CN114147786A - Core material filling device for production of buckle type photovoltaic roof panel and use method - Google Patents
Core material filling device for production of buckle type photovoltaic roof panel and use method Download PDFInfo
- Publication number
- CN114147786A CN114147786A CN202111356293.3A CN202111356293A CN114147786A CN 114147786 A CN114147786 A CN 114147786A CN 202111356293 A CN202111356293 A CN 202111356293A CN 114147786 A CN114147786 A CN 114147786A
- Authority
- CN
- China
- Prior art keywords
- saw disc
- gas
- self
- air
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011162 core material Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000011490 mineral wool Substances 0.000 claims abstract description 23
- 239000000725 suspension Substances 0.000 claims abstract description 6
- 230000006978 adaptation Effects 0.000 claims abstract description 3
- 238000005520 cutting process Methods 0.000 claims description 77
- 238000003801 milling Methods 0.000 claims description 45
- 230000003044 adaptive effect Effects 0.000 claims description 28
- 238000007667 floating Methods 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 12
- 230000000903 blocking effect Effects 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 210000003437 trachea Anatomy 0.000 claims description 2
- 229920000742 Cotton Polymers 0.000 description 5
- 241000309551 Arthraxon hispidus Species 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
- B26D1/151—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/22—Safety devices specially adapted for cutting machines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The utility model relates to the technical field of photovoltaic roof panel production, in particular to a core material filling device for buckle type photovoltaic roof panel production and a using method. This core material filling device and application method are used in production of buckle formula photovoltaic roof boarding, the self-adaptation sleeve of suspended state is promoted rotatoryly by the air current, carry the rock wool board with the deflector roll cooperation with this, and to the rock wool board of different thickness, the self-adaptation sleeve of suspension can carry out the adaptation along main shaft skew self in the transport, keep carrying, need not artifical adjusting device, need not to shut down and change the accessory, and most equipment relies on pneumatic operation, the reliance to electrical equipment has been reduced, do not need too high precision requirement during the use, operating stability is better, and it is not fragile that gaseous belongs to just to store the power supply, can be emergent under the outage condition and start up the overall device, in order to guarantee the emergency treatment of surplus process.
Description
Technical Field
The utility model relates to the technical field of photovoltaic roof panel production, in particular to a core material filling device for production of a buckle type photovoltaic roof panel and a using method.
Background
The photovoltaic roof panel is a building material capable of utilizing solar energy, and the production flow of the photovoltaic roof panel is generally as follows: the method comprises the following steps of steel coil blanking and uncoiling, steel plate edge cutting, upper and lower steel plate forming and corrugation shape pressing, core material filling through an automatic rock wool system, automatic core material bonding glue spraying of the upper and lower steel plates, edge sealing at two sides and polyurethane material in a trough pouring and foaming through a foaming machine, auxiliary interface forming through a side chain mold module, composite pressing and curing through a 36-meter flat plate type double-track, slitting according to the length size of an order through a band saw machine, heat preservation and cooling through an airing machine, stacking each plate through a stacking machine, packaging through a packaging machine, and warehousing.
Wherein core material is filled in the photovoltaic roof boarding production process and is that the rock wool strip is arranged on the section bar, so the rock wool board needs to be cut into strip shapes before being filled, and steps are milled according to needs.
A prior patent (publication number: CN111716438A) discloses a jaw step rock wool cutting apparatus. The equipment mainly comprises cotton plate conveying equipment before cutting, slitting milling and pin saw cutting equipment and cotton plate conveying equipment after cutting, wherein the slitting milling and pin saw cutting equipment comprises a slitting milling and pin saw and clamping and conveying devices arranged on two sides of the slitting milling and pin saw, cutting assemblies which are combined into a step shape through a large saw blade and a small saw blade assembly are installed on a saw shaft of the slitting milling and pin saw, and the cutting assemblies are uniformly distributed on the saw shaft. The utility model has the beneficial effects that: the utility model has high automation degree, simple operation and high cutting precision. The cotton plate cutting and slitting and the cotton strip step milling operation are carried out together, so that the secondary milling operation is omitted; the front and the back of the cutting machine are matched with the conveyer belt conveying device to form a complete flow production line; production operating personnel only need cotton board, the unloading operation of silver going up to machining efficiency promotes by a wide margin. The inventor finds the following problems in the prior art in the process of implementing the utility model: 1. the guide roller of the existing equipment for conveying the rock wool boards is fixedly arranged, and manual adjustment equipment is needed for rock wool boards with different thicknesses, so that the operation is time-consuming and labor-consuming, and the machine is required to be shut down for production halt; 2. the whole equipment is driven by electric power and electric components completely, so that faults are easy to occur, and an emergency ending process under the condition of power failure cannot be guaranteed; 3. the saw disc cut and milled after the machine is stopped cannot be stored by self, so that the machine is dangerous and easy to damage.
In view of this, we propose a core material filling device for production of buckle-type photovoltaic roof panels and a use method thereof.
Disclosure of Invention
The utility model aims to provide a core material filling device for production of buckle type photovoltaic roof panels and a using method thereof, and aims to solve the problems that a guide roller for conveying rock wool boards in the prior art is fixed, manual adjustment equipment is needed for rock wool boards with different thicknesses, operation is time-consuming and labor-consuming, shutdown and production halt are needed, the whole equipment is driven by electric power and electric components completely, faults are easy to occur, an emergency ending process under the condition of power failure cannot be guaranteed, and a saw disc cut and milled after shutdown cannot be stored by itself, so that the core material filling device has certain dangerousness and is easy to damage. In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a buckle formula photovoltaic roof boarding production is with core material filling device, includes the base, the installation cavity with outside intercommunication is seted up to the inside of base, and the side surface of base passes through screw fixedly connected with and installation cavity matched with apron, the inside fixed mounting of installation cavity has drive assembly.
The bottom fixed mounting of base has the aircraft bonnet, the inboard of aircraft bonnet is provided with self-adaptation air supporting mechanism, and the inboard of aircraft bonnet is provided with rather than matched with spring out formula cutting mechanism and is located the inside of self-adaptation air supporting mechanism.
The driving assembly comprises a gas compressor and a gas storage tank, the gas compressor and the gas storage tank are fixedly installed in the installation cavity, the gas storage tank is connected with the gas compressor in an adaptive mode and stores compressed gas produced by the gas compressor, and the gas storage tank is fixedly connected with the self-adaptive air floating mechanism and the pop-up cutting mechanism through gas pipes respectively.
Preferably, self-adaptation air supporting mechanism includes first swivelling joint head, the fixed side surface of pegging graft at the aircraft bonnet of first swivelling joint head, trachea and first swivelling joint head fixed connection, the inside of aircraft bonnet is provided with the main shaft, the one end of main shaft is rotated and is connected on the inner wall of aircraft bonnet, and the other end fixed connection of main shaft is served in the activity of first swivelling joint head.
The main air duct communicated with the first rotary connector is formed in the main shaft, the surface of the main shaft is connected with a guide pipe communicated with the interior of the main shaft in a threaded mode, and the outer end of the guide pipe is fixedly connected with an inclined air nozzle.
The surface activity of main shaft has cup jointed the self-adaptation sleeve, the inner circle fixedly connected with of self-adaptation sleeve and incline air cock matched with choked flow strip, pop out formula cutting mechanism and set up inside the self-adaptation sleeve.
Preferably, the pop-up cutting mechanism includes the countershaft, the countershaft rotates and sets up in the aircraft bonnet is inboard and be located the self-adaptation sleeve, and is provided with the cutting saw dish on the countershaft and mills the saw dish, the annular that cuts off with cutting saw dish and milling saw dish matched with is seted up on the telescopic surface of self-adaptation, be provided with folding subassembly between cutting saw dish, the saw dish of milling and the countershaft, the surface of countershaft and main shaft all fixedly cup joints drive gear, two drive gear passes through chain drive and connects.
Preferably, folding assembly includes that the arc leads to the groove, the quantity that the arc leads to the groove is established to two, and two arcs lead to the groove symmetry and set up in the both sides on aircraft bonnet surface and lie in the self-adaptation sleeve inboard, two equal sliding connection in inside that the groove is led to the arc has the sliding seat, and the inside that the groove is led to the arc is provided with the extension spring, the both ends of extension spring lead to groove fixed connection with sliding seat and arc respectively.
The surface of the movable seat is fixedly inserted with a second rotary connector, the second rotary connector is fixedly connected with the air pipe, the auxiliary shaft is fixedly connected to the movable end of the second rotary connector to rotate, a secondary air passage communicated with the second rotary connector is formed in the auxiliary shaft, and the two movable seats are fixedly inserted with jet nozzles communicated with the secondary air passage.
The cutting saw disc and the milling saw disc are movably sleeved on the surface of the auxiliary shaft, the surface of the auxiliary shaft is rotatably inserted with a rotating shaft, two ends of the rotating shaft are fixedly connected with the inner rings of the cutting saw disc and the milling saw disc, the surface of the auxiliary shaft is provided with folding grooves matched with the cutting saw disc and the milling saw disc, an inner cavity matched with the rotating shaft is formed in the auxiliary shaft, the surface of the rotating shaft is movably sleeved with a torsion spring in the inner cavity, and the torsion spring is fixedly connected with the rotating shaft and the inner cavity respectively.
Preferably, the left side of the top surface of the base is rotatably connected with a guide roller matched with the self-adaptive air floatation mechanism through a slot.
Preferably, the groove wall of the cutting ring groove is fixedly connected with a scraping brush matched with the cutting saw disc and the milling saw disc.
Preferably, a bearing is embedded at the joint of the movable seat and the auxiliary shaft.
A use method of a core material filling device for producing a buckle type photovoltaic roof panel comprises the following steps:
s1, starting the driving component, producing high-pressure gas by the gas compressor and storing the high-pressure gas into the gas storage tank, and leading out the gas in the gas storage tank through the gas pipe when the device is used.
S2, injecting the gas in the gas pipe into the secondary gas passage through the second rotary connector, wherein part of the gas is sprayed out from the spray nozzle, when the gas flow is sprayed onto the inner wall of the arc through groove, the gas flow pushes the movable seat to stretch the tension spring to move downwards, the auxiliary shaft moves downwards along with the movable seat, and simultaneously the gas in the secondary gas passage is sprayed out to the folding groove, and the cutting saw disc and the milling saw disc in the folding groove are pushed to be switched to an unfolding state from a transversely-overlapped state to a compression torsion spring, so that a part of the cutting saw disc and the milling saw disc are ejected out from the self-cutting annular groove in the self-adaptive sleeve as shown in figure 1.
S3, injecting gas in the gas pipe into a main gas channel in the main shaft through a first rotary connector, enabling high-pressure gas flow to be sprayed out from a deflection gas nozzle, blowing the self-adaptive sleeve to float and cover the equidistant ring on the outer ring of the main shaft through the gas flow, enabling the self-adaptive sleeve in a suspension state to be pushed to rotate by the gas flow through the cooperation of the flow blocking strips and the gas flow, conveying the rock wool boards with the guide rollers in a matching mode, and for the rock wool boards with different thicknesses, enabling the suspended self-adaptive sleeve to be matched and kept to be conveyed along the deflection of the main shaft when being conveyed, and avoiding manual adjustment equipment and stopping to replace accessories.
And S4, the rotating main shaft synchronously drives the auxiliary shaft to rotate through the chain, and the cutting saw disc and the milling saw disc are rotated to cut the rock wool board into strips and mill steps.
S5, when the machine is stopped, only the air delivery of the air pipe is stopped, the floating rotation operation of the self-adaptive sleeve and the linkage of the auxiliary shaft can be stopped, meanwhile, when the air in the secondary air passage is cut off, the cutting saw disc and the milling saw disc can be rebounded and pushed to be embedded into the folding groove by using the torsion spring, and the air of the jet nozzle is stopped in the process, so that the tension spring pulls the movable seat and the auxiliary shaft to move upwards, and the folded cutting saw disc and the folded milling saw disc are accommodated into the self-adaptive sleeve in a matching mode.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the self-adaptive air floatation mechanism is arranged, so that high-pressure air flow is ejected from the inclined air nozzle, the self-adaptive sleeve is blown by the air flow to float and cover the outer ring of the main shaft at equal intervals, meanwhile, the flow blocking strips are matched with the air flow, so that the self-adaptive sleeve in a suspension state is pushed by the air flow to rotate, and the self-adaptive sleeve is matched with the guide roller to convey rock wool boards, and for the rock wool boards with different thicknesses, the suspended self-adaptive sleeve can be matched and kept to convey along the main shaft in an inclined way while conveying, and manual adjustment equipment and machine halt for replacing accessories are not needed.
According to the utility model, the operation of the whole device is realized by arranging the driving assembly to be matched with the self-adaptive air floating mechanism and the pop-up cutting mechanism, so that most of devices run pneumatically, the dependence on electrical equipment is reduced, the requirement on high precision is not required during use, the running stability is better, the device is not easy to damage, gas belongs to a convenient storage power source, and the whole device can be started in an emergency under the condition of power failure so as to ensure the emergency treatment of the rest processes.
According to the utility model, the folding assembly is arranged in the pop-up cutting mechanism, so that when the air in the secondary air passage is cut off, the cutting saw disc and the milling saw disc can be rebounded to be pushed to be embedded into the folding groove by using the torsion spring, and in the process, the jet nozzle stops air to enable the tension spring to pull the movable seat and the auxiliary shaft to move upwards, so that the folded cutting saw disc and the folded milling saw disc are accommodated into the self-adaptive sleeve in a matching manner, the automatic accommodation of the saw disc is realized in a stop state, and the safety is better.
Drawings
FIG. 1 is a front sectional view of the present invention;
FIG. 2 is a partial cross-sectional front view of the present invention;
FIG. 3 is an enlarged view taken at A in FIG. 2 according to the present invention;
FIG. 4 is a side cross-sectional view of a countershaft of the present invention;
fig. 5 is a side view of the present invention.
In the figure: 1. a base; 2. a mounting cavity; 3. a cover plate; 4. a drive assembly; 41. a gas compressor; 42. a gas storage tank; 43. an air tube; 5. a hood; 6. a self-adaptive air floatation mechanism; 61. a first rotary connector; 62. a main shaft; 63. a main air passage; 64. a conduit; 65. a deflection air tap; 66. a self-adaptive sleeve; 67. a flow-blocking strip; 7. a pop-up cutting mechanism; 71. a counter shaft; 72. cutting the saw disc; 73. milling a saw disc; 74. cutting off the ring groove; 75. a folding assembly; 7501. an arc through groove; 7502. a movable seat; 7503. a tension spring; 7504. a second rotary connector; 7505. a secondary airway; 7506. a spray nozzle; 7507. a rotating shaft; 7508. a folding slot; 7509. an inner cavity; 7510. a torsion spring; 76. a transmission gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by workers skilled in the art without any inventive work based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1 to 5, the present invention provides a technical solution: a core material filling device for production of a buckle type photovoltaic roof panel comprises a base 1, wherein an installation cavity 2 communicated with the outside is formed in the base 1, a cover plate 3 matched with the installation cavity 2 is fixedly connected to the side surface of the base 1 through a screw, and a driving assembly 4 is fixedly installed in the installation cavity 2;
a hood 5 is fixedly installed at the bottom of the base 1, a self-adaptive air floating mechanism 6 is arranged on the inner side of the hood 5, and a pop-up cutting mechanism 7 matched with the self-adaptive air floating mechanism 6 is arranged on the inner side of the hood 5 and positioned in the self-adaptive air floating mechanism 6;
the driving assembly 4 comprises a gas compressor 41 and a gas storage tank 42, the gas compressor 41 and the gas storage tank 42 are fixedly installed in the installation cavity 2, the gas compressor 41 produces high-pressure gas and stores the high-pressure gas into the gas storage tank 42, the gas storage tank 42 is connected with the gas compressor 41 for adaptation and stores the compressed gas produced by the gas compressor, the gas storage tank 42 is respectively and fixedly connected with the adaptive air floating mechanism 6 and the pop-up cutting mechanism 7 through a gas pipe 43, the number of the gas pipes 43 is not specifically limited and should correspond to actual use, and the gas storage tank 42 belongs to a common technology through gas control between the gas pipe 43 and the adaptive air floating mechanism 6 and the pop-up cutting mechanism 7, and repeated description is not needed.
In this embodiment, as shown in fig. 1, fig. 2, fig. 3 and fig. 5, the adaptive air floating mechanism 6 includes a first rotary connector 61, the first rotary connector 61 is fixedly inserted into a side surface of the hood 5, the air pipe 43 is fixedly connected to the first rotary connector 61, a main shaft 62 is disposed inside the hood 5, one end of the main shaft 62 is rotatably connected to an inner wall of the hood 5, and the other end of the main shaft 62 is fixedly connected to a movable end of the first rotary connector 61;
a main air channel 63 communicated with the first rotary connector 61 is formed in the main shaft 62, a guide pipe 64 communicated with the interior of the main shaft 62 is connected to the surface of the main shaft 62 in a threaded manner, and an inclined air nozzle 65 is fixedly connected to the outer end of the guide pipe 64;
the surface of the main shaft 62 is movably sleeved with an adaptive sleeve 66, an inner ring of the adaptive sleeve 66 is fixedly connected with a flow blocking strip 67 matched with a deflection air nozzle 65, the pop-up cutting mechanism 7 is arranged inside the adaptive sleeve 66, high-pressure air flow is ejected from the deflection air nozzle 65, the adaptive sleeve 66 is blown by the air flow to float and cover an equidistant ring on the outer ring of the main shaft 62, meanwhile, the flow blocking strip 67 is matched with the air flow to enable the adaptive sleeve 66 in a suspension state to be pushed to rotate by the air flow, and flow blocking rings are arranged on two sides of the adaptive sleeve 66, so that the two sections of suspended adaptive sleeve 66 are restrained by the air flow, the adaptive sleeve is ensured to be in a set area and cannot deflect randomly.
In this embodiment, as shown in fig. 1, fig. 2, fig. 3, fig. 4, and fig. 5, the pop-up cutting mechanism 7 includes a counter shaft 71, the counter shaft 71 is rotatably disposed inside the hood 5 and located inside the adaptive sleeve 66, the counter shaft 71 is provided with a cutting saw disc 72 and a milling saw disc 73, the cutting saw disc 72 and the milling saw disc 73 are connected together, a cutting ring groove 74 matched with the cutting saw disc 72 and the milling saw disc 73 is formed on a surface of the adaptive sleeve 66, the adaptive sleeve 66 is divided into two parts, a folding assembly 75 is disposed between the cutting saw disc 72, the milling saw disc 73, and the counter shaft 71 and a surface of the main shaft 62 are both fixedly sleeved with a transmission gear 76, and the two transmission gears 76 are in transmission connection through a chain.
In this embodiment, as shown in fig. 1, 2, 3, 4, and 5, the folding assembly 75 includes two arc through grooves 7501, the number of the arc through grooves 7501 is two, the two arc through grooves 7501 are symmetrically disposed on two sides of the surface of the hood 5 and are located inside the adaptive sleeve 66, the movable seats 7502 are slidably connected inside the two arc through grooves 7501, tension springs 7503 are disposed inside the arc through grooves 7501, two ends of the tension springs 7503 are respectively fixedly connected to the movable seats 7502 and the arc through grooves 7501, and the tension springs 7503 normally pull the movable seats 7502 to be located at the upper positions of the arc through grooves 7501;
a second rotary connector 7504 is fixedly inserted and connected to the surface of the movable seat 7502, the second rotary connector 7504 is fixedly connected with the air pipe 43, the auxiliary shaft 71 is fixedly connected to the movable end of the second rotary connector 7504 to rotate, a secondary air passage 7505 communicated with the second rotary connector 7504 is formed in the auxiliary shaft 71, and a spray nozzle 7506 communicated with the secondary air passage 7505 is fixedly inserted and connected to each of the two movable seats 7502;
the cutting saw disc 72 and the milling saw disc 73 are movably sleeved on the surface of the auxiliary shaft 71, a rotating shaft 7507 is rotatably inserted into the surface of the auxiliary shaft 71, two ends of the rotating shaft 7507 are fixedly connected with inner rings of the cutting saw disc 72 and the milling saw disc 73, a folding groove 7508 matched with the cutting saw disc 72 and the milling saw disc 73 is formed in the surface of the auxiliary shaft 71, an inner cavity 7509 matched with the rotating shaft 7507 is formed in the auxiliary shaft 71, a torsion spring 7510 is movably sleeved in the inner cavity 7509 on the surface of the rotating shaft 7507, the torsion spring 7510 is respectively fixedly connected with the rotating shaft 7507 and the inner cavity 7509, and the torsion spring 7510 pushes the cutting saw disc 72 and the milling saw disc 73 to be horizontally embedded in the normal folding groove 7508.
In this embodiment, as shown in fig. 1, the left side of the top surface of the base 1 is rotatably connected with a guide roller matched with the adaptive air floating mechanism 6 through a slot, and is used for assisting the adaptive sleeve 66 in the floating state to convey the rock wool slab.
In this embodiment, as shown in fig. 1, 2, 3 and 5, the groove wall of the cutting ring groove 74 is fixedly connected with a scraping brush matched with the cutting saw disc 72 and the milling saw disc 73, so that the rotating cutting saw disc 72 and the milling saw disc 73 can be cleaned.
In this embodiment, as shown in fig. 1, fig. 2, fig. 3, fig. 4, and fig. 5, a bearing is embedded at a connection portion of the movable seat 7502 and the auxiliary shaft 71, and the bearing can effectively reduce a friction coefficient of the auxiliary shaft 71 during a movement process, and can ensure a rotation accuracy thereof while limiting.
A use method of a core material filling device for producing a buckle type photovoltaic roof panel comprises the following steps:
s1, starting the driving module 4, producing high pressure gas by the gas compressor 41 and storing the gas into the gas tank 42, and guiding out the gas in the gas tank 42 through the gas pipe 43 when the device is used;
s2, injecting the air in the air pipe 43 into the secondary air duct 7505 through the second rotary connector 7504, during which, part of the air is ejected from the ejection nozzle 7506, when the air flow is ejected onto the inner wall of the arc through slot 7501, pushing the movable base 7502 backwards to pull the tension spring 7503 downwards, the secondary shaft 71 moves downwards along with the movable base 7502, and at the same time, the air in the secondary air duct 7505 is ejected into the folding slot 7508, and pushes the cutting saw disc 72 and the milling saw disc 73 in the folding slot 7508 to switch from the transversely overlapped state to the unfolded state by compressing the torsion spring 7510, so as to eject a part of the cutting saw disc 72 and the milling saw disc 73 from the self-cutting ring slot 74 in the adaptive sleeve 66 as shown in fig. 1;
s3, injecting gas in the gas pipe 43 into the main gas channel 63 in the main shaft 62 through the first rotary connector 61, so that high-pressure gas flow is ejected from the inclined gas nozzle 65, blowing the self-adaptive sleeve 66 to float and cover the outer ring of the main shaft 62 at equal intervals through the gas flow, and simultaneously enabling the self-adaptive sleeve 66 in a suspension state to be pushed to rotate by the gas flow through the matching of the flow blocking strips 67 and the gas flow, so that the self-adaptive sleeve 66 is matched with a guide roller to convey rock wool boards, and for the rock wool boards with different thicknesses, the suspended self-adaptive sleeve 66 can be matched and kept to convey along the main shaft 62 in an inclined way while conveying, and manual adjustment equipment and halt for replacing accessories are not needed;
s4, the rotating main shaft 62 synchronously drives the auxiliary shaft 71 to rotate through a chain, and the cutting saw disc 72 and the milling saw disc 73 are rotated to cut the rock wool board into strips and mill steps;
s5, when the machine is stopped, only the air delivery of the air pipe 43 needs to be stopped, the floating operation of the adaptive sleeve 66 and the linkage of the auxiliary shaft 71 can be stopped, meanwhile, when the air in the secondary air passage 7505 is cut off, the cutting saw disc 72 and the milling saw disc 73 can be rebounded and pushed to be embedded into the folding groove 7508 by the aid of the torsion spring 7510, in the process, the jet nozzle 7506 stops air, the tension spring 7503 pulls the movable seat 7502 and the auxiliary shaft 71 to move upwards, and therefore the folded cutting saw disc 72 and the folded milling saw disc 73 are accommodated into the adaptive sleeve 66 in a matched mode.
The foregoing shows and describes the general principles, essential features, and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a buckle formula photovoltaic roof boarding production is with core material filling device, includes base (1), its characterized in that: an installation cavity (2) communicated with the outside is formed in the base (1), a cover plate (3) matched with the installation cavity (2) is fixedly connected to the side surface of the base (1) through a screw, and a driving assembly (4) is fixedly installed in the installation cavity (2);
a hood (5) is fixedly installed at the bottom of the base (1), a self-adaptive air floating mechanism (6) is arranged on the inner side of the hood (5), and a pop-up cutting mechanism (7) matched with the self-adaptive air floating mechanism (6) is arranged on the inner side of the hood (5) and positioned in the self-adaptive air floating mechanism (6);
drive assembly (4) include gas compressor (41) and gas holder (42), gas compressor (41) and gas holder (42) fixed mounting are in installation cavity (2), gas holder (42) and gas compressor (41) interconnect adaptation and store the compressed gas of its output, and gas holder (42) respectively with self-adaptation air supporting mechanism (6) and pop-up cutting mechanism (7) fixed connection through trachea (43).
2. The core material filling device for producing the buckle-type photovoltaic roof panel according to claim 1, wherein: the self-adaptive air floatation mechanism (6) comprises a first rotary connector (61), the first rotary connector (61) is fixedly inserted into the side surface of the hood (5), the air pipe (43) is fixedly connected with the first rotary connector (61), a main shaft (62) is arranged inside the hood (5), one end of the main shaft (62) is rotatably connected to the inner wall of the hood (5), and the other end of the main shaft (62) is fixedly connected to the movable end of the first rotary connector (61);
a main air channel (63) communicated with the first rotary connector (61) is formed in the main shaft (62), a guide pipe (64) communicated with the interior of the main shaft (62) is connected to the surface of the main shaft in a threaded manner, and an inclined air nozzle (65) is fixedly connected to the outer end of the guide pipe (64);
the surface activity of main shaft (62) has cup jointed self-adaptation sleeve (66), the inner circle fixedly connected with of self-adaptation sleeve (66) and incline air cock (65) matched with choked flow strip (67), pop-up cutting mechanism (7) set up inside self-adaptation sleeve (66).
3. The core material filling device for producing the buckle-type photovoltaic roof panel according to claim 2, wherein: pop-up cutting mechanism (7) includes countershaft (71), countershaft (71) rotate set up in aircraft bonnet (5) inboard and lie in self-adaptation sleeve (66), and be provided with cutting saw disc (72) and mill saw disc (73) on countershaft (71), the surface of self-adaptation sleeve (66) is seted up and is cut off annular (74) with cutting saw disc (72) and mill saw disc (73) matched with, cutting saw disc (72), mill and be provided with folding assembly (75) between saw disc (73) and countershaft (71), countershaft (71) and main shaft (62) the equal fixed drive gear (76) that has cup jointed in surface, two drive gear (76) are connected through chain drive.
4. The core material filling device for producing the buckle-type photovoltaic roof panel according to claim 3, wherein: the folding assembly (75) comprises two arc through grooves (7501), the number of the arc through grooves (7501) is two, the two arc through grooves (7501) are symmetrically arranged on two sides of the surface of the hood (5) and are positioned on the inner side of the adaptive sleeve (66), the movable seats (7502) are connected inside the two arc through grooves (7501) in a sliding mode, tension springs (7503) are arranged inside the arc through grooves (7501), and two ends of each tension spring (7503) are fixedly connected with the movable seats (7502) and the arc through grooves (7501) respectively;
a second rotary connector (7504) is fixedly inserted and connected to the surface of the movable seat (7502), the second rotary connector (7504) is fixedly connected with the air pipe (43), the auxiliary shaft (71) is fixedly connected to the movable end of the second rotary connector (7504) to rotate, a secondary air passage (7505) communicated with the second rotary connector (7504) is formed in the auxiliary shaft (71), and a spray nozzle (7506) communicated with the secondary air passage (7505) is fixedly inserted and connected to each of the two movable seats (7502);
the cutting saw disc (72) and the milling saw disc (73) are movably sleeved on the surface of the auxiliary shaft (71), a rotating shaft (7507) is rotatably inserted into the surface of the auxiliary shaft (71), two ends of the rotating shaft (7507) are fixedly connected with the cutting saw disc (72) and an inner ring of the milling saw disc (73), a folding groove (7508) matched with the cutting saw disc (72) and the milling saw disc (73) is formed in the surface of the auxiliary shaft (71), an inner cavity (7509) matched with the rotating shaft (7507) is formed in the inner part of the auxiliary shaft (71), a torsion spring (7510) is movably sleeved in the inner cavity (7509) on the surface of the rotating shaft (7507), and the torsion spring (7510) is fixedly connected with the rotating shaft (7507) and the inner cavity (7509) respectively.
5. The core material filling device for producing the buckle-type photovoltaic roof panel according to claim 1, wherein: the left side of the top surface of the base (1) is rotatably connected with a guide roller matched with the self-adaptive air floatation mechanism (6) through a groove.
6. The core material filling device for producing the buckle-type photovoltaic roof panel according to claim 3, wherein: and the groove wall of the cutting ring groove (74) is fixedly connected with a scraping brush matched with a cutting saw disc (72) and a milling saw disc (73).
7. The core material filling device for producing the buckle-type photovoltaic roof panel according to claim 4, wherein: and a bearing is embedded at the joint of the movable seat (7502) and the auxiliary shaft (71).
8. The use method of the core material filling device for producing the buckle-type photovoltaic roof panel according to claim 1, comprising the following steps:
s1, starting a driving assembly (4), producing high-pressure gas by a gas compressor (41) and storing the high-pressure gas into a gas storage tank (42), and leading out the gas in the gas storage tank (42) through a gas pipe (43) when the device is used;
s2, injecting gas in the gas pipe (43) into a secondary air channel (7505) through a second rotary connector (7504), wherein part of the gas is sprayed out from a spray nozzle (7506), reversely pushing a movable seat (7502) to stretch a tension spring (7503) to move downwards when the gas flow is sprayed onto the inner wall of an arc through groove (7501), enabling a secondary shaft (71) to move downwards along with the movable seat (7502), simultaneously spraying the gas in the secondary air channel (7505) into a folding groove (7508), and pushing a cutting saw disc (72) and a milling saw disc (73) in the folding groove (7508) to be switched to an unfolding state from a transversely-overlapped state to a compression torsion spring (7510), so that the cutting saw disc (72) and the milling saw disc (73) are ejected out of a part from a self-cutting ring groove (74) in a self-adaptive sleeve (66) as shown in figure 1;
s3, injecting gas in the gas pipe (43) into a main air passage (63) in a main shaft (62) through a first rotary connector (61), so that high-pressure gas flow is ejected from a deflection gas nozzle (65), blowing and floating the adaptive sleeve (66) to cover the outer ring of the main shaft (62) at equal intervals through the gas flow, and simultaneously enabling the adaptive sleeve (66) in a suspension state to be pushed to rotate by the gas flow through the matching of a flow blocking strip (67) and the gas flow, so that the adaptive sleeve is matched with a guide roller to convey rock wool boards, and for the rock wool boards with different thicknesses, the suspended adaptive sleeve (66) can deflect along the main shaft (62) to be matched and kept to convey the rock wool boards, and manual adjustment equipment and halt for replacing accessories are not needed;
s4, the rotating main shaft (62) synchronously drives the auxiliary shaft (71) to rotate through a chain, and the cutting saw disc (72) and the milling saw disc (73) are rotated to cut the rock wool board into strips and mill steps;
s5, when the machine is stopped, only the air delivery of the air pipe (43) needs to be stopped, the floating rotation operation of the adaptive sleeve (66) and the linkage of the auxiliary shaft (71) can be stopped, meanwhile, when the air in the secondary air passage (7505) is cut off, the torsion spring (7510) can be used for rebounding to push the cutting saw disc (72) and the milling saw disc (73) to be embedded into the folding groove (7508), in the process, the air is stopped by the jet nozzle (7506), so that the tension spring (7503) pulls the movable seat (7502) and the auxiliary shaft (71) to move upwards, and the folded cutting saw disc (72) and the milling saw disc (73) are accommodated into the adaptive sleeve (66) in a matching mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111356293.3A CN114147786B (en) | 2021-11-16 | 2021-11-16 | Core material filling device for production of buckle type photovoltaic roof boards and use method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111356293.3A CN114147786B (en) | 2021-11-16 | 2021-11-16 | Core material filling device for production of buckle type photovoltaic roof boards and use method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114147786A true CN114147786A (en) | 2022-03-08 |
| CN114147786B CN114147786B (en) | 2023-12-05 |
Family
ID=80456531
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111356293.3A Active CN114147786B (en) | 2021-11-16 | 2021-11-16 | Core material filling device for production of buckle type photovoltaic roof boards and use method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114147786B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114770722A (en) * | 2022-04-07 | 2022-07-22 | 山东金诺新型材料有限公司 | Corrugated forming device and method for machining photovoltaic roof board |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6270801B1 (en) * | 1995-12-01 | 2001-08-07 | Aeromatic-Fielder Ag | Apparatus and a method for treating particulate materials |
| CN104139487A (en) * | 2014-04-28 | 2014-11-12 | 昆山市源海塑胶制品有限公司 | Unmanned dustless high-efficiency intelligent assembly line for ceramics glaze decorated vacuum heat insulation plate |
| CN210342473U (en) * | 2019-05-10 | 2020-04-17 | 泰州隆基乐叶光伏科技有限公司 | Photovoltaic roof panel and mounting structure thereof |
| CN111716438A (en) * | 2019-03-21 | 2020-09-29 | 山东万事达建筑钢品股份有限公司 | Mouth of a son step rock wool cutting equipment |
| CN212241242U (en) * | 2020-06-18 | 2020-12-29 | 山东盈九新能源科技有限公司 | Numerical control blade lining structure core material cutting machine |
| CN213381753U (en) * | 2020-08-31 | 2021-06-08 | 吴江市亨斯曼聚氨酯制品有限公司 | Cutting device for hard polyurethane sandwich board |
-
2021
- 2021-11-16 CN CN202111356293.3A patent/CN114147786B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6270801B1 (en) * | 1995-12-01 | 2001-08-07 | Aeromatic-Fielder Ag | Apparatus and a method for treating particulate materials |
| CN104139487A (en) * | 2014-04-28 | 2014-11-12 | 昆山市源海塑胶制品有限公司 | Unmanned dustless high-efficiency intelligent assembly line for ceramics glaze decorated vacuum heat insulation plate |
| CN111716438A (en) * | 2019-03-21 | 2020-09-29 | 山东万事达建筑钢品股份有限公司 | Mouth of a son step rock wool cutting equipment |
| CN210342473U (en) * | 2019-05-10 | 2020-04-17 | 泰州隆基乐叶光伏科技有限公司 | Photovoltaic roof panel and mounting structure thereof |
| CN212241242U (en) * | 2020-06-18 | 2020-12-29 | 山东盈九新能源科技有限公司 | Numerical control blade lining structure core material cutting machine |
| CN213381753U (en) * | 2020-08-31 | 2021-06-08 | 吴江市亨斯曼聚氨酯制品有限公司 | Cutting device for hard polyurethane sandwich board |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114770722A (en) * | 2022-04-07 | 2022-07-22 | 山东金诺新型材料有限公司 | Corrugated forming device and method for machining photovoltaic roof board |
| CN114770722B (en) * | 2022-04-07 | 2022-11-25 | 钟祥金诺新材料科技有限公司 | Corrugated forming device and method for machining photovoltaic roof board |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114147786B (en) | 2023-12-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114147786A (en) | Core material filling device for production of buckle type photovoltaic roof panel and use method | |
| CN111497253B (en) | One drags two gauze mask production line | |
| CN101970321A (en) | Stretch film winder | |
| CN110713044A (en) | Full-automatic raw adhesive tape stretching, slitting and winding tape winder | |
| CN114379072B (en) | Plate glass laminating machine and use method thereof | |
| CN110481038A (en) | Rubber weather strip production line | |
| CN108673940A (en) | A kind of unpacking system of carton | |
| CN113601578B (en) | Optical film cutting device and optical film cutting method | |
| CN102356921A (en) | Chili chopping machine | |
| CN109809236B (en) | Box rolling equipment for strip storage | |
| CN114906652A (en) | Waterproof film automatic winding device with winding core | |
| CN108859075B (en) | Steel coil corner protector production line | |
| CN211418973U (en) | Full-automatic raw adhesive tape stretching, slitting and winding tape winder | |
| CN111759039A (en) | Mask machine | |
| CN217415071U (en) | Paper tube forming equipment | |
| CN116713298A (en) | Steel structure pipe recycling device and recycling method thereof | |
| CN110466966A (en) | A kind of moulded paper pulp product production system | |
| CN110605201A (en) | Paint spraying double-reciprocating device of automatic spraying machine | |
| CN103434878B (en) | Movable type automatic winding-up device | |
| CN214217642U (en) | Interior slip sheet cutting device | |
| CN116021284A (en) | Cutting equipment for metal strips | |
| CN212590553U (en) | Mask machine | |
| CN113601748A (en) | Mixing rubber sheet cooling system with automatic rubber receiving function | |
| CN110436255A (en) | Extraction-type face tissue production line and its production technology | |
| CN111360575A (en) | Continuous loading attachment of steel band |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |