CN116237281B - Roadway cleaning dust collection vehicle - Google Patents
Roadway cleaning dust collection vehicle Download PDFInfo
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- CN116237281B CN116237281B CN202310030032.5A CN202310030032A CN116237281B CN 116237281 B CN116237281 B CN 116237281B CN 202310030032 A CN202310030032 A CN 202310030032A CN 116237281 B CN116237281 B CN 116237281B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Mechanical Engineering (AREA)
- Cleaning Of Streets, Tracks, Or Beaches (AREA)
Abstract
本发明涉及一种巷道清扫吸尘车,所述的矿用本安驱动平台(1)前部通过减震转动装置(3)活动连接水平安装的吸尘罩主体(2),水平安装的吸尘罩主体(2)通过吸尘硬管Ⅱ(214)连接集尘清灰装置(6),矿用本安驱动平台(1)后部车架上固定安装后置清扫吸尘装置(5),后置清扫吸尘装置(5)上部表面固定连接集尘清灰装置(6),矿用本安驱动平台(1)中部通过转动装置(4)活动连接垂直安装的吸尘罩主体(2),本发明可以高效迅速地对巷道侧壁和底板进行清扫的同时无需用水,可以有效地保证在岩土隧道、煤矿巷道等地下施工场所的环境卫生,并能有效杜绝水资源的浪费。
The invention relates to a roadway cleaning and vacuuming vehicle. The front part of the mine intrinsically safe drive platform (1) is movably connected to a horizontally installed dust collection hood main body (2) through a shock-absorbing rotating device (3), and the horizontally installed suction The main body of the dust cover (2) is connected to the dust collecting and cleaning device (6) through the dust suction hard pipe II (214), and the rear cleaning and dust suction device (5) is fixedly installed on the rear frame of the mining intrinsically safe driving platform (1) , the upper surface of the rear cleaning and dust suction device (5) is fixedly connected to the dust collection and cleaning device (6), and the middle part of the mine intrinsically safe driving platform (1) is movably connected to the vertically installed dust collection hood main body (2) through the rotating device (4) ), the present invention can efficiently and rapidly clean the roadway side wall and bottom plate without using water, can effectively ensure the sanitation of underground construction sites such as rock-soil tunnels and coal mine roadways, and can effectively prevent the waste of water resources.
Description
技术领域technical field
本发明涉及一种清扫车,具体是一种巷道清扫吸尘车,属于巷道清扫技术领域。The invention relates to a cleaning vehicle, in particular to a roadway cleaning and dust suction vehicle, which belongs to the technical field of roadway cleaning.
背景技术Background technique
在岩土隧道、煤矿巷道掘进过程中,必然会有大量粉尘随着煤层或者岩石被打碎而逸散到气流中,这些逸散到气流中的粉尘又会随着通风风流逐渐扩散至整个矿井或者隧道的巷道系统中,使巷道逐渐被沉积的粉尘覆盖,稍有震动就会使沉积的粉尘重新弥漫在通风风流中,影响井下人员的健康。During the excavation process of rock-soil tunnels and coal mine roadways, a large amount of dust will inevitably escape into the airflow as the coal seam or rocks are broken, and the dust that escapes into the airflow will gradually spread to the entire mine along with the ventilation airflow Or in the roadway system of the tunnel, the roadway is gradually covered by deposited dust, and a slight vibration will make the deposited dust diffuse in the ventilation air flow again, affecting the health of underground personnel.
而随着经济的不断发展,岩土隧道、煤矿巷道等地下施工单位对环境也越来越重视。我国道路清扫经过数十年的发展,产品逐渐丰富,道路清扫车也随处可见。但目前,能够对巷道侧壁进行清扫并且能够适应矿井或者隧道工作环境的清扫设备相对较少。大多采取高压喷水的方法,这种方法虽然简单,操作方便,但需要大量的人力和水资源,且冲洗后形成的污水难以二次回收利用,造成了较大的浪费;如果想要人工清扫整个煤矿巷道,存在清扫效率太低等问题。机械清扫方法可以提高效率,传统的吸尘车或清扫车对路面有很高的清扫效率,但大部分不适用于地下巷道的清扫。地下巷道,尤其是巷道侧壁粉尘清扫仍然是一个棘手的问题。With the continuous development of the economy, underground construction units such as rock-soil tunnels and coal mine roadways pay more and more attention to the environment. After decades of development in our country, the products of road sweeping have been gradually enriched, and road sweeping vehicles can be seen everywhere. But at present, there are relatively few cleaning devices that can clean the side walls of the roadway and can adapt to the working environment of mines or tunnels. Most of them adopt the method of high-pressure water spraying. Although this method is simple and easy to operate, it requires a lot of manpower and water resources, and the sewage formed after washing is difficult to recycle and reuse, resulting in a large waste; if you want to manually clean The entire coal mine roadway has problems such as low cleaning efficiency. Mechanical cleaning methods can improve efficiency. Traditional vacuum vehicles or sweepers have high cleaning efficiency on road surfaces, but most of them are not suitable for cleaning underground roadways. Underground roadway, especially roadway side wall dust cleaning is still a thorny problem.
为了解决这些问题,中国专利号为CN215236491U的一种矿井侧壁管道清扫装置只解决了侧壁管路清扫的问题,但是其并没有解决巷道底板的清扫问题,尤其是该专利还是采用喷水清洗的清扫模式,这就使其在工作时会产生大量难以二次利用的污水,造成了较大的浪费。In order to solve these problems, the Chinese patent No. CN215236491U is a mine side wall pipeline cleaning device that only solves the problem of side wall pipeline cleaning, but it does not solve the cleaning problem of the roadway floor, especially this patent still uses water spray cleaning The cleaning mode makes it produce a large amount of sewage that is difficult to reuse during work, resulting in a large waste.
发明内容Contents of the invention
针对上述现有技术存在的问题,本发明提供一种巷道清扫吸尘车,可以高效迅速的对巷道侧壁和底板进行清扫的同时无需用水,可以有效地保证在岩土隧道、煤矿巷道等地下施工场所的环境卫生,并能有效杜绝水资源的浪费。Aiming at the problems existing in the above-mentioned prior art, the present invention provides a roadway cleaning and vacuuming vehicle, which can efficiently and quickly clean the side walls and floor of the roadway without using water, and can effectively ensure the cleaning of roadways in rock-soil tunnels, coal mine roadways, etc. The environmental sanitation of the construction site can effectively prevent the waste of water resources.
为了实现上述目的,本发明提供一种巷道清扫吸尘车,包括矿用本安驱动平台、吸尘罩主体、减震转动装置、转动装置、后置清扫吸尘装置和集尘清灰装置,所述的矿用本安驱动平台前部通过减震转动装置活动连接水平安装的吸尘罩主体,水平安装的吸尘罩主体通过吸尘硬管Ⅱ连接集尘清灰装置,水平安装的吸尘罩主体可以在减震转动装置的作用下吸取底板上的粉尘,矿用本安驱动平台后部车架上固定安装后置清扫吸尘装置,后置清扫吸尘装置用于辅助水平安装的吸尘罩主体,进而扩大对底板的清扫范围,并对水平布置的吸尘罩主体散落的部分粉尘进行清理,后置清扫吸尘装置上部表面固定连接集尘清灰装置,集尘清灰装置用于为吸尘罩主体和后置清扫吸尘装置提供真空吸力,矿用本安驱动平台中部通过转动装置活动连接垂直安装的吸尘罩主体,垂直安装的吸尘罩主体通过连接软管Ⅱ连接集尘清灰装置,垂直安装的吸尘罩主体可以对侧壁进行吸尘清扫,使设备可以一次就完成巷道清扫任务;In order to achieve the above object, the present invention provides a roadway cleaning and vacuuming vehicle, which includes a mining intrinsically safe driving platform, a dust collection cover body, a shock absorbing rotating device, a rotating device, a rear cleaning and dust collecting device, and a dust collecting and cleaning device. The front part of the intrinsically safe drive platform for mines is movably connected to the main body of the horizontally installed dust collection hood through a shock-absorbing rotating device. The main body of the dust cover can absorb the dust on the bottom plate under the action of the shock-absorbing rotating device. The rear cleaning and dust suction device is fixedly installed on the rear frame of the mining intrinsically safe driving platform, and the rear cleaning and dust suction device is used to assist horizontal installation. The main body of the dust collection hood further expands the cleaning range of the bottom plate, and cleans up part of the dust scattered by the main body of the horizontally arranged dust collection hood. It is used to provide vacuum suction for the main body of the dust collection hood and the rear cleaning and dust collection device. The middle part of the intrinsically safe driving platform for mines is flexibly connected to the main body of the vertically installed dust collection hood through a rotating device, and the main body of the vertically installed dust collection hood is connected through the connecting hose II Connected to the dust collection and cleaning device, the main body of the vertically installed vacuum hood can vacuum and clean the side walls, so that the equipment can complete the roadway cleaning task at one time;
所述的吸尘罩主体包括吸尘罩壳体、电机、滚刷主体、滚刷壳体、滚刷刷毛、轴承、滚刷吸尘口、后置吸尘导流壳、前置吸尘导流壳、高压喷气装置、连接管、外圈清扫刷、吸尘硬管Ⅰ、粉尘浓度监测探测器、内圈清扫刷、喷气管和连接软管Ⅰ、吸尘硬管Ⅱ和连接软管Ⅱ,吸尘罩壳体前部两侧通过螺丝安装电机,电机的传动轴穿过吸尘罩壳体连接滚刷主体,滚刷主体即可在电机的驱动下旋转清扫底板,吸尘罩壳体外部上表面固定安装后置吸尘导流壳和前置吸尘导流壳,后置吸尘导流壳和前置吸尘导流壳分别联通吸尘罩壳体外部上表面开设的通孔,后置吸尘导流壳和前置吸尘导流壳连接至吸尘罩壳体后可以将滚刷主体扬起的粉尘抽走,后置吸尘导流壳和前置吸尘导流壳通过连接软管Ⅰ连接吸尘硬管Ⅱ的一端,吸尘硬管Ⅱ的另一端连接至集尘清灰装置;吸尘罩壳体内侧后部由内圈清扫刷分为前腔和后腔,前腔承担主要的粉尘清洁功能,后腔用于应对前腔遗落的粉尘,为了确保能够将粉尘不四处逸散,吸尘罩壳体前腔两侧和后腔两侧及后方的下部均固定安装外圈清扫刷,吸尘罩壳体两侧固定安装粉尘浓度监测探测器,前腔靠近内圈清扫刷的位置固定安装喷气管,喷气管两端穿过吸尘罩壳体的侧壁后方通过连接管连接安装在后置吸尘导流壳和前置吸尘导流壳之间吸尘罩壳体表面的高压喷气装置,高压喷气装置通过吸收外部空气并加压后,将加压过的空气通过连接管传递至喷气管,并由喷气管的喷嘴将底板的粉尘吹起来,使其在吸尘罩壳体的前腔中悬浮,便于滚刷主体、后置吸尘导流壳和前置吸尘导流壳将灰尘收集起来,滚刷壳体一端固定连接至电机的驱动轴,另一端通过轴承连接吸尘硬管Ⅰ一端的T形管,滚刷壳体表面交错布置滚刷刷毛和滚刷吸尘口,当电机驱动滚刷主体开始工作时,滚刷壳体在电机的作用下滚刷刷毛开始旋转清扫地面,滚刷刷毛将巷道底部或壁面上的粉尘扬起,此时扬起的灰尘就会在集尘清灰装置负压的作用下,一部分粉尘顺着滚刷壳体表面的滚刷吸尘口进入滚刷壳体中,经过吸尘硬管Ⅰ的T形管后经过连接软管Ⅰ,再经过吸尘硬管Ⅱ或者连接软管Ⅱ后被吸收至集尘清灰装置,另一部分粉尘经后置吸尘导流壳和前置吸尘导流壳被吸入吸尘硬管Ⅰ,并最终被吸收至集尘清灰装置,交错布置的滚刷刷毛和滚刷吸尘口可以在滚刷刷毛粉尘集中到一定程度时直接由滚刷吸尘口吸走,保证滚刷刷毛长期稳定工作;The main body of the dust collection hood includes a dust collection hood housing, a motor, a roller brush main body, a roller brush housing, a roller brush bristle, a bearing, a roller brush dust suction port, a rear dust suction guide shell, a front dust suction guide Flow shell, high-pressure air jet device, connecting pipe, outer ring cleaning brush, dust suction hard pipe Ⅰ, dust concentration monitoring detector, inner ring cleaning brush, air jet pipe and connecting hose Ⅰ, dust suction hard pipe Ⅱ and connecting hose Ⅱ The motor is installed on both sides of the front of the dust collection hood through screws, and the drive shaft of the motor passes through the dust collection hood to connect the main body of the roller brush. The main body of the roller brush can rotate and clean the bottom plate under the drive of the motor. The rear dust suction diversion shell and the front dust suction diversion shell are fixedly installed on the outer upper surface, and the rear dust suction diversion shell and the front dust suction diversion shell are respectively connected to the through holes opened on the outer upper surface of the dust suction cover shell , the rear dust suction diversion shell and the front dust suction diversion shell are connected to the dust suction cover shell to suck away the dust raised by the main body of the roller brush, the rear dust suction diversion shell and the front dust suction diversion shell The shell is connected to one end of the dust suction hard pipe II through the connecting hose Ⅰ, and the other end of the dust suction hard pipe II is connected to the dust collection and cleaning device; the inner rear part of the dust suction hood shell is divided into the front chamber and the rear by the inner ring cleaning brush The front chamber is responsible for the main dust cleaning function, and the rear chamber is used to deal with the dust left by the front chamber. The outer ring cleaning brushes are fixedly installed on the lower part, the dust concentration monitoring detectors are fixedly installed on both sides of the dust collection hood shell, and the air jet pipe is fixedly installed at the position close to the inner ring cleaning brush in the front cavity, and the two ends of the air spray pipe pass through the bottom of the dust collection hood shell The rear of the side wall is connected to the high-pressure air injection device installed on the surface of the dust collection cover between the rear dust suction diversion shell and the front dust suction diversion shell through a connecting pipe. The pressurized air is delivered to the air injection pipe through the connecting pipe, and the dust on the bottom plate is blown up by the nozzle of the air injection pipe, so that it is suspended in the front cavity of the dust suction hood shell, which is convenient for the main body of the roller brush and the rear dust suction guide. The flow shell and the front dust suction deflector shell collect the dust. One end of the roller brush shell is fixedly connected to the drive shaft of the motor, and the other end is connected to the T-shaped tube at the end of the dust suction hard tube I through a bearing. The surface of the roll brush shell is staggered. Arrange the bristles of the roller brush and the dust suction port of the roller brush. When the motor drives the main body of the roller brush to start working, the roller brush shell starts to rotate and clean the ground under the action of the motor, and the bristles of the roller brush will lift the dust on the bottom of the roadway or on the wall. At this time, under the action of the negative pressure of the dust collecting and cleaning device, part of the dust enters the roller brush casing along the roller brush suction port on the surface of the roller brush casing, and passes through the dust suction hard tube I After passing through the connecting hose Ⅰ through the T-shaped tube, and then passing through the dust suction hard pipe Ⅱ or the connecting hose Ⅱ, it is absorbed to the dust collection and cleaning device, and the other part of the dust passes through the rear dust suction guide shell and the front dust suction guide. The flow shell is sucked into the dust suction hard pipe I, and finally absorbed into the dust collection and cleaning device. The staggered arrangement of the brush bristles and the suction port of the roller brush can be directly sucked by the roller brush when the dust of the roller brush bristles is concentrated to a certain extent. The mouth is sucked away to ensure the long-term stable work of the roller brush bristles;
所述的减震转动装置包括固定架、减震弹簧、支撑杆Ⅰ、减震转动轴Ⅰ、加固支撑架Ⅰ和减震转动轴Ⅱ,固定架固定连接至驱动平台,固定架两端通过支撑杆Ⅰ连接减震转动轴Ⅰ,减震转动轴Ⅰ通过加固支撑架Ⅰ连接减震转动轴Ⅱ,减震弹簧两端分别连接固定架和加固支撑架Ⅰ,减震转动轴Ⅱ活动连接至水平安装的吸尘罩主体两侧,当水平安装的吸尘罩主体开始工作时,为了使吸尘罩主体能够紧贴底板的同时过滤震动,进而达到最大的清扫效果,减震转动轴Ⅰ、加固支撑架Ⅰ和减震转动轴Ⅱ用于连接吸尘罩主体并为其提供俯仰角度的变化,而支撑杆Ⅰ则在减震弹簧的作用下提供减震并保持平衡;The shock-absorbing rotating device includes a fixed frame, a shock-absorbing spring, a support rod I, a shock-absorbing rotating shaft I, a reinforced supporting frame I and a shock-absorbing rotating shaft II, the fixed frame is fixedly connected to the driving platform, and the two ends of the fixed frame are supported by The rod Ⅰ is connected to the shock-absorbing rotating shaft Ⅰ, and the shock-absorbing rotating shaft Ⅰ is connected to the shock-absorbing rotating shaft Ⅱ through the reinforced support frame Ⅰ. The two ends of the shock-absorbing spring are respectively connected to the fixed frame and the reinforced supporting frame Ⅰ. On both sides of the main body of the dust collection hood installed, when the main body of the dust collection hood installed horizontally starts to work, in order to make the main body of the dust collection hood close to the bottom plate and filter the vibration at the same time, so as to achieve the maximum cleaning effect, the shock-absorbing rotation axis I and reinforcement The support frame Ⅰ and the shock-absorbing rotation shaft Ⅱ are used to connect the main body of the hood and provide it with a change in pitch angle, while the support rod Ⅰ provides shock absorption and maintains balance under the action of the shock-absorbing spring;
所述的转动装置包括底座、底部转动轴、支撑杆Ⅱ、顶部转动轴、固定杆、末端转动轴、支撑板、转动轴Ⅰ、加固支撑架Ⅱ和转动轴Ⅱ,底座固定安装在驱动平台中部,底座通过底部转动轴活动安装支撑杆Ⅱ的一端,可以0°到180°转动,支撑杆Ⅱ的另一端通过顶部转动轴连接至固定杆,固定杆固定连接至末端转动轴,末端转动轴活动连接至支撑板中段,末端转动轴可以360°转动,支撑板两端分别安装转动轴Ⅰ,转动轴Ⅰ活动连接加固支撑架Ⅱ一端,加固支撑架Ⅱ的另一端通过转动轴Ⅱ活动连接垂直安装的吸尘罩主体两侧,转动轴Ⅰ、加固支撑架Ⅱ和转动轴Ⅱ保证了吸尘罩主体可以适应侧壁的起伏,末端转动轴则保证了吸尘罩主体能够进行俯仰动作,而底座和支撑杆Ⅱ则使吸尘罩主体能够紧贴侧壁,进而达到最大的清扫效果;The rotating device includes a base, a bottom rotating shaft, a support rod II, a top rotating shaft, a fixed rod, an end rotating shaft, a support plate, a rotating shaft I, a reinforced support frame II and a rotating shaft II, and the base is fixedly installed in the middle of the drive platform , the base is movably installed on one end of the support rod II through the bottom rotating shaft, which can be rotated from 0° to 180°, the other end of the supporting rod II is connected to the fixed rod through the top rotating shaft, and the fixed rod is fixedly connected to the end rotating shaft, and the end rotating shaft is movable Connected to the middle section of the support plate, the rotating shaft at the end can rotate 360°, the two ends of the supporting plate are respectively installed with the rotating shaft I, the rotating shaft I is movably connected to one end of the reinforced support frame II, and the other end of the reinforced support frame II is vertically installed through the movable connection of the rotating shaft II On both sides of the main body of the dust collection hood, the rotation axis I, the reinforced support frame II and the rotation axis II ensure that the main body of the dust collection hood can adapt to the ups and downs of the side wall, and the end rotation shaft ensures that the main body of the dust collection hood can perform pitching movements, while the base And the support rod II makes the main body of the hood close to the side wall, so as to achieve the maximum cleaning effect;
所述的后置清扫吸尘装置包括清扫刷、挡尘板、吸尘口和伸缩杆,后置清扫吸尘装置两侧分别通过伸缩杆安装清扫刷,伸缩杆用于控制清扫刷位置,清扫刷靠近后置清扫吸尘装置处设有由多块挡尘板拼接形成的吸尘通道,吸尘通道末端的后置清扫吸尘装置下部表面开通孔安装吸尘口,吸尘口连接集尘清灰装置,由清扫刷扬起的粉尘在集尘清灰装置负压的作用下沿着吸尘通道进入吸尘口,并最终进入集尘清灰装置。The rear cleaning and dust suction device includes a cleaning brush, a dust shield, a dust suction port and a telescopic rod, and the two sides of the rear cleaning and dust suction device are respectively equipped with a cleaning brush through a telescopic rod, and the telescopic rod is used to control the position of the cleaning brush, and the cleaning There is a dust suction channel formed by splicing multiple dust baffles near the brush near the rear cleaning and dust suction device. At the end of the dust suction channel, there is a hole on the lower surface of the rear cleaning and dust suction device to install a dust suction port, and the dust suction port is connected to the dust collector. Dust cleaning device, the dust raised by the cleaning brush enters the dust suction port along the dust suction channel under the negative pressure of the dust collecting and cleaning device, and finally enters the dust collecting and cleaning device.
作为本发明的进一步改进方案,所述的吸尘罩壳体两侧靠近下部边缘处固定安装粉尘浓度监测探测器。As a further improvement of the present invention, dust concentration monitoring detectors are fixedly installed on both sides of the dust collection hood near the lower edge.
作为本发明的进一步改进方案,所述的集尘清灰装置包括车厢壳体、风机、吸尘管、出风管、粉尘挡板、预过滤装置、多孔板Ⅰ、多孔板Ⅱ、多孔板Ⅲ、滤筒、斜坡、出风口和灰斗,车厢壳体内部靠近转动装置的一端固定安装风机,风机分别连接吸尘硬管Ⅱ和连接软管Ⅱ,风机通过吸尘管连接吸尘口,风机为两个吸尘罩主体和吸尘口提供吸尘负压,车厢壳体内部由粉尘挡板和斜坡组成滤尘室,风机通过出风管连接滤尘室靠近风机的一侧,滤尘室内部上侧正对出风管处安装预过滤装置,预过滤装置后方的滤尘室上侧表面开通孔安装滤筒,滤筒用于过滤空气中的粉尘,防止因粉尘经过出风口排出设备而造成清扫失败,车厢壳体后部安装出风口,出风口下方的车厢壳体下部表面活动连接灰斗,经由风机吸入的含尘气流经由出风管进入滤尘室后,首先撞击预过滤装置,预过滤装置会预先除去含尘气体中的部分粉尘,且抵挡风流对滤筒直吹,撞击在预过滤装置上的粉尘以及经过滤筒过滤的粉尘因为重力作用下落至斜坡上,并顺着斜坡落入灰斗中,而经过滤筒过滤的空气则经由出风口排出设备。As a further improvement of the present invention, the dust collecting and cleaning device includes a car casing, a fan, a dust suction pipe, an air outlet pipe, a dust baffle, a pre-filter device, a porous plate I, a porous plate II, and a porous plate III , filter cartridge, slope, air outlet and ash hopper, a fan is fixed at one end of the compartment shell close to the rotating device, and the fan is connected to the dust suction hard pipe II and the connecting hose II respectively. The fan is connected to the dust suction port through the dust suction pipe, and the fan Provide dust suction negative pressure for the main body of the two dust collection hoods and the dust suction port. The inside of the compartment shell is composed of a dust baffle and a slope to form a dust filter room. The fan is connected to the side of the dust filter room close to the fan through the air outlet pipe. A pre-filter device is installed facing the air outlet, and a filter cartridge is installed on the upper surface of the dust filter chamber behind the pre-filter device. The filter cartridge is used to filter the dust in the air to prevent cleaning failure caused by the dust passing through the air outlet and being discharged from the equipment. An air outlet is installed at the rear of the compartment shell, and the lower surface of the compartment shell below the air outlet is flexibly connected to the ash hopper. After the dust-laden airflow sucked by the fan enters the dust filter chamber through the air outlet pipe, it first hits the pre-filter device, and the pre-filter device will pre-filter Remove part of the dust in the dusty gas, and resist the wind blowing directly to the filter cartridge, the dust impacted on the pre-filter device and the dust filtered by the filter cartridge fall to the slope due to gravity, and fall into the ash hopper along the slope , and the air filtered by the filter cartridge is discharged from the device through the air outlet.
作为本发明的进一步改进方案,所述的预过滤装置包括多孔板Ⅰ、多孔板Ⅱ和多孔板Ⅲ,依次排列的多孔板Ⅰ、多孔板Ⅱ和多孔板Ⅲ之间孔洞大小和位置各不相同。As a further improvement of the present invention, the pre-filter device includes a porous plate I, a porous plate II and a porous plate III, and the size and position of the holes between the porous plate I, the porous plate II and the porous plate III arranged in sequence are different. .
作为本发明的进一步改进方案,所述的支撑杆Ⅱ配备液压伸缩杆。As a further improvement of the present invention, the support rod II is equipped with a hydraulic telescopic rod.
作为本发明的进一步改进方案,所述的车厢壳体与滤尘室之间固定安装多个粉尘挡板组成的排风室,排风室的一侧留有缺口对接出风口。As a further improvement of the present invention, an exhaust chamber composed of a plurality of dust baffles is fixedly installed between the car body shell and the dust filter chamber, and a gap is left on one side of the exhaust chamber to connect with the air outlet.
借由上述方案,本发明至少具有以下优点:与常规矿井清扫车相比,借由水平安装和垂直安装的两个吸尘罩主体,并通过吸尘罩主体配备的电机直接转动吸尘装置的滚刷,粉尘被清扫刷扬起,一部分粉尘被清扫刷壳体的孔洞吸入,另一部分随着车体的前进或者由于惯性自然向后运动,喷气管向壁面喷吹气流,使得粉尘被持续扬起,并从吸尘罩主体上方吸出,使清扫过程完全无需用水。同时通过在吸尘罩主体外部安装粉尘浓度监测探测器,可以监测吸尘罩壳体内部的粉尘外溢情况,通过增加集尘清灰装置的负压来改善。并且通过在吸尘罩主体与矿用本安驱动平台车头之间安装减震装置,使水平安装的吸尘罩主体在遇到路面不平等情况下,仍然能够紧贴底板也能够很好的保持平衡且不损伤转动装置。最后通过转动装置,可以控制垂直安装的侧壁清扫装置的清扫位置,清扫侧壁甚至是巷道顶部,最终完成对巷道底板、侧壁甚至是巷道顶部的除尘,可以有效节省人力成本和水资源,有效保证在岩土隧道、煤矿巷道等地下施工场所的环境卫生,具有显著的环保效益和经济效益。By means of the above scheme, the present invention has at least the following advantages: Compared with the conventional mine sweeping vehicle, the two suction hood main bodies installed horizontally and vertically, and the motor equipped with the main body of the dust suction hood directly rotate the suction device. Rolling brush, the dust is lifted up by the cleaning brush, part of the dust is sucked by the hole of the cleaning brush shell, and the other part moves backwards naturally with the forward movement of the car body or due to inertia, and the air jet pipe blows airflow to the wall surface, so that the dust is continuously lifted lifts up and draws from above the hood body, making the cleaning process completely water-free. At the same time, by installing a dust concentration monitoring detector outside the main body of the dust collection hood, it is possible to monitor the dust spillage inside the dust collection hood shell, which can be improved by increasing the negative pressure of the dust collection and cleaning device. And by installing a shock absorbing device between the main body of the dust collection hood and the head of the mining intrinsically safe drive platform, the main body of the horizontally installed dust collection hood can still be close to the bottom plate and can be well maintained even when the road surface is uneven. Balanced without damaging the rotating device. Finally, by rotating the device, the cleaning position of the vertically installed side wall cleaning device can be controlled to clean the side wall or even the top of the roadway, and finally complete the dust removal on the bottom plate, side wall and even the top of the roadway, which can effectively save labor costs and water resources. Effectively guarantee the environmental sanitation of underground construction sites such as rock tunnels, coal mine roadways, etc., and have significant environmental protection and economic benefits.
附图说明Description of drawings
图1示出了本发明的整体结构示意图;Fig. 1 shows the overall structure schematic diagram of the present invention;
图2示出了本发明的吸尘罩主体结构示意图;Fig. 2 shows the schematic diagram of the structure of the main body of the dust collection hood of the present invention;
图3示出了本发明的吸尘罩主体剖视图;Fig. 3 shows the sectional view of the main body of the dust suction hood of the present invention;
图4示出了本发明的滚刷主体结构示意图;Fig. 4 shows a schematic structural view of the main body of the roller brush of the present invention;
图5示出了本发明的减震转动装置结构示意图;Fig. 5 shows a schematic structural view of the damping rotation device of the present invention;
图6示出了本发明的转动装置结构示意图;Figure 6 shows a schematic structural view of the rotating device of the present invention;
图7示出了本发明的集尘清灰装置透视图;Fig. 7 shows the perspective view of the dust collecting and cleaning device of the present invention;
图8示出了图1的仰视图;Figure 8 shows a bottom view of Figure 1;
图9示出了本发明的预过滤装置立体图。Fig. 9 shows a perspective view of the pre-filter device of the present invention.
图中:1、矿用本安驱动平台,2、吸尘罩主体,21、吸尘罩壳体,22、电机,23、滚刷主体,231、滚刷壳体,232、滚刷刷毛,233、轴承,234、滚刷吸尘口,24、后置吸尘导流壳,25、前置吸尘导流壳,26、高压喷气装置,27、连接管,28、外圈清扫刷,29、吸尘硬管Ⅰ,210、粉尘浓度监测探测器,211、内圈清扫刷,212、喷气管,213、连接软管Ⅰ,214、吸尘硬管Ⅱ,215、连接软管Ⅱ,3、减震转动装置,31、固定架,32、减震弹簧,33、支撑杆Ⅰ,34、减震转动轴Ⅰ,35、加固支撑架Ⅰ,36、减震转动轴Ⅱ,4、转动装置,41、底座,42、底部转动轴,43、支撑杆Ⅱ,44、顶部转动轴,45、固定杆,46、末端转动轴,47、支撑板,48、转动轴Ⅰ,49、加固支撑架Ⅱ,410、转动轴Ⅱ,5、后置清扫吸尘装置,51、清扫刷,52、挡尘板,53、吸尘口,54、伸缩杆,6、集尘清灰装置,61、车厢壳体,62、风机,63、吸尘管,64、出风管,65、粉尘挡板,66、预过滤装置,661、多孔板Ⅰ,662、多孔板Ⅱ,663、多孔板Ⅲ,67、滤筒,68、斜坡,69、出风口,610、灰斗。In the figure: 1. Intrinsically safe drive platform for mining, 2. Main body of dust collection cover, 21. Shell of dust collection cover, 22. Motor, 23. Main body of roller brush, 231. Shell of roller brush, 232. Bristles of roller brush, 233. Bearing, 234. Roller brush dust suction port, 24. Rear dust suction diversion shell, 25. Front dust suction diversion shell, 26. High-pressure air jet device, 27. Connecting pipe, 28. Outer ring cleaning brush, 29. Dust suction hard pipe Ⅰ, 210, dust concentration monitoring detector, 211, inner ring cleaning brush, 212, jet pipe, 213, connecting hose Ⅰ, 214, dust suction hard pipe Ⅱ, 215, connecting hose Ⅱ, 3. Shock-absorbing rotating device, 31, fixed frame, 32, shock-absorbing spring, 33, support rod I, 34, shock-absorbing rotating shaft I, 35, reinforced support frame I, 36, shock-absorbing rotating shaft II, 4, rotating Device, 41, base, 42, bottom rotating shaft, 43, supporting rod II, 44, top rotating shaft, 45, fixed rod, 46, terminal rotating shaft, 47, support plate, 48, rotating shaft I, 49, reinforcement support Frame II, 410, rotating shaft II, 5, rear cleaning and dust suction device, 51, cleaning brush, 52, dust shield, 53, dust suction port, 54, telescopic rod, 6, dust collecting and cleaning device, 61, Car body shell, 62, fan, 63, dust suction pipe, 64, air outlet pipe, 65, dust baffle, 66, pre-filter device, 661, porous plate I, 662, porous plate II, 663, porous plate III, 67, filter cartridge, 68, slope, 69, air outlet, 610, ash hopper.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
如图1和图7所示,一种巷道清扫吸尘车,包括矿用本安驱动平台1、吸尘罩主体2、减震转动装置3、转动装置4、后置清扫吸尘装置5和集尘清灰装置6,所述的矿用本安驱动平台1前部通过减震转动装置3活动连接水平安装的吸尘罩主体2,水平安装的吸尘罩主体2通过吸尘硬管Ⅱ214连接集尘清灰装置6,水平安装的吸尘罩主体2可以在减震转动装置3的作用下吸取底板上的粉尘,矿用本安驱动平台1后部车架上固定安装后置清扫吸尘装置5,后置清扫吸尘装置5用于辅助水平安装的吸尘罩主体2,进而扩大对底板的清扫范围,并对水平布置的吸尘罩主体2散落的部分粉尘进行清理,后置清扫吸尘装置5上部表面固定连接集尘清灰装置6,集尘清灰装置6用于为吸尘罩主体2和后置清扫吸尘装置5提供真空吸力,矿用本安驱动平台1中部通过转动装置4活动连接垂直安装的吸尘罩主体2,垂直安装的吸尘罩主体2通过连接软管Ⅱ215连接集尘清灰装置6,垂直安装的吸尘罩主体2可以对侧壁进行吸尘清扫,使设备可以一次就完成巷道清扫任务;As shown in Figures 1 and 7, a roadway cleaning and vacuuming vehicle includes a mining intrinsically safe drive platform 1, a vacuum cover main body 2, a shock-absorbing rotating device 3, a rotating device 4, a rear cleaning and dust-absorbing device 5 and Dust collecting and cleaning device 6, the front part of the mining intrinsically safe driving platform 1 is movably connected to the horizontally installed dust collection hood main body 2 through the shock absorbing rotating device 3, and the horizontally installed dust collection hood main body 2 passes through the dust suction hard pipe II 214 Connect the dust collection and cleaning device 6, the main body of the dust suction cover 2 installed horizontally can absorb the dust on the bottom plate under the action of the shock-absorbing rotating device 3, and the rear cleaning and suction device is fixedly installed on the rear frame of the mining intrinsically safe drive platform 1. Dust device 5, the rear cleaning dust suction device 5 is used to assist the horizontally installed dust collection hood main body 2, thereby expanding the cleaning range of the bottom plate, and cleaning part of the dust scattered by the horizontally arranged dust collection hood main body 2, the rear The upper surface of the cleaning and dust-absorbing device 5 is fixedly connected to the dust-collecting and ash-removing device 6, which is used to provide vacuum suction for the main body of the dust-absorbing hood 2 and the rear-mounted cleaning and dust-absorbing device 5, and the middle part of the mining intrinsically safe drive platform 1 The vertically installed dust collection hood main body 2 is movably connected through the rotating device 4, and the vertically installed dust collection hood main body 2 is connected to the dust collecting and cleaning device 6 through the connecting hose II 215, and the vertically installed dust collection hood main body 2 can suck the side wall. Dust cleaning, so that the equipment can complete the roadway cleaning task at one time;
如图1至图4所示,所述的吸尘罩主体2包括吸尘罩壳体21、电机22、滚刷主体23、滚刷壳体231、滚刷刷毛232、轴承233、滚刷吸尘口234、后置吸尘导流壳24、前置吸尘导流壳25、高压喷气装置26、连接管27、外圈清扫刷28、吸尘硬管Ⅰ29、粉尘浓度监测探测器210、内圈清扫刷211、喷气管212和连接软管Ⅰ213、吸尘硬管Ⅱ214和连接软管Ⅱ215,吸尘罩壳体21前部两侧通过螺丝安装电机22,电机22的传动轴穿过吸尘罩壳体21连接滚刷主体23,滚刷主体23即可在电机22的驱动下旋转清扫底板,吸尘罩壳体21外部上表面固定安装后置吸尘导流壳24和前置吸尘导流壳25,后置吸尘导流壳24和前置吸尘导流壳25分别联通吸尘罩壳体21外部上表面开设的通孔,后置吸尘导流壳24和前置吸尘导流壳25连接至吸尘罩壳体21后可以将滚刷主体23扬起的粉尘抽走,后置吸尘导流壳24和前置吸尘导流壳25通过连接软管Ⅰ213连接吸尘硬管Ⅱ214的一端,吸尘硬管Ⅱ214的另一端连接至集尘清灰装置6;吸尘罩壳体21内侧后部由内圈清扫刷211分为前腔和后腔,前腔承担主要的粉尘清洁功能,后腔用于应对前腔遗落的粉尘,为了确保能够将粉尘不四处逸散,吸尘罩壳体21前腔两侧和后腔两侧及后方的下部均固定安装外圈清扫刷28,吸尘罩壳体21两侧固定安装粉尘浓度监测探测器210,前腔靠近内圈清扫刷211的位置固定安装喷气管212,喷气管212两端穿过吸尘罩壳体21的侧壁后通过连接管27连接安装在后置吸尘导流壳24和前置吸尘导流壳25之间吸尘罩壳体21表面的高压喷气装置26,高压喷气装置26通过吸收外部空气并加压后,将加压过的空气通过连接管27传递至喷气管212,并由喷气管212的喷嘴将底板的粉尘吹起来,使其在吸尘罩壳体21的前腔中悬浮,便于滚刷主体23、后置吸尘导流壳24和前置吸尘导流壳25将灰尘收集起来,滚刷壳体231一端固定连接至电机22的驱动轴,另一端通过轴承233连接吸尘硬管Ⅰ29一端的T形管,滚刷壳体231表面交错布置滚刷刷毛232和滚刷吸尘口234,当电机22驱动滚刷主体23开始工作时,滚刷壳体231在电机22的作用下滚刷刷毛232开始旋转清扫地面,滚刷刷毛232将巷道底部或壁面上的粉尘扬起,此时扬起的灰尘就会在集尘清灰装置6负压的作用下,一部分粉尘顺着滚刷壳体231表面的滚刷吸尘口234进入滚刷壳体231中,经过吸尘硬管Ⅰ29的T形管后经过连接软管Ⅰ213,再经过吸尘硬管Ⅱ214或者连接软管Ⅱ215后被吸收至集尘清灰装置6,另一部分粉尘经后置吸尘导流壳24和前置吸尘导流壳25被吸入吸尘硬管Ⅰ29,并最终被吸收至集尘清灰装置6,交错布置的滚刷刷毛232和滚刷吸尘口234可以在滚刷刷毛232粉尘集中到一定程度时直接由滚刷吸尘口234吸走,保证滚刷刷毛232长期稳定工作;As shown in Figures 1 to 4, the dust collection hood main body 2 includes a dust collection hood housing 21, a motor 22, a rolling brush main body 23, a rolling brush housing 231, a rolling brush bristle 232, a bearing 233, a rolling brush suction Dust outlet 234, rear dust suction diversion shell 24, front dust suction diversion shell 25, high-pressure air injection device 26, connecting pipe 27, outer ring cleaning brush 28, dust suction hard pipe I29, dust concentration monitoring detector 210, Inner ring cleaning brush 211, jet pipe 212, connecting hose Ⅰ 213, dust suction hard pipe Ⅱ 214 and connecting hose Ⅱ 215, the motor 22 is installed by screws on both sides of the front part of the dust collection cover shell 21, and the drive shaft of the motor 22 passes through the suction The dust cover housing 21 is connected with the roller brush main body 23, and the roller brush main body 23 can rotate and clean the bottom plate under the drive of the motor 22. The dust diversion shell 25, the rear dust suction diversion shell 24 and the front dust suction diversion shell 25 respectively communicate with the through holes on the outer upper surface of the dust suction cover shell 21, and the rear dust suction diversion shell 24 and the front dust suction diversion shell After the dust suction diversion shell 25 is connected to the dust suction hood shell 21, the dust raised by the roller brush body 23 can be sucked away. Connect one end of the dust suction hard pipe II 214, and the other end of the dust suction hard pipe II 214 is connected to the dust collecting and cleaning device 6; The chamber undertakes the main dust cleaning function, and the rear chamber is used to deal with the dust left by the front chamber. In order to ensure that the dust will not escape everywhere, the two sides of the front chamber, the two sides of the rear chamber and the lower part of the rear of the dust collection cover housing 21 are The outer ring cleaning brush 28 is fixedly installed, the dust concentration monitoring detector 210 is fixedly installed on both sides of the vacuum cover shell 21, the air injection pipe 212 is fixedly installed at the position close to the inner ring cleaning brush 211 in the front chamber, and the two ends of the air injection pipe 212 pass through the dust collection The side wall of the cover shell 21 is connected to the high-pressure air injection device 26 installed on the surface of the dust suction cover shell 21 between the rear dust suction guide shell 24 and the front dust suction guide shell 25 through the connecting pipe 27, and the high pressure air spray device 26 after absorbing the external air and pressurizing, the pressurized air is delivered to the air injection pipe 212 through the connecting pipe 27, and the dust on the bottom plate is blown up by the nozzle of the air injection pipe 212, so that it can Suspended in the front chamber, it is convenient for the roller brush main body 23, the rear dust suction diversion shell 24 and the front dust suction diversion shell 25 to collect dust. One end of the roller brush housing 231 is fixedly connected to the drive shaft of the motor 22, and the other end The T-shaped tube at one end of the dust suction hard tube I29 is connected through the bearing 233. The surface of the roller brush housing 231 is staggered with the roller brush bristles 232 and the roller brush suction port 234. When the motor 22 drives the roller brush main body 23 to start working, the roller brush housing The body 231 starts to rotate and clean the ground under the action of the motor 22, and the brush bristle 232 raises the dust on the bottom of the roadway or on the wall, and the dust raised at this time will be in the negative pressure of the dust collecting and cleaning device 6. Under the action, a part of the dust enters the roller brush casing 231 along the roller brush dust suction port 234 on the surface of the roller brush casing 231, passes through the T-shaped tube of the dust suction hard pipe I29, passes through the connecting hose I213, and then passes through the dust suction hard pipe I29. Pipe II 214 or connecting hose II 215 is sucked into the dust collection and cleaning device 6, and another part of the dust is sucked into the hard dust suction pipe I29 through the rear dust suction diversion shell 24 and the front dust suction diversion shell 25, and finally is Absorbed to the dust collection and cleaning device 6, the staggered arrangement of the roller brush bristles 232 and the roller brush dust suction port 234 can be directly sucked away by the roller brush dust suction port 234 when the dust of the roller brush bristles 232 is concentrated to a certain extent, ensuring that the roller brush bristles 232 Long-term stable work;
如图5所示,所述的减震转动装置3包括固定架31、减震弹簧32、支撑杆Ⅰ33、减震转动轴Ⅰ34、加固支撑架Ⅰ35和减震转动轴Ⅱ36,固定架31固定连接至矿用本安驱动平台1,固定架31两端通过支撑杆Ⅰ33连接减震转动轴Ⅰ34,减震转动轴Ⅰ34通过加固支撑架Ⅰ35连接减震转动轴Ⅱ36,减震弹簧32两端分别连接固定架31和加固支撑架Ⅰ35,减震转动轴Ⅱ36活动连接至水平安装的吸尘罩主体2两侧,当水平安装的吸尘罩主体2开始工作时,为了使吸尘罩主体2能够紧贴底板的同时过滤震动,进而达到最大的清扫效果,减震转动轴Ⅰ34、加固支撑架Ⅰ35和减震转动轴Ⅱ36用于连接吸尘罩主体2并为其提供俯仰角度的变化,而支撑杆Ⅰ33则在减震弹簧32的作用下提供减震并保持平衡;As shown in Figure 5, the shock-absorbing rotating device 3 includes a fixed frame 31, a shock-absorbing spring 32, a support rod I33, a shock-absorbing rotating shaft I34, a reinforced supporting frame I35 and a shock-absorbing rotating shaft II36, and the fixed frame 31 is fixedly connected To mine intrinsically safe drive platform 1, the two ends of the fixed frame 31 are connected to the shock-absorbing rotating shaft I34 through the support rod I33, the shock-absorbing rotating shaft I34 is connected to the shock-absorbing rotating shaft II36 through the reinforced support frame I35, and the two ends of the shock-absorbing spring 32 are respectively connected The fixed frame 31, the reinforced support frame I35, and the vibration-absorbing rotating shaft II36 are movably connected to both sides of the horizontally installed dust hood main body 2. When the horizontally installed dust suction hood main body 2 starts working, in order to make the dust suction hood main body 2 tightly The bottom plate is attached to filter the vibration at the same time to achieve the maximum cleaning effect. The vibration-absorbing rotation axis I34, the reinforced support frame I35 and the vibration-absorbing rotation axis II36 are used to connect the main body of the dust collection hood 2 and provide it with a change in pitch angle, while the support rod Ⅰ33 provides shock absorption and maintains balance under the action of shock-absorbing spring 32;
如图6所示,所述的转动装置4包括底座41、底部转动轴42、支撑杆Ⅱ43、顶部转动轴44、固定杆45、末端转动轴46、支撑板47、转动轴Ⅰ48、加固支撑架Ⅱ49和转动轴Ⅱ410,底座41固定安装在矿用本安驱动平台1中部,底座41通过底部转动轴42活动安装支撑杆Ⅱ43的一端,可以0°到180°转动,支撑杆Ⅱ43的另一端通过顶部转动轴44连接至固定杆45,固定杆45固定连接至末端转动轴46,末端转动轴46活动连接至支撑板47中段,末端转动轴46可以360°转动,支撑板47两端分别安装转动轴Ⅰ48,转动轴Ⅰ48活动连接加固支撑架Ⅱ49一端,加固支撑架Ⅱ49的另一端通过转动轴Ⅱ410活动连接垂直安装的吸尘罩主体2两侧,转动轴Ⅰ48、加固支撑架Ⅱ49和转动轴Ⅱ410保证了吸尘罩主体2可以适应侧壁的起伏,末端转动轴46则保证了吸尘罩主体2能够进行俯仰动作,而底座41和支撑杆Ⅱ43则使吸尘罩主体2能够紧贴侧壁,进而达到最大的清扫效果;As shown in Figure 6, the rotating device 4 includes a base 41, a bottom rotating shaft 42, a support rod II 43, a top rotating shaft 44, a fixed rod 45, an end rotating shaft 46, a support plate 47, a rotating shaft I 48, and a reinforced support frame Ⅱ 49 and rotating shaft Ⅱ 410, the base 41 is fixedly installed in the middle part of the mining intrinsically safe drive platform 1, the base 41 is movably installed with one end of the supporting rod Ⅱ 43 through the bottom rotating shaft 42, and can rotate from 0° to 180°, and the other end of the supporting rod Ⅱ 43 passes through The top rotating shaft 44 is connected to the fixed rod 45, the fixed rod 45 is fixedly connected to the end rotating shaft 46, the end rotating shaft 46 is movably connected to the middle section of the support plate 47, the end rotating shaft 46 can rotate 360°, and the two ends of the support plate 47 are respectively installed and rotated Shaft I48, rotating shaft I48 is movably connected to one end of reinforcement support frame II49, the other end of reinforcement support frame II49 is movably connected to both sides of the vertically installed vacuum hood main body 2 through rotation shaft II410, rotation shaft I48, reinforcement support frame II49 and rotation shaft II410 It ensures that the main body 2 of the dust collection hood can adapt to the ups and downs of the side wall, the end rotating shaft 46 ensures that the main body 2 of the dust collection hood can perform pitching movements, and the base 41 and the support rod II 43 enable the main body 2 of the dust collection hood to be close to the side wall , so as to achieve the maximum cleaning effect;
如图1、图7和图8所示,所述的后置清扫吸尘装置5包括清扫刷51、挡尘板52、吸尘口53和伸缩杆54,后置清扫吸尘装置5两侧分别通过伸缩杆54安装清扫刷51,伸缩杆54用于控制清扫刷51位置,清扫刷51靠近后置清扫吸尘装置5处设有由多块挡尘板52拼接形成的吸尘通道,吸尘通道末端的后置清扫吸尘装置5下部表面开通孔安装吸尘口53,吸尘口53连接集尘清灰装置6,由清扫刷51扬起的粉尘在集尘清灰装置6负压的作用下沿着吸尘通道进入吸尘口53,并最终进入集尘清灰装置6。As shown in Fig. 1, Fig. 7 and Fig. 8, the rear cleaning and dust suction device 5 includes a cleaning brush 51, a dust baffle 52, a dust suction port 53 and a telescopic rod 54, and the rear cleaning and dust suction device 5 both sides Sweeping brush 51 is installed respectively by telescoping rod 54, and telescoping rod 54 is used for controlling the position of cleaning brush 51, and cleaning brush 51 is provided with the dust-absorbing passage that is spliced and formed by a plurality of dust-shielding plates 52 near the rear cleaning dust-absorbing device 5, and suction The rear cleaning and dust suction device 5 at the end of the dust channel has a hole on the lower surface to install a dust suction port 53. The dust suction port 53 is connected to the dust collection and ash removal device 6, and the dust raised by the cleaning brush 51 is under negative pressure in the dust collection and ash removal device 6. Under the action of the suction, it enters the dust suction port 53 along the dust suction channel, and finally enters the dust collecting and cleaning device 6.
为了使设备能够根据粉尘量大小自动调整功率,作为本发明的进一步改进方案,如图2所示,所述的吸尘罩壳体21两侧靠近下部边缘处固定安装粉尘浓度监测探测器210,通过粉尘监测探测器210监测粉尘外溢情况,若粉尘浓度监测探测器210监测到粉尘浓度大于设定的最大值QMAX时,通过增大集尘清灰装置6的风机62功率来增大吸风量,使粉尘监测探测器210监测到的粉尘浓度小于设定的最大值QMAX,粉尘粉尘浓度监测探测器210监测到的粉尘浓度小于设定的最小值QMIN时,可以适当减小集尘清灰装置6的风机62功率来减少吸风量,节约能源。In order to enable the equipment to automatically adjust the power according to the amount of dust, as a further improvement of the present invention, as shown in Figure 2, dust concentration monitoring detectors 210 are fixedly installed on both sides of the dust collection hood housing 21 near the lower edge, The dust overflow situation is monitored by the dust monitoring detector 210. If the dust concentration monitoring detector 210 detects that the dust concentration is greater than the set maximum value QMAX, the air suction volume is increased by increasing the fan 62 power of the dust collecting and cleaning device 6, Make the dust concentration monitored by the dust monitoring detector 210 less than the set maximum value QMAX, and when the dust concentration monitored by the dust concentration monitoring detector 210 is less than the set minimum value QMIN, the dust collecting and cleaning device 6 can be appropriately reduced. The 62 power of the fan is used to reduce the suction volume and save energy.
为了使设备能够适应矿井或者隧道的工作环境,有效进行清扫工作,作为本发明的进一步改进方案,如图1、图7和图8所示,所述的集尘清灰装置6包括车厢壳体61、风机62、吸尘管63、出风管64、粉尘挡板65、预过滤装置66、多孔板Ⅰ661、多孔板Ⅱ662、多孔板Ⅲ663、滤筒67、斜坡68、出风口69和灰斗610,车厢壳体61内部靠近转动装置4的一端固定安装风机62,风机62分别连接吸尘硬管Ⅱ214和连接软管Ⅱ215,风机62通过吸尘管63连接吸尘口53,风机62为两个吸尘罩主体2和吸尘口53提供吸尘负压,车厢壳体61内部由粉尘挡板65和斜坡68组成滤尘室,风机62通过出风管64连接滤尘室靠近风机62的一侧,滤尘室内部上侧正对出风管64处安装预过滤装置66,预过滤装置66后方的滤尘室上侧表面开通孔安装滤筒67,滤筒67用于过滤空气中的粉尘,防止因粉尘经过出风口69排出设备而造成清扫失败,车厢壳体61后部安装出风口69,出风口69下方的车厢壳体61下部表面活动连接灰斗610,经由风机62吸入的含尘气流经由出风管64进入滤尘室后,首先撞击预过滤装置66,预过滤装置66会预先除去含尘气体中的部分粉尘,且抵挡风流对滤筒67直吹,撞击在预过滤装置66上的粉尘以及经过滤筒67过滤的粉尘因为重力作用下落至斜坡68上,并顺着斜坡68落入灰斗610中,而经过滤筒67过滤的空气则经由出风口69排出设备。In order to enable the equipment to adapt to the working environment of mines or tunnels and effectively carry out cleaning work, as a further improvement of the present invention, as shown in Figure 1, Figure 7 and Figure 8, the dust collecting and cleaning device 6 includes a carriage housing 61. Fan 62, dust suction pipe 63, air outlet pipe 64, dust baffle 65, pre-filter device 66, porous plate I 661, porous plate II 662, porous plate III 663, filter cartridge 67, slope 68, air outlet 69 and ash hopper 610, the fan 62 is fixedly installed at one end close to the rotating device 4 inside the compartment shell 61, the fan 62 is respectively connected to the dust suction hard pipe II 214 and the connecting hose II 215, the fan 62 is connected to the dust suction port 53 through the dust suction pipe 63, and the fan 62 is two A dust collection cover main body 2 and dust suction port 53 provide dust suction negative pressure, the inside of the compartment housing 61 is composed of a dust baffle 65 and a slope 68 to form a dust filter chamber, and the fan 62 is connected to the side of the dust filter chamber near the fan 62 through an air outlet pipe 64 A pre-filter device 66 is installed on the upper side of the dust filter chamber facing the air outlet pipe 64, and a filter cartridge 67 is installed on the upper surface of the dust filter chamber behind the pre-filter device 66. The filter cartridge 67 is used to filter the dust in the air and prevent The dust is discharged from the equipment through the air outlet 69, resulting in cleaning failure. The air outlet 69 is installed at the rear of the carriage housing 61, and the lower surface of the carriage housing 61 below the air outlet 69 is movably connected to the ash hopper 610. The dusty airflow sucked by the fan 62 passes through the outlet After the air duct 64 enters the dust filter chamber, it hits the pre-filter device 66 at first, and the pre-filter device 66 removes part of the dust in the dusty gas in advance, and resists the direct blowing of the wind flow to the filter cartridge 67, and the dust impacted on the pre-filter device 66 and The dust filtered by the filter cartridge 67 falls to the slope 68 due to gravity, and falls into the ash hopper 610 along the slope 68 , while the air filtered by the filter cartridge 67 is discharged from the device through the air outlet 69 .
为了有效提升含尘风流的拦截效率,防止快速的粉尘和小石子损伤滤筒67,作为本发明的进一步改进方案,如图9所示,所述的预过滤装置66包括多孔板Ⅰ661、多孔板Ⅱ662和多孔板Ⅲ663,依次排列的多孔板Ⅰ661、多孔板Ⅱ662和多孔板Ⅲ663之间孔洞大小和位置各不相同。In order to effectively improve the interception efficiency of dust-laden air flow and prevent fast dust and pebbles from damaging the filter cartridge 67, as a further improvement of the present invention, as shown in Figure 9, the pre-filter device 66 includes a porous plate I 661, a porous plate The sizes and positions of holes are different between II662 and perforated plate III663, perforated plate I661, perforated plate II662 and perforated plate III663 arranged in sequence.
为了使垂直安装的吸尘罩主体2能够根据需要贴合侧壁和顶板,作为本发明的进一步改进方案,所述的支撑杆Ⅱ43配备液压伸缩杆。In order to make the vertically installed hood main body 2 adhere to the side wall and the top plate as required, as a further improvement of the present invention, the support rod II 43 is equipped with a hydraulic telescopic rod.
为了使滤尘室排出的气流不影响集尘清灰装置6内部的其他部件,使排出的风能够直接经过出风口69排出设备,作为本发明的进一步改进方案,所述的车厢壳体61与滤尘室之间固定安装多个粉尘挡板65组成的排风室,排风室的一侧留有缺口对接出风口69。In order to make the airflow discharged from the dust filter chamber not affect other parts inside the dust collecting and cleaning device 6, so that the discharged wind can be directly discharged from the equipment through the air outlet 69. An exhaust chamber composed of a plurality of dust baffles 65 is fixedly installed between the chambers, and a gap is left on one side of the exhaust chamber to connect with the air outlet 69 .
使用时将一种巷道清扫吸尘车安装,并加注燃料设备即可投入运行。When in use, a roadway cleaning and vacuuming vehicle is installed, and the fueling equipment can be put into operation.
本发明在使用时,具体工作如下:When the present invention is in use, concrete work is as follows:
当需要对一段巷道进行清理时,控制矿用本安驱动平台1将设备移动到巷道一端,驾驶人控制设备开始沿着巷道行进清扫,此时本身的三个清扫部分开始同时工作,后置清扫吸尘装置5开始工作时,集尘清灰装置6中的风机62开始提供负压,风机62提供的负压通过吸尘管63使吸尘口53产生吸力,伸缩杆54向下伸出,使清扫刷51接触底板,清扫刷51开始转动使底板上的粉尘扬起,扬起的灰尘顺着后置清扫吸尘装置5下部由多块挡尘板52拼接形成的吸尘通道被吸尘口53吸入,并沿着吸尘管63和风机62进入滤尘室。When it is necessary to clean a section of roadway, control the mining intrinsically safe driving platform 1 to move the equipment to one end of the roadway, and the driver controls the equipment to start cleaning along the roadway. At this time, the three cleaning parts of itself start to work simultaneously, and the rear cleaning When the dust suction device 5 started to work, the blower fan 62 in the dust collection and cleaning device 6 began to provide negative pressure, and the negative pressure provided by the blower blower 62 made the dust suction port 53 generate suction through the dust suction pipe 63, and the telescopic rod 54 stretched out downwards. Make the cleaning brush 51 contact the base plate, and the cleaning brush 51 starts to rotate to raise the dust on the base plate, and the dust raised is sucked along the dust suction channel formed by the splicing of multiple dust baffle plates 52 at the bottom of the rear cleaning and dust suction device 5 Port 53 is inhaled, and enters dust filter chamber along dust suction pipe 63 and blower fan 62.
当水平安装的吸尘罩主体2开始工作时,为了使吸尘罩主体2能够紧贴底板的同时过滤震动,进而达到最大的清扫效果,减震转动轴Ⅰ34、加固支撑架Ⅰ35和减震转动轴Ⅱ36连接吸尘罩主体2并为其提供俯仰角度的变化,而支撑杆Ⅰ33则在减震弹簧32的作用下提供减震并保持平衡,进而为水平安装的吸尘罩主体2提供稳定的工作环境,此时由于水平安装的吸尘罩主体2内部的滚刷主体23在电机22的驱动下旋转,风机62提供的负压通过吸尘硬管Ⅱ214接入连接软管Ⅰ213和吸尘硬管Ⅰ29,此时连接软管Ⅰ213串联安装在水平安装的吸尘罩主体2外部的后置吸尘导流壳24和前置吸尘导流壳25,后置吸尘导流壳24和前置吸尘导流壳25通过风机62提供的负压即可将吸尘罩壳体21内部由滚刷主体23扬起的粉尘吸入滤尘室,并且在滚刷主体23清扫底板时,混杂在滚刷刷毛232中的粉尘和碎石等杂物可以先一步由滚刷吸尘口234吸入,经由吸尘硬管Ⅰ29、连接软管Ⅰ213和吸尘硬管Ⅱ214进入滤尘室。在使用中,为了防止较重的粉尘或者碎石等杂物重新沉淀到底板上,高压喷气装置26将加压过的风流经由连接管27送入喷气管212,并由喷气管212将加压后的风流吹入吸尘罩壳体21内侧的前腔,使前腔中的粉尘和小块碎石等杂物保持扬起状态,进而被后置吸尘导流壳24或者前置吸尘导流壳25吸走。When the horizontally installed suction hood main body 2 starts to work, in order to make the dust suction hood main body 2 close to the bottom plate and filter the vibration at the same time to achieve the maximum cleaning effect, the vibration-absorbing rotating shaft I34, the reinforced support frame I35 and the vibration-absorbing rotating shaft The axis II36 connects the main body of the dust collection hood 2 and provides it with a change in the pitch angle, while the support rod I33 provides shock absorption and maintains balance under the action of the shock absorbing spring 32, thereby providing a stable position for the horizontally installed dust collection hood main body 2. Working environment, at this time, since the roller brush main body 23 inside the horizontally installed dust collection hood main body 2 rotates under the drive of the motor 22, the negative pressure provided by the fan 62 is connected to the connecting hose I 213 and the dust suction hard pipe II 214 Pipe I29, at this time, the connecting hose I213 is installed in series on the rear dust suction diversion shell 24 and the front dust suction diversion shell 25 outside the horizontally installed dust suction hood main body 2, the rear dust suction diversion shell 24 and the front dust suction diversion shell The negative pressure provided by the fan 62 can suck the dust raised by the roller brush main body 23 inside the dust suction cover housing 21 into the dust filter chamber, and when the roller brush main body 23 cleans the bottom plate, it is mixed in the roller Dust and rubble in the brush bristles 232 can be sucked in by the roller brush dust suction port 234 first, and enter the dust filter chamber through the dust suction hard pipe I29, the connecting hose I213 and the dust suction hard pipe II214. In use, in order to prevent heavy dust or gravel and other sundries from re-depositing on the bottom plate, the high-pressure air injection device 26 sends the pressurized air flow into the air injection pipe 212 through the connecting pipe 27, and the air injection pipe 212 sends the pressurized air to the air injection pipe 212. The rear air flow is blown into the front chamber inside the dust suction hood housing 21, so that the dust and small pieces of gravel and other sundries in the front chamber are kept raised, and then are sucked by the rear dust suction guide shell 24 or the front dust collector. The guide shell 25 is sucked away.
当垂直安装的吸尘罩主体2开始工作时,首先由支撑杆Ⅱ43调整吸尘罩主体2位置,使其能够紧贴侧壁,末端转动轴46则可以通过自身的旋转调整吸尘罩主体2的俯仰角度和前进方向,使吸尘罩主体2可以更好的避让诸如配电柜、电话和巷道入口等障碍,转动轴Ⅰ48、加固支撑架Ⅱ49和转动轴Ⅱ410则可以使吸尘罩主体2能够应对起伏的侧壁,使其紧贴巷道侧壁,便于清扫,借助风机62提供的负压通过连接软管Ⅱ215连接至垂直安装的吸尘罩主体2的连接软管Ⅰ213,使吸尘罩主体2能够进行工作。水平安装的吸尘罩主体2和垂直安装的吸尘罩主体2工作方式和结构一致,便于后期维护。When the vertically installed dust hood main body 2 starts to work, the position of the dust hood main body 2 is firstly adjusted by the support rod II 43 so that it can be close to the side wall, and the end rotating shaft 46 can adjust the dust hood main body 2 through its own rotation. The pitch angle and forward direction make the main body 2 of the dust collection hood better avoid obstacles such as power distribution cabinets, telephones and roadway entrances. It can cope with the undulating side wall, making it close to the side wall of the roadway, which is convenient for cleaning. The negative pressure provided by the fan 62 is connected to the connecting hose I 213 of the vertically installed dust hood main body 2 through the connecting hose II 215, so that the dust hood Subject 2 is able to do work. The working mode and structure of the dust collecting hood main body 2 installed horizontally and the dust collecting hood main body 2 installed vertically are consistent, which is convenient for later maintenance.
当吸尘罩主体2和后置清扫吸尘装置5清扫收集的粉尘等杂物经过管路进入集尘清灰装置6后,集尘清灰装置6内部的风机62通过出风管64将含有粉尘等杂物的风流吹入滤尘室,风流首先冲击在预过滤装置66上,经由多孔板Ⅰ661、多孔板Ⅱ662和多孔板Ⅲ663的逐级减速和阻挡,较重的粉尘和碎石就会落在斜坡68上,沿着斜坡68最终落入灰斗610,而较轻的灰尘则会被滤筒67阻拦,经过滤筒67过滤后的气流最终通过出风口69排出车辆。When the dust collection hood main body 2 and the rear cleaning dust suction device 5 clean and collect dust and other sundries through the pipeline and enter the dust collection and ash removal device 6, the fan 62 inside the dust collection and ash removal device 6 will pass through the air outlet pipe 64. The air flow of dust and other debris is blown into the dust filter chamber, and the air flow first impacts on the pre-filter device 66, and is decelerated and blocked step by step by the porous plate I661, the porous plate II662 and the porous plate III663, and the heavier dust and gravel will fall. On the slope 68 , along the slope 68 , it finally falls into the ash hopper 610 , while the lighter dust will be blocked by the filter cartridge 67 , and the airflow filtered by the filter cartridge 67 will finally be discharged from the vehicle through the air outlet 69 .
通过多部件联合运行,本设备仅需一个工作人员操作行驶一个来回即可对巷道底板、侧边甚至顶板进行整体清洁,可以有效节省人力成本和水资源,有效保证在岩土隧道、煤矿巷道等地下施工场所的环境卫生,具有显著的环保效益和经济效益。Through the joint operation of multiple components, this equipment only needs one worker to operate and drive back and forth to clean the floor, sides and even the roof of the roadway as a whole, which can effectively save labor costs and water resources, and effectively ensure that it is used in rock and soil tunnels, coal mine roadways, etc. The environmental sanitation of underground construction sites has significant environmental and economic benefits.
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