CN114770722A - Corrugated forming device and method for machining photovoltaic roof board - Google Patents
Corrugated forming device and method for machining photovoltaic roof board Download PDFInfo
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- CN114770722A CN114770722A CN202210363185.7A CN202210363185A CN114770722A CN 114770722 A CN114770722 A CN 114770722A CN 202210363185 A CN202210363185 A CN 202210363185A CN 114770722 A CN114770722 A CN 114770722A
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- Prior art keywords
- photovoltaic roof
- roof panel
- plate
- forming
- fixedly connected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0009—Shaping of preshaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F13/00—Common constructional features or accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F3/00—Devices, e.g. jacks, adapted for uninterrupted lifting of loads
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Photovoltaic Devices (AREA)
Abstract
本发明公开了屋面板加工技术领域的一种光伏屋面板型加工用瓦楞状成型装置，包括底座，所述底座开设有成型槽，所述成型槽上方设置有成型块，所述成型块上方设置有用于驱动成型块下降对光伏屋面板进行挤压的动力组；成型块对光伏屋面板下压完成上升时，第一连接杆和第二连接杆在扭簧的作用下会带动抬升板上升，从而将成型后的光伏屋面板自动顶出，节省了成型块上升的时间，提高效率，在成型块对光伏屋面板进行挤压成型的过程中下压板能够一直保持对光伏屋面板的右端进行下压固定，确保成型块对光伏屋面板挤压成型的过程中光伏屋面板的右端不会向成型槽内部滑动，确保光伏屋面板的成型质量，能够避免出现成型的残次品。
The invention discloses a corrugated molding device for photovoltaic roof panel processing in the technical field of roof panel processing. There is a power pack for driving the forming block to descend to extrude the photovoltaic roof panel; when the forming block presses down the photovoltaic roof panel and completes the rise, the first connecting rod and the second connecting rod will drive the lifting plate to rise under the action of the torsion spring. Therefore, the formed photovoltaic roof panel is automatically ejected, which saves the rising time of the forming block and improves the efficiency. During the extrusion molding of the photovoltaic roof panel by the forming block, the lower pressing plate can always keep pressing down on the right end of the photovoltaic roof panel. Press and fix to ensure that the right end of the photovoltaic roof panel will not slide into the molding groove during the extrusion molding process of the molding block to the photovoltaic roof panel, to ensure the molding quality of the photovoltaic roof panel, and to avoid the occurrence of defective products.
Description
Technical Field
The invention relates to the technical field of photovoltaic roof panel machining, in particular to a corrugated forming device and a corrugated forming method for machining a photovoltaic roof panel.
Background
In recent years, the photovoltaic power generation industry has developed rapidly, especially for roof distributed photovoltaic power generation. If the photovoltaic module is used as a roof material, the functions of enclosure and photovoltaic power generation can be simultaneously met.
The photovoltaic roof panel needs to be pressed down and formed for multiple times during processing, the panel is extruded through a hydraulic rod and the like in the conventional forming process, and then the panel is lifted up and then is conveyed for a certain distance by the rotation of a carrier roller, so that the panel can be pressed down and formed at the next position; however, the existing lifting mode is unstable, the panel is easy to shift or deflect during lifting and conveying, the conveying distance is inaccurate in the conveying mode through the rotation of the carrier roller, the phenomenon that the carrier roller cannot drive the panel to advance at a fixed distance during rotation is easy to occur, and the pressing quality of the photovoltaic roof panel is affected if the forming block is pressed down; moreover, after the panel is pressed and formed, the next pressing can be performed only after the steps of lifting the panel and conveying the panel are finished, continuous production cannot be performed, and efficiency is low.
In view of the above, the present invention provides a corrugated forming device and a forming method for processing a photovoltaic roof panel, so as to solve the above problems.
Disclosure of Invention
The invention aims to provide a corrugated forming device and a forming method for processing a photovoltaic roof panel, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a corrugated forming device for machining a photovoltaic roof board comprises a base, wherein a forming groove is formed in the base, a forming block is arranged above the forming groove, and a power unit for driving the forming block to descend to extrude the photovoltaic roof board is arranged above the forming block; a lifting plate is arranged between the forming block and the forming groove and is used for ejecting the photovoltaic roof panel formed by extrusion in the forming groove from the inside of the forming groove; the top of the lifting plate is fixedly connected with a transverse plate, a lower pressing plate slides transversely on the transverse plate, a clamping block is arranged below the lower pressing plate, and the clamping block and the lower pressing plate can clamp and fix the right end of the photovoltaic roof panel during forming of the photovoltaic roof panel; and driving assemblies are arranged on the front side and the rear side of the base and are used for driving the lifting plate to ascend in the forming groove and then the clamping blocks ascend to the lower part of the lower pressing plate to clamp and fix the photovoltaic roof panel and convey the photovoltaic roof panel to the right side.
As a further scheme of the invention, the driving assembly comprises two first connecting rods and a toothed plate, the two first connecting rods are both connected with the transverse plate in a sliding manner, the two first connecting rods are both rotatably connected with connecting pieces, the two connecting pieces are both rotatably connected with second connecting rods, the two second connecting rods are rotatably connected to the front end of the base, and torsion springs are sleeved outside the rotating shafts of the first connecting rods and the second connecting rods; the tooth plate is positioned in front of the base; a lifting group for driving the tooth plate to lift is arranged behind the tooth plate;
a fixed plate is arranged on the right side of the toothed plate and fixedly connected with the base, the fixed plate is rotatably connected with a gear, the gear is meshed with the toothed plate, the fixed plate is rotatably connected with a roller, chain wheels are fixedly connected to the roller and the rotating shaft of the gear, and the two chain wheels are jointly connected with a chain in a transmission manner; the roller is fixedly connected with an elastic telescopic rod, the elastic telescopic rod is rotatably connected with a rectangular rod, the rectangular rod is connected with the clamping block in a sliding manner, the bottom of the transverse plate is fixedly connected with a limiting frame, a U-shaped groove is formed in the limiting frame, and the rectangular rod is connected with the U-shaped groove in a sliding manner; spacing right side is provided with the magnet piece, magnet piece and diaphragm fixed connection, press from both sides tight piece bottom fixedly connected with wedge, the wedge below is provided with supports the film-making, support film-making fixed connection at the base right side wall.
As a further scheme of the invention, the top of the clamping block is fixedly connected with an inserting rod, the lower pressing plate is provided with a slot, and the inserting rod is connected with the slot in a sliding manner.
As a further scheme of the invention, the lifting group comprises an air cylinder, the top end of the air cylinder is fixedly connected with the tooth plate, and the bottom end of the air cylinder is fixedly connected with the base.
As a further scheme of the invention, the power unit comprises a support frame and two support rods; the utility model discloses a shaping piece, including support frame and base, support frame fixedly connected with backup pad, backup pad fixedly connected with hydraulic stem, hydraulic stem bottom and shaping piece fixed connection, two bracing piece fixed connection is at shaping piece top, two the bracing piece is about shaping piece symmetrical arrangement, two the equal sliding connection of bracing piece has the L template, two the equal fixedly connected with of L template is used for its spring that resets.
As a further scheme of the present invention, a first placing plate is fixedly connected to the left side of the lifting plate, and a second placing plate is fixedly connected to the right side of the lifting plate.
As a further scheme of the invention, a carrier roller is rotatably connected between the two transverse plates.
A corrugated forming method for processing a photovoltaic roof board type comprises the following steps:
the method comprises the following steps: the lower pressing plate can fix the photovoltaic roof panel when the forming block presses the photovoltaic roof panel downwards, and the photovoltaic roof panel can be jacked up through the lifting plate, so that the photovoltaic roof panel can be conveniently separated from the inside of the forming groove;
step two: when the power unit drives the forming block to descend and ascend, the driving assembly can drive the clamping block to reset and convey;
step three: the clamping block and the lower pressing plate can clamp the photovoltaic roof panel when the photovoltaic roof panel is conveyed, so that the photovoltaic roof panel is prevented from being unstable and deviating during conveying;
step four: the fixed distance of the photovoltaic roof panel can be conveyed by limiting the sliding distance of the rectangular rod by the limiting frame and the U-shaped groove;
step five: through the magnet piece, can realize pressing from both sides the piece and to the breaking away from of photovoltaic roof boarding after carrying, support the piece and can conveniently press from both sides the piece and the resetting of tight piece of wedge, make things convenient for work next time.
Compared with the prior art, the invention has the beneficial effects that:
1. when the forming block presses the photovoltaic roof panel downwards to complete lifting, the first connecting rod and the second connecting rod can drive the lifting plate to lift up under the action of the torsion spring, so that the formed photovoltaic roof panel is automatically ejected out, the lifting time of the forming block is saved, and the efficiency is improved.
2. The pressing plate can be kept to press down and fix the right end of the photovoltaic roof panel all the time in the process of extrusion molding of the photovoltaic roof panel by the forming block, the right end of the photovoltaic roof panel cannot slide towards the inside of the forming groove in the process of extrusion molding of the photovoltaic roof panel by the forming block, the forming quality of the photovoltaic roof panel is ensured, and the occurrence of formed defective products can be avoided.
3. When photovoltaic roof boarding moved right, the holding down plate slided in the diaphragm, restricted the removal orbit of cramping block and photovoltaic roof boarding through the diaphragm, guaranteed that the skew can not appear or the phenomenon that can't remove in the time of carrying photovoltaic roof boarding, make the transport more steady, guarantee to accomplish the equidistance and carry, the shaping piece pushes down when preventing the unable equidistance of photovoltaic roof boarding and causes the shaping quality of photovoltaic roof boarding to receive the problem of influence.
4. When power pack drove the shaping piece once more and pushes down photovoltaic roof boarding, drive assembly can drive the holding down plate fast and press from both sides tight piece and reset to initial position, when power pack drove the shaping piece once more, press from both sides tight piece and hold down the clamp plate and press from both sides tight the transport to photovoltaic roof boarding once more for photovoltaic roof boarding can carry out continuous pushing down, has improved the efficiency of automatic level and production.
5. Can carry through the magnet piece and accomplish after the completion make tight piece of clamp and photovoltaic roof boarding break away from for the tight piece of clamp can not drive the photovoltaic roof boarding at the in-process that resets and remove, can ensure through supporting piece and wedge that the tight piece of clamp enters into the below of photovoltaic roof boarding again after resetting, and what make things convenient for next extrudees the photovoltaic roof boarding and carries.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic view of the driving assembly of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a schematic view of the connection between the cross plate and the lifting plate according to the present invention;
figure 6 is a schematic view of the lifting group according to the invention;
FIG. 7 is a bottom view of the clamping block of the present invention;
FIG. 8 is an enlarged view of a portion of FIG. 7 at B;
FIG. 9 is a schematic view of the connection between the lower platen and the stop block according to the present invention;
fig. 10 is a schematic structural view of a first placing board and a second placing board according to the present invention;
FIG. 11 is a flow chart of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a base; 2. forming a groove; 3. forming a block; 4. lifting the plate; 5. a transverse plate; 6. pressing the plate downwards; 7. a clamping block; 8. a first connecting rod; 9. a connecting member; 10. a second connecting rod; 11. a torsion spring; 12. a tooth plate; 13. a cylinder; 14. a fixing plate; 15. a gear; 16. a roller; 17. a chain; 18. an elastic telescopic rod; 19. a rectangular bar; 20. a limiting frame; 21. a magnet piece; 22. a wedge block; 23. pressing the slices; 24. inserting a rod; 25. a slot; 26. a sprocket; 27. a U-shaped groove; 28. a carrier roller; 29. a second placing plate; 30. a support frame; 31. a support plate; 32. a hydraulic rod; 33. a support bar; 34. an L-shaped plate; 35. a spring; 36. a first placing plate.
Detailed Description
Referring to fig. 1-11, the present invention provides a technical solution: a corrugated forming device for photovoltaic roof panel machining comprises a base 1, wherein a forming groove 2 is formed in the base 1, a forming block 3 is arranged above the forming groove 2, and a power unit used for driving the forming block 3 to descend to extrude a photovoltaic roof panel is arranged above the forming block 3; a lifting plate 4 is arranged between the forming block 3 and the forming groove 2, and the lifting plate 4 is used for ejecting the photovoltaic roof panel formed by extrusion in the forming groove 2 from the inside of the forming groove 2; the top of the lifting plate 4 is fixedly connected with a transverse plate 5, the transverse plate 5 transversely slides to form a lower pressing plate 6, a clamping block 7 is arranged below the lower pressing plate 6, and the clamping block 7 and the lower pressing plate 6 can clamp and fix the right end of the photovoltaic roof panel during forming of the photovoltaic roof panel; both sides all are provided with drive assembly around base 1, and drive assembly is used for the drive to lift board 4 and rises in shaping groove 2 inside, then presss from both sides tight piece 7 and rises to 6 below holding down plates and carry photovoltaic roof boarding to the right side when pressing from both sides tight fixed with photovoltaic roof boarding.
When the scheme is put into practical use, a photovoltaic roof panel to be formed is placed above a lifting plate 4, the right end of the photovoltaic roof panel is positioned under a lower pressing plate 6, then a power unit is started, the power unit can drive a forming block 3 to descend, a driving assembly can drive a transverse plate 5 and the lifting plate 4 to descend synchronously when the forming block 3 descends, the lifting plate 4 can drive the photovoltaic roof panel to descend when descending to the bottommost part of a forming groove 2, the photovoltaic roof panel is positioned at the top of the forming groove 2, the transverse plate 5 is positioned above the photovoltaic roof panel, the lower pressing plate 6 presses down and fixes the right end of the photovoltaic roof panel at the moment, then the power unit continues to drive the forming block 3 to enter the forming groove 2, the forming block 3 can perform extrusion forming on the photovoltaic roof panel when entering the forming groove 2, and the lower pressing plate 6 can always keep pressing down and fixing the right end of the photovoltaic roof panel in the extrusion forming process of the forming block 3 on the photovoltaic roof panel, the right end of the photovoltaic roof panel cannot slide towards the inside of the forming groove 2 in the process of extrusion forming of the photovoltaic roof panel by the forming block 3, so that the forming quality of the photovoltaic roof panel is ensured;
after the forming block 3 completes extrusion forming of the photovoltaic roof panel, the power set drives the forming block 3 to ascend from the inside of the forming groove 2, when the power set drives the forming block 3 to ascend, the driving component drives the transverse plate 5, the lifting plate 4 and the lower pressing plate 6 to ascend, when the power set drives the forming block 3 to ascend to the highest position, the driving component also lifts the lifting plate 4 to the initial position, so that the photovoltaic roof panel extruded to be corrugated is lifted from the inside of the forming groove 2, when the lifting plate 4 returns to the initial position, the driving component drives the clamping block 7 to linearly ascend, so that the clamping block 7 is contacted with the bottom of the photovoltaic roof panel, the clamping block 7 upwards extrudes the photovoltaic roof panel and the lower pressing plate 6 at the bottom of the photovoltaic roof panel, after the clamping block 7 and the lower pressing plate 6 clamp the photovoltaic roof panel, the driving component drives the clamping block 7 to linearly move towards the right side while upwards extruding the photovoltaic roof panel, the clamping block 7 drives the photovoltaic roof board and the lower pressing plate 6 to move rightwards when moving rightwards, so that the movement of the photovoltaic roof board after forming is completed, when the photovoltaic roof board moves rightwards, the lower pressing plate 6 slides in the transverse plate 5, the movement tracks of the clamping block 7 and the photovoltaic roof board are limited through the transverse plate 5, the clamping block 7 and the lower pressing plate 6 can clamp the photovoltaic roof board when the photovoltaic roof board moves, and the phenomenon that the photovoltaic roof board is shifted or cannot move when the photovoltaic roof board is conveyed is ensured, so that the conveying is more stable, and the problem that the forming quality of the photovoltaic roof board is influenced because the forming blocks 3 are pressed downwards when the photovoltaic roof board cannot be conveyed at equal intervals is solved;
when pressing from both sides tight piece 7 and 6 drive photovoltaic roof boarding and remove rightmost side down, drive assembly can drive and press from both sides tight piece 7 and relieve the extrusion to the photovoltaic roof boarding, make the photovoltaic roof boarding accomplish the fixed distance and carry, accomplish the transport back of photovoltaic roof boarding, lower pressing plate 6 and press from both sides tight piece 7 and can stop in situ, when power pack drives forming block 3 once more and descends and carry out the shaping to the photovoltaic roof boarding, drive assembly can drive holding down plate 6 fast and press from both sides tight piece 7 and reset to initial position, when power pack drives forming block 3 and rises once more, press from both sides tight piece 7 and holding down plate 6 and press from both sides tight the transport to the photovoltaic roof boarding once more, make the photovoltaic roof boarding to carry out continuous pushing down, the efficiency of automatic level and production has been improved.
As a further scheme of the invention, the driving assembly comprises two first connecting rods 8 and a toothed plate 12, the two first connecting rods 8 are both connected with the transverse plate 5 in a sliding manner, the two first connecting rods 8 are both rotatably connected with connecting pieces 9, the two connecting pieces 9 are both rotatably connected with second connecting rods 10, the two second connecting rods 10 are rotatably connected to the front end of the base 1, and torsion springs 11 are sleeved outside rotating shafts of the first connecting rods 8 and the second connecting rods 10; the tooth plate 12 is positioned in front of the base 1; a lifting group for driving the tooth plate 12 to lift is arranged behind the tooth plate;
a fixing plate 14 is arranged on the right side of the toothed plate 12, the fixing plate 14 is fixedly connected with the base 1, the fixing plate 14 is rotatably connected with a gear 15, the gear 15 is meshed with the toothed plate 12, the fixing plate 14 is rotatably connected with a roller 16, chain wheels 26 are fixedly connected to rotating shafts of the roller 16 and the gear 15, and the two chain wheels 26 are jointly in transmission connection with a chain 17; the roller 16 is fixedly connected with an elastic telescopic rod 18, the elastic telescopic rod 18 is rotatably connected with a rectangular rod 19, the rectangular rod 19 is connected with the clamping block 7 in a sliding manner, the bottom of the transverse plate 5 is fixedly connected with a limiting frame 20, a U-shaped groove 27 is formed in the limiting frame 20, and the rectangular rod 19 is connected with the U-shaped groove 27 in a sliding manner; spacing 20 right side is provided with magnet piece 21, and magnet piece 21 and diaphragm 5 fixed connection press from both sides tight 7 bottom fixedly connected with wedges 22, and wedge 22 below is provided with supports piece 23, supports piece 23 fixed connection at base 1 right side wall.
When the driving assembly works actually, the power assembly drives the forming block 3 to descend, the transverse plate 5 is pressed downwards first, the transverse plate 5 drives the lifting plate 4 to descend towards the bottom of the forming groove 2 when the pressure is reduced, and when the transverse plate 5 descends, the two first connecting rods 8 and the two second connecting rods 10 rotate around the rotating shaft and extrude the torsion spring 11 when rotating so as to adapt to the descending of the transverse plate 5; when the lifting plate 4 descends, the lifting group can drive the tooth plate 12 to descend along with the descending of the transverse plate 5, the tooth plate 12 can be meshed with the gear 15 when descending, the gear 15 rotates to drive the chain wheel 26 to rotate, the chain wheel 26 drives the roller 16 to rotate through the chain 17, the roller 16 rotates to drive the rectangular rod 19 to slide from the rightmost side to the leftmost side in the limiting frame 20 through the elastic telescopic rod 18, until the lifting plate 4 descends to the bottommost part of the forming groove 2, the elastic telescopic rod 18 also drives the rectangular rod 19 to slide to the bottommost part of the left side of the limiting frame 20, namely the lower part of the photovoltaic roof panel, and at the moment, the lower pressing plate 6 also slides to the upper part of the photovoltaic roof panel; when the power set presses the transverse plate 5 to the lowest position, the lower pressing plate 6 presses and fixes the top of the photovoltaic roof panel, the lifting plate 4 is positioned at the bottommost part of the forming groove 2, the tooth plate 12 is also pressed to the lowest position by the lifting plate 4, and then the power set drives the forming block 3 to enter the forming groove 2 and then presses and forms the photovoltaic roof panel;
when the forming block 3 completes the press forming of the photovoltaic roof panel, the power set drives the forming block 3 to ascend, when the forming block 3 ascends to the highest position, the elasticity of the torsion spring 11 expands to drive the first connecting rod 8 and the second connecting rod 10 to reset, and the first connecting rod 8 and the second connecting rod 10 reset to drive the transverse plate 5 and the lifting plate 4 to reset; after the lifting plate 4 is reset, the top of the lifting plate pushes the corrugated photovoltaic roof plate to rise, and the rising top of the photovoltaic roof plate is tightly attached to the bottom of the lower pressing plate 6; then the lifting group pushes the tooth plate 12 to move linearly upwards, and is meshed with the gear 15 when moving, then the gear 15 drives the roller 16 to rotate through the chain 17 and the chain wheel 26, the roller 16 drives the rectangular rod 19 to slide upwards along the limiting frame 20 through the elastic telescopic rod 18 when rotating, the rectangular rod 19 drives the clamping block 7 to ascend, the elastic telescopic rod 18 can gradually expand when the rectangular rod 19 slides upwards, and after the clamping block 7 extrudes the bottom of the photovoltaic roof plate, the roller 16 drives the rectangular rod 19 to slide linearly rightwards, so that the photovoltaic roof plate and the lower pressing plate 6 are pulled rightwards, and the fixed distance conveying of the photovoltaic roof plate is completed;
when the rectangular rod 19 slides to the rightmost side of the limiting frame 20, the rectangular rod 19 descends for a small section, when the rectangular rod 19 descends, the clamping block 7 releases the extrusion on the photovoltaic roof panel, and the clamping block 7 can be driven to slide along the rectangular rod 19 in the direction away from the photovoltaic roof panel through the adsorption of the magnetic force of the magnet piece 21 on the clamping block 7, so that the clamping block 7 is separated from the photovoltaic roof panel; when the power set descends again and the roller 16 rotates leftwards, the elastic telescopic rod 18 drives the rectangular rod 19 to slide leftwards along the limiting frame 20, at the moment, the clamping block 7 is far away from the photovoltaic roof panel, the situation that the photovoltaic roof panel is touched cannot occur, and when the elastic telescopic rod 18 drives the rectangular rod 19 to reset to the leftmost side along the limiting frame 20, the resisting piece 23 can be released from the wedge-shaped block 22, and the wedge-shaped block 22 is pushed towards the direction close to the photovoltaic roof panel, so that the clamping block 7 can enter the lower portion of the photovoltaic roof panel, and the photovoltaic roof panel can be extruded and fixed when the clamping block 7 ascends again.
As a further scheme of the invention, the top of the clamping block 7 is fixedly connected with an insert rod 24, the lower pressing plate 6 is provided with a slot 25, and the insert rod 24 is connected with the slot 25 in a sliding manner.
When the driving assembly works actually, when the clamping block 7 extrudes the bottom of the photovoltaic roof panel, the inserted rod 24 enters the insertion slot 25, so that the clamping block 7 cannot be separated from the lower pressing plate 6 when the elastic telescopic rod 18 drives the rectangular rod 19 to move rightwards and leftwards.
As a further scheme of the invention, the lifting group comprises an air cylinder 13, the top end of the air cylinder 13 is fixedly connected with the tooth plate 12, and the bottom end of the air cylinder 13 is fixedly connected with the base 1.
When the lifting group works practically, when the transverse plate 5 and the lifting plate 4 descend, the air cylinder 13 drives the tooth plate 12 to descend along with the descending speed of the lifting plate 4, and when the lifting plate 4 reaches the bottommost position of the forming groove 2, the air cylinder 13 also drives the tooth plate 12 to descend to the bottommost position; after the photovoltaic roof panel is pressed and formed by the forming block 3, the transverse plate 5 and the lifting plate 4 ascend, the cylinder 13 pushes the toothed plate 12 upwards, the toothed plate 12 is meshed with the gear 15 when moving upwards, and the chain 17 drives the roller 16 to rotate, so that the roller 16 drives the elastic telescopic rod 18 to move rightwards, and the clamping block 7 is used for conveying the photovoltaic roof panel after clamping.
As a further aspect of the present invention, the power pack includes a support frame 30 and two support rods 33; support frame 30 and base 1 fixed connection, support frame 30 fixedly connected with backup pad 31, backup pad 31 fixedly connected with hydraulic stem 32, hydraulic stem 32 bottom and shaping piece 3 fixed connection, two bracing pieces 33 fixed connection are at shaping piece 3 tops, two bracing pieces 33 are about shaping piece 3 symmetrical arrangement, two equal sliding connection of bracing piece 33 have L template 34, two equal fixedly connected with of L template 34 are used for its reset spring 35.
Above-mentioned scheme is at the in-service operation time, support hydraulic stem 32 through support frame 30 and backup pad 31, hydraulic stem 32 during operation drives shaping piece 3 and the decline of L template 34, L template 34 can earlier with diaphragm 5 contact and push down diaphragm 5, when diaphragm 5 pushes down extreme position, L template 34 bottom can carry out the pushing down of continuation to diaphragm 5, hydraulic stem 32 continues to drive shaping piece 3 and descends, shaping piece 3 can slide and extrusion spring 35 along bracing piece 33 when descending L template 34 this moment, with the depth that adaptation shaping piece 3 entered into among the shaping groove 2.
As a further aspect of the present invention, a first placing plate 36 is fixedly connected to the left side of the lifting plate 4, and a second placing plate 29 is fixedly connected to the right side of the lifting plate 4.
Above-mentioned scheme is at the during operation, and because of the photovoltaic roof boarding highly is different at the back bottom and top of the briquetting down, when lifting board 4 rose, first place board 36 can wait to push down fashioned photovoltaic roof boarding part lifting in lifting board 4 left side, and the second is placed board 29 and also can be carried out the lifting to the right side and has pushed down fashioned part, makes things convenient for the transport of photovoltaic roof boarding.
As a further aspect of the present invention, a supporting roller 28 is rotatably connected between the two transverse plates 5.
Above-mentioned scheme is at the during operation, when photovoltaic roof boarding carries right, can carry on spacingly to the unshaped part in photovoltaic roof boarding left side through bearing roller 28, prevents that the phenomenon of perk from appearing in photovoltaic roof boarding left side.
A corrugated forming method for photovoltaic roof panel machining comprises the following steps:
the method comprises the following steps: the lower pressing plate 6 can fix the photovoltaic roof board when the forming block 3 presses down the photovoltaic roof board, and the photovoltaic roof board can be jacked up through the lifting plate 4, so that the photovoltaic roof board is conveniently separated from the inside of the forming groove 2;
step two: when the power set drives the forming block 3 to descend and ascend, the driving assembly can drive the clamping block 7 to reset and convey;
step three: the clamping block 7 and the lower pressing plate 6 can clamp the photovoltaic roof panel when the photovoltaic roof panel is conveyed, so that the photovoltaic roof panel is prevented from being unstable and deviating during conveying;
step four: the fixed distance of the photovoltaic roof panel can be conveyed by limiting the sliding distance of the rectangular rod 19 by the limiting frame 20 and the U-shaped groove 27;
step five: through the magnet piece 21, can realize pressing from both sides tight piece 7 and break away from the photovoltaic roof boarding after the transport, resist piece 23 and wedge 22 and can make things convenient for the reset of pressing from both sides tight piece 7, make things convenient for next work.
The working principle is as follows: placing a photovoltaic roof panel to be formed above a lifting plate 4 to enable the right end of the photovoltaic roof panel to be positioned under a lower pressing plate 6, then starting a power set, wherein the power set can drive a forming block 3 to descend, a driving component can drive a transverse plate 5 and the lifting plate 4 to descend synchronously when the forming block 3 descends, the lifting plate 4 can drive the photovoltaic roof panel to descend when descending, when the lifting plate 4 descends to the bottommost part of a forming groove 2, the photovoltaic roof panel is positioned at the top of the forming groove 2, the transverse plate 5 is positioned above the photovoltaic roof panel, in addition, the lower pressing plate 6 can press and fix the right end of the photovoltaic roof panel, then the power set continuously drives the forming block 3 to enter the forming groove 2, when the forming block 3 enters the forming groove 2, the photovoltaic roof panel can be extruded and formed, in the process that the photovoltaic roof panel is extruded and formed by the forming block 3, the lower pressing plate 6 can always keep pressing and fixing the right end of the photovoltaic roof panel, the right end of the photovoltaic roof panel cannot slide towards the inside of the forming groove 2 in the process of extrusion forming of the photovoltaic roof panel by the forming block 3, so that the forming quality of the photovoltaic roof panel is ensured;
after the forming block 3 completes extrusion forming of the photovoltaic roof panel, the power set drives the forming block 3 to ascend from the inside of the forming groove 2, when the power set drives the forming block 3 to ascend, the driving component drives the transverse plate 5, the lifting plate 4 and the lower pressing plate 6 to ascend, when the power set drives the forming block 3 to ascend to the highest position, the driving component also lifts the lifting plate 4 to the initial position, so that the photovoltaic roof panel extruded to be corrugated is lifted from the inside of the forming groove 2, when the lifting plate 4 returns to the initial position, the driving component drives the clamping block 7 to linearly ascend, so that the clamping block 7 is contacted with the bottom of the photovoltaic roof panel, the clamping block 7 upwards extrudes the photovoltaic roof panel and the lower pressing plate 6 at the bottom of the photovoltaic roof panel, after the clamping block 7 and the lower pressing plate 6 clamp the photovoltaic roof panel, the driving component drives the clamping block 7 to linearly move towards the right side while upwards extruding the photovoltaic roof panel, the clamping block 7 drives the photovoltaic roof board and the lower pressing plate 6 to move rightwards when moving rightwards, so that the movement of the photovoltaic roof board after forming is completed, when the photovoltaic roof board moves rightwards, the lower pressing plate 6 slides in the transverse plate 5, the movement tracks of the clamping block 7 and the photovoltaic roof board are limited through the transverse plate 5, the clamping block 7 and the lower pressing plate 6 can clamp the photovoltaic roof board when the photovoltaic roof board moves, and the phenomenon that the photovoltaic roof board is shifted or cannot move when the photovoltaic roof board is conveyed is ensured, so that the conveying is more stable, and the problem that the forming quality of the photovoltaic roof board is influenced because the forming blocks 3 are pressed downwards when the photovoltaic roof board cannot be conveyed at equal intervals is solved;
when pressing from both sides tight piece 7 and holding down plate 6 and drive the photovoltaic roof boarding and remove rightmost side, drive assembly can drive and press from both sides tight piece 7 and remove the extrusion to the photovoltaic roof boarding, make the photovoltaic roof boarding accomplish the fixed distance and carry, accomplish the transport back of photovoltaic roof boarding, hold down plate 6 and press from both sides tight piece 7 and stop in situ, when power pack drives forming block 3 once more and descends and carry out the shaping to the photovoltaic roof boarding, drive assembly can drive holding down plate 6 fast and press from both sides tight piece 7 and reset initial position to tight piece 7, when power pack drives forming block 3 and rises once more, press from both sides tight piece 7 and holding down plate 6 and press from both sides tight the transport to the photovoltaic roof boarding once more, make the photovoltaic roof boarding can carry out continuous pushing down, the efficiency of automatic level and production has been improved.
Claims (8)
1. The utility model provides a processing of photovoltaic roof boarding type is with flute form forming device, includes base (1), its characterized in that: a forming groove (2) is formed in the base (1), a forming block (3) is arranged above the forming groove (2), and a power unit for driving the forming block (3) to descend to extrude the photovoltaic roof panel is arranged above the forming block (3); a lifting plate (4) is arranged between the forming block (3) and the forming groove (2), and the lifting plate (4) is used for ejecting the photovoltaic roof panel formed by extrusion in the forming groove (2) from the inside of the forming groove (2); the top of the lifting plate (4) is fixedly connected with a transverse plate (5), the transverse plate (5) transversely slides to form a lower pressing plate (6), a clamping block (7) is arranged below the lower pressing plate (6), and the clamping block (7) and the lower pressing plate (6) can clamp and fix the right end of the photovoltaic roof panel during forming of the photovoltaic roof panel; the photovoltaic roof panel conveying device is characterized in that driving assemblies are arranged on the front side and the rear side of the base (1) respectively, and the driving assemblies are used for driving the lifting plate (4) to ascend inside the forming groove (2) and then the clamping blocks (7) ascend to the position below the lower pressing plate (6) to clamp and fix the photovoltaic roof panel and convey the photovoltaic roof panel to the right side.
2. The corrugated forming device for photovoltaic roof board type processing according to claim 1, characterized in that: the driving assembly comprises two first connecting rods (8) and a toothed plate (12), the two first connecting rods (8) are connected with the transverse plate (5) in a sliding mode, the two first connecting rods (8) are connected with connecting pieces (9) in a rotating mode, the two connecting pieces (9) are connected with second connecting rods (10) in a rotating mode, the two second connecting rods (10) are connected to the front end of the base (1) in a rotating mode, and torsion springs (11) are sleeved outside rotating shafts of the first connecting rods (8) and the second connecting rods (10); the tooth plate (12) is positioned in front of the base (1); a lifting group for driving the tooth plate (12) to lift is arranged behind the tooth plate;
a fixing plate (14) is arranged on the right side of the toothed plate (12), the fixing plate (14) is fixedly connected with the base (1), the fixing plate (14) is rotatably connected with a gear (15), the gear (15) is meshed with the toothed plate (12), the fixing plate (14) is rotatably connected with a roller (16), chain wheels (26) are fixedly connected to rotating shafts of the roller (16) and the gear (15), and the two chain wheels (26) are jointly connected with a chain (17) in a transmission manner; the roller (16) is fixedly connected with an elastic telescopic rod (18), the elastic telescopic rod (18) is rotatably connected with a rectangular rod (19), the rectangular rod (19) is connected with the clamping block (7) in a sliding manner, the bottom of the transverse plate (5) is fixedly connected with a limiting frame (20), a U-shaped groove (27) is formed in the limiting frame (20), and the rectangular rod (19) is connected with the U-shaped groove (27) in a sliding manner; spacing (20) right side is provided with magnet piece (21), magnet piece (21) and diaphragm (5) fixed connection, press from both sides tight piece (7) bottom fixedly connected with wedge (22), wedge (22) below is provided with supports film (23), support film (23) fixed connection is in base (1) right side wall.
3. The corrugated forming device for photovoltaic roof board machining according to claim 2, wherein: the top of the clamping block (7) is fixedly connected with an insert rod (24), the lower pressing plate (6) is provided with a slot (25), and the insert rod (24) is connected with the slot (25) in a sliding mode.
4. The corrugated forming device for photovoltaic roof board type processing according to claim 2, characterized in that: the lift group includes cylinder (13), cylinder (13) top and tooth dental lamina (12) fixed connection, cylinder (13) bottom and base (1) fixed connection.
5. The corrugated forming device for photovoltaic roof board type processing according to claim 1, characterized in that: the power set comprises a support frame (30) and two support rods (33); support frame (30) and base (1) fixed connection, support frame (30) fixedly connected with backup pad (31), backup pad (31) fixedly connected with hydraulic stem (32), hydraulic stem (32) bottom and shaping piece (3) fixed connection, two bracing piece (33) fixed connection is at shaping piece (3) top, two bracing piece (33) is about shaping piece (3) symmetrical arrangement, two equal sliding connection in bracing piece (33) has L template (34), two equal fixedly connected with in L template (34) is used for its spring (35) that resets.
6. The corrugated forming device for photovoltaic roof board type processing according to claim 1, characterized in that: the left side of the lifting plate (4) is fixedly connected with a first placing plate (36), and the right side of the lifting plate (4) is fixedly connected with a second placing plate (29).
7. The corrugated forming device for photovoltaic roof board machining according to claim 1, wherein: a supporting roller (28) is rotatably connected between the two transverse plates (5).
8. A method for forming a photovoltaic roof board by machining corrugations, which is suitable for a device for forming the photovoltaic roof board by machining corrugations as claimed in any one of claims 1 to 7, is characterized by comprising the following steps:
the method comprises the following steps: the lower pressing plate (6) can fix the photovoltaic roof panel when the forming block (3) presses the photovoltaic roof panel, and the photovoltaic roof panel can be jacked up through the lifting plate (4), so that the photovoltaic roof panel is conveniently separated from the inside of the forming groove (2);
step two: when the power unit drives the forming block (3) to descend and ascend, the driving assembly can drive the clamping block (7) to reset and convey;
step three: the clamping block (7) and the lower pressing plate (6) can clamp the photovoltaic roof panel when the photovoltaic roof panel is conveyed, so that the photovoltaic roof panel is prevented from being unstable and deviating during conveying;
step four: the fixed distance of the photovoltaic roof panel can be conveyed by limiting the sliding distance of the rectangular rod (19) by the limiting frame (20) and the U-shaped groove (27);
step five: through magnet piece (21), can realize pressing from both sides tight piece (7) and carrying the back separation of following to the photovoltaic roof boarding, resist piece (23) and wedge (22) and can conveniently press from both sides the reset of tight piece (7), make things convenient for work next time.
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| CN202210363185.7A CN114770722B (en) | 2022-04-07 | 2022-04-07 | Corrugated forming device and method for machining photovoltaic roof board |
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| CN202210363185.7A CN114770722B (en) | 2022-04-07 | 2022-04-07 | Corrugated forming device and method for machining photovoltaic roof board |
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| CN114770722B CN114770722B (en) | 2022-11-25 |
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| CN115356084A (en) * | 2022-08-01 | 2022-11-18 | 江西蓝晶光电科技有限公司 | Optical lens piece detects stop device |
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| CN114770722B (en) | 2022-11-25 |
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Denomination of invention: A corrugated forming device and forming method for processing photovoltaic roof panel types Granted publication date: 20221125 Pledgee: Bank of Weifang Co.,Ltd. Binzhou boxing Xingfu sub branch Pledgor: Shandong Hongxinyuan Steel Structure Installation Co.,Ltd. Registration number: Y2025980065166 |