CN116102356A - Graphite silicon fireproof heat insulation plate and preparation process thereof - Google Patents

Graphite silicon fireproof heat insulation plate and preparation process thereof Download PDF

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CN116102356A
CN116102356A CN202310212918.1A CN202310212918A CN116102356A CN 116102356 A CN116102356 A CN 116102356A CN 202310212918 A CN202310212918 A CN 202310212918A CN 116102356 A CN116102356 A CN 116102356A
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mixture
graphite
fiber
heat insulation
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赵兴龄
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Shandong Maikainuo Security Technology Co ltd
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Abstract

The invention discloses a graphite silicon fireproof heat insulation board and a preparation process thereof, and belongs to the technical field of preparation of air pipe fireproof heat insulation boards. The fireproof heat insulation board comprises the following raw materials in parts by mass: 2-5 parts of alumina fiber, 0.5-1.5 parts of kaolin grinding powder, 1-3 parts of silicon dioxide particles, 5-8 parts of water, 0.1-0.3 part of wood fiber, 0.5-2 parts of sodium dodecyl sulfate, 1-2 parts of polycarboxylate and 0.2-0.8 part of graphite powder.

Description

Graphite silicon fireproof heat insulation plate and preparation process thereof
Technical Field
The invention relates to the technical field of preparation of air duct fireproof heat insulation boards, in particular to a graphite silicon fireproof heat insulation board and a preparation process thereof.
Background
At present, the composite air pipe is widely used in ventilation systems in various building fields, the material of the air pipe wall mainly consists of an upper color steel plate, a lower color steel plate and a heat preservation layer positioned in the middle of the color steel plate, most of the composite air pipe plates in the market at present are made of aluminum foil or aluminum foil cloth compounded outside a plate-shaped heat preservation material, the heat preservation material is generally foam rubber plastic or rubber plastic sponge, and the heat preservation material is also flexible refractory materials such as silicate, rock wool, aluminum silicate cotton and the like, the pressure resistance and the protection capability of finished products are poor, the service life of the composite air pipe is influenced, and therefore, graphite silicon is applied to the composite air pipe to form a novel refractory material with high heat resistance, high heat resistance and high heat resistance, the defects of heavy weight and poor heat insulation of the silicate fireproof plate are overcome, and the defects of low strength, easiness in falling of fibers and the like of the flexible refractory materials such as rock wool and aluminum silicate cotton are also overcome.
The graphite silicon fireproof heat insulation board can meet the requirements of a new smoke gauge on the fireproof limit of the smoke prevention and exhaust air pipe, fundamentally solves a plurality of problems in the design and construction process, and is an ideal product for replacing the traditional fireproof boards such as rock wool and the like.
Disclosure of Invention
The invention aims to provide a graphite silicon fireproof heat insulation board and a preparation process thereof, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the graphite silicon fireproof heat insulation board comprises the following raw materials in parts by weight:
2-5 parts of alumina fiber, 0.5-1.5 parts of kaolin grinding powder, 1-3 parts of silicon dioxide particles, 5-8 parts of water, 0.1-0.3 part of wood fiber, 0.5-2 parts of sodium dodecyl sulfate, 1-2 parts of polycarboxylate and 0.2-0.8 part of graphite powder.
As a further scheme of the invention: the fiber length of the alumina fiber is 8-12mm.
As still further aspects of the invention: the powder granularity of the kaolin grinding powder is 400 meshes.
A graphite silicon fire-resistant heat insulation board and a preparation process thereof comprise the following steps:
s1, weighing the following raw materials in parts by weight for standby: 2-5 parts of alumina fiber, 0.5-1.5 parts of kaolin grinding powder, 1-3 parts of silicon dioxide particles, 5-8 parts of water, 0.1-0.3 part of wood fiber, 0.5-2 parts of sodium dodecyl sulfate, 1-2 parts of polycarboxylate and 0.2-0.8 part of graphite powder;
s2, putting 2-5 parts of alumina fiber and 0.5-1.5 parts of kaolin grinding powder into a mixer together, and stirring for 20min to obtain a mixture I;
s3, adding 1-3 parts of silicon dioxide particles, 5-8 parts of water and 0.1-0.3 part of wood fiber into a DMF pre-coagulation dispersion tank for multiple times, stirring for 10min, slowly heating the mixed material to 72-75 ℃ by using electric heating, and preserving the temperature for 4 hours to obtain a mixed material II;
s4, putting the first mixture and the second mixture into a vertical water jet tank, performing fiber prefabrication molding, and obtaining a third mixture after the fiber molding concentration reaches 30%;
s5, adding 0.5-2 parts of sodium dodecyl sulfate, 1-2 parts of polycarboxylate and 0.2-0.8 part of graphite powder into the mixture III, stirring for 5 minutes, and standing for 8 hours to obtain a mixture IV;
s6, pumping the mixture four to a slurry storage tank, stirring for 10min, then pumping the mixture into a continuous compression molding machine through a beating pump, and drying the mixture through a tunnel kiln to obtain the graphite silicon fireproof heat insulation board after compression molding.
As still further aspects of the invention: and S6, stirring by using a side-looking stirring paddle at 400-450 revolutions per minute.
Compared with the prior art, the invention has the beneficial effects that:
the invention applies graphite silicon which is a material with high temperature resistance, corrosion resistance and good thermal conductivity to the air duct fireproof heat insulation board to form a novel light and high fireproof material, which improves the defects of heavy mass and poor heat insulation of silicate fireproof boards, solves the defects of low strength, easy falling of fibers and the like of flexible fireproof materials such as rock wool, aluminum silicate cotton and the like, and can meet the requirements of a new smoke gauge on the fireproof limit of an anti-smoke exhaust air duct.
Description of the embodiments
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
The embodiment provides a graphite silicon fireproof heat insulation board, which comprises the following raw materials in parts by weight:
2-5 parts of alumina fiber, 0.5-1.5 parts of kaolin grinding powder, 1-3 parts of silicon dioxide particles, 5-8 parts of water, 0.1-0.3 part of wood fiber, 0.5-2 parts of sodium dodecyl sulfate, 1-2 parts of polycarboxylate and 0.2-0.8 part of graphite powder.
Wherein, the fiber length of the alumina fiber is 8-12mm, and the powder granularity of the kaolin grinding powder is 400 meshes.
Examples
The embodiment provides a preparation process of a graphite silicon fireproof heat insulation plate, which comprises the following steps:
s1, weighing the following raw materials in parts by weight for standby: 2-5 parts of alumina fiber with the fiber length of 8-12mm, 0.5-1.5 parts of kaolin grinding powder with the powder granularity of 400 meshes, 1-3 parts of silicon dioxide particles, 5-8 parts of water, 0.1-0.3 part of wood fiber, 0.5-2 parts of sodium dodecyl sulfate, 1-2 parts of polycarboxylate and 0.2-0.8 part of graphite powder;
s2, putting 2-5 parts of alumina fiber and 0.5-1.5 parts of kaolin grinding powder into a mixer together, and stirring for 20min to obtain a mixture I;
s3, adding 1-3 parts of silicon dioxide particles, 5-8 parts of water and 0.1-0.3 part of wood fiber into a DMF pre-coagulation dispersion tank for multiple times, stirring for 10min, slowly heating the mixed material to 72-75 ℃ by using electric heating, and preserving the temperature for 4 hours to obtain a mixed material II;
s4, putting the first mixture and the second mixture into a vertical water jet tank, performing fiber prefabrication molding, and obtaining a third mixture after the fiber molding concentration reaches 30%;
s5, adding 0.5-2 parts of sodium dodecyl sulfate, 1-2 parts of polycarboxylate and 0-0.8 part of graphite powder into the mixture III, stirring for 5 minutes, and standing for 8 hours to obtain a mixture IV;
s6, pumping the mixture four times to a slurry storage tank, stirring for 10min by a side stirring paddle at 400-450 rpm, then pumping into a continuous compression molding machine by a beating pump, carrying out compression molding, and drying by a tunnel kiln to obtain the graphite silicon fireproof heat insulation board.
Compared with the traditional refractory insulating plate, the graphite silicon refractory insulating plate prepared by the invention has the following advantages:
1. high fire resistance: the melting point of the graphite silicon fireproof heat insulation board is more than 2000 ℃, and the strength and the structural integrity of the graphite silicon fireproof heat insulation board are not reduced in a test environment of 850-1100 ℃;
2. the heat insulation performance is good: the normal temperature heat conductivity coefficient (25 ℃) of the graphite silicon fireproof heat insulation plate is less than or equal to 0.042W/(m.K), and the high temperature heat conductivity coefficient (1000 ℃) is less than or equal to 0.091W/(m.K);
3. the volume and the mass are light: the graphite silicon fireproof insulation board is a light fireproof material, and the density of the graphite silicon fireproof insulation board is only 180-260 KG/m;
4. the structural strength is high: the graphite silicon fireproof heat insulation board is a hard board, and overcomes the defects of low strength, fiber shedding and the like of light fireproof materials such as rock wool, ceramic fiber cotton and the like;
5. the construction efficiency is high: compared with the existing construction scheme of wrapping rock wool and fireproof plates outside the metal air pipe, the fireproof heat insulation plate can be directly applied to construction after being molded, the fireproof plates do not need to be attached to the surfaces of the fireproof heat insulation plates, the construction efficiency is greatly improved, and timely delivery of projects is ensured;
6. the service life is long: the construction scheme of the metal air pipe wrapped with rock wool and the fireproof plate has the advantages that due to the reasons of high dead weight, easiness in moisture absorption and the like, the fossil fragments are overloaded for a long time and have a collapse risk, and the surface of the fireproof heat insulation plate omits steel plate outer covers such as the fireproof plate, thereby reducing the dead weight, being not easy to absorb moisture and avoiding the problem of collapse in long-term use;
7. the cost is saved: compared with the existing construction scheme of wrapping rock wool and fireproof plates outside the metal air pipes, the fireproof heat insulation plate has the advantages of low cost of raw materials, simple and feasible preparation process and 20% saving in manufacturing cost.
Examples
The embodiment provides a preparation process of a graphite silicon fireproof heat insulation plate, which comprises the following steps:
s1, weighing the following raw materials in parts by weight for standby: 2 parts of alumina fiber with the fiber length of 8-12mm, 0.5 part of kaolin grinding powder with the powder granularity of 400 meshes, 1 part of silicon dioxide particles, 5 parts of water, 0.1 part of wood fiber, 0.5 part of sodium dodecyl sulfate, 1 part of polycarboxylate and 0.2 part of graphite powder;
s2, putting 2 parts of alumina fiber and 0.5 part of kaolin grinding powder into a mixer together, and stirring for 20min to obtain a mixture I;
s3, adding 1 part of silicon dioxide particles, 5 parts of water and 0.1 part of wood fiber into a DMF pre-coagulation dispersion tank for multiple times, stirring for 10min, slowly heating the mixture to 72-75 ℃ by using electric heating, and preserving heat for 4 hours to obtain a mixture II;
s4, putting the first mixture and the second mixture into a vertical water jet tank, performing fiber prefabrication molding, and obtaining a third mixture after the fiber molding concentration reaches 30%;
s5, adding 0.5 part of sodium dodecyl sulfate, 1 part of polycarboxylate and 0.2 part of graphite powder into the mixture III, stirring for 5 minutes, and standing for 8 hours to obtain a mixture IV;
s6, pumping the mixture four times to a slurry storage tank, stirring for 10min by a side stirring paddle at 400-450 rpm, then pumping into a continuous compression molding machine by a beating pump, carrying out compression molding, and drying by a tunnel kiln to obtain the graphite silicon fireproof heat insulation board.
Examples
The embodiment provides a preparation process of a graphite silicon fireproof heat insulation plate, which comprises the following steps:
s1, weighing the following raw materials in parts by weight for standby: 3 parts of alumina fiber with the fiber length of 8-12mm, 1 part of kaolin grinding powder with the powder granularity of 400 meshes, 2 parts of silicon dioxide particles, 7 parts of water, 0.2 part of wood fiber, 1 part of sodium dodecyl sulfate, 1.5 parts of polycarboxylate and 0.5 part of graphite powder;
s2, placing 3 parts of alumina fiber and 1 part of kaolin grinding powder into a mixer together, and stirring for 20min to obtain a first mixture;
s3, 2 parts of silicon dioxide particles, 7 parts of water and 0.2 part of wood fiber are added into a DMF pre-coagulation dispersion tank for a plurality of times, stirred for 10min, and then the mixture is slowly heated to 72-75 ℃ by using electric heating, and is kept for 4 hours to obtain a mixture II;
s4, putting the first mixture and the second mixture into a vertical water jet tank, performing fiber prefabrication molding, and obtaining a third mixture after the fiber molding concentration reaches 30%;
s5, adding 1 part of sodium dodecyl sulfate, 1.5 parts of polycarboxylate and 0.5 part of graphite powder into the mixture III, stirring for 5 minutes, and standing for 8 hours to obtain a mixture IV;
s6, pumping the mixture four times to a slurry storage tank, stirring for 10min by a side stirring paddle at 400-450 rpm, then pumping into a continuous compression molding machine by a beating pump, carrying out compression molding, and drying by a tunnel kiln to obtain the graphite silicon fireproof heat insulation board.
Examples
The embodiment provides a preparation process of a graphite silicon fireproof heat insulation plate, which comprises the following steps:
s1, weighing the following raw materials in parts by weight for standby: 5 parts of alumina fiber with the fiber length of 8-12mm, 1.5 parts of kaolin grinding powder with the powder granularity of 400 meshes, 3 parts of silicon dioxide particles, 8 parts of water, 0.3 part of wood fiber, 2 parts of sodium dodecyl sulfate, 2 parts of polycarboxylate and 0.8 part of graphite powder;
s2, 5 parts of alumina fiber and 1.5 parts of kaolin grinding powder are put into a mixer together and stirred for 20min to obtain a mixture I;
s3, adding 3 parts of silicon dioxide particles, 8 parts of water and 0.3 part of wood fiber into a DMF pre-coagulation dispersion tank for several times, stirring for 10min, slowly heating the mixture to 72-75 ℃ by using electric heating, and preserving the heat for 4 hours to obtain a mixture II;
s4, putting the first mixture and the second mixture into a vertical water jet tank, performing fiber prefabrication molding, and obtaining a third mixture after the fiber molding concentration reaches 30%;
s5, adding 2 parts of sodium dodecyl sulfate, 2 parts of polycarboxylate and 0.8 part of graphite powder into the mixture III, stirring for 5 minutes, and standing for 8 hours to obtain a mixture IV;
s6, pumping the mixture four times to a slurry storage tank, stirring for 10min by a side stirring paddle at 400-450 rpm, then pumping into a continuous compression molding machine by a beating pump, carrying out compression molding, and drying by a tunnel kiln to obtain the graphite silicon fireproof heat insulation board.
It should be noted that, the foregoing embodiments are only specific and clear descriptions of technical solutions and technical features of the present application. And those skilled in the art will not be able to describe in detail the above embodiments regarding the schemes or features belonging to the prior art or common general knowledge.
In addition, the technical solutions of the present application are not limited to the above-mentioned embodiments, and those skilled in the art should consider the description as a whole, and the technical solutions in the embodiments may be appropriately combined, so as to form other embodiments that can be understood by those skilled in the art.

Claims (5)

1. The graphite silicon fireproof heat insulation board is characterized by comprising the following raw materials in parts by weight:
2-5 parts of alumina fiber, 0.5-1.5 parts of kaolin grinding powder, 1-3 parts of silicon dioxide particles, 5-8 parts of water, 0.1-0.3 part of wood fiber, 0.5-2 parts of sodium dodecyl sulfate, 1-2 parts of polycarboxylate and 0.2-0.8 part of graphite powder.
2. The graphite silica refractory insulation board and the process for producing the same according to claim 1, wherein the fiber length of the alumina fiber is 8-12mm.
3. The graphite silica refractory insulation board of claim 1, wherein the kaolin abrasive powder has a powder size of 400 mesh.
4. The preparation process of the graphite silicon fireproof heat insulation plate is characterized by comprising the following steps of:
s1, weighing the following raw materials in parts by weight for standby: 2-5 parts of alumina fiber, 0.5-1.5 parts of kaolin grinding powder, 1-3 parts of silicon dioxide particles, 5-8 parts of water, 0.1-0.3 part of wood fiber, 0.5-2 parts of sodium dodecyl sulfate, 1-2 parts of polycarboxylate and 0.2-0.8 part of graphite powder;
s2, putting 2-5 parts of alumina fiber and 0.5-1.5 parts of kaolin grinding powder into a mixer together, and stirring for 20min to obtain a mixture I;
s3, adding 1-3 parts of silicon dioxide particles, 5-8 parts of water and 0.1-0.3 part of wood fiber into a DMF pre-coagulation dispersion tank for multiple times, stirring for 10min, slowly heating the mixed material to 72-75 ℃ by using electric heating, and preserving the temperature for 4 hours to obtain a mixed material II;
s4, putting the first mixture and the second mixture into a vertical water jet tank, performing fiber prefabrication molding, and obtaining a third mixture after the fiber molding concentration reaches 30%;
s5, adding 0.5-2 parts of sodium dodecyl sulfate, 1-2 parts of polycarboxylate and 0.2-0.8 part of graphite powder into the mixture III, stirring for 5 minutes, and standing for 8 hours to obtain a mixture IV;
s6, pumping the mixture four to a slurry storage tank, stirring for 10min, then pumping the mixture into a continuous compression molding machine through a beating pump, and drying the mixture through a tunnel kiln to obtain the graphite silicon fireproof heat insulation board after compression molding.
5. The process for preparing a graphite silicon fire-resistant insulation board according to claim 4, wherein the side stirring paddles with rotation speed of 400-450 rpm are adopted in the step S6.
CN202310212918.1A 2023-03-08 2023-03-08 Graphite silicon fireproof heat insulation plate and preparation process thereof Pending CN116102356A (en)

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KR20100131361A (en) * 2009-06-05 2010-12-15 오씨아이 주식회사 Non-inflammably highly efficient heat insulator and method for preparing the same
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