CN212827302U

CN212827302U - Full-automatic magnetic sheet laminating device

Info

Publication number: CN212827302U
Application number: CN202021421667.6U
Authority: CN
Inventors: 顿越洋; 徐雷; 黄海云; 蒋志琪
Original assignee: Mianyang Beidou Electronic Co ltd
Current assignee: Mianyang Beidou Electronic Co ltd
Priority date: 2020-07-17
Filing date: 2020-07-17
Publication date: 2021-03-30
Anticipated expiration: 2030-07-17

Abstract

The utility model relates to an electronic equipment production technical field discloses a full-automatic magnetic sheet tectorial membrane device, include: a discharge table; the film feeding roller is positioned above the discharging table and is arranged in a staggered manner with the discharging table; the first driving source drives the upper film roller to rotate; the lower film roller and the discharging platform are arranged on the same horizontal plane and are arranged between the upper film roller and the discharging platform, and the distance between the lower film roller and the discharging platform is smaller than the length of the magnetic sheets; the second driving source drives the lower film roller to rotate; the manipulator is used for vertically placing the magnetic sheets on the upper film roller and the discharging platform; the controller is electrically connected with the first driving source, the second driving source and the manipulator; the utility model discloses can be full-automatic, high-efficient, accurate give the magnetic sheet tectorial membrane.

Description

Full-automatic magnetic sheet laminating device

Technical Field

The utility model relates to an electronic equipment produces technical field, particularly, relates to a full-automatic magnetic sheet tectorial membrane device.

Background

The existing film laminating equipment is manual feeding film laminating equipment, an upper film roller and a lower film roller are respectively provided with an adhesive tape, a magnetic sheet is firstly fed into a machine table to be laminated during production, and then transverse and longitudinal magnetic crushing is carried out. There are the following problems: (1) the efficiency is low; (2) the upper and lower membrane belts are manually aligned, which consumes long time; (3) the distance between the magnetic sheets can not be controlled, and unstable distance is easy to occur.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic magnetic sheet tectorial membrane device solves above-mentioned problem.

The utility model discloses a realize like this: a full-automatic magnetic sheet film coating device comprises: a discharge table; the film feeding roller is positioned above the discharging table and is arranged in a staggered manner with the discharging table; the first driving source drives the upper film roller to rotate; the lower film roller and the discharging platform are arranged on the same horizontal plane and are arranged between the upper film roller and the discharging platform, and the distance between the lower film roller and the discharging platform is smaller than the length of the magnetic sheets; the second driving source drives the lower film roller to rotate; the manipulator is used for vertically placing the magnetic sheets on the upper film roller and the discharging platform; and the controller is electrically connected with the first driving source, the second driving source and the manipulator.

Further, the first driving source and the second driving source are both servo motors.

Further, the manipulator includes first robotic arm, negative pressure mechanism, suction head and sucking disc, and negative pressure mechanism can dismantle with the suction head and be connected, is equipped with mounting groove and negative pressure passageway on the suction head, and negative pressure passageway and negative pressure mechanism through connection, sucking disc can dismantle and connect in the mounting groove, and the mounting groove forms the intermediate layer cavity with the sucking disc, is equipped with a plurality of absorption holes on the sucking disc.

Further, the manipulator includes second robotic arm, high pressurized air source and integral type negative sucker, integral type negative sucker includes casing and sucker, the integrated negative pressure adsorption structure that is provided with in the upper casing, negative pressure adsorption structure is including the high pressurized air source intake pipe, high pressure side inlet, high-pressure jet gas passageway, the low pressure side gas port, high pressurized air source intake pipe one end intercommunication outside high pressurized air source, the high pressure side inlet is connected to the other end, high-pressure jet gas passageway intercommunication high pressure side inlet and low pressure side gas port, the one side middle part of sucker is the vacuum negative pressure adsorption face, be provided with the vacuum air guide passageway of absorption in the sucker, adsorb vacuum air guide passageway intercommunication vacuum negative pressure adsorption face, it communicates high-pressure jet gas passageway and low pressure side gas port through a vacuum negative pressure district to adsorb vacuum air guide passageway.

Further, the sucking disc body still is equipped with the adsorption disc, is equipped with the mounting groove on the vacuum negative pressure adsorption face, and in adsorption disc demountable installation and the mounting groove, be equipped with a plurality of absorption holes on the adsorption disc, a plurality of absorption holes and the air guide channel intercommunication of absorption vacuum negative pressure.

Further, an air outlet is formed in the low-pressure side air port, an air blowing through hole penetrating through the sucker body is formed in the sucker body, the air blowing through hole is perpendicular to the vacuum negative pressure adsorption surface and comprises a sliding hole and a connecting hole which are connected in a penetrating mode, a spray head connected with the sliding hole in a sliding and sealing mode is arranged in the sliding hole, a telescopic rod is arranged in the connecting hole, the fixed end of the telescopic rod is fixedly connected with the sucker body, the moving end of the telescopic rod is fixedly connected with the spray head, an air injection channel and a spray nozzle are formed in the spray head, the spray nozzle is parallel to the vacuum negative; the connecting hole is communicated with the exhaust port through an air pipe, and the telescopic rod is electrically connected with the controller.

Furthermore, the edge of the exhaust port and the position far away from the high-pressure jet flow gas channel are provided with a gas baffle plate.

Further, the first driving source and the second driving source are traction wheels.

The utility model has the advantages that: the utility model provides a full-automatic magnetic sheet tectorial membrane device:

1: the whole process adopts automatic production, and the efficiency is greatly improved.

2: the magnetic sheets are placed through the manipulator and the controller, so that the distance between the magnetic sheets is ensured to be fixed, the magnetic sheets are aligned with the upper film belt and the lower film belt quickly, and the production efficiency is further improved.

3: the vertical discharging mode is adopted, so that the distance between adjacent magnetic sheets is convenient to reduce; the magnetic sheets are directly transported by the lower film roller, so that the structure of the equipment is simplified.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic structural view of a full-automatic magnetic sheet laminating device provided by the present invention;

FIG. 2 is a cross-sectional view of a first installation end face of a suction head and a suction cup in the full-automatic magnetic sheet laminating device provided by the present invention;

FIG. 3 is a sectional view of a second installation end surface of the suction head and the suction cup in the full-automatic magnetic sheet laminating device provided by the present invention;

FIG. 4 is an enlarged view A of FIG. 3;

in the figure: 1-magnetic sheet, 100-discharge table, 200-upper film roller, 300-lower film roller, 400-manipulator, 411-suction head, 412-suction cup, 413-adsorption hole, 414-negative pressure channel, 420-integral negative pressure suction cup, 421-upper shell, 422-suction cup, 423-high pressure air source air inlet pipe, 424-high pressure side air inlet, 425-high pressure jet flow air channel, 426-low pressure side air port, 427-adsorption vacuum negative pressure air guide channel, 428-adsorption disc, 429-adsorption hole, 431-air outlet, 432-air baffle, 433-air pipe, 434-connection hole, 435-telescopic rod, 436-spray head, 437-air injection channel and 438-spray nozzle.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it should be noted that the terms "inside" and "outside" are used for indicating the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship that the utility model is usually placed when using, and are only for convenience of describing the present invention and simplifying the description, but not for indicating or implying that the device or element to be referred must have a specific position, be constructed and operated in a specific position, and thus should not be construed as limiting the present invention.

The terms "first," "second," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

According to one aspect of this application, provide a full-automatic magnetic sheet tectorial membrane device.

FIG. 1 is a diagram of a fully automated magnetic sheet coating apparatus according to some embodiments of the present application.

The full-automatic magnetic sheet laminating device shown in fig. 1 comprises: the film laminating machine comprises a discharge table 100, an upper film roller 200, a first driving source, a lower film roller 300, a second driving source, a mechanical arm 400 and a controller; wherein, the manipulator 400 is used for vertically placing the magnetic sheet 1 on the upper film roller 200 and the discharging table 100; the upper film roller 200 is positioned above the discharging table 100 and is arranged in a staggered manner with the discharging table 100, so that a vertical up-and-down channel is provided for the manipulator 400 to move, and the magnetic sheet 1 clamped by the manipulator 400 can be ensured to be in close contact with the previous magnetic sheet 1; the first driving source drives the upper film roller 200 to rotate, wherein the driving source has multiple possibilities, and comprises a servo motor directly driving the first driving source or drives the film belt to move through other traction wheels to drive the upper film roller 200; the lower film roll 300 and the discharge table 100 are arranged on the same horizontal plane and are arranged between the upper film roll 200 and the discharge table 100, and the distance between the lower film roll 300 and the discharge table 100 is smaller than the length of the magnetic sheet 1; similarly, the second driving source drives the lower film roll 300 to rotate; the controller is electrically connected with the first driving source, the second driving source and the manipulator 400, the controller adopts a PLC, the first driving source adopts a servo motor, the second driving source adopts a servo motor, and the control principle is as follows:

1: the magnetic sheet 1 is grabbed by the robot 400, the first magnetic sheet is vertically placed on the discharging plate 100 and the lower film roll 300, and the robot 400 is evacuated.

2: the first driving source and the second driving source are started simultaneously, the upper film roller 200 and the lower film roller 300 are driven to rotate simultaneously, the first magnetic sheet is driven to move through the film belt on the lower film roller 300, when the front section of the first magnetic sheet 1 is attached to the upper film belt and the lower film belt, a part of the tail end of the first magnetic sheet is left between the upper film roller 200 and the lower film roller 300, and the movement of the first driving source and the movement of the second driving source are stopped.

3: the manipulator 400 is started, the manipulator 400 clamps the second magnetic sheet to be vertically placed on the discharging plate 100 and the lower film roller 300, meanwhile, one end of the second magnetic sheet is tightly attached to one end of the first magnetic sheet, and the manipulator 400 is withdrawn.

4: and simultaneously starting the first driving source and the second driving source, driving the upper film roller 200 and the lower film roller 300 to rotate simultaneously, transporting the second magnetic sheet to the same position of the first magnetic sheet, and stopping the first driving source and the second driving source.

5: such as the placement of a first magnetic piece and a second magnetic piece.

The whole process reaches a full-automatic process, so that the film laminating efficiency is greatly improved; the alignment of upper and lower membrane area is quick, and 1 clearance of front and back magnetic sheet is less, and whole process adopts PLC automatic control can effectual operation of guaranteeing equipment stable, and according to the product requirement of difference, only need simple adjustment PLC's the control time, the movement time of first driving source, second driving source can.

In some embodiments, as shown in fig. 1 and 2, in order to better and rapidly attach the magnetic sheet 1 to the robot 400 without damaging the magnetic sheet 1, the robot 400 includes a first robot arm, a negative pressure mechanism, a suction head 411 and a suction cup 412, the negative pressure mechanism is detachably connected to the suction head 411, the suction head 411 is provided with an installation groove and a negative pressure channel 414, the negative pressure channel 414 is in through connection with the negative pressure mechanism, the suction cup 412 is detachably connected to the installation groove, the installation groove and the suction cup 412 form an interlayer cavity, and the suction cup 412 is provided with a plurality of suction holes 413; adsorb magnetic sheet 1 through the negative pressure, adopt the structure of the sucking disc 412 that sets up a plurality of absorption holes 413 simultaneously can effectual even negative pressure to the adsorption affinity of magnetic sheet 1, guarantee the broken phenomenon can not appear, sucking disc 412 can dismantle connect also can change the sucking disc 412 that does not pass through according to the product requirement of difference in the mounting groove can, in addition, first manipulator arm adopts conventional manipulator 400 arm, can accomplish the motion of two at least degrees of freedom can, be about to magnetic sheet 1 from another workstation fortune toward this application can.

In some embodiments, as shown in fig. 3 and 4, the robot 400 includes a second robot arm, a high pressure gas source, and an integrated vacuum chuck 420, the integrated vacuum chuck 420 includes an upper housing 421 and a chuck body 422, a negative pressure adsorption structure is integrally disposed in the upper housing 421, the negative pressure adsorption structure includes a high pressure gas source intake pipe 423, a high pressure side intake port 424, a high pressure jet gas channel 425, and a low pressure side intake port 426, one end of the high pressure gas source intake pipe 423 is connected to an external high pressure gas source, the other end of the high pressure gas source intake pipe 423 is connected to the high pressure side intake port 424, the high pressure jet gas channel 425 is connected to the high pressure side intake port 424 and the low pressure side intake port 426, a vacuum negative pressure adsorption surface is disposed in the middle of one surface of the chuck body 422, an adsorption vacuum negative pressure gas channel 427 is disposed in the chuck body 422, the adsorption vacuum negative pressure gas channel 427, the magnetic sheet 1 is adsorbed by the vacuum negative pressure adsorption surface. A high-pressure airflow is provided by a high-pressure air source to penetrate through a high-pressure air source air inlet pipe 423, when the airflow reaches a high-pressure jet airflow channel 425 through a high-pressure side air inlet 424, the high-pressure airflow is further compressed by using the small high-pressure jet airflow channel 425 to generate high-pressure jet airflow, the high-pressure jet airflow is directly jetted into a low-pressure side air port 426 to drive the low-pressure side air port 426 and the low-pressure airflow in the adsorption vacuum negative-pressure air guide channel 427 to be jetted out together, so that negative pressure is generated in the sucker 422, and the effect of adsorbing the magnetic sheet 1.

Further, in the actual production process, solid particle dregs are carried occasionally due to the physical characteristics of the magnetic sheet 1, so that in the production process, in order to ensure the film coating effect of the magnetic sheet 1, a plurality of gas nozzles 436 are arranged on a production line to remove the dregs on the magnetic sheet 1; as shown in fig. 3 and 4, an exhaust opening 431 is formed in the low-pressure side gas port 426, and a gas baffle 432 is arranged at the edge of the exhaust opening 431 and away from the high-pressure jet gas channel 425; the suction cup body 422 is provided with an air blowing through hole penetrating through the suction cup body 422, the air blowing through hole is perpendicular to the vacuum negative pressure adsorption surface, the air blowing through hole comprises a sliding hole and a connecting hole 434 which are connected in a penetrating manner, a spray head 436 connected with the sliding hole in a sliding and sealing manner is arranged in the sliding hole, a telescopic rod 435 is arranged in the connecting hole 434, the fixed end of the telescopic rod 435 is fixedly connected with the suction cup body 422, the moving end of the telescopic rod 435 is fixedly connected with the spray head 436, an air injection channel 437 and a spray port 438 are arranged in the spray head 436, the spray port 438 is parallel to the vacuum; the connecting hole is communicated with the exhaust port 431 through an air pipe 433; the air in the low-pressure side air port 426 is conveyed into the nozzle 438 by using the air outlet 431, the air pipe 433, the connecting hole 434, the air injection channel 437 and the nozzle 436, and dregs on the magnetic sheet 1 are removed by the nozzle 438, wherein the nozzle 436 can move along with the telescopic rod 435, the telescopic time and the telescopic amount of the telescopic rod 435 are controlled by the controller, and when the nozzle 436 is not used, the nozzle 436 can be completely retracted into the sucker 422; further, the suction cup body 422 is further provided with an adsorption disc 428, a mounting groove is formed in the vacuum negative pressure adsorption surface, the adsorption disc 428 is detachably mounted in the mounting groove, a plurality of adsorption holes 429 are formed in the adsorption disc 428, and the adsorption holes 429 are communicated with an adsorption vacuum negative pressure air guide channel 427.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A full-automatic magnetic sheet laminating device is characterized by comprising:

a discharge table;

the film feeding roller is positioned above the discharging platform and is arranged in a staggered manner with the discharging platform;

a first driving source which drives the upper film roller to rotate;

the lower film roller and the discharging platform are arranged on the same horizontal plane and are arranged between the upper film roller and the discharging platform, and the distance between the lower film roller and the discharging platform is smaller than the length of the magnetic sheet;

a second driving source which drives the lower film roller to rotate;

the manipulator is used for vertically placing magnetic sheets on the film feeding roller and the discharging table;

and the controller is electrically connected with the first driving source, the second driving source and the manipulator.

2. A fully automatic magnetic sheet coating apparatus according to claim 1, wherein the first driving source and the second driving source are servo motors.

3. The full automatic magnetic sheet film covering device according to claim 1, wherein the robot comprises a first robot arm, a negative pressure mechanism, a suction head and a suction cup, the negative pressure mechanism is detachably connected with the suction head, the suction head is provided with a mounting groove and a negative pressure channel, the negative pressure channel is communicated with the negative pressure mechanism, the suction cup is detachably connected with the mounting groove, the mounting groove and the suction cup form an interlayer cavity, and the suction cup is provided with a plurality of suction holes.

4. The full-automatic magnetic sheet film covering device according to claim 1, wherein the manipulator comprises a second manipulator arm, a high pressure gas source and an integrated negative pressure sucker, the integrated negative pressure sucker comprises an upper shell and a sucker body, a negative pressure adsorption structure is integrated in the upper shell, the negative pressure adsorption structure comprises a high pressure gas source inlet pipe, a high pressure side inlet port, a high pressure jet gas channel and a low pressure side inlet port, one end of the high pressure gas source inlet pipe is communicated with an external high pressure gas source, the other end of the high pressure gas source inlet pipe is connected with the high pressure side inlet port, the high pressure jet gas channel is communicated with the high pressure side inlet port and the low pressure side inlet port, the middle part of one surface of the sucker body is a vacuum negative pressure adsorption surface, an adsorption vacuum negative pressure gas guide channel is arranged in the sucker body, the adsorption, the adsorption vacuum negative pressure gas guide channel is communicated with the high-pressure jet flow gas channel and the low-pressure side gas port through a vacuum negative pressure area.

5. The full automatic magnetic sheet laminating apparatus according to claim 4, wherein the suction cup body further comprises a suction plate, the vacuum negative pressure suction surface is provided with a mounting groove, the suction plate is detachably mounted in the mounting groove, the suction plate is provided with a plurality of suction holes, and the suction holes are communicated with the suction vacuum negative pressure air guide channel.

6. The fully automatic magnetic sheet laminating apparatus according to claim 4, wherein an exhaust port is provided in the low pressure side air port, an air blowing through hole penetrating the suction cup body is provided on the suction cup body, the air blowing through hole is provided perpendicularly to the vacuum negative pressure adsorption surface, the air blowing through hole comprises a slide hole and a connection hole which are connected through, a nozzle which is slidably and hermetically connected with the slide hole is provided in the slide hole, a telescopic rod is provided in the connection hole, a fixed end of the telescopic rod is fixedly connected with the suction cup body, a moving end of the telescopic rod is fixedly connected with the nozzle, an air blowing channel and a nozzle are provided in the nozzle, the nozzle is provided in parallel with the vacuum negative pressure adsorption surface, and the air blowing channel communicates the nozzle and the connection hole; the connecting hole with the gas vent passes through the trachea intercommunication, telescopic link electric connection controller.

7. The full automatic magnetic sheet coating device according to claim 6, wherein a gas baffle is provided at an edge of the gas outlet and away from the high pressure jet gas passage.

8. A fully automatic magnetic sheet coating apparatus according to claim 1, wherein the first and second driving sources are traction wheels.