CN116161460A - Negative pressure adsorption component - Google Patents
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Abstract
本发明涉及一种负压吸附组件,它包括负压产生头和与所述负压产生头相连接的吸附头,所述负压产生头的两端分别是负压端和排气端,负压产生头具有贯穿在负压端和排气端之间的通气道,所述通气道的内壁开设有出气孔,所述负压产生头内还设置有用于通入压缩气体的高压气道,所述高压气道的末端连接所述出气孔,所述出气孔的形状和/或朝向经过配置以使从所述出气孔流出的压缩气体向所述排气端流出从而在所述负压端产生负压,所述吸附头包括延展的块体,所述块体中开设有与所述负压产生头的负压端相连接的负压连接口。通过压缩气体形成负压,减少车间改造成本和时间。且产生的负压更柔和,不易损坏膜片。
The invention relates to a negative pressure adsorption assembly, which comprises a negative pressure generating head and an adsorption head connected with the negative pressure generating head, and the two ends of the negative pressure generating head are respectively a negative pressure end and an exhaust end. The pressure generating head has an air channel running through between the negative pressure end and the exhaust end, the inner wall of the air channel is provided with an air outlet, and the negative pressure generating head is also provided with a high-pressure air channel for feeding compressed gas, The end of the high-pressure air channel is connected to the air outlet, and the shape and/or orientation of the air outlet are configured so that the compressed gas flowing out from the air outlet flows out to the exhaust end so that the gas at the negative pressure end To generate negative pressure, the adsorption head includes an extended block, and a negative pressure connection port connected to the negative pressure end of the negative pressure generating head is opened in the block. The negative pressure is formed by compressing the gas, reducing the cost and time of workshop transformation. Moreover, the negative pressure generated is softer and less likely to damage the diaphragm.
Description
技术领域technical field
本发明属于光学膜片制造领域,涉及一种负压吸附组件,用于吸附光学膜片以便转移,可与机械手相配合。The invention belongs to the field of optical film manufacturing, and relates to a negative pressure adsorption component, which is used for absorbing the optical film for transfer, and can cooperate with a manipulator.
背景技术Background technique
光学膜片用于各类显示器,如电视机、电脑、手机、仪器等,其在生产过程中需要进行转运,由于其较为轻薄,通常的转运方式是通过机械手对其进行吸附并转移到其它的地方。Optical film is used in various displays, such as televisions, computers, mobile phones, instruments, etc. It needs to be transferred during the production process. Because it is relatively light and thin, the usual transfer method is to absorb it by a robot and transfer it to other place.
通常情况下,机械手中的吸附机构是通过真空吸头对膜片进行吸附。而通常的生产车间中配置空压机,通过空压机产生压缩气体供给到各生产作业点。若使用负压的吸附机构,则需要配备单独的负压系统(通过真空进行吸附),这提高了车间的成本,且前期需要较长的时间对生产车间进行改造。Usually, the adsorption mechanism in the manipulator is to adsorb the diaphragm through the vacuum suction head. The usual production workshop is equipped with an air compressor, and the compressed gas generated by the air compressor is supplied to each production operation point. If a negative pressure adsorption mechanism is used, a separate negative pressure system (adsorption through vacuum) is required, which increases the cost of the workshop and requires a long period of time to renovate the production workshop in the early stage.
发明内容Contents of the invention
本发明的目的是要提供一种负压吸附组件,解决了如何在不配备负压系统的情况下对膜片进行吸附转移的问题。The purpose of the present invention is to provide a negative pressure adsorption component, which solves the problem of how to carry out adsorption and transfer of a membrane without a negative pressure system.
为达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
本发明提供了一种负压吸附组件,它包括负压产生头和与所述负压产生头相连接的吸附头,所述负压产生头的两端分别是负压端和排气端,负压产生头具有贯穿在负压端和排气端之间的通气道,所述通气道的内壁开设有出气孔,所述负压产生头内还设置有用于通入压缩气体的高压气道,所述高压气道的末端连接所述出气孔,所述出气孔的形状和/或朝向经过配置以使从所述出气孔流出的压缩气体向所述排气端流出从而在所述负压端产生负压,所述吸附头包括延展的块体,所述块体中开设有与所述负压产生头的负压端相连接的负压连接口。The invention provides a negative pressure adsorption assembly, which includes a negative pressure generating head and an adsorption head connected to the negative pressure generating head, and the two ends of the negative pressure generating head are respectively a negative pressure end and an exhaust end, The negative pressure generating head has an air channel running through between the negative pressure end and the exhaust end, the inner wall of the air channel is provided with an air outlet, and a high pressure air channel for feeding compressed gas is also arranged in the negative pressure generating head , the end of the high-pressure air passage is connected to the air outlet, and the shape and/or orientation of the air outlet are configured so that the compressed gas flowing out from the air outlet flows out to the exhaust end so that the negative pressure The suction head includes an extended block, and a negative pressure connection port connected to the negative pressure end of the negative pressure generating head is opened in the block.
优选地,所述出气孔在所述通气道内壁内延展为至少一圈。Preferably, the air outlet hole extends in at least one circle in the inner wall of the air passage.
进一步地,所述出气孔靠近所述排气端的顶壁朝向所述排气端倾斜延伸。Further, the top wall of the air outlet near the exhaust end extends obliquely toward the exhaust end.
更进一步地,所述出气孔远离所述排气端的底壁是与所述通气道的轴向垂直的平面。Furthermore, the bottom wall of the air outlet away from the exhaust end is a plane perpendicular to the axial direction of the air channel.
进一步地,所述出气孔靠近所述排气端的顶壁朝向所述排气端是斜度逐渐增大的弧形延伸。Further, the top wall of the outlet hole close to the exhaust end extends in an arc with a gradually increasing slope toward the exhaust end.
优选地,所述块体中开设有自表面向内延伸的吸附槽,吸附槽的至少部分底面向内延伸形成有负压通道,所述负压连接口与所述负压通道连通以提供负压,所述负压通道沿着所述吸附槽底面延伸至所述吸附槽的侧壁且沿着侧壁向外延伸,且吸附槽侧壁中延伸的负压通道足够长以使在所述吸附槽底面吸附有至少一片膜片的情况下能够利用吸附槽侧壁中的负压通道吸附下一片膜片。Preferably, an adsorption groove extending inward from the surface is opened in the block, at least part of the bottom of the adsorption groove extends inward to form a negative pressure channel, and the negative pressure connection port communicates with the negative pressure channel to provide negative pressure. pressure, the negative pressure channel extends along the bottom surface of the adsorption tank to the side wall of the adsorption tank and extends outward along the side wall, and the negative pressure channel extending in the side wall of the adsorption tank is long enough to make the When at least one diaphragm is adsorbed on the bottom surface of the adsorption tank, the next diaphragm can be adsorbed by using the negative pressure channel in the side wall of the adsorption tank.
进一步地,所述负压通道在所述吸附槽侧壁上整体处于向所述吸附槽开放的状态。Further, the negative pressure channel is in the state of opening to the adsorption groove as a whole on the side wall of the adsorption groove.
进一步地,所述吸附槽的底面和侧壁表面分别设置有并列分布的第一支撑条和第二支撑条,所述负压通道在相邻所述第一支撑条或相邻所述第二支撑条之间延伸。Further, the bottom surface and the side wall surface of the adsorption tank are respectively provided with a first support bar and a second support bar arranged side by side, and the negative pressure channel is adjacent to the first support bar or adjacent to the second support bar. extending between the support bars.
更进一步地,所述第一支撑条之间的空间是相互连通的从而形成所述负压通道。Furthermore, the spaces between the first support bars are interconnected to form the negative pressure channel.
优选地,所述吸附槽侧壁的拐角处均设置有所述负压通道。Preferably, the negative pressure channels are provided at the corners of the side walls of the adsorption tank.
由于上述技术方案运用,本发明与现有技术相比具有下列优点:Due to the use of the above-mentioned technical solutions, the present invention has the following advantages compared with the prior art:
本发明的负压吸附组件,向其负压产生头的高压气道内通过压缩气体,压缩气体穿过出气孔后进入通气道并向排气端流出,在通气道内形成快速气流,由于伯努力原理,在通气道内形成负压,且通过负压产生头的负压端将负压传递给吸附头,吸附头利用负压将膜片进行吸附。且这样产生的负压更柔和,不易损坏膜片。且通过调节压缩气体的流量(或压力)来调节产生的负压大小。且压缩气体可以利用生产车间配备的空压机提供,车间的改造成本和改造时间均较小。The negative pressure adsorption assembly of the present invention passes compressed gas into the high-pressure air channel of its negative pressure generating head, and the compressed gas enters the air channel after passing through the air outlet and flows out to the exhaust end, forming a rapid air flow in the air channel, due to the Bernoulli principle , a negative pressure is formed in the air passage, and the negative pressure is transmitted to the suction head through the negative pressure end of the negative pressure generating head, and the suction head uses the negative pressure to adsorb the diaphragm. Moreover, the negative pressure generated in this way is softer and less likely to damage the diaphragm. And by adjusting the flow rate (or pressure) of the compressed gas to adjust the size of the generated negative pressure. In addition, the compressed air can be provided by the air compressor equipped in the production workshop, and the transformation cost and transformation time of the workshop are relatively small.
附图说明Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of illustration and not limitation with reference to the accompanying drawings. The same reference numerals in the drawings designate the same or similar parts or parts. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the attached picture:
图1是本发明优选实施例的结构示意图(带有透视);Fig. 1 is a schematic structural view (with perspective) of a preferred embodiment of the present invention;
图2是图1中A处放大图;Figure 2 is an enlarged view of A in Figure 1;
图3是图1中负压产生头的立体示意图;Fig. 3 is a three-dimensional schematic diagram of the negative pressure generating head in Fig. 1;
图4是图1中吸附头的立体示意图;Fig. 4 is a three-dimensional schematic diagram of the adsorption head in Fig. 1;
图5是图1中吸附头的仰视图;Fig. 5 is a bottom view of the adsorption head in Fig. 1;
图6是图1中吸附头吸附多片膜片的示意图;Fig. 6 is a schematic diagram of the suction head in Fig. 1 absorbing multiple diaphragms;
其中,附图标记说明如下:Wherein, the reference signs are explained as follows:
1、负压产生头;11、负压端;12、排气端;13、通气道;14、出气孔;15、高压气道;1. Negative pressure generating head; 11. Negative pressure end; 12. Exhaust end; 13. Air passage; 14. Air outlet hole; 15. High pressure air passage;
2、吸附头;21、块体;211、侧壁;22、负压连接口;23、吸附槽;231、底面;24、负压通道;25、第一支撑条;26、第二支撑条;27、连通槽;28、缺槽;2. Adsorption head; 21. Block; 211. Side wall; 22. Negative pressure connection port; 23. Adsorption tank; 231. Bottom surface; 24. Negative pressure channel; 25. First support bar; 26. Second support bar ; 27, connected slot; 28, missing slot;
3、膜片。3. Diaphragm.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.
如图1所示负压吸附组件,包括负压产生头1和吸附头2两部分。其中,负压产生头1利用压缩气体来产生负压,吸附头2与负压产生头1连接并利用负压吸附膜片3。如图6所示,吸附头2内开设有吸附槽23,膜片3被吸引至吸附槽23内,且吸附槽23内可以同时吸附多片膜片3,膜片3层叠地嵌入吸附槽23内。As shown in FIG. 1 , the negative pressure adsorption assembly includes two parts: a negative
如图1,负压产生头1的两端分别是负压端11和排气端12。下端为负压端11,上端为排气端12。见图3,负压产生头1类似圆环状,内设有贯穿在负压端11和排气端12之间的通气道13。如图1和图2,负压产生头1内设置有高压气道15,高压气道15用于通入压缩气体,且高压气道15位于负压产生头1上半部分的壁内,此处的壁较厚以容纳高压气道15。高压气道15的末端连接通气道13内壁的出气孔14。高压气道15内的高压气体通过出气孔14释出至通气道13内。出气孔14是环状的,在通气道13内壁延伸为一圈。As shown in FIG. 1 , the two ends of the negative
如图2,出气孔14的截面形状为扩口形,且偏向于排气端12,由出气孔14释出的气流向排气端12流动,使得通气道13内产生了高速气流。由于伯努力原理,通气道13内会形成负压,其出气孔14以上空间的气压小于出气孔14以下空间的气压。下端的负压端11气流由于是正常大气压力,此处气流会被吸引至通气道13上半部分空间,与负压端11相连接的吸附头2内气体也会流向通气道13。As shown in FIG. 2 , the
如图2,出气孔14的顶壁(图2中B所指部位),即靠近上端排气端12的顶壁朝向排气端12是倾斜延伸的,且是斜率逐渐增大的弧形延伸。出气孔14的底壁(图2中C所指部位),即远离上端排气端12的底壁是水平延伸的平面,即与通气道13的轴向垂直的平面。这样的结构使得从出气孔14释出的气流向上端的排气端12流动。As shown in Figure 2, the top wall of the air outlet 14 (the part indicated by B in Figure 2), that is, the top wall near the
其它实施方式中,出气孔14的形状或者朝向还可以是其它的形式,使得从出气孔14流出的气流向上流动。如出气孔14可以是整体向上倾斜延伸的气道(即出气孔14的顶壁和底壁均为倾斜向上延伸)。In other embodiments, the shape or orientation of the
出气孔14释出的气流之所以向上流出,是为了避免气流向下流进吸附头2内,从而影响吸附头2内气流向负压产生头1流动。且上端的排气端12可与大气相连以接收排出的气流。其实,若通气道13的气流是其它流向,如水平流动,也能在通气道13内形成负压从而吸引吸附头2内的气体。The reason why the airflow released from the
本例中,出气孔14在通气道13内壁延伸为一圈,其它实施方式中,也可以为两圈以上,两圈以上的通气道13在通气道13内沿着轴向分布。本例中,出气孔14延伸一圈,其它实施方式中,也可以是多点开口于通气道13。In this example, the air outlet holes 14 extend in one circle on the inner wall of the
如图1所示,吸附头2包括延展的块体21,块体21延展为板状,如图6所示,延展为板状则与膜片3的形状相匹配,从而便于吸附膜片3。As shown in Figure 1, the
如图1所示,块体21上表面开设有负压连接口22,负压连接口22与负压端11相连接且与通气道13相连通,从而气流能流向负压中心即通气道13上半部分空间。块体21下表面开设有与负压连接口22连通的吸附槽23。利用负压将膜片3吸引至吸附槽23内。As shown in Figure 1, a negative
如图4和图5所示,吸附槽23自块体21下表面(即图1中的下表面)向块体21内延伸。吸附槽23的至少部分底面231向内延伸形成了负压通道24。负压通道24之间还形成了并列设置的第一支撑条25,即第一支撑条25之间的空间为负压通道24。负压通道24与负压连接口22连通。第一支撑条25是并列且平行延伸在吸附槽23底面的。吸附槽23底面231还设置有连通槽27,连通槽27横向贯穿所有的第一支撑条25,从而使相邻第一支撑条25之间的空间连通,从而使第一支撑条25之间的所有间隙均充当了负压通道24的一部分。第一支撑条25用于支撑膜片3。As shown in FIG. 4 and FIG. 5 , the
如图5,临近负压连接口22边缘的两个第一支撑条25中开设有横断的缺槽28,缺槽28的位置对应于负压连接口22而设置,这使得负压通道24中的气流更快地流向负压连接口22。As shown in Figure 5, two first support bars 25 adjacent to the edge of the negative
如图4和图5,负压通道24沿着吸附槽23底面231延伸直至块体21的侧壁211,并延伸进侧壁211内。且在侧壁211内向外端方向延伸,且一直延伸至侧壁211的外端。且一圈侧壁211均分布有负压通道24。且侧壁211内的负压通道24是并列分布的。相邻负压通道24之间形成了第二支撑条26,第二支撑条26用于支撑膜片3的外围。As shown in FIG. 4 and FIG. 5 , the
本例中,第二支撑条26虽然是在侧壁211是自内向外延伸的,其它方式中,还可以是水平延伸或其它方向的延伸。In this example, although the
本例中,虽然侧壁211中的负压通道24一直延伸至侧壁211外端,其它实施方式中,还可以不延伸至外端。In this example, although the
侧壁211内的负压通道24使得一周侧壁211均能因负压产生头1内的负压形成气流,且侧壁211的整个厚度均能形成气流。侧壁211的气流能够在吸附槽23内吸附有膜片3的情况下,还能够再次吸附膜片3。其原理见图6。The
如图6,当吸附槽23内吸附有膜片3后,利用侧壁211内的负压通道24还能够吸附下一片膜片3。As shown in FIG. 6 , after the
侧壁211中的负压通道24是足够长的,以使得吸附槽23内吸附膜片3后,负压通道24仍有露出的部分,以使得吸附槽23的剩余空间内产生气流,从而吸附下一片膜片3。侧壁211中的负压通道24最短的情况下,可使吸附槽23内吸附一片膜片3的情况下仍有外露部分并足以吸引下一片膜片3。The
本例中,侧壁211中的负压通道24整体开放于吸附槽23。其它实施方式中,侧壁211中的负压通道24还可以多个开口连通于吸附槽23。多个开口在吸附槽23的深度方向分布于侧壁211上。In this example, the
如图6,吸附槽23的四个拐角,也即侧壁211的拐角处,均设置有负压通道24,即图6中D所指的部位,这样,在吸附槽23的拐角处也形成负压,有利于使膜片3的四个角贴附于吸附槽23内,也能够防止膜片3变形。As shown in Figure 6, the four corners of the
本例的吸附头2,能够同时吸附多片膜片3,从而一次搬运多片膜片3,提高了搬运效率。而现有技术中,如中国专利“CN217126233U”、“CN210253949U”、“CN112590349A”,吸附头均只能吸附一片膜片。The
且本例中,负压产生头1利用伯努力原理产生负压,能够利用生产车间现有的压缩气体产生系统,无需单独配置真空系统,从而对车间的改造较小,能够快速地应用。And in this example, the negative
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention. Equivalent changes or modifications made in the spirit shall fall within the protection scope of the present invention.
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