CN114147786B - Core material filling device for production of buckle type photovoltaic roof boards and use method - Google Patents
Core material filling device for production of buckle type photovoltaic roof boards and use method Download PDFInfo
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- CN114147786B CN114147786B CN202111356293.3A CN202111356293A CN114147786B CN 114147786 B CN114147786 B CN 114147786B CN 202111356293 A CN202111356293 A CN 202111356293A CN 114147786 B CN114147786 B CN 114147786B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000011162 core material Substances 0.000 title claims abstract description 19
- 239000011490 mineral wool Substances 0.000 claims abstract description 22
- 239000000725 suspension Substances 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims description 81
- 238000003801 milling Methods 0.000 claims description 51
- 238000003860 storage Methods 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 11
- 238000005507 spraying Methods 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000007667 floating Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 2
- 230000003044 adaptive effect Effects 0.000 description 8
- 229920000742 Cotton Polymers 0.000 description 6
- 241000309551 Arthraxon hispidus Species 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005188 flotation Methods 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
- B26D1/151—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/22—Safety devices specially adapted for cutting machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Abstract
The invention relates to the technical field of photovoltaic roof panel production, in particular to a core material filling device for buckle type photovoltaic roof panel production and a use method thereof. According to the core material filling device for production of the buckle type photovoltaic roof panel and the use method, the self-adaptive sleeve in the suspension state is pushed to rotate by airflow, so that the self-adaptive sleeve is matched with the guide roller to convey the rock wool boards, and the self-adaptive sleeve in suspension can adapt to and keep conveying the rock wool boards with different thicknesses along the main shaft deflection, so that equipment does not need to be manually adjusted, accessories do not need to be replaced by stopping, most of equipment runs pneumatically, dependence on electric equipment is reduced, the requirement on excessively high precision is not needed during use, the running stability is better, the operation stability is not easy to damage, gas belongs to a conveniently stored power source, and the whole device can be started in an emergency under the condition of power failure so as to ensure emergency treatment of the residual procedures.
Description
Technical Field
The invention relates to the technical field of photovoltaic roof panel production, in particular to a core material filling device for buckle type photovoltaic roof panel production and a use method.
Background
The photovoltaic roof board is a building material capable of utilizing solar energy, and the production process is generally as follows: the method comprises the steps of steel coil blanking, steel plate edge cutting, upper and lower steel plate forming and corrugated shape pressing, core filling through an automatic rock wool system, core material bonding glue spraying through the upper and lower steel plates, two-side edge sealing and trough polyurethane material pouring foaming through a foaming machine, auxiliary plug-in port forming through a side chain die module, composite pressing and curing through 36-meter flat plate type double tracks, slitting according to the length and the size of an order through a band saw machine, heat preservation and cooling through a airing bed, stacking of each plate through a stacker, packaging of a protective film through a packer and warehousing.
The core material is filled in the production process of the photovoltaic roof board, namely the rock wool strips are arranged on the section bar, so that the rock wool boards are required to be cut into strips before filling, and steps at the positions are milled according to the requirement.
The prior patent (publication number: CN 111716438A) discloses a sub-opening step rock wool cutting device. The device mainly comprises a cotton plate conveying device before cutting, a slitting milling saw cutting device and a cotton plate conveying device after cutting, wherein the slitting milling saw cutting device comprises a slitting milling saw and clamping and conveying devices arranged on two sides of the slitting milling saw, a saw shaft of the slitting milling saw is provided with a cutting assembly which is formed in a step shape by combining a large saw blade and a small saw blade assembly, and the cutting assemblies are uniformly distributed on the saw shaft. The beneficial effects of the invention are as follows: the invention has high degree of automation, simple operation and high cutting precision. The cotton plate cutting and slitting and cotton sliver step milling operations are carried out together, so that secondary milling operations are omitted; the front and back of the cutting machine are matched with conveyer belt conveying devices to form a complete flow production line; production operators only need cotton plate and cotton sliver loading and unloading operation, so that the processing efficiency is greatly improved. The inventor finds that the following problems exist in the prior art in the process of realizing the invention: 1. the guide roller of the existing equipment for conveying rock wool boards is fixedly arranged, and the equipment is manually adjusted according to the rock wool boards with different thicknesses, so that the operation is time-consuming and labor-consuming, and the production is stopped; 2. the whole equipment is completely driven by electric power and is electrically connected with components, so that the equipment is easy to fail and the emergency ending procedure under the condition of power failure cannot be ensured; 3. the saw disc for cutting and milling after stopping cannot be stored by itself, so that the saw disc has certain danger and is easy to damage.
In view of the above, we propose a core filling device for manufacturing a snap-in photovoltaic roof panel and a method of use.
Disclosure of Invention
The invention aims to provide a core material filling device for production of a buckle type photovoltaic roof panel and a use method thereof, which are used for solving the problems that the guide roller for conveying rock wool boards of the prior equipment provided in the background art is fixedly arranged, manual adjustment equipment is needed for rock wool boards with different thicknesses, the operation is time-consuming and labor-consuming, shutdown and production stopping are needed, the whole equipment is completely driven by electric power and electric components, faults are easy to occur, an emergency ending process under the condition of power failure cannot be ensured, and a saw disc for cutting and milling cannot be automatically contained after shutdown, so that the device has a certain danger and is easy to damage. In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a buckle formula photovoltaic roof boarding production is with core filling device, includes the base, the installation cavity with outside intercommunication has been seted up to the inside of base, and the side surface of base pass through screw fixedly connected with installation cavity matched with apron, the inside fixed mounting in installation cavity has drive assembly.
The top fixed mounting of base has the aircraft bonnet, the inboard of aircraft bonnet is provided with self-adaptation air supporting mechanism, and the inboard of aircraft bonnet and the inside that lies in self-adaptation air supporting mechanism are provided with rather than matched with pop-up cutting mechanism.
The driving assembly comprises a gas compressor and a gas storage tank, the gas compressor and the gas storage tank are fixedly arranged in an installation cavity, the gas storage tank is connected with the gas compressor in an adapting mode and stores compressed gas generated by the gas compressor, and the gas storage tank is fixedly connected with the self-adaptive air floatation mechanism and the pop-up cutting mechanism through gas pipes.
Preferably, the self-adaptive air floatation mechanism comprises a first rotary connector, the first rotary connector is fixedly inserted into the side surface of the hood, the air pipe is fixedly connected with the first rotary connector, a main shaft is arranged in the hood, one end of the main shaft is rotatably connected onto the inner wall of the hood, and the other end of the main shaft is fixedly connected onto the movable end of the first rotary connector.
The main air flue communicated with the first rotary connector is arranged in the main shaft, the surface of the main shaft is in threaded connection with a guide pipe communicated with the inside of the main shaft, and the outer end of the guide pipe is fixedly connected with an inclined air tap.
The surface activity of main shaft has cup jointed self-adaptation sleeve, self-adaptation sleeve's inner circle fixedly connected with skew air cock matched with choked flow strip, pop-up cutting mechanism sets up in self-adaptation sleeve is inside.
Preferably, the pop-up cutting mechanism comprises a secondary shaft, the secondary shaft is rotatably arranged on the inner side of the hood and positioned in the self-adaptive sleeve, a cutting saw disc and a milling saw disc are arranged on the secondary shaft, a cutting ring groove matched with the cutting saw disc and the milling saw disc is formed in the surface of the self-adaptive sleeve, a folding assembly is arranged among the cutting saw disc, the milling saw disc and the secondary shaft, transmission gears are fixedly sleeved on the surfaces of the secondary shaft and the primary shaft, and the two transmission gears are connected through chain transmission.
Preferably, the folding assembly comprises arc through grooves, the number of the arc through grooves is two, the two arc through grooves are symmetrically formed in two sides of the surface of the hood and located on the inner side of the self-adaptive sleeve, the two arc through grooves are all slidably connected with the movable seat, tension springs are arranged in the arc through grooves, and two ends of the tension springs are fixedly connected with the movable seat and the arc through grooves respectively.
The surface fixed grafting of movable seat has the second swivelling joint head, second swivelling joint head and trachea fixed connection, countershaft fixed connection realizes rotating on the movable end of second swivelling joint head, the secondary air flue that is linked together with the second swivelling joint head is seted up to the countershaft inside, two the surface of movable seat is all fixed grafting has the injection nozzle that is linked together with the secondary air flue.
The cutting saw disc and the milling saw disc are movably sleeved on the surface of the auxiliary shaft, the surface of the auxiliary shaft is rotatably inserted with a rotating shaft, two ends of the rotating shaft are fixedly connected with inner rings of the cutting saw disc and the milling saw disc, folding grooves matched with the cutting saw disc and the milling saw disc are formed in the surface of the auxiliary shaft, an inner cavity matched with the rotating shaft is formed in the auxiliary shaft, a torsion spring is movably sleeved on the surface of the rotating shaft in the inner cavity, and the torsion spring is respectively fixedly connected with the rotating shaft and the inner cavity.
Preferably, the left side of the top surface of the base is rotationally connected with a guide roller matched with the self-adaptive air floatation mechanism through a slot.
Preferably, the groove wall of the cutting ring groove is fixedly connected with a scraping brush matched with the cutting saw disc and the milling saw disc.
Preferably, a bearing is embedded at the joint of the movable seat and the auxiliary shaft.
The application method of the core material filling device for the production of the buckle type photovoltaic roof boards comprises the following steps:
s1, starting a driving assembly, manufacturing high-pressure gas through a gas compressor, storing the high-pressure gas into a gas storage tank, and guiding out the gas in the gas storage tank through a gas pipe when the device is used.
S2, injecting gas in the gas pipe into the secondary air passage through the second rotary connector, wherein part of gas is sprayed out through the spraying nozzle in the process, when the gas flow is sprayed onto the inner wall of the arc through groove, the counter-pushing movable seat stretches the tension spring to move downwards, the counter shaft moves downwards along with the movable seat, and simultaneously, the gas in the secondary air passage is sprayed into the folding groove, and pushes the cutting saw disc and the milling saw disc in the folding groove to be switched to an unfolding state through the transverse folding state compression torsion spring, so that the cutting saw disc and the milling saw disc are popped out from the self-cutting ring groove in the self-adaptive sleeve to a part as shown in fig. 1.
S3, injecting air in the air pipe into a main air passage in the main shaft by the first rotary connector, so that high-pressure air flow is ejected from the deflection air nozzle, the self-adaptive sleeve is blown to float and cover the equidistant ring on the outer ring of the main shaft by the air flow, meanwhile, the air flow blocking strip and the air flow are matched to enable the self-adaptive sleeve in a suspension state to be pushed to rotate by the air flow, the self-adaptive sleeve is matched with the guide roller to convey rock wool boards, and for the rock wool boards with different thicknesses, the self-adaptive sleeve in suspension can be matched and kept to be conveyed along the main shaft deflection self when conveying, no manual adjusting equipment is needed, and no machine halt is needed to replace accessories.
S4, the rotating main shaft synchronously drives the auxiliary shaft to rotate through the chain, so that the cutting saw disc and the milling saw disc are rotated to cut the rock wool board into strips, and steps are milled.
S5, when the machine is stopped, the floating rotation operation of the self-adaptive sleeve and the linkage of the auxiliary shaft can be stopped only by stopping the gas transmission of the gas pipe, meanwhile, the secondary air passage is cut off, the cutting saw disc and the milling saw disc are pushed to be embedded into the folding groove by utilizing the rebound of the torsion spring, and the gas of the injection nozzle is stopped in the process, so that the tension spring pulls the movable seat and the auxiliary shaft to move upwards, and the folding cutting saw disc and the milling saw disc are accommodated in the self-adaptive sleeve in a matched manner.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the self-adaptive air floatation mechanism is arranged, so that high-pressure air flow is sprayed out from the deflection air tap, the self-adaptive sleeve is blown to float and cover the equidistant ring on the outer ring of the main shaft through the air flow, meanwhile, the flow blocking strip is matched with the air flow, so that the self-adaptive sleeve in a suspension state is pushed to rotate by the air flow, the self-adaptive sleeve is matched with the guide roller to convey rock wool boards, and for rock wool boards with different thicknesses, the self-adaptive sleeve in suspension can be matched and kept to convey along the main shaft deflection self-body during conveying, no manual adjusting equipment is needed, and no machine halt is needed to replace accessories.
According to the invention, the driving assembly is matched with the self-adaptive air floatation mechanism and the pop-up cutting mechanism to realize the operation of the whole equipment, so that most of the equipment operates pneumatically, the dependence on electric equipment is reduced, the requirement on excessive precision is not required during use, the operation stability is better, the equipment is not easy to damage, the gas belongs to a conveniently stored power source, and the whole equipment can be started in an emergency under the condition of power failure, so that the emergency treatment of the residual working procedure is ensured.
According to the invention, the folding assembly is arranged in the pop-up type cutting mechanism, so that the secondary air passage is broken, the cutting saw disc and the milling saw disc can be pushed to be embedded into the folding groove by utilizing the rebound of the torsion spring, and in the process, the jet nozzle is stopped, so that the tension spring pulls the movable seat and the auxiliary shaft to move upwards, and the folding cutting saw disc and the milling saw disc are accommodated in the self-adaptive sleeve in a matched manner, so that the automatic accommodation of the saw disc is realized in a stop state, and the safety is better.
Drawings
FIG. 1 is a front cross-sectional view of the present invention;
FIG. 2 is a partial cross-sectional elevation view of the present invention;
FIG. 3 is an enlarged view of the invention at A in FIG. 2;
FIG. 4 is a side cross-sectional view of a countershaft according to the present invention;
fig. 5 is a side view of the present invention.
In the figure: 1. a base; 2. a mounting cavity; 3. a cover plate; 4. a drive assembly; 41. a gas compressor; 42. a gas storage tank; 43. an air pipe; 5. a hood; 6. a self-adaptive air floatation mechanism; 61. a first rotary joint; 62. a main shaft; 63. a main air passage; 64. a conduit; 65. a deflection air tap; 66. an adaptive sleeve; 67. a flow blocking bar; 7. a pop-up cutting mechanism; 71. a secondary shaft; 72. cutting a saw disc; 73. milling a saw disc; 74. cutting off the ring groove; 75. a folding assembly; 7501. an arc through groove; 7502. a movable seat; 7503. a tension spring; 7504. a second rotary joint; 7505. a secondary airway; 7506. a spray nozzle; 7507. a rotating shaft; 7508. a folding groove; 7509. an inner cavity; 7510. a torsion spring; 76. a transmission gear.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which are obtained by a worker of ordinary skill in the art without creative efforts, are within the protection scope of the present invention based on the embodiments of the present invention.
Referring to fig. 1 to 5, the present invention provides a technical solution: the core material filling device for production of the buckle type photovoltaic roof panel comprises a base 1, wherein an installation cavity 2 communicated with the outside is formed in the base 1, a cover plate 3 matched with the installation cavity 2 is fixedly connected to the side surface of the base 1 through a screw, and a driving assembly 4 is fixedly arranged in the installation cavity 2;
the top of the base 1 is fixedly provided with a hood 5, the inner side of the hood 5 is provided with a self-adaptive air floatation mechanism 6, and a pop-up cutting mechanism 7 matched with the self-adaptive air floatation mechanism 6 is arranged on the inner side of the hood 5 and positioned in the self-adaptive air floatation mechanism 6;
the driving assembly 4 comprises a gas compressor 41 and a gas storage tank 42, the gas compressor 41 and the gas storage tank 42 are fixedly arranged in the installation cavity 2, the gas compressor 41 is used for manufacturing high-pressure gas and storing the high-pressure gas into the gas storage tank 42, the gas storage tank 42 is connected with the gas compressor 41 in an adapting way and stores the compressed gas generated by the gas storage tank 42, the gas storage tank 42 is respectively fixedly connected with the self-adaptive air flotation mechanism 6 and the pop-up cutting mechanism 7 through air pipes 43, the number of the air pipes 43 is not particularly limited, the gas storage tank 42 is corresponding to practical use, and gas control between the self-adaptive air flotation mechanism 6 and the pop-up cutting mechanism 7 through the air pipes 43 is a common technology, and redundant description is not needed.
In this embodiment, as shown in fig. 1, 2, 3 and 5, the adaptive air-floating mechanism 6 includes a first rotary connector 61, the first rotary connector 61 is fixedly inserted into a side surface of the hood 5, the air pipe 43 is fixedly connected with the first rotary connector 61, a main shaft 62 is disposed in the hood 5, one end of the main shaft 62 is rotatably connected to an inner wall of the hood 5, and the other end of the main shaft 62 is fixedly connected to a movable end of the first rotary connector 61;
a main air passage 63 communicated with the first rotary connector 61 is formed in the main shaft 62, a guide pipe 64 communicated with the inside of the main shaft 62 is connected with the surface of the main shaft 62 in a threaded manner, and the outer end of the guide pipe 64 is fixedly connected with a deflection air nozzle 65;
the surface activity of main shaft 62 has cup jointed self-adaptation sleeve 66, self-adaptation sleeve 66's inner circle fixedly connected with and skew air cock 65 matched with choked flow strip 67, pop-up cutting mechanism 7 sets up in self-adaptation sleeve 66 inside, high-pressure air current is sprayed from skew air cock 65 and is gone out, so through the air current with self-adaptation sleeve 66 blow float equidistant ring cover in main shaft 62 outer lane, simultaneously choked flow strip 67 makes the self-adaptation sleeve 66 of suspension state rotated by the air current promotion with the air current cooperation, and self-adaptation sleeve 66's both sides are provided with the fender flow ring, so retrain two sections self-adaptation sleeve 66 of suspension through the air current, guarantee that it is in the settlement region, can not skew at will.
In this embodiment, as shown in fig. 1, 2, 3, 4 and 5, the pop-up cutting mechanism 7 includes a secondary shaft 71, the secondary shaft 71 is rotatably disposed inside the hood 5 and is located in the adaptive sleeve 66, the secondary shaft 71 is provided with a cutting saw disc 72 and a milling saw disc 73, the cutting saw disc 72 and the milling saw disc 73 are mutually connected, a cutting ring groove 74 matched with the cutting saw disc 72 and the milling saw disc 73 is formed on the surface of the adaptive sleeve 66, the adaptive sleeve 66 is divided into two parts, a folding assembly 75 is disposed between the cutting saw disc 72, the milling saw disc 73 and the secondary shaft 71, the surfaces of the secondary shaft 71 and the primary shaft 62 are fixedly sleeved with a transmission gear 76, and the two transmission gears 76 are in transmission connection through a chain.
In this embodiment, as shown in fig. 1, 2, 3, 4 and 5, the folding assembly 75 includes two through-arc grooves 7501, the two through-arc grooves 7501 are symmetrically formed on two sides of the surface of the hood 5 and are located inside the adaptive sleeve 66, the two through-arc grooves 7501 are both slidingly connected with a movable seat 7502, a tension spring 7503 is disposed inside the through-arc groove 7501, two ends of the tension spring 7503 are fixedly connected with the movable seat 7502 and the through-arc grooves 7501 respectively, and the tension spring 7503 normally pulls the movable seat 7502 to be located at the upper position of the through-arc groove 7501;
the surface of the movable seat 7502 is fixedly inserted with a second rotary connector 7504, the second rotary connector 7504 is fixedly connected with the air pipe 43, the auxiliary shaft 71 is fixedly connected to the movable end of the second rotary connector 7504 to realize rotation, a secondary air channel 7505 communicated with the second rotary connector 7504 is arranged in the auxiliary shaft 71, and the surfaces of the two movable seats 7502 are fixedly inserted with jet nozzles 7506 communicated with the secondary air channel 7505;
the cutting saw disc 72 and the milling saw disc 73 are movably sleeved on the surface of the auxiliary shaft 71, the surface of the auxiliary shaft 71 is rotatably inserted with a rotating shaft 7507, two ends of the rotating shaft 7507 are fixedly connected with inner rings of the cutting saw disc 72 and the milling saw disc 73, folding grooves 7508 matched with the cutting saw disc 72 and the milling saw disc 73 are formed in the surface of the auxiliary shaft 71, an inner cavity 7509 matched with the rotating shaft 7507 is formed in the auxiliary shaft 71, a torsion spring 7510 is movably sleeved in the inner cavity 7509, the torsion spring 7510 is fixedly connected with the rotating shaft 7507 and the inner cavity 7509 respectively, and the torsion spring 7510 normally pushes the cutting saw disc 72 and the milling saw disc 73 to be horizontally embedded in the folding grooves 7508.
In this embodiment, as shown in fig. 1, a guide roller matched with the adaptive air-floating mechanism 6 is rotatably connected to the left side of the top surface of the base 1 through a slot, and is used for assisting the adaptive sleeve 66 in a floating rotation state to convey the rock wool board.
In this embodiment, as shown in fig. 1, 2, 3 and 5, the groove wall of the cutting ring groove 74 is fixedly connected with a scraping brush matched with the cutting saw disc 72 and the milling saw disc 73, so that the rotating cutting saw disc 72 and the milling saw disc 73 can be cleaned.
In this embodiment, as shown in fig. 1, 2, 3, 4 and 5, the connection between the movable seat 7502 and the auxiliary shaft 71 is embedded with a bearing, which can effectively reduce the friction coefficient of the auxiliary shaft 71 during the movement process, limit the position and ensure the rotation precision.
The application method of the core material filling device for the production of the buckle type photovoltaic roof boards comprises the following steps:
s1, starting a driving assembly 4, manufacturing high-pressure gas through a gas compressor 41, storing the high-pressure gas into a gas storage tank 42, and guiding out the gas in the gas storage tank 42 through a gas pipe 43 when the device is used;
s2, injecting gas in the gas pipe 43 into a secondary air channel 7505 through a second rotary connector 7504, spraying part of the gas in the process through a spraying nozzle 7506, when the gas flow is sprayed onto the inner wall of an arc through groove 7501, reversely pushing a movable seat 7502 to stretch a tension spring 7503 to move downwards, enabling a counter shaft 71 to move downwards along with the movable seat 7502, simultaneously spraying the gas in the secondary air channel 7505 into a folding groove 7508, pushing a cutting saw disc 72 and a milling saw disc 73 in the folding groove 7508 to be switched to an unfolding state through a transverse folding state compression torsion spring 7510, and accordingly ejecting a part of the cutting saw disc 72 and the milling saw disc 73 from a self-cutting ring groove 74 in a self-adapting sleeve 66 as shown in fig. 1;
s3, injecting air in the air pipe 43 into a main air passage 63 in the main shaft 62 by a first rotary connector 61, so that high-pressure air flow is ejected from a deflection air nozzle 65, blowing a self-adaptive sleeve 66 to float and cover an equidistant ring on the outer ring of the main shaft 62 by the air flow, enabling the self-adaptive sleeve 66 in a suspension state to be pushed and rotated by the air flow by the cooperation of a flow blocking strip 67 and the air flow, and conveying rock wool boards by cooperation of the self-adaptive sleeve 66 and guide rollers, wherein for the rock wool boards with different thicknesses, the self-adaptive sleeve 66 in suspension can shift and keep conveying along the main shaft 62 while conveying, manual adjustment equipment is not needed, and fittings are not needed to be replaced;
s4, the rotating main shaft 62 synchronously drives the auxiliary shaft 71 to rotate through a chain, so that the cutting saw disc 72 and the milling saw disc 73 are rotated to cut the rock wool plate into strips, and steps are milled;
s5, when the machine is stopped, the floating rotation of the self-adaptive sleeve 66 and the linkage of the auxiliary shaft 71 can be stopped only by stopping the gas transmission of the gas pipe 43, meanwhile, the gas interruption in the secondary gas channel 7505 can utilize the torsion spring 7510 to rebound to push the cutting saw disc 72 and the milling saw disc 73 to be embedded into the folding groove 7508, and in the process, the jet nozzle 7506 stops gas to enable the tension spring 7503 to pull the movable seat 7502 and the auxiliary shaft 71 to move upwards, so that the folding cutting saw disc 72 and the folding milling saw disc 73 are accommodated in the self-adaptive sleeve 66 in a matched mode.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a buckle formula photovoltaic roof boarding production is with core filling device, includes base (1), its characterized in that: the novel electric power tool is characterized in that an installation cavity (2) communicated with the outside is formed in the base (1), a cover plate (3) matched with the installation cavity (2) is fixedly connected to the side surface of the base (1) through a screw, and a driving assembly (4) is fixedly installed in the installation cavity (2);
a hood (5) is fixedly arranged at the top of the base (1), a self-adaptive air floatation mechanism (6) is arranged on the inner side of the hood (5), and a pop-up cutting mechanism (7) matched with the self-adaptive air floatation mechanism (6) is arranged on the inner side of the hood (5) and positioned in the self-adaptive air floatation mechanism (6);
the driving assembly (4) comprises a gas compressor (41) and a gas storage tank (42), the gas compressor (41) and the gas storage tank (42) are fixedly arranged in the mounting cavity (2), the gas storage tank (42) is mutually connected and matched with the gas compressor (41) and stores the compressed gas produced by the gas compressor, and the gas storage tank (42) is respectively and fixedly connected with the self-adaptive air floatation mechanism (6) and the pop-up cutting mechanism (7) through a gas pipe (43);
the self-adaptive air floatation mechanism (6) comprises a first rotary connector (61), the first rotary connector (61) is fixedly inserted into the side surface of the hood (5), the air pipe (43) is fixedly connected with the first rotary connector (61), a main shaft (62) is arranged in the hood (5), one end of the main shaft (62) is rotatably connected onto the inner wall of the hood (5), and the other end of the main shaft (62) is fixedly connected onto the movable end of the first rotary connector (61);
a main air passage (63) communicated with the first rotary connector (61) is formed in the main shaft (62), a guide pipe (64) communicated with the inside of the main shaft (62) is connected with the surface of the main shaft in a threaded manner, and an inclined air nozzle (65) is connected to the outer end of the guide pipe (64);
the surface of the main shaft (62) is movably sleeved with a self-adaptive sleeve (66), the inner ring of the self-adaptive sleeve (66) is fixedly connected with a flow blocking strip (67) matched with the deflection air nozzle (65), and the pop-up cutting mechanism (7) is arranged in the self-adaptive sleeve (66);
the pop-up cutting mechanism (7) comprises a secondary shaft (71), the secondary shaft (71) is rotatably arranged on the inner side of the hood (5) and is positioned in the self-adaptive sleeve (66), a cutting saw disc (72) and a milling saw disc (73) are arranged on the secondary shaft (71), a cutting ring groove (74) matched with the cutting saw disc (72) and the milling saw disc (73) is formed in the surface of the self-adaptive sleeve (66), a folding assembly (75) is arranged among the cutting saw disc (72), the milling saw disc (73) and the secondary shaft (71), transmission gears (76) are fixedly sleeved on the surfaces of the secondary shaft (71) and the main shaft (62), and the two transmission gears (76) are in transmission connection through a chain;
the folding assembly (75) comprises two arc through grooves (7501), the number of the arc through grooves (7501) is two, the two arc through grooves (7501) are symmetrically arranged on two sides of the surface of the hood (5) and are located on the inner side of the self-adaptive sleeve (66), the two arc through grooves (7501) are both connected with the movable seat (7502) in a sliding mode, a tension spring (7503) is arranged in the arc through grooves (7501), and two ends of the tension spring (7503) are fixedly connected with the movable seat (7502) and the arc through grooves (7501) respectively;
the surface of the movable seat (7502) is fixedly inserted with a second rotary connector (7504), the second rotary connector (7504) is fixedly connected with the air pipe (43), the auxiliary shaft (71) is fixedly connected with the movable end of the second rotary connector (7504) to realize rotation, a secondary air passage (7505) communicated with the second rotary connector (7504) is formed in the auxiliary shaft (71), and the surfaces of the two movable seats (7502) are fixedly inserted with jet nozzles (7506) communicated with the secondary air passage (7505);
cutting saw dish (72) and milling saw dish (73) activity cup joint the surface at countershaft (71), and the surface rotation grafting of countershaft (71) has pivot (7507), the both ends of pivot (7507) are with cutting saw dish (72) and milling the inner circle fixed connection of saw dish (73), folding groove (7508) with cutting saw dish (72) and milling saw dish (73) matched with are seted up on the surface of countershaft (71), and the inside of countershaft (71) has been seted up with pivot (7507) matched with inner chamber (7509), the surface of pivot (7507) and the activity cup joint torsional spring (7510) in inner chamber (7509), torsional spring (7510) respectively with pivot (7507) and inner chamber (7509) fixed connection.
2. The core material filling device for producing the buckle type photovoltaic roof panel according to claim 1, wherein: the left side of the top surface of the base (1) is rotationally connected with a guide roller matched with the self-adaptive air floatation mechanism (6) through a slot.
3. The core material filling device for producing the buckle type photovoltaic roof panel according to claim 2, wherein: the groove wall of the cutting ring groove (74) is fixedly connected with a scraping brush matched with the cutting saw disc (72) and the milling saw disc (73).
4. A core material filling device for manufacturing a snap-in photovoltaic roof panel according to claim 3, wherein: the connection part of the movable seat (7502) and the auxiliary shaft (71) is embedded with a bearing.
5. The method for using the core filling device for manufacturing the buckle type photovoltaic roof panel according to claim 4, comprising the following steps:
s1, starting a driving assembly (4), manufacturing high-pressure gas through a gas compressor (41) and storing the high-pressure gas into a gas storage tank (42), and when the device is used, guiding out the gas in the gas storage tank (42) through a gas pipe (43);
s2, injecting gas in the gas pipe (43) into a secondary gas channel (7505) through a second rotary connector (7504), spraying part of the gas in the process through a spraying nozzle (7506), reversely pushing a movable seat (7502) to stretch a tension spring (7503) to move downwards when the gas flow is sprayed onto the inner wall of an arc through groove (7501), enabling a counter shaft (71) to move downwards along with the movable seat (7502), spraying the gas in the secondary gas channel (7505) into a folding groove (7508), pushing a cutting saw disc (72) and a milling saw disc (73) in the folding groove (7508) to be switched to an unfolding state through a transverse stacking state compression torsion spring (7510), and accordingly ejecting a part of the cutting saw disc (72) and the milling saw disc (73) from a cutting ring groove (74) in a self-adaptive sleeve (66);
s3, injecting air in an air pipe (43) into a main air passage (63) in a main shaft (62) by a first rotary connector (61) to enable high-pressure air flow to be sprayed out from a deflection air nozzle (65), blowing a self-adaptive sleeve (66) to float and cover an equidistant ring on the outer ring of the main shaft (62) by the air flow, enabling a self-adaptive sleeve (66) in a suspension state to be pushed to rotate by the air flow by matching a flow blocking strip (67) with the air flow, and conveying rock wool plates by matching with guide rollers, wherein for the rock wool plates with different thicknesses, the self-adaptive sleeve (66) in suspension can be matched and kept to be conveyed by shifting along the main shaft (62) while conveying, and manual adjustment equipment and machine halt replacement fittings are not needed;
s4, the main shaft (62) which rotates synchronously drives the auxiliary shaft (71) to rotate through a chain, so that the cutting saw disc (72) and the milling saw disc (73) rotate to cut the rock wool board into strips and mill steps;
s5, only gas conveying of the gas pipe (43) is required to be stopped when the self-adaptive sleeve (66) is stopped, the self-adaptive sleeve is in floating rotation and the auxiliary shaft (71) is in linkage, meanwhile, gas interruption in the secondary gas channel (7505) can be achieved by utilizing the torsion spring (7510) to rebound to push the cutting saw disc (72) and the milling saw disc (73) to be embedded into the folding groove (7508), in the process, the jet nozzle (7506) stops gas to enable the tension spring (7503) to pull the movable seat (7502) and the auxiliary shaft (71) to move upwards, and accordingly the folding cutting saw disc (72) and the milling saw disc (73) are accommodated in the self-adaptive sleeve (66) in a matched mode.
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| CN202111356293.3A CN114147786B (en) | 2021-11-16 | 2021-11-16 | Core material filling device for production of buckle type photovoltaic roof boards and use method |
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