CN116187940A - Digital management system based on big data intelligent factory - Google Patents

Digital management system based on big data intelligent factory Download PDF

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Publication number
CN116187940A
CN116187940A CN202310141314.2A CN202310141314A CN116187940A CN 116187940 A CN116187940 A CN 116187940A CN 202310141314 A CN202310141314 A CN 202310141314A CN 116187940 A CN116187940 A CN 116187940A
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management module
personnel
production
factory
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程锋
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Nanjing Xinqiqi Intelligent Manufacturing Technology Co ltd
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Nanjing Xinqiqi Intelligent Manufacturing Technology Co ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/10Office automation; Time management
    • G06Q10/103Workflow collaboration or project management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/10Office automation; Time management
    • G06Q10/109Time management, e.g. calendars, reminders, meetings or time accounting
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing

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Abstract

The invention discloses a digital management system based on a big data intelligent factory, which is electrically connected with a production management module, an energy management module, a safety management module, a warehouse management module and a personnel management module, wherein the production management module comprises a production planning unit, a production equipment monitoring unit, a product quality detection unit and a product quantity statistics unit, and has the following advantages: the invention records the water energy consumption required by the normal operation of the factory on the same day, compares the energy data consumed by the month with the energy data consumed by the previous month through the energy data checking unit, can correspondingly find out the problem, orders the production time of the customer order according to the time of placing the order by the order schedule unit, calculates and plans how many production lines are required to be started in the regulated time for producing a certain quantity of products through the production planning unit, and reasonably arranges and distributes the production line operation.

Description

Digital management system based on big data intelligent factory
Technical Field
The invention relates to the technical field of intelligent factory digital management systems, in particular to a digital management system based on a big data intelligent factory.
Background
Along with the development of informatization technology and the continuous improvement of management level, informatization production management becomes an important means for production management of a manufacturing factory, how to master production links, how to master production speed, quality and work performance of production workers, the production management level of the manufacturing factory can be greatly improved through the informatization technology, more automatic devices are applied to a production field, the devices can greatly improve production efficiency, production cost is reduced, stability of product quality is guaranteed, great contribution is made to the aspects of production cost reduction, production management is also called as production control for the overall management work of the setting and operation of a factory production system, and normal delivery of customer products is guaranteed according to production scheduling.
The prior art has the following defects: the existing energy sources to be consumed for normal operation of a factory are monitored and recorded by adopting corresponding flow, but personnel are required to read data on site, so that the generated data cannot be automatically recorded to compare different daily scores and different month energy consumption differences, and the production needs to be manually arranged according to matching materials when the product is produced, and the operation of a production line can not be automatically planned according to the production requirement, so that a great amount of time and labor are spent.
Disclosure of Invention
The invention aims to solve the technical problems that the existing energy sources to be consumed for normal operation of a factory are monitored and recorded by adopting corresponding flow, but personnel are required to read data on site, so that the generated data cannot be automatically recorded to compare different daily scores and the energy consumption of months, production is required to be manually arranged according to matching materials when the products are produced, and the operation of a production line cannot be automatically planned according to the production requirements, so that a large amount of time and labor are consumed, and the invention provides a digital management system based on a big data intelligent factory, so that the problems are solved.
The technical scheme adopted for solving the technical problems is as follows: a big data intelligent factory based digital management system, comprising: the system comprises a digital management system, a production management module, an energy management module, a safety management module, a warehouse management module and a personnel management module, wherein the digital management system is electrically connected with the production management module, the energy management module, the safety management module, the warehouse management module and the personnel management module;
the production management module comprises a production planning unit, a production equipment monitoring unit, a product quality detection unit and a product quantity counting unit;
the energy management module comprises an energy consumption data recording unit, an energy consumption data checking unit, a data storage unit and a data analysis unit;
the safety management module comprises a probe monitoring unit, a fire alarm unit, a harmful gas leakage alarm unit, a harmful liquid leakage alarm unit and a broadcasting station;
the warehouse management module comprises an order management unit, an order schedule unit and an inventory check unit;
the personnel management module comprises a personnel distribution unit, a personnel man-hour recording unit, a personnel man-hour checking unit and a personnel food sink management unit.
As a preferable technical scheme of the invention, the production planning unit is used for calculating how many production lines are required to be started in a specified time for planning and producing a certain number of products, the production equipment monitoring unit is used for monitoring the running state of the production lines in real time, the product quality detection unit is used for detecting the quality of the products produced on the production lines, and the product quantity counting unit is used for counting the number of the produced products.
As a preferable technical scheme of the invention, the energy consumption data recording unit is used for automatically recording energy consumed by plant operation, the energy consumption data checking unit is used for comparing the energy consumption data consumed by the month with the energy consumption data consumed by the past month, the data storage unit is used for storing the energy consumption data, and the data analysis unit is used for analyzing and processing the energy consumption data compared by the energy consumption data checking unit.
As a preferable technical scheme of the invention, the energy consumption data recording unit comprises water energy consumption, natural gas consumption, electric energy consumption and chemical consumption, wherein the water energy consumption is used for recording water consumption consumed by plant operation, the natural gas consumption is used for recording fuel gas consumption consumed by plant operation, the electric energy consumption is used for recording electric quantity consumed by plant operation, and the chemical consumption is used for recording chemical consumption consumed by plant operation.
As an optimized technical scheme of the invention, the probe monitoring unit is used for carrying out real-time monitoring on the interior of a factory to ensure the safety of the factory, the fire-fighting alarm unit is used for making early warning preparation for the fire-fighting emergency safety moment of the factory and timely informing and mobilizing the fire department, the harmful gas leakage alarm unit is used for monitoring and alarming leakage of a gas pipeline of the factory, the harmful liquid leakage alarm unit is used for monitoring and alarming leakage of a liquid pipeline of the factory, and the broadcasting station is used for propaganda enterprise culture and evacuation personnel.
As a preferred technical scheme of the invention, the order management unit is used for counting the quantity of product orders required by customers, the order schedule unit is used for sequencing the production time of the customer orders according to the time of placing the orders by the customers, and the stock check unit is used for counting the quantity of products discharged from the warehouse and the quantity of the residual products and raw materials in the warehouse.
As a preferable technical scheme of the invention, the inventory checking unit comprises an order product delivery amount and a product and raw material residual amount, wherein the order product delivery amount is used for counting the quantity of products delivered out of the warehouse, and the product and raw material residual amount is used for counting the quantity of the products and raw materials remained in the warehouse.
As a preferable technical scheme of the invention, the personnel allocation unit is used for reasonably arranging personnel at different posts, the personnel working hour recording unit is used for recording the time of the day and the time of attendance of the personnel in the month, and the personnel working hour checking unit is used for calculating and checking the total working time of the personnel in the month.
As a preferable technical scheme of the invention, the personnel food deposit management unit is used for counting the number of lodging and dining personnel, and making a scheme according to reasonable distribution of the number of lodging and dining personnel.
As a preferable technical scheme of the invention, the digital management system is used for controlling and running the production management module, the energy management module, the safety management module, the warehouse management module and the personnel management module.
The invention has the following advantages:
1. the invention records the water energy consumption, the natural gas consumption, the electric energy consumption and the chemical medicine consumption which are required to be consumed in the day of normal operation of the factory through the energy consumption data recording unit, compares the energy consumption data consumed in the month with the energy consumption data consumed in the past month through the energy consumption data checking unit, and the data analysis unit is convenient for analyzing and processing the energy consumption data compared through the energy consumption data checking unit, so that the energy consumption difference in different months and certain days can be obtained according to the analysis of the data analysis unit, and the problem can be correspondingly found;
2. ordering the production time of the customer orders according to the time of placing the orders by an order schedule unit, and counting the quantity of products discharged from the warehouse and the quantity of the residual products and raw materials in the warehouse by an inventory checking unit so as to ensure that the raw materials and the products of the warehouse can be normally supplied;
3. the production planning unit calculates and plans how many production lines are required to be started in a specified time for producing a certain quantity of products, so that the production line operation can be reasonably arranged while the production demand can be normally completed, the lowest energy consumption is used, and resources are saved maximally for a factory area, and waste is avoided.
Drawings
FIG. 1 is a schematic diagram of the operational principle of a digital management system according to a preferred embodiment of the present invention;
FIG. 2 is a schematic diagram of the operational principle of the warehouse management module according to the preferred embodiment of the present invention;
FIG. 3 is a schematic diagram of the operation principle of the security management module according to the preferred embodiment of the present invention;
FIG. 4 is a schematic diagram of the operational principle of the production management module according to the preferred embodiment of the present invention;
FIG. 5 is a schematic diagram of the principle of operation of the personnel management module in accordance with the preferred embodiment of the present invention;
FIG. 6 is a schematic diagram of the operation principle of the energy management module according to the preferred embodiment of the present invention;
fig. 7 is a schematic diagram of the operation principle of the energy consumption data recording unit according to the preferred embodiment of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7 in combination, the digital management system of the present invention based on big data intelligent factory includes: the system comprises a digital management system, a production management module, an energy management module, a safety management module, a warehouse management module and a personnel management module, wherein the digital management system is electrically connected with the production management module, the energy management module, the safety management module, the warehouse management module and the personnel management module;
the production management module comprises a production planning unit, a production equipment monitoring unit, a product quality detection unit and a product quantity counting unit;
the energy management module comprises an energy consumption data recording unit, an energy consumption data checking unit, a data storage unit and a data analysis unit;
the safety management module comprises a probe monitoring unit, a fire alarm unit, a harmful gas leakage alarm unit, a harmful liquid leakage alarm unit and a broadcasting station;
the warehouse management module comprises an order management unit, an order schedule unit and an inventory check unit;
the personnel management module comprises a personnel distribution unit, a personnel man-hour recording unit, a personnel man-hour checking unit and a personnel food sink management unit.
And combining with the illustration of fig. 4, the production planning unit is used for calculating and planning how many production lines are required to be started in a specified time for producing a certain quantity of products, so that the production line can be guaranteed to normally complete production requirements and can be reasonably arranged to operate, the lowest energy consumption is used, resources are maximally saved in a factory, waste is avoided, the production equipment monitoring unit is used for monitoring the operation state of the production line in real time, alarming and informing personnel can be timely sent out when the production line breaks down in operation, meanwhile, the broken-down part on the production line is displayed, the worker can conveniently and rapidly locate the broken-down position and maintain the broken-down part, the product quality detection unit is used for detecting the quality of products produced on the production line, the laser scanning detection is carried out when the products on the production line are conveyed to the product quality detection unit, overhaul is carried out when the detected products are unqualified, the products are continuously conveyed and packaged when the detected products are qualified, and the quantity of the produced products is counted, so that the qualified products and the unqualified products are counted.
Referring to fig. 6 and 7, the energy consumption data recording unit is configured to automatically record energy consumed by operation of a factory, the energy consumption data recording unit is configured to record, for each day of normal operation of the factory, water consumption, natural gas consumption, electric energy consumption, and chemical consumption, the energy consumption data checking unit is configured to compare the energy consumption data consumed by operation of the factory with the energy consumption data consumed by the month before, the data storage unit is configured to store the recorded energy consumption data so as to be able to be recalled and checked at any time, and the data analysis unit is configured to analyze the energy consumption data compared by the energy consumption data checking unit, so that energy consumption differences of different months and days are obtained according to analysis of the data analysis unit, so that the water consumption, the natural gas consumption, the electric energy consumption, and the chemical consumption can be used to record the gas consumption consumed by operation of the factory.
As shown in fig. 3, the probe monitoring unit is used for monitoring the inside of a factory to ensure the safety of the factory, so as to conveniently manage and control equipment and personnel in the factory, the fire alarm unit is used for making early warning preparation for fire emergency safety of the factory and timely notifying and mobilizing fire departments, so as to facilitate the fire departments to take actions in time, the harmful gas leakage alarm unit is used for monitoring and alarming leakage of gas pipelines in the factory, the harmful liquid leakage alarm unit is used for monitoring and alarming leakage of liquid pipelines in the factory, the broadcasting station is used for propaganda of enterprise culture and evacuating personnel, thereby realizing daily safety in place, emergency notification is in place, the order management unit is used for counting the quantity of customer orders, the order schedule arrangement unit is used for ordering customer order production time according to the time of customer order in order, the stock check unit is used for counting the quantity of products and raw materials left in the warehouse, so as to ensure that warehouse raw materials and products can be normally supplied, the quantity of products left in the warehouse is used for counting the quantity of products left in the warehouse, and the raw materials used for counting the quantity of the remaining products and the raw materials in the warehouse are used for counting the warehouse.
And combining with the illustration of fig. 5, wherein the personnel allocation unit is used for reasonably arranging personnel at different posts so as to avoid the phenomenon that the personnel are too much or too little on the posts, the personnel working hour recording unit is used for recording the working hours and the attendance conditions of the personnel in the same day and in the same month so as to conveniently record the working hours and the attendance conditions of the personnel in the same month, the personnel working hour checking unit is used for calculating and checking the total working hours of the personnel in the same month so as to ensure that the total working hours of the personnel do not have errors, the personnel lodging management unit is used for counting the number of lodging and dining personnel, and the digital management system is used for controlling and operating the production management module, the energy management module, the safety management module, the warehouse management module and the personnel management module according to the reasonable allocation and formulation scheme of the number of the lodging and dining personnel.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Other parts of the present invention not described in detail are all of the prior art, and are not described in detail herein.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.

Claims (10)

1. A big data intelligent factory based digital management system, comprising: the system is characterized in that the digital management system is electrically connected with the production management module, the energy management module, the safety management module, the warehouse management module and the personnel management module;
the production management module comprises a production planning unit, a production equipment monitoring unit, a product quality detection unit and a product quantity counting unit;
the energy management module comprises an energy consumption data recording unit, an energy consumption data checking unit, a data storage unit and a data analysis unit;
the safety management module comprises a probe monitoring unit, a fire alarm unit, a harmful gas leakage alarm unit, a harmful liquid leakage alarm unit and a broadcasting station;
the warehouse management module comprises an order management unit, an order schedule unit and an inventory check unit;
the personnel management module comprises a personnel distribution unit, a personnel man-hour recording unit, a personnel man-hour checking unit and a personnel food sink management unit.
2. The digital management system based on big data intelligent factory according to claim 1, wherein the production planning unit is used for calculating how many production lines need to be started in a specified time for planning and producing a certain quantity of products, the production equipment monitoring unit is used for monitoring the running state of the production lines in real time, the product quality detecting unit is used for detecting the quality of the products produced on the production lines, and the product quantity counting unit is used for counting the quantity of the produced products.
3. The system according to claim 1, wherein the energy consumption data recording unit is configured to automatically record energy consumed by plant operation, the energy consumption data checking unit is configured to compare the energy consumption data consumed by the month with the energy consumed by the month, the data storage unit is configured to store energy consumption data, and the data analysis unit is configured to analyze the energy consumption data compared by the energy consumption data checking unit.
4. The digital management system of a big data based intelligent factory according to claim 1, wherein the energy consumption data recording unit comprises water energy consumption, natural gas consumption, electric energy consumption and chemical consumption, the water energy consumption is used for recording water consumption consumed by factory operation, the natural gas consumption is used for recording gas consumption consumed by factory operation, the electric energy consumption is used for recording electric quantity consumed by factory operation, and the chemical consumption is used for recording chemical consumption consumed by factory operation.
5. The digital management system based on big data intelligent factories according to claim 1, wherein the probe monitoring unit is used for monitoring the interior of the factory in real time to ensure the safety of the factory, the fire-fighting alarm unit is used for making early warning preparation for the fire-fighting emergency moment of the factory and informing and mobilizing the fire department in time, the harmful gas leakage alarm unit is used for monitoring and alarming the leakage of the gas pipeline of the factory, the harmful liquid leakage alarm unit is used for monitoring and alarming the leakage of the liquid pipeline of the factory, and the broadcasting station is used for propaganda of enterprise culture and evacuation personnel.
6. The intelligent factory based digital management system according to claim 1, wherein said order management unit is configured to count the number of customer demand product orders, said order schedule unit is configured to order customer order production time according to the time of placing orders by customers, and said stock check unit is configured to count the number of products exiting from the warehouse and the amount of products and materials remaining in the warehouse.
7. The intelligent factory digital management system according to claim 1, wherein the stock check unit comprises an order product shipment and a product and raw material remaining amount, the order product shipment is used for counting the quantity of products discharged from the warehouse, and the product and raw material remaining amount is used for counting the quantity of products and raw materials remaining in the warehouse.
8. The digital management system based on big data intelligent factory according to claim 1, wherein the personnel allocation unit is used for reasonably arranging personnel at different posts, the personnel man-hour recording unit is used for recording the time of day and the time of attendance of the personnel in the month, and the personnel man-hour checking unit is used for calculating and checking the total working duration of the personnel in the month.
9. The digital management system of claim 1, wherein the personnel meal management unit is used for counting the number of lodging and meal staff, and the plan is formulated according to the reasonable distribution of the number of lodging and meal staff.
10. The digital management system of claim 1, wherein the digital management system is used for controlling and running a production management module, an energy management module, a security management module, a warehouse management module and a personnel management module.
CN202310141314.2A 2023-02-21 2023-02-21 Digital management system based on big data intelligent factory Withdrawn CN116187940A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310141314.2A CN116187940A (en) 2023-02-21 2023-02-21 Digital management system based on big data intelligent factory

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310141314.2A CN116187940A (en) 2023-02-21 2023-02-21 Digital management system based on big data intelligent factory

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116757645A (en) * 2023-08-14 2023-09-15 山东兴诺工贸股份有限公司 Intelligent management system for glass processing production based on data analysis

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116757645A (en) * 2023-08-14 2023-09-15 山东兴诺工贸股份有限公司 Intelligent management system for glass processing production based on data analysis
CN116757645B (en) * 2023-08-14 2023-11-10 山东兴诺工贸股份有限公司 Intelligent management system for glass processing production based on data analysis

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