnover machine to turn over;
step nine: the door plate after the turnover is sent into a paint spraying and coloring bin again to color the upper surface of the door plate;
step ten: performing secondary soft curing on the upper surface of the door plate;
step eleven: separating the door plate from the door pocket;
step twelve: and (5) sending the door plate into a UV light source machine to completely cure the whole.
A door panel processing device is used for implementing the door panel processing technology. Specifically, this processing equipment includes, first conveyer belt, second conveyer belt, third conveyer belt, fourth conveyer belt, dust collector sets up between first conveyer belt and second conveyer belt, be provided with first coloring storehouse on the second conveyer belt, be provided with first soft solidification equipment in the first coloring storehouse, dust collector can be for intermittent type start and can be for first soft solidification equipment carries out the energy storage when starting to get into the door plant in the first coloring storehouse carries out soft solidification once, the third conveyer belt top is provided with the door pocket filling device, be provided with on the third conveyer belt and be used for connecting the starting drive of door pocket filling device and third conveyer belt, the panel turnover machine is located third conveyer belt one side, be provided with second coloring storehouse on the fourth conveyer belt, and be provided with automatically controlled second soft solidification equipment on one side of second coloring storehouse, second soft solidification equipment one side is provided with separator, separator one side is provided with the UV light source machine.
In the above technical scheme, further, be provided with clean roller and lower clean roller in the dust collector, still be provided with and be used for the drive clean roller and lower clean roller's first driving motor, first soft solidification equipment is including being energy storage mechanism and release mechanism, energy storage mechanism is including setting up carousel on the first driving motor, be provided with first cylinder on the carousel, dust collector one side is provided with the direction pipeline, be provided with first movable block in the direction pipeline, be provided with the second cylinder on the first movable block, first cylinder and second cylinder are connected through the head rod that both ends all are articulated complex, first movable block one side just is located be provided with the second movable block in the direction pipeline, first movable block and second movable block are connected through the second connecting rod, be provided with the breach in the direction pipeline and be located in the removal track section of second movable block, still be provided with the check valve in the direction pipeline and be located between energy storage mechanism and the release mechanism.
In the technical scheme, further, the release mechanism comprises a first bin body, a second bin body and a third bin body, a movable block is arranged between the first bin body and the second bin body, a first spring fixed with the movable block is arranged in the second bin body, a partition plate is arranged between the second bin body and the third bin body, a partial empty slot is arranged on the partition plate, an inclined block which is positioned in the empty slot and protrudes into the third bin body is arranged on the movable block, a second spring is also arranged in the movable block, a third spring and a sealing plate connected with the third spring are arranged in the partition plate, the sealing plate is positioned in the empty slot, four groups of wheel discs are arranged in the third bin body, eight groups of positioning columns which are uniformly distributed in a ring shape are arranged on the wheel discs, the wheel disc is located the pivot and is provided with one-way bearing simultaneously and makes the wheel disc is unidirectional rotation, be provided with in the second storehouse and remove the device, remove the device including being located the internal electro-magnet of second storehouse with be located magnet on the movable block, outside be provided with the power that the electro-magnet is connected, movable block movable track's initial point is provided with the control the closing push switch of power, the terminal point is provided with the control the start-up push switch of power, be provided with the bleeder line on the first storehouse body, the bleeder line includes first pipeline and second pipeline to be provided with the regulating plate of control intercommunication state in its junction, the regulating plate rear end is provided with the adjusting column, the wheel disc rear end is provided with the rim plate post, the rim plate post with the adjusting column passes through the belt and is connected.
In the above technical scheme, further, be provided with horizontal reciprocating motion's first shower nozzle and second shower nozzle in the first storehouse of coloring, be provided with first blow head and second blow head on first shower nozzle and the second shower nozzle respectively, first shower nozzle and first blow head are provided with aggregate unit between second shower nozzle and the second blow head, make both be crisscross removal, aggregate unit is including setting up two sets of fixed blocks of lateral wall around the first storehouse of coloring, two sets of be provided with the belt pulley between the fixed block, and connect through the belt, be provided with on first shower nozzle/the second shower nozzle and fix first connecting block on the belt, be provided with on first blow head/the second blow head and fix second connecting block on the belt, first connecting block and second connecting block are located respectively two parallel bands of belt, and be the dislocation state.
In the above technical scheme, further, the width of third conveyer belt is less than the width of door plant, starting drive includes hydraulic means and engagement device, hydraulic means includes first hydraulic means, second hydraulic means, third hydraulic means, can correspond front end, middle-end, the rear end of door plant respectively, hydraulic means is including setting up first hydraulic block and the setting of third conveyer belt both sides are in the second hydraulic block of engagement device one side, first hydraulic block and second hydraulic block pass through hydraulic piping connection, and the plank is in the third conveyer belt removes and makes after the first hydraulic block pushes down makes later the second hydraulic block to engagement device direction removes, engagement device starts and makes the door pocket filling device starts.
In the above technical scheme, further, door pocket filling device includes deposits the storehouse and drops the storehouse, deposit storehouse one side and be provided with drive arrangement, the upper surface left side part of door pocket is provided with first magnetism and inhale the piece, the internal surface right side part that drops the storehouse is provided with the second magnetism and inhale the piece, drive arrangement includes two sets of drive wheels and sets up drive belt on the drive wheel, be provided with the actuating lever on the drive belt, be provided with first bevel gear on the drive wheel, the meshing has the second bevel gear on the first bevel gear, be provided with first meshing gear on the second bevel gear, be provided with the second meshing gear on the second driving motor on the third conveyer belt, first meshing gear and second meshing gear remain on the coplanar, still be provided with mobilizable third meshing gear, pivot on the third meshing gear sets up in a arc wall and is provided with the fourth spring in the arc wall, still be provided with ordinary bearing on the pivot, ordinary bearing one side is provided with rotatable depression bar and leans on the depression bar is located on the ordinary depression bar one side.
In the above technical scheme, further, the entrance end and the exit end of the dust collector are provided with a first detecting piece and a second detecting piece, the first detecting piece and the second detecting piece are used for controlling the opening and closing of the first driving motor, the first detecting piece detects that the door plate enters and then starts the first driving motor, and the second detecting piece detects that the door plate leaves and then closes the first driving motor.
The beneficial effects of the invention are as follows: 1. the intermittent starting of the dust removing device is controlled, so that electric energy can be saved; 2. when the paint is sprayed and colored, primary curing is carried out on the sprayed surface to avoid sagging phenomenon; 3. the door pocket is sleeved on the wood board after paint spraying before overturning, so that paint spraying and coloring can be carried out on only one back surface during secondary paint spraying.
Drawings
The invention will be further described with reference to the drawings and examples.
Fig. 1 is an overall assembly view of the processing apparatus of the present invention.
Fig. 2 is an enlarged view of fig. 1 at a in accordance with the present invention.
Fig. 3 is an enlarged view of fig. 2B of the present invention.
Fig. 4 is an enlarged view of fig. 2 at C of the present invention.
Fig. 5 is a schematic view of the mating of the adjustment post and wheel post of the present invention.
Fig. 6 is a schematic diagram showing the cooperation of the first nozzle and the first blowing head.
Fig. 7 is a schematic side view of the door pocket filling device of the present invention.
Fig. 8 is a schematic view of the initial state of the engagement device of the present invention.
Fig. 9 is a schematic view showing the engagement state of the engagement device of the present invention.
Fig. 10 is a schematic view showing the initial state of the second hydraulic block and the pressing lever of the present invention.
Fig. 11 is a schematic diagram showing the mated state of the second hydraulic block and the pressing lever of the present invention.
In the figure, 1 a first conveyor, 2 a second conveyor, 3 a third conveyor, 4 a fourth conveyor, 5 a dust catcher, 51 a first drive motor, 6 a first color hopper, 601 a first nozzle, 602 a first air head, 603 a second nozzle, 604 a second air head, 605 a fixed block, 606 a pulley, 607 a first connecting block, 608 a second connecting block, 7 a first soft curing device, 701 a turntable, 702 a first cylinder, 703 a guide pipe, 704 a first moving block, 705 a second cylinder, 706 a first connecting rod, 707 a second moving block, 708 a second connecting rod, 709 a notch, 710 a check valve, 711 a first housing, 712 a second housing, 713 a third housing, 714 a movable block, 715 a first spring, 716 a spacer, 717 a recess, 718 a diagonal block, 719 a second spring, 720 a third spring, 721, sealing plate, 722, spider, 723, positioning post, 724, one-way bearing, 725, electromagnet, 726, magnet, 727, power source, 728, closing press switch, 729, starting press switch, 730, adjustment plate, 731, spider post, 732, adjustment post, 8, door pocket packing device 801, storage bin, 802, drop bin, 803, first magnetic attraction block, 804, second magnetic attraction block, 805, drive wheel, 806, drive belt, 807, drive rod, 808, first bevel gear, 809, second bevel gear, 810, first engagement gear, 811, second engagement gear, 812, third engagement gear, 813, curved slot, 814, rotating shaft, 815, fourth spring, 816, plain bearing, 817, pressure lever, 9, second color bin, 10, second soft curing device, 11, separating device, 12, UV light source machine, 13, first hydraulic block, 14, second hydraulic block, 15, 16. the first detecting piece, 17, the second detecting piece, 18, the panel turnover machine, 19 and the second driving motor.
Description of the embodiments
Referring to fig. 1-11, a door panel processing process includes the steps of: step one: polishing the inside of a door frame of the door plate; step two: dust is removed from a door frame of the door plate; step three: independently coloring the bottom color of the door frame part of the door plate; step four: the door frame of the wood board is pressed with triangular wood strips; step five: sending the door plate into a dust removing device to remove dust on both sides; step six: the door plate is sent into a paint spraying and coloring bin to color the upper surface of the door plate and perform primary soft curing; step seven: the upper surface of the door plate is covered by a door pocket; step eight: the door plate is sent into a plate turnover machine to turn over; step nine: the door plate after the turnover is sent into a paint spraying and coloring bin again to color the upper surface of the door plate; step ten: performing secondary soft curing on the upper surface of the door plate; step eleven: separating the door plate from the door pocket; step twelve: and (5) sending the door plate into a UV light source machine to completely cure the whole.
In order to better realize the processing technology, the door panel processing equipment further provides door panel processing equipment, which comprises a first conveying belt 1, a second conveying belt 2, a third conveying belt 3 and a fourth conveying belt 4, wherein a dust removing device 5 is arranged between the first conveying belt 1 and the second conveying belt 2, a first coloring bin 6 is arranged on the second conveying belt 2, a first soft curing device 7 is arranged in the first coloring bin 6, the dust removing device 5 is intermittently started and can store energy for the first soft curing device 7 when started, so that the door panel entering the first coloring bin 6 is subjected to primary soft curing, a door pocket filling device 8 is arranged above the third conveying belt 3, a starting device for connecting the door pocket filling device 8 and the third conveying belt 3 is arranged on the third conveying belt 3, a second coloring bin 9 is arranged on the fourth conveying belt 4, a second soft curing device 10 is arranged on one side of the second coloring bin 9, a soft separating device 11 is arranged on one side of the second soft curing device, and a soft separating device 11 is arranged on one side of the second soft separating device.
In order to ensure that the electric energy consumption can be reduced as much as possible, the dust removing device 5 is started only when a door plate is fed in, when no door plate is detected in the dust removing device 5, the dust removing device 5 is stopped, a first detecting piece 16 and a second detecting piece 17 are respectively arranged at the inlet end and the outlet end of the dust removing device 5, the first detecting piece 16 and the second detecting piece 17 are used for directly controlling the opening and closing of the first driving motor 51 in the dust removing device 5, the detecting mode can be infrared detection and matched with a set signal processing module, when the door plate moves to the dust removing device 5 through the first conveying belt 1, the front end of the door plate is started by the first driving motor 51 after being detected by the first detecting piece 16, the double sides of the door plate are cleaned by an upper cleaning roller and a lower cleaning roller which are arranged in the dust removing device 5, the rear end of the door plate is moved out of the outlet end and then detected by the second detecting piece 17, and the dust removing device 5 controls the first driving motor 51 to be closed.
The first soft solidification device 7 comprises an energy storage mechanism and a release mechanism, the energy storage time of the energy storage mechanism is the starting time of the dust removal device 5, the energy storage mechanism comprises a rotary table 701 which is arranged on the first driving motor 51 and synchronously rotates with the first driving motor 51, a first cylinder 702 is arranged at the edge of the rotary table 701, meanwhile, a guide pipeline 703 which is horizontally fixed transversely is arranged on the right side of the dust removal device 5, a first moving block 704 is sequentially arranged in the guide pipeline 703, a second cylinder 705 is arranged on the first moving block 704, the first cylinder 702 and the second cylinder 705 are connected through a first connecting rod 706, two ends of the first connecting rod 706 are hinged with the first cylinder 702 and the second cylinder 705, the rotary table 701 drives the first moving block 704 to move to the right in the guide pipeline 703 when rotating, the front of the guide pipeline 703 is in an open state, a second moving block 707 is further arranged on one side of the first moving block 704, the second moving block 707 is arranged in the guide pipeline 703, a second moving block 707 is arranged in the position between the first segment and the second segment 709, and the second segment is further arranged in the vicinity of the first segment 709, and the second segment is provided with a one-way movement valve 710, and a one-way gap 710 is arranged between the second segment 710 and the second segment 710.
The release mechanism comprises a first bin body 711, a second bin body 712 and a third bin body 713, a movable block 714 is arranged between the first bin body 711 and the second bin body 712, an air outlet for releasing air in the first bin body 711 is arranged on the bin body, an adjusting plate 730 is arranged at the air outlet and is in a closed state in the initial state, a first spring 715 connected with the movable block 714 is arranged in the second bin body 712, when the air in the first bin body 711 increases, the movable block 714 can move towards the second bin body 712 and compress the first spring 715, a partition 716 is arranged between the second bin body 712 and the third bin body 713, a part of empty slot 717 with a longitudinal direction and a moderate width is arranged in the middle of the partition 716, an inclined block 718 is arranged on the right side of the movable block 714, the inclined block 718 protrudes into the second chamber body 712 through the empty slot 717, a second spring 719 is provided in the movable block 714, in order to prevent gas from entering the second chamber body 712, a sealing plate 721 and a third spring 720 are provided in the partition 716, the sealing plate 721 is located in the empty slot 717, four groups of wheel discs 722 are longitudinally provided in the third chamber body 713, eight groups of positioning posts 723 are provided at the edges of the wheel discs 722, a wheel disc shaft is provided on the wheel disc 722, a one-way bearing 724 is provided on the wheel disc shaft, the wheel discs 722 are provided on the one-way bearing 724, ensuring one-way rotation of the wheel discs 722, a release device is further provided in the second chamber body 712, enabling air in the first chamber body 711 to be exhausted, the release device comprises an electromagnet 725 provided on the inner surface of the second chamber body 712 and a magnet 726 provided on the upper surface of the movable block 714, the electromagnet 725 is in the same magnetic pole with the magnet 726 after being electrified to form a repulsive effect, a power supply 727 is arranged outside the second bin 712 and is connected with the electromagnet 725, the movable block 714 is provided with a movable track in the second bin 712, in an initial position, a closing press switch 728 for closing the power supply 727 is arranged on the side face of the second bin 712, in an end position, a starting press switch 729 for starting the power supply 727 is arranged on the side face of the second bin 712, when the movable block 714 moves to the end position in the second bin 712, the movable block 714 is subjected to the action force of the first spring 715 and the repulsive force of the electromagnet 725 and the magnet 726, the movable block 714 generates a return effect, two branch pipelines including a first pipeline and a second pipeline are arranged at the air outlet, the position of the adjusting plate 730 is controlled through control, an adjusting column 732 is arranged at the rear end of the adjusting plate 730, and a wheel disc belt 732 is arranged at the rear end of the wheel disc 722 and is connected with the adjusting column 731 through the connecting column 731.
By arranging the unidirectional bearing 724, the wheel disc 722 can only rotate clockwise, when the movable block 714 moves upwards, the inclined block 718 is contracted into the movable block 714 and cannot rotate the wheel disc 722 when the inclined block 718 contacts with the positioning column 723 on the wheel disc 722, when the movable block 714 reaches the topmost position and starts to return, the inclined block 718 can push the positioning column 723 to rotate for 1/8 turn, the initially adjusting plate 730 is in a transverse closed state, after passing through one group of wheel discs 722, the adjusting plate 730 rotates counterclockwise for 1/8 turn, at this time, only the first pipeline is ventilated, after passing through two groups of wheel discs 722, the adjusting plate 730 rotates counterclockwise for 1/8 turn, at this time, the first pipeline and the second pipeline are simultaneously ventilated, after passing through three groups of wheel discs 722, the adjusting plate 730 rotates counterclockwise for 1/8 turn, only the second pipeline is in a transverse closed state, after passing through three groups of wheel discs 722, and at this time, the adjusting plate 730 rotates counterclockwise for 1/8 turn, and the adjusting plate 730 returns to the initial state.
Correspondingly, a first spray head 601 and a second spray head 603 which transversely reciprocate are arranged in the first coloring cabin 6, a first air blowing head 602 and a second air blowing head 604 are respectively arranged on the first spray head 601 and the second spray head 603, a distance is arranged between the first spray head 601 and the second spray head 603, when a door plate enters the first coloring cabin 6, the first spray head 601 and the first air blowing head 602 start to color and perform first soft curing on the front part of the door plate, along with the movement of the door plate, the first spray head 601 and the second spray head 603 are required to simultaneously start to color and perform soft curing on the front part and the rear part of the door plate, at the moment, the first air blowing head 602 and the second air blowing head 604 are simultaneously started, along with the movement of the door plate, the rear end of the door plate only needs to be colored and perform soft curing by the second spray head 603 and the second air blowing head 604, and the requirements can be respectively met by controlling the position of the adjusting plate 730.
In order to ensure that the first blowing head 602 and the first nozzle 601 or the second blowing head 604 and the second nozzle 603 perform coloring and soft curing on one place at the same time, a linkage device is arranged between the first nozzle 601 and the first blowing head 602 and between the second nozzle 603 and the second blowing head 604 to enable the first nozzle 601 and the first nozzle 602 and the second nozzle 603 to perform staggered movement, the linkage device comprises two groups of fixing blocks 605 arranged on the front side wall and the rear side wall of the first coloring bin 6, belt pulleys 606 with belts are arranged between the two groups of fixing blocks 605, the first nozzle 601/the second nozzle 603 is fixed on the belts through a first connecting block 607 and a second connecting block 608, the first blowing head 602/the second blowing head 604 are arranged on the two parallel belts, and the fixing positions of the first blowing head 602 and the second blowing head 604 are the maximum staggered spacing.
The width of the third conveying belt 3 is set to be smaller than the width of a door plate, meanwhile, the starting devices are arranged on two sides of the third conveying belt 3, each starting device comprises a hydraulic device and a meshing device, each hydraulic device comprises three groups of first hydraulic devices, second hydraulic devices and third hydraulic devices, the three groups of hydraulic devices can respectively press and touch the front, middle and rear parts of the door plate, each hydraulic device comprises a first hydraulic block 13 and a second hydraulic block 14, the first hydraulic blocks 13 and the second hydraulic blocks 14 are connected through a hydraulic pipeline 15, the first hydraulic blocks 13 are triangular blocks higher than the third conveying belt 3, when the door plate moves, the first hydraulic blocks 13 downwards press, the second hydraulic blocks 14 move towards the direction of the meshing devices, and the door pocket filling device 8 is started through the meshing devices.
The door pocket filling device 8 comprises a storage bin 801 and a drop bin 802, one side (door plate advancing direction side) of the storage bin 801 is provided with a driving device, the storage bin 801 comprises a bin storage section and a storage plate at the lower part, the left part of the upper surface of the door pocket is provided with a first magnetic block 803, the right part of the inner surface of the drop bin 802 is provided with a second magnetic block 804, when the driving device works, the door pocket on the storage plate is transversely moved into the drop bin 802, along with the movement of the door pocket, the first magnetic block 803 and the second magnetic block 804 are in an adsorption and movement state, when the door pocket is completely moved into the drop bin 802, the first magnetic block 803 and the second magnetic block 804 are in a dislocation state, the door pocket falls from the drop bin 802 and is sleeved on the door plate, the driving device comprises two groups of driving belts 805 and 806 which are connected, and the driving belts 806 are arranged on the vertical belts 806 and move towards the driving belt 807.
The third conveyor belt 3 is provided with a second driving motor 19, the second driving motor 19 is provided with a second meshing gear 811 which rotates synchronously with the second driving motor, in order to adjust the rotation direction of the driving wheel 805, the driving wheel 805 is provided with a first bevel gear 808 and a second bevel gear 809 meshed with the first bevel gear 808, meanwhile, the second bevel gear 809 is provided with a first meshing gear 810, at the moment, the first meshing gear 810 and the second meshing gear 811 are in the same plane state, a movable third meshing gear 812 is further arranged in the plane, the third meshing gear 812 is provided with a rotating shaft 814, two ends of the rotating shaft 814 are respectively arranged in an arc-shaped groove 813, a fourth spring 815 is arranged in the arc-shaped groove 813 to ensure that the third meshing gear 812 is not matched with the first meshing gear 810 and the second meshing gear 811, meanwhile, one side of the common bearing 816 is provided with a rotatable pressing rod 817, the second pressing rod 14 is positioned on the side of the rotating shaft 814, and is connected with the second pressing rod 817 in a pressing mode to the second pressing rod 817 through the second pressing rod 817, and the second pressing rod 817 is meshed with the second pressing rod 13, and the second pressing rod 817 is further meshed with the second pressing rod 13, and the second pressing rod 817 is meshed with the second pressing rod 13.
The working process of the invention comprises the following steps: the door plate is put on the first conveyor 1 and enters the dust removing device 5, the first detecting member 16 starts the first driving motor 51 after detecting the door plate, the first driving motor 51 drives the rotary table 701 to rotate, the rotary table 701 drives the first moving block 704 and the second moving block 707 to move, the second moving block 707 sends gas into the first bin body 711 through the one-way valve 710, the door plate is detected by the second detecting member 17 to close the dust removing device 5, the door plate moves on the second conveyor 2, the moving block 714 moves in the second bin body 712 and reaches the maximum degree as the sent gas is more, the moving block 714 generates a return effect after starting the electromagnet 725, the inclined block 718 and the rotary table 722 cooperate to control the opening of the adjusting plate 730, the different blowing heads are controlled to be out of air at different moments, the first blowing head 602, the second blowing head 604, the first spray head 601 and the second spray head 603 are kept in a dislocation state through a linkage device, a door plate is conveyed to the third conveying belt 3 to squeeze the first hydraulic block 13, the second hydraulic block 14 presses the pressing rod 817 to match the third meshing gear 812 with the first meshing gear 810 and the second meshing gear 811, the driving rod 807 is started to push the door pocket from the storage bin 801 to the dropping bin 802, then the door plate is covered, the door plate enters the turnover machine 18 and is turned over and then enters the second coloring bin 9 to be turned over and colored, then the door plate is conveyed to the second soft curing device 10 under electric control to be blown, the door plate is sucked up and taken away through the separation device (mechanical arm), the door plate is put on the fourth conveying belt 4, and finally, sending the mixture into a UV light source machine for complete curing.
The foregoing is merely one embodiment of the present invention and is not intended to limit the invention in any way, and simple modifications, equivalent variations or modifications can be made without departing from the technical solution of the present invention, all falling within the scope of the invention.
Claims (3)
1. The door plate processing equipment is characterized by comprising a first conveying belt, a second conveying belt, a third conveying belt and a fourth conveying belt, wherein a dust removing device is arranged between the first conveying belt and the second conveying belt, a first coloring bin is arranged on the second conveying belt, a first soft curing device is arranged in the first coloring bin, the dust removing device is intermittently started and can store energy for the first soft curing device when started, so that the door plate entering the first coloring bin is subjected to primary soft curing, a door pocket filling device is arranged above the third conveying belt, a starting device for connecting the door pocket filling device and the third conveying belt is arranged on the third conveying belt, a plate turnover machine is arranged on one side of the third conveying belt, a second coloring bin is arranged on the fourth conveying belt, an electric control second soft curing device is arranged on one side of the second coloring bin, and a UV light source machine is arranged on one side of the separating device;
the dust removing device is internally provided with an upper cleaning roller and a lower cleaning roller, and is also provided with a first driving motor for driving the upper cleaning roller and the lower cleaning roller, the first soft curing device comprises an energy storage mechanism and a release mechanism, the energy storage mechanism comprises a rotary table arranged on the first driving motor, a first cylinder is arranged on the rotary table, one side of the dust removing device is provided with a guide pipeline, a first moving block is arranged in the guide pipeline, a second cylinder is arranged on the first moving block, the first cylinder and the second cylinder are connected through a first connecting rod with two ends being in hinged fit, one side of the first moving block is provided with a second moving block which is positioned in the guide pipeline, the first moving block and the second moving block are connected through a second connecting rod, a notch is arranged in the guide pipeline and positioned in a moving track section of the second moving block, and a one-way valve is also arranged in the guide pipeline and positioned between the energy storage mechanism and the release mechanism;
the release mechanism comprises a first bin body, a second bin body and a third bin body, a movable block is arranged between the first bin body and the second bin body, a first spring fixed with the movable block is arranged in the second bin body, a partition plate is arranged between the second bin body and the third bin body, a partial empty slot is arranged on the partition plate, an inclined block which is positioned in the empty slot and protrudes into the third bin body is arranged on the movable block, a second spring is also arranged in the movable block, a third spring and a sealing plate connected with the third spring are arranged in the partition plate, the sealing plate is positioned in the empty slot, four groups of wheel discs are arranged in the third bin body, eight groups of positioning columns which are uniformly distributed in a ring shape are arranged on the wheel discs, the rotary table is positioned on the rotary shaft and is simultaneously provided with a one-way bearing to enable the rotary table to rotate in one direction, a release device is arranged in the second bin body, the release device comprises an electromagnet positioned in the second bin body and a magnet positioned on the movable block, a power supply connected with the electromagnet is arranged outside the release device, the initial point of the movable track of the movable block is provided with a closing press switch for controlling the power supply, the end point is provided with a starting press switch for controlling the power supply, the first bin body is provided with a branch pipeline, the branch pipeline comprises a first pipeline and a second pipeline, a regulating plate for controlling the communication state is arranged at the joint of the branch pipeline and the first bin body, the rear end of the regulating plate is provided with a regulating column, and the wheel column is connected with the regulating column through a belt;
the first coloring bin is internally provided with a first spray head and a second spray head which transversely reciprocate, the first spray head and the second spray head are respectively provided with a first air blowing head and a second air blowing head, a linkage device is arranged between the first spray head and the first air blowing head, the second spray head and the second air blowing head, so that the first spray head and the second air blowing head are staggered, the linkage device comprises two groups of fixed blocks arranged on the front side wall and the rear side wall of the first coloring bin, belt pulleys are arranged between the two groups of fixed blocks and are connected through a belt, the first spray head/the second spray head are provided with first connecting blocks fixed on the belt, the first air blowing head/the second air blowing head are provided with second connecting blocks fixed on the belt, and the first connecting blocks and the second connecting blocks are respectively positioned on two parallel belts of the belt and are in a dislocation state;
the width of the third conveying belt is smaller than that of the door plate, the starting device comprises a hydraulic device and a meshing device, the hydraulic device comprises a first hydraulic device, a second hydraulic device and a third hydraulic device, the front end, the middle end and the rear end of the door plate can be respectively corresponding to the hydraulic device, the hydraulic device comprises a first hydraulic block arranged on two sides of the third conveying belt and a second hydraulic block arranged on one side of the meshing device, the first hydraulic block and the second hydraulic block are connected through a hydraulic pipeline, a wood board moves on the third conveying belt to enable the second hydraulic block to move towards the meshing device after the first hydraulic block is pressed down, and the meshing device is started to enable the door pocket filling device to be started;
the door pocket filling device comprises a storage bin and a falling bin, wherein a driving device is arranged on one side of the storage bin, a first magnetic attraction block is arranged on the left part of the upper surface of the door pocket, a second magnetic attraction block is arranged on the right part of the inner surface of the falling bin, the driving device comprises two groups of driving wheels and a driving belt arranged on the driving wheels, a driving rod is arranged on the driving belt, a first bevel gear is arranged on the driving wheels, a second bevel gear is meshed on the first bevel gear, a first meshing gear is arranged on the second bevel gear, a second meshing gear is arranged on a second driving motor on a third conveying belt, the first meshing gear and the second meshing gear are kept on the same plane, a movable third meshing gear is further arranged, a rotating shaft on the third meshing gear is arranged in a arc-shaped groove and is provided with a fourth spring, a common bearing is further arranged on the rotating shaft, a rotatable pressing rod is arranged on one side of the common bearing, and the pressing rod is abutted against the second common bearing and is positioned on one side of the hydraulic pressing rod.
2. The door panel processing device according to claim 1, wherein the inlet end and the outlet end of the dust removing device are provided with a first detecting member and a second detecting member, the first detecting member and the second detecting member are used for controlling the first driving motor to be started after the first detecting member detects that the door panel enters, and the second detecting member detects that the door panel leaves and then the first driving motor is closed.
3. A door panel processing technique, characterized in that the door panel processing apparatus according to claim 1 is used, comprising the steps of:
step one: polishing the inside of the door face inner frame of the door plate;
step two: cleaning dust on the inner frame of the door face of the door plate;
step three: independently coloring the bottom color of the inner frame part of the door face of the door plate;
step four: triangular battens are pressed in the inner frame of the door face of the wood board;
step five: sending the door plate into a dust removing device to remove dust on both sides;
step six: feeding the door plate into a paint spraying and coloring bin to color the upper surface of the door plate and performing primary soft curing for preventing sagging;
step seven: the upper surface of the door plate is covered by a door pocket;
step eight: the door plate is sent into a plate turnover machine to turn over;
step nine: the door plate after the turnover is sent into a paint spraying and coloring bin again to color the upper surface of the door plate;
step ten: performing secondary soft curing on the upper surface of the door plate to prevent sagging;
step eleven: separating the door plate from the door pocket;
step twelve: and (5) sending the door plate into a UV light source machine to completely cure the whole.
Priority Applications (1)
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CN202310172617.0A CN116238023B (en) | 2023-02-28 | 2023-02-28 | Door plate processing technology and processing equipment |
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CN202310172617.0A CN116238023B (en) | 2023-02-28 | 2023-02-28 | Door plate processing technology and processing equipment |
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CN116238023A CN116238023A (en) | 2023-06-09 |
CN116238023B true CN116238023B (en) | 2023-08-11 |
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CN202310172617.0A Active CN116238023B (en) | 2023-02-28 | 2023-02-28 | Door plate processing technology and processing equipment |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104742210A (en) * | 2015-02-10 | 2015-07-01 | 江苏肯帝亚木业有限公司 | Manufacturing process of solid wood composite door |
JP2016022471A (en) * | 2014-07-24 | 2016-02-08 | 中外炉工業株式会社 | Coating device and coating method |
CN210045443U (en) * | 2018-12-24 | 2020-02-11 | 张欣欣 | Two-sided paint spray booth of plank that can overturn of environment-friendly |
CN112476691A (en) * | 2020-11-27 | 2021-03-12 | 浙江雷拓家居有限公司 | Intelligent home based full-automatic production system and production method for integrated cabinet |
CN113858371A (en) * | 2021-08-16 | 2021-12-31 | 杭州司哲丽科技有限公司 | Manufacturing method of environment-friendly door plate |
-
2023
- 2023-02-28 CN CN202310172617.0A patent/CN116238023B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016022471A (en) * | 2014-07-24 | 2016-02-08 | 中外炉工業株式会社 | Coating device and coating method |
CN104742210A (en) * | 2015-02-10 | 2015-07-01 | 江苏肯帝亚木业有限公司 | Manufacturing process of solid wood composite door |
CN210045443U (en) * | 2018-12-24 | 2020-02-11 | 张欣欣 | Two-sided paint spray booth of plank that can overturn of environment-friendly |
CN112476691A (en) * | 2020-11-27 | 2021-03-12 | 浙江雷拓家居有限公司 | Intelligent home based full-automatic production system and production method for integrated cabinet |
CN113858371A (en) * | 2021-08-16 | 2021-12-31 | 杭州司哲丽科技有限公司 | Manufacturing method of environment-friendly door plate |
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CN116238023A (en) | 2023-06-09 |
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