CN110330262A - A kind of fire proofing material of high-strength fireproof and preparation method thereof - Google Patents

A kind of fire proofing material of high-strength fireproof and preparation method thereof Download PDF

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Publication number
CN110330262A
CN110330262A CN201910648260.2A CN201910648260A CN110330262A CN 110330262 A CN110330262 A CN 110330262A CN 201910648260 A CN201910648260 A CN 201910648260A CN 110330262 A CN110330262 A CN 110330262A
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Prior art keywords
parts
fire proofing
expanded graphite
oxygen
proofing material
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CN201910648260.2A
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Chinese (zh)
Inventor
陈德东
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CHENGDU SOLVER TECHNOLOGY Co Ltd
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CHENGDU SOLVER TECHNOLOGY Co Ltd
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Priority to CN201910648260.2A priority Critical patent/CN110330262A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/46Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
    • C04B41/49Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes
    • C04B41/4905Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon
    • C04B41/4922Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon applied to the substrate as monomers, i.e. as organosilanes RnSiX4-n, e.g. alkyltrialkoxysilane, dialkyldialkoxysilane
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/60After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
    • C04B41/61Coating or impregnation
    • C04B41/62Coating or impregnation with organic materials
    • C04B41/64Compounds having one or more carbon-to-metal of carbon-to-silicon linkages
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Fireproofing Substances (AREA)

Abstract

The present invention provides a kind of fire proofing materials of high-strength fireproof, according to the mass fraction, including following component: 100 parts of high temperature fiber, 10~100 parts of expanded graphite, 0~20 part of filling powder, 2~10 parts of binder, 0.1~10 part of oxygen interleaving agent, 0~2 part of hydrophober.The oxidation rate of expanded graphite can be effectively prevented or be slowed down, fire endurance is improved.

Description

A kind of fire proofing material of high-strength fireproof and preparation method thereof
Technical field
The invention belongs to building fire protection material fields, and in particular to a kind of fire proofing material of high-strength fireproof.
Background technique
In modern industry and civil buildings using ceiling do decoration it is more and more, on the ceiling aperture installation it is low Pressing energy-saving lamp is even more a kind of inexorable trend;But this will bring biggish fire hazard: on the one hand, low-voltage energy-saving lamp transformer It works long hours, if heat dissipation is bad, energy accumulation, temperature rises, Yi Yinqi appliance fire;On the other hand, ceiling Fire endurance is greater than 1 hour, and the fire resistance of low-voltage energy-saving lamp does not reach requirement.Once fire occurs, flare will pass through The mounting hole of low-voltage energy-saving lamp channels to the upper space of ceiling, to form stack effect, the intensity of a fire increases, and causes bigger break It is bad.Flameproof enclosure covers the transformer and mounting hole of low-voltage energy-saving lamp, just can solve this problem.
Applied fireproofing is used in flameproof enclosure, patent of invention CN201410661311.2 discloses a kind of aluminum phosphate-expansion stone Ink-alumina-silicate ceramic fibre heat-insulating and fire-proof composite material preparation method, with aluminium hydroxide, phosphoric acid, n,N-dimethylacetamide, Expanded graphite, Tri-isopropylphenyl phosphate and alumina-silicate ceramic fibre are primary raw material, prepare aluminum phosphate lotion first, then match Aluminum phosphate-expanded graphite-alumina-silicate ceramic fibre mixed serum processed, is later heat-treated mixed serum through graded series, is made Aluminum phosphate-expanded graphite-alumina-silicate ceramic fibre heat-insulating and fire-proof composite material.The patent is a kind of thermal insulation material, and is not suitable for It is generated in as fire proofing material, having organic exhaust gas in process of production, is absorbed with active carbon, chemical waste can be generated, it is dirty Contaminate environment.
Summary of the invention
In order to solve the above-mentioned technical problems, the present invention provides a kind of flameproof enclosures of high-strength fireproof.Can effectively prevent or Slow down the oxidation rate of expanded graphite, improves fire endurance.
In order to achieve the object of the present invention, the technical solution adopted by the present invention is that:
A kind of fire proofing material of high-strength fireproof, according to the mass fraction, including following component:
100 parts of high temperature fiber
10~100 parts of expanded graphite
0~20 part of filling powder
2~10 parts of binder
0.1~10 part of oxygen interleaving agent
0~2 part of hydrophober.
The rapid spatial expansion of expanded graphite under high temperature forms low-density, low thermal conductivity and air-locked enclosed material Layer, completely cuts off the propagation of flare and flue gas, at the same can also trap heat transmitting, reach and fire behavior be confined to original space, and It cannot be to the purpose of other spatials.
Including following component preferably, according to the mass fraction:
100 parts of high temperature fiber
10~100 parts of expanded graphite
2~20 parts of filling powder
2~10 parts of binder
0.1~10 part of oxygen interleaving agent
0.1~2 part of hydrophober.
Oxygen interleaving agent of the present invention is attached to the surface of expanded graphite.
Present invention discover that graphite can start to aoxidize in 300 DEG C or more of temperature, 700 DEG C will vigorous oxidation, will cause anti- The decline of fiery cover fire endurance.Therefore oxygen interleaving agent is added in fire proofing material, barriers for oxygen melts shape at high temperature At liquid and it is attached to the surface of graphite material, has completely cut off the contact of the oxygen and graphite material in air, has prevented from aoxidizing.
High temperature fiber of the present invention is alumina fibre, Zirconium oxide fibre, alumina silicate fibre or silicon oxide fibre.
Oxygen interleaving agent of the present invention is selected from least one of zinc borate, ammonium phosphate, trbasic zinc phosphate and aluminum phosphate, all It can play the role of cladding expanded graphite, completely cut off air.
Preferably, the mass ratio of the oxygen interleaving agent and graphite is 6-20:100, and the covered effect under the ratio is most It is good.
Preferably, the oxygen interleaving agent is zinc borate and aluminum phosphate, and mass ratio is 3-8:10.Zinc borate and phosphorus Sour aluminium can form high temperature resistant network molecular structure at high temperature, and graphite is tightly coated, prevents oxidation effectiveness best.
Hydrophober of the present invention in warm octadecylsilane, butylsilane and vinyl silanes at least one Kind.
The present invention also provides the preparation methods of the fire proofing material of high-strength fireproof, comprising the following steps:
A, expanded graphite pre-processes: expanded graphite and oxygen interleaving agent being added in high-speed mixer by formula rate and stirred, is added The water for entering total amount 2-3%, is sufficiently mixed, spare;
B, pretreated expanded graphite, high temperature fiber, filling powder and bonding agent are uniformly mixed by formula rate;
C, the compression moulding in a mold of uniformly mixed above-mentioned material, hydrophober is sprayed, is toasted, is formed to get specific shape Product.
Preferably, the step A toasts the material after being sufficiently mixed 60-120 minutes at 110-130 DEG C.
The beneficial effects of the present invention are:
1, the expanded graphite in fire proofing material, high temperature fiber and hydrophober collective effect play fire-retardant effect.Present invention discover that Graphite can start to aoxidize in 300 DEG C or more of temperature, 700 DEG C will vigorous oxidation, will cause under fire proofing material fire endurance Drop.Therefore oxygen interleaving agent is added in fire proofing material, barriers for oxygen melts to form liquid and adhere at high temperature On the surface of graphite material, the contact of the oxygen and graphite material in air is completely cut off, has avoided the oxidation of graphite material and make At fire prevention failure, improve the fire endurance of fire proofing material, be increased to 240min from 60min.
2, present invention selection zinc borate and the optimal oxygen interleaving agent combination of aluminum phosphate.Zinc borate and aluminum phosphate are at high temperature High temperature resistant network molecular structure can be formed, graphite is tightly coated, effectively prevent aoxidizing.
3, preparation method of the invention first uses oxygen interleaving agent to pre-process expanded graphite, is added total amount 2-3%'s Water is the surface in order to enable oxygen interleaving agent and water be attached to expanded graphite together in mixing;Toast again be in order to oxygen every Expanded graphite can be preferably coated at high temperature from material.
Specific embodiment
In order to it is clearer, explain purpose of the present invention technical solution in detail, below by related embodiment to this hair It is bright to be described further.Following embodiment is only to illustrate implementation method of the invention, does not limit protection of the invention Range.
Embodiment 1
A kind of fire proofing material of high-strength fireproof, according to the mass fraction, including following component:
100 parts of alumina fibre
10 parts of expanded graphite
2 parts of binder
0.6 part of zinc borate
The zinc borate is attached to the surface of expanded graphite.
Embodiment 2
A kind of fire proofing material of high-strength fireproof, according to the mass fraction, including following component:
100 parts of Zirconium oxide fibre
40 parts of expanded graphite
20 parts of calcium carbonate
10 parts of binder
10 parts of ammonium phosphate
2 parts of hydrophober.
The ammonium phosphate is attached to the surface of expanded graphite.
Embodiment 3
A kind of fire proofing material of high-strength fireproof, according to the mass fraction, including following component:
100 parts of alumina silicate fibre
60 parts of expanded graphite
2 parts of silicon ash
3 parts of binder
10 parts of trbasic zinc phosphate
0.1 part of hydrophober.
The trbasic zinc phosphate is attached to the surface of expanded graphite.
Embodiment 4
A kind of fire proofing material of high-strength fireproof, according to the mass fraction, including following component:
100 parts of silicon oxide fibre
80 parts of expanded graphite
15 parts of talcum powder
5 parts of binder
0.1 part of aluminum phosphate
The aluminum phosphate is attached to the surface of expanded graphite.
The fineness of talcum powder is greater than 1500 mesh, and high fineness is convenient for and material sufficiently merges.
Embodiment 5
A kind of fire proofing material of high-strength fireproof, according to the mass fraction, including following component:
100 parts of alumina fibre
50 parts of expanded graphite
5 parts of kaolin
3 parts of binder
Zinc borate and 5 parts of aluminum phosphate
1 part of hydrophober.
The zinc borate and aluminum phosphate is attached to the surface of expanded graphite.
The mass ratio of the zinc borate and aluminum phosphate is 3:10.
Kaolinic fineness is greater than 1500 mesh, and high fineness is convenient for and material sufficiently merges.
Embodiment 6
A kind of fire proofing material of high-strength fireproof, according to the mass fraction, including following component:
100 parts of alumina fibre
70 parts of expanded graphite
10 parts of calcium carbonate
6 parts of binder
Zinc borate and 10 parts of trbasic zinc phosphate
1 part of hydrophober.
The zinc borate and trbasic zinc phosphate is attached to the surface of expanded graphite.
The fineness of calcium carbonate is greater than 1500 mesh, and high fineness is convenient for and material sufficiently merges.
Embodiment 7
A kind of fire proofing material of high-strength fireproof, according to the mass fraction, including following component:
100 parts of alumina fibre
80 parts of expanded graphite
5 parts of kaolin
3 parts of binder
Zinc borate and 10 parts of aluminum phosphate
1.2 parts of hydrophober.
The zinc borate and aluminum phosphate is attached to the surface of expanded graphite.
The mass ratio of the zinc borate and aluminum phosphate is 8:10.
Kaolinic fineness is greater than 1500 mesh, and high fineness is convenient for and material sufficiently merges.
Embodiment 8
A kind of fire proofing material of high-strength fireproof, according to the mass fraction, including following component:
100 parts of alumina fibre
90 parts of expanded graphite
10 parts of talcum powder
4 parts of binder
Zinc borate and 8 parts of aluminum phosphate
0.5 part of hydrophober.
The mass ratio of the zinc borate and aluminum phosphate is 6:10.
The zinc borate and aluminum phosphate is attached to the surface of expanded graphite.
The fineness of talcum powder is greater than 1500 mesh, and high fineness is convenient for and material sufficiently merges.
Hydrophober of the invention is selected from least one of warm octadecylsilane, butylsilane and vinyl silanes.
Bonding agent of the invention is the high molecular materials such as acrylic emulsion, silica gel lotion, EVA lotion and PVA lotion.
The present invention is tested according to standard " 9978.1-2008 building element fire resistance test method ", when oxygen interleaving agent When additive amount is 0, fire endurance only has 60 minutes, and with the increase of its additive amount, proportion changes and composite oxygen gas interleaving agent It uses, fire endurance improves, and can reach 240 minutes.When the mass ratio of oxygen interleaving agent and expanded graphite is strictly according to the facts greater than 1:5( Apply example 2), fire endurance reduces instead.
Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6 Embodiment 7 Embodiment 8
Fire endurance/min 150 66 155 65 240 162 245 245
As seen from the above table, zinc borate and aluminum phosphate are the optimal combination for improving fire endurance.
Embodiment 9
The preparation method of fire proofing material of the present invention, the following steps are included:
A, expanded graphite pre-processes: expanded graphite and oxygen interleaving agent are added in high-speed mixer by formula rate and stirred, material The water wet material of the 2-3% of total amount is added in material, is sufficiently mixed the material of two components, oxygen interleaving agent is made to be attached to graphite Surface, it is spare.
B, pretreated expanded graphite, high temperature fiber, filling powder and bonding agent are uniformly mixed by formula rate;
C, the compression moulding in a mold of uniformly mixed above-mentioned material, hydrophober is sprayed, baking is formed to get specific shape Product.
Embodiment 10
The preparation method of fire proofing material of the present invention, the following steps are included:
A, expanded graphite pre-processes: expanded graphite and oxygen interleaving agent are added in high-speed mixer by formula rate and stirred, material The water wet material of the 2-3% of total amount is added in material, is sufficiently mixed the material of two components, toasts 120 minutes at 110 DEG C, standby With.
B, pretreated expanded graphite, high temperature fiber, filling powder and bonding agent are uniformly mixed by formula rate;
C, the compression moulding in a mold of uniformly mixed above-mentioned material, hydrophober is sprayed, is toasted 60 minutes at 125 DEG C, it is fixed Type to get specific shape product.
Embodiment 11
The preparation method of fire proofing material of the present invention, the following steps are included:
A, expanded graphite pre-processes: expanded graphite and oxygen interleaving agent are added in high-speed mixer by formula rate and stirred, material The water wet material of the 2-3% of total amount is added in material, is sufficiently mixed the material of two components, toasts 60 minutes at 130 DEG C, standby With.
B, pretreated expanded graphite, high temperature fiber, filling powder and bonding agent are uniformly mixed by formula rate;
C, the compression moulding in a mold of uniformly mixed above-mentioned material, hydrophober is sprayed, is toasted 45 minutes at 140 DEG C, it is fixed Type to get specific shape product.
Embodiment 12
The preparation method of fire proofing material of the present invention, the following steps are included:
A, expanded graphite pre-processes: expanded graphite and oxygen interleaving agent are added in high-speed mixer by formula rate and stirred, material The water wet material of the 2-3% of total amount is added in material, is sufficiently mixed the material of two components, toasts 80 minutes at 120 DEG C, standby With.
B, pretreated expanded graphite, high temperature fiber, filling powder and bonding agent are uniformly mixed by formula rate;
C, the compression moulding in a mold of uniformly mixed above-mentioned material, hydrophober is sprayed, is toasted 120 minutes at 120 DEG C, it is fixed Type to get specific shape product.
A specific embodiment of the invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention Protect range.

Claims (10)

1. a kind of fire proofing material of high-strength fireproof, which is characterized in that according to the mass fraction, including following component:
100 parts of high temperature fiber
10~100 parts of expanded graphite
0~20 part of filling powder
2~10 parts of binder
0.1~10 part of oxygen interleaving agent
0~2 part of hydrophober.
2. the fire proofing material of high-strength fireproof according to claim 1, which is characterized in that according to the mass fraction, including such as Lower component:
100 parts of high temperature fiber
10~100 parts of expanded graphite
2~20 parts of filling powder
2~10 parts of binder
0.1~10 part of oxygen interleaving agent
0.1~2 part of hydrophober.
3. the fire proofing material of high-strength fireproof according to claim 1, which is characterized in that the oxygen interleaving agent attachment On the surface of expanded graphite.
4. the fire proofing material of high-strength fireproof according to claim 1, which is characterized in that the high temperature fiber is oxidation Aluminum fiber, Zirconium oxide fibre, alumina silicate fibre or silicon oxide fibre.
5. the fire proofing material of high-strength fireproof according to claim 1, which is characterized in that the oxygen interleaving agent is selected from At least one of zinc borate, ammonium phosphate, trbasic zinc phosphate and aluminum phosphate.
6. the fire proofing material of high-strength fireproof according to claim 5, which is characterized in that the oxygen interleaving agent and expansion The mass ratio of graphite is 6-20:100.
7. the fire proofing material of high-strength fireproof according to claim 5, which is characterized in that the oxygen interleaving agent is boron Sour zinc and aluminum phosphate, and mass ratio is 3-8:10.
8. the fire proofing material of high-strength fireproof according to claim 1, which is characterized in that the packing material is carbonic acid Calcium, silicon ash, talcum powder or kaolin, and fineness is greater than 1500 mesh.
9. the preparation method of the fire proofing material of high-strength fireproof described in -8 any one according to claim 1, which is characterized in that packet Include following steps:
A, expanded graphite pre-processes: expanded graphite and oxygen interleaving agent being added in high-speed mixer by formula rate and stirred, is added The water for entering total amount 2-3%, is sufficiently mixed, spare;
B, pretreated expanded graphite, high temperature fiber, filling powder and bonding agent are uniformly mixed by formula rate;
C, the compression moulding in a mold of uniformly mixed above-mentioned material, hydrophober is sprayed, is toasted, is formed to get specific shape Product.
10. the preparation method of the fire proofing material of high-strength fireproof according to claim 9, which is characterized in that the A step Suddenly, the material after being sufficiently mixed is toasted 60-120 minutes at 110-130 DEG C.
CN201910648260.2A 2019-07-18 2019-07-18 A kind of fire proofing material of high-strength fireproof and preparation method thereof Pending CN110330262A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113511837A (en) * 2021-07-27 2021-10-19 广州恩沣新材料科技有限公司 Aerogel EVA composite heat-insulating material and preparation method thereof
CN116102356A (en) * 2023-03-08 2023-05-12 山东迈凯诺安防科技有限公司 Graphite silicon fireproof heat insulation plate and preparation process thereof

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CN1676178A (en) * 2005-04-13 2005-10-05 韦洪贞 Fire-proof mask and special expansion material of its radiating fin
CN101314535A (en) * 2007-06-01 2008-12-03 成都亚恩科技实业有限公司 Fireproof material, fireproof cover, fireproof lampshade and manufacture method thereof
CN105131449A (en) * 2015-09-25 2015-12-09 太原理工大学 Expanded antiflaming environment-friendly polystyrene
CN105368166A (en) * 2015-11-27 2016-03-02 沈阳顺风新城建筑材料有限公司 Expansion-type chlorinated rubber fire retardant coating and preparation method thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113511837A (en) * 2021-07-27 2021-10-19 广州恩沣新材料科技有限公司 Aerogel EVA composite heat-insulating material and preparation method thereof
CN116102356A (en) * 2023-03-08 2023-05-12 山东迈凯诺安防科技有限公司 Graphite silicon fireproof heat insulation plate and preparation process thereof

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Application publication date: 20191015