CN116075966A - 袋式单元及模制袋式单元的密封部件的方法 - Google Patents

袋式单元及模制袋式单元的密封部件的方法 Download PDF

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CN116075966A
CN116075966A CN202280006377.0A CN202280006377A CN116075966A CN 116075966 A CN116075966 A CN 116075966A CN 202280006377 A CN202280006377 A CN 202280006377A CN 116075966 A CN116075966 A CN 116075966A
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sealing member
bag
electrode assembly
type unit
overlapped
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安昶范
文鍾敏
黃珍夏
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LG Energy Solution Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/116Primary casings; Jackets or wrappings characterised by the material
    • H01M50/124Primary casings; Jackets or wrappings characterised by the material having a layered structure
    • H01M50/126Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers
    • H01M50/129Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers with two or more layers of only organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
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    • B29C66/0324Reforming or reshaping the joint, e.g. folding over
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    • B29C66/05Particular design of joint configurations
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    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/549Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles said hollow-preforms being interconnected during their moulding process, e.g. by a hinge
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    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
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    • B29C66/7232General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
    • B29C66/72321General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
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    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
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    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
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    • B29C66/433Casing-in, i.e. enclosing an element between two sheets by an outlined seam
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Abstract

公开了一种袋式单元,其中即使不使用胶带,通过使用红外加热的模制完全固定袋式单元的密封部件,也能够从上端到下端均匀地保持袋式单元的全宽,还涉及一种用于模制袋式单元的密封部件的方法。该袋式单元包括:电极组件外壳部件;以及密封部件,所述密封部件分别位于所述电极组件外壳部件的两侧端,并且沿向外的方向突出,其中所述密封部件包括通过折叠尖端而重叠的部分,并且在没有外力的帮助下,所述密封部件的重叠部分与除了所述重叠部分之外的密封部件部分形成了在80至90度范围内的恒定角度。

Description

袋式单元及模制袋式单元的密封部件的方法
技术领域
本申请要求基于2021年8月31日提交的第10-2021-0115787号韩国专利申请和2022年7月28日提交的第10-2022-0093598号韩国专利申请的优先权,通过引用将上述专利申请的全文并入于此。
本发明涉及一种袋式单元和一种用于模制袋式单元的密封部件的方法,更具体地,涉及一种袋式单元,其中即使在不使用胶带的情况下,通过使用红外加热的模制完全固定袋单元的密封部件,也能从上端到下端均匀地保持袋单元的全宽,还涉及一种用于模制袋式单元的密封部件的方法。
背景技术
随着移动设备和汽车的技术发展和需求的爆发性增长,对具有高能量密度和放电电压以及优异的输出稳定性的二次电池进行了更多的研究。这种二次电池的示例包括锂硫电池、锂离子电池和锂离子聚合物电池等的锂二次电池。此外,上述二次电池根据其形状可以分成圆柱式、矩形式、袋式等,并且对袋式电池单元的兴趣和需求逐渐增加。袋式电池单元可以高度集成地堆叠,单位重量具有高的能量密度,便宜并且容易变形。因此,袋式电池单元可以制造成适用于各种移动设备和汽车的形状和尺寸。
正常袋式电池单元具有密封的结构,其中包括阳极、阴极和隔膜的电极组件堆叠并容纳在柔性电池壳体中(即,堆叠式电极组件或堆叠/折叠式电极组件容纳在电池壳体中),并且电池壳体的端部通过热封等密封。构成电池壳体的柔性封装材料片由树脂层和金属层中的一个或多个构成,并且在柔性封装材料片的端部处形成密封部件,从而用于防止电极组件脱落到外部并且还保护其免受外部冲击。电池壳体的密封部件形成为突出到电池单元的侧表面的形状。
图1是正常袋式电池单元的分解透视图。参照图1,正常袋式电池单元10包括电极组件30、从电极组件30延伸的电极接片40和50、焊接到电极接片40和50的电极引线60和70以及容纳电极组件30的电池壳体20。电极组件30具有堆叠式或堆叠/折叠式结构,阳极和阴极与置于它们之间的隔膜顺序堆叠。电极接片40和50从电极组件30的每个板延伸,电极引线60和70各自电连接到从每个板延伸的多个电极接片40和50,电极接片40和50的一部分暴露于电池壳体20的外部。此外,绝缘膜80可附接到电极引线60和70的上表面和下表面的一部分以增加与电池壳体20的密封程度并同时确保电绝缘状态。电池壳体20通常由包括树脂、金属或上述的混合物的层压片制成,提供能够容纳电极组件30的空间,并且整体为袋状。在如图1所示的堆叠式电极组件30的情况下,电池壳体20的内部的上端可以与电极组件30间隔开,使得多个阳极接片40和多个阴极接片50可以一起耦接到电极引线60和70。
这种袋式电池单元经历将电极组件容纳在电池壳体内、注入电解液、然后通过热封等将其密封的工序,并且最后经历垂直弯曲电池单元的外周表面或热封部件(密封部件)的工序。图2是垂直弯曲和固定正常袋式电池单元的密封部件的示意图。传统上,执行如图2所示的工序以垂直弯曲和固定袋式电池单元的密封部件。
具体地,通常,经由以下工序使电池单元的密封部件尽可能地与电极组件外壳部件相邻接:1)通过热压机对密封部件进行热压缩(如果需要,将密封部件切割成适当的长度,然后进行热压缩),2)使用单独的提升块和支撑件将热压缩的密封部件的尖端弯曲90度(°),3)使用单独的块将弯曲90度的密封部件的尖端在电极组件外壳部件的方向上再次弯曲90度以折叠密封部件(总共弯曲180度,包括先前弯曲90度),4)通过热压机对折叠的密封部件进行热压缩,5)将支撑件竖直地定位在折叠的密封部件和电极组件外壳部件之间的上端和下端中的每一个处,然后,基于电极组件外壳部件,将单独的块定位成面向下支撑件的外表面,并且将该块朝向上支撑件升高以将折叠的密封部件的尖端弯曲90度(总共弯曲270度,包括先前的180度弯曲),6)通过单独的块侧压弯曲90度的折叠的密封部件的尖端,最后7)用胶带固定弯曲90度的折叠的密封部件的尖端。
图3是用胶带固定正常袋式电池单元的密封部件的示意图。然而,当如图3所示用胶带固定密封部件时,胶带粘附部分(图3的1、3和5)和非胶带粘附部分(图3的2和4)之间不可避免地出现全宽差异。
【表1】
每个位置的全宽
1号单元位置 0.5mm
2号单元位置 1.5mm
3号单元位置 0.6mm
4号单元位置 1.9mm
5号单元位置 1.0mm
当发生全宽差异(在上述情况下,在单元的全宽中发生高达1.4mm的差异)并且未实现全宽工序控制时,在组装模块时全宽中的误差大,单元不进入模块,并且因为一些单元最终需要手动执行,所以不可避免地发生工序损失。因此,在当弯曲袋式单元中的密封部件时需要一种可以根本上解决该问题(即由袋单元的全宽的差异引起的工序损失)的技术。
发明内容
【技术问题】
因此,本发明的目的是提供一种袋式单元和一种用于模制袋式单元的密封部件的方法,其中即使不使用胶带,通过使用红外加热的模制完全固定袋单元的密封部件,也能够从上端到下端均匀地保持袋单元的全宽。
【技术方案】
为了实现上述目的,本发明提供了一种袋式单元,所述袋式单元包括:电极组件外壳部件;以及密封部件,所述密封部件位于所述电极组件外壳部件的两侧端并沿向外方向突出,其中所述密封部件包括通过折叠尖端而重叠的部分,密封部件的重叠部分在没有外力的帮助下与除所述重叠部分之外的密封部件部分形成在80至90度范围内的恒定角度。
此外,本发明包括一种用于模制袋式电池单元的密封部件的方法,该方法包括:步骤(a),将密封部件的尖端朝向电极组件外壳部件折叠和重叠,所述密封部件的尖端位于电极组件外壳部件的两侧端中的每一个上并且在向外方向上突出;步骤(b),热压重叠的密封部件;步骤(c),将上支撑件和下支撑件定位成在重叠的密封部件和电极组件外壳部件之间在垂直于的密封部件的上端面和下端面的方向上彼此面对;以及步骤(d)基于电极组件外壳部件将块定位成面向下支撑件基部的外表面,并且将所述块朝向上支撑件基部升高以使重叠的密封部件的尖端朝向电极组件外壳部件弯曲,其中在执行步骤(a)、(b)和(d)中的任何一个或多个的同时或之后,用红外线加热重叠部分或弯曲部分。
【有益效果】
在根据本发明的袋式单元和用于形成袋式单元的密封部件的方法中,通过使用红外加热模制完全固定袋式单元的密封部件,即使不使用胶带,也能将袋式单元的全宽从上端到下端均匀地保持,并且可以容易地在特定的尺寸范围内管理。结果,与使用胶带不完全固定密封部件的传统工艺不同,可以减少模块组装期间发生的人工生产损失。此外,由于与传统方法不同,不使用胶带,因此还具有可以降低制造成本,并且全宽处理能力(即,分散度)优异的优点。
附图说明
图1是正常袋式电池单元的分解透视图。
图2是正常袋式电池单元的密封部件弯曲并垂直固定的示意图。
图3是其中在正常袋式电池单元中用胶带固定密封部件的示意图。
图4是根据本发明的袋式单元的透视图。
图5是根据本发明的袋式单元的侧剖视图。
图6是顺序地示出模制根据本发明的实施方式的袋式电池单元的密封部件的方面的工艺流程图。
图7是顺序地示出模制根据本发明的另一实施方式的袋式电池单元的密封部件的方面的工艺流程图。
具体实施方式
下面将参照附图详细描述本发明。
图4是根据本发明的袋式单元的透视图,图5是根据本发明的袋式单元的侧剖视图。如图4和5所示,根据本发明的袋式单元100包括电极组件外壳部件120和密封部件140,密封部件140各自位于电极组件外壳部件120的两侧端并向外突出,密封部件140包括通过折叠尖端142而重叠的部分144,并且在没有外力的帮助下,密封部件140的重叠部分144与除了重叠部分144之外的密封部件部分146形成在80至90度范围内的恒定的角度。
为了将袋式电池单元安装在标准化模块中,需要将袋式电池单元的密封部件(或翼部,密封在单元的两侧上的袋区域)垂直折叠并固定以定位成尽可能多地与电极组件外壳侧邻接。这是因为袋式电池单元的全宽需要从上端到下端均匀地保持,使得袋式电池单元可以安装在模块中而无需额外的手动工作。
在这方面,传统上,为了垂直弯曲和固定袋式电池单元的密封部件,使用如图2和3所示的用胶带固定袋式电池单元的弯曲的密封部件的方法。然而,当以这种方式使用胶带时,在胶带粘附部分和非胶带粘附部分之间出现全宽差异。如果这样产生全宽差异并且全宽工序没有得到控制,则在模块组装期间,全宽中的误差很大,电池单元不进入模块,并且由于一些单元最终是手动执行的,因此不可避免地发生工序损失。为了解决这样的问题,尽管也可以考虑将胶带附接到整个密封部件的方法,但是在这种情况下,与胶带稀疏地附接的情况相比,不仅胶带的材料成本增加,而且处理时间增加,这不可避免地导致电池的日常生产减少的问题。
因此,本申请的申请人发明了一种用于从上端到下端均匀地保持和固定袋式电池单元的全宽的技术,所述技术通过在DSF(双面折叠)工序中进行第二次折叠,即,作为单元制造精加工工序的折叠密封部件两次的工序,通过“使用红外加热的热成型方法”减小和固定全宽。
也就是说,本发明涉及一种袋式单元,其中袋式单元的密封部件通过使用红外加热的热成型方法完全固定,并且袋式单元的全宽从上端到下端保持均匀,并且具有可以在没有单独的后续手动工作的情况下立即设置在模块中的优点。
电极组件外壳部件120的端部具有密封结构,该密封结构具有通过热密封等密封的密封部件140。形成电极组件外壳部件120的柔性封装材料片包括树脂层和金属层,并且通过在电极组件外壳部件120的端部形成密封部件140,不仅用于防止电极组件从外部脱离,而且还用于保护电极组件免受外部冲击。因此,密封部件140在电池单元(或袋式电池100)的侧表面上形成为突出形状,并且由与电极组件外壳部件120相同的材料制成。形成电极组件外壳部件120和密封部件140的树脂层(或粘合层)可以包括但不限于聚丙烯(PP)和铝。
电极组件外壳部件120是容纳电极组件的地方,该电极组件包括至少一个包括阳极、阴极以及夹在阳极和阴极之间的隔膜的电池单元。电极组件的构造没有特别限制,例如,可以在电极组件的顶部和底部上设置半电池,并且可以遵循一般的电极组件结构。此外,电极组件可以是堆叠式或堆叠/折叠式。还有,如图4所示,阳极接片和阴极接片可以在彼此相反的方向上定位。然而,如图1所示,阳极接片和阴极接片可以仅在一侧上一起定位,并且可以根据电池的类型、用途等以各种方式设置位置。
密封部件140包括尖端142向内折叠并重叠的部分144。这是通过在DSF(双面折叠)过程中的第一次折叠而获得的形式,并且是用于最大程度地增强固定力的结构特征。此外,通过在DSF过程中的第二次折叠,密封部件140的重叠部分144和其余密封部件140的非重叠部分146在没有外力的帮助下形成一定角度。
在这方面,本发明具有特别重要的特征。密封部件140的重叠部分144和其余密封部件140的非重叠部分146(即,密封部件的除了重叠部分之外的部分)在没有诸如胶带固定的外力的帮助下形成恒定的角度,并且从袋单元的两个侧表面部分的上端延伸到下端的整个密封部件140具有这样的形式。就是说,电极组件外壳部件120和位于电极组件外壳部件120的两侧端处的密封部件140的纵向全宽从上端(或一个端部)到下端(或另一端部)是均匀的。此时,在包括电极组件外壳部件120和密封部件140的全宽中,最短宽度与最长宽度的比率可以是95比100,优选97比100,更优选99比100。
此外,密封部件140的重叠部分144和其余密封部件140的非重叠部分146之间的夹角(内角)在80至90度的范围内。然而,当在制造时精确弯曲为90度时,夹角可以在85至90度的范围内,更优选地在87至90度的范围内。
密封部件140的重叠部分144在室温下具有200至250g/1cm的弯曲力。与通过使用除红外加热方法之外的普通热源(约80至100g/1cm)的加热方法弯曲密封部件140的重叠部分144的情况相比,还具有弯曲力提高约2至2.5倍的优点。这与形成电极组件外壳部件120和密封部件140的树脂层的材料(PP,PET)有关。这归因于与一般加热方法相比,红外加热方法中树脂层的硬化程度的增加。
另一方面,密封部件140的重叠部分144的长度和剩余密封部件140的非重叠部分146的长度没有特别限制,并且可以看出,长度可以根据其中具有袋单元的模块的尺寸和形状而变化。
接下来,将描述用于模制根据本发明的袋式单元的密封部件的方法。图6是顺序地示出其中模制根据本发明的实施方式的袋式单元的密封部件的方面的工艺流程图。将参考图6描述用于模制袋式单元的密封部件的方法。根据本发明的用于模制袋式单元的密封部件的方法包括:(a)将密封部件140的尖端142朝向电极组件外壳部件120折叠和重叠的步骤,密封部件140位于电极组件外壳部件120的两侧端中的每一个上并且在向外方向上突出;(b)热压重叠的密封部件140的步骤;(c)将上支撑件160和下支撑件170定位成在垂直于重叠的密封部件140和电极组件外壳部件120之间的密封部件的上端表面和下端表面的方向上彼此面对的步骤;以及(d)基于电极组件外壳部件120将块180定位成面向下支撑件基部170的外表面,并且将块180朝向上支撑件基部160升高以使重叠的密封部件140的尖端144朝向电极组件外壳部件120弯曲的步骤,并且在执行步骤(a)、(b)和(d)中的任何一个或多个期间或之后,用红外线加热重叠部分或弯曲部分。
首先,步骤(a)是将密封部件140的尖端142朝向电极组件外壳部件120折叠和重叠的步骤(即,第一次折叠),该密封部件140位于电极组件外壳部件120的两侧端中的每一个上并且在向外方向上突出。这是步骤(d)的第二次折叠(或第二次弯曲)的前工序。然而,考虑到第二次折叠,可能期望将密封部件140的尖端142重叠,以使其位于剩余展开的密封部件140的大约一半位置。
另一方面,在执行上述步骤(a)之前,如果需要,如图1和图2所示,可以另外执行以下步骤中的任何一个或多个:通过热压机热压非弯曲状态的密封部件,以及使用升降块和支撑件将热压的密封部件的尖端弯曲约90度。特别地,如果在执行步骤(a)之前执行将展开的密封部件的尖端弯曲大约90度的步骤,在步骤(a)中,密封部件140可以通过朝向电极组件外壳部件120折叠仅约90度而重叠。
接着,步骤(b)是对重叠的密封部件140(图6中未示出)进行热压的工序,考虑到第二次折叠,优选对整个密封部件140进行热压。此时,对重叠的密封部件140进行热压的装置没有限制,并且可以在重叠的密封部件140的上部和下部中的每一个中内置热源,或者可以设置自加热的加热块以同时热压重叠的密封部件140的上部和下部。然而,可能期望使用具有内置热源的加热块以增加传热效率。
另一方面,施加到通过步骤(b)中的热压而重叠的密封部件140的温度可以为160至220℃,优选为180至200℃。如果通过热压而施加到重叠的密封部件140的温度低于160℃,则随后的折叠可能不平滑。如果温度超过220℃,则存在位于密封部件的最外侧的PET层或尼龙层可能剥离并且由于密封层的硬化而使绝缘电阻特性可能劣化的风险。此外,热压时间可以为0.1至2秒,优选0.5至1.5秒,更优选约0.6秒。这在粘性平衡方面是有利的,并且可以防止由于过热而导致的剥离和硬化现象,所述过热是IR加热的副作用。
接着,步骤(c)是在重叠的密封部件140和电极组件外壳部件120之间在垂直于密封部件的上端和下端表面的方向上,将上支撑件160定位在上端,并将下支撑件170定位在下端的步骤。这是为了允许块180在稍后描述的步骤(d)中稳定地上升和下降,并且特别是当块180上升时,以最大力卷曲重叠的密封部件140的尖端144。
此外,如图6所示,上支撑件160可以具有与下支撑件170类似的直线形状。然而,重叠的密封部件140的尖端144可以具有恒定的角度(即,上支撑件160可以具有倾斜部,该倾斜部自下端部朝向电极组件外壳部件120向上倾斜)以便于朝向电极组件外壳部件120尽可能多地弯曲(鉴于尖端的反弹现象)。在这种情况下,上支撑件160的内角(即,基于电极组件外壳部件120的向外方向)可以是90至150度。
同时,上支撑件160和下支撑件170优选地由具有优异耐热性和强度的材料制成。这是因为,在步骤(d)中,块180不仅与上支撑件160和下支撑件170接触,而且随着块180的升高而朝向电极组件外壳部件120或支撑件160和170侧压。因此,上支撑件160和下支撑件170可以由具有优异耐热性和强度的不锈钢、耐热陶瓷或耐热聚合物制成。
步骤(d)是基于电极组件外壳120将块180定位成面向下支撑件170的外表面,并且朝向上支撑件160升高块180以使重叠的密封部件140的尖端144朝向电极组件外壳部件120弯曲的步骤。块180可以包括内部热源、通过外部热源加热或者不加热。
通过块180施加到重叠的密封部件140的压力可以为0.2至0.7MPa,优选0.2至0.5MPa。如果施加到重叠的密封部件140的压力小于0.2MPa,则由于施加到密封部件的尖端的力小,因此可能存在密封部件弹性恢复并且密封部件的尖端展开的问题(即,过度的回弹现象)。此外,如果施加到密封部件140的压力超过0.7MPa,可能在密封部件的密封层产生裂缝,这可能导致绝缘电阻和绝缘电压的问题。
而且,使用块180的压制时间可以是1至10秒,优选1至8秒。如果使用块180的压制时间小于1秒,则由于难以确保用于固定密封部件的最小处理时间,因此存在难以保持所需形状的问题。如果使用块180的热压时间超过10秒,则可能难以确保处理粘性,并且由于过多的热压时间,存在难以确保绝缘电阻和厚度的问题。
另一方面,如上所述,在步骤(a)、(b)和(d)中的任一个的同时或之后,执行使用红外线加热重叠部分或弯曲部分的工序。这是用于增加密封部件140的柔性的工序,特别是在步骤(d)中执行密封部件模制(即,第二次折叠)时,以提高固定力。在一般的密封部件加入方法的情形中,由于热量仅集中在作为袋或密封部件的表面的PET/尼龙层和粘合剂层上,因此PP层的均匀加热和密封是不完全的。然而,根据本发明的红外加热,具有PP层可以在短时间内加热然后压缩的优点。
红外加热可以是近红外(N-IR)加热、中红外(M-IR)加热或远红外(F-IR)加热,并且其中,可能期望使用中红外加热,因为袋的PP层在短时间内被加热,并且可以均匀地加热到袋表面的内部。
例如,使用红外线的密封部件加热可以在步骤(a)期间或之后、在重叠的密封部件140的热压期间或之后(即,在步骤(b)和步骤(c)之间)、从定位块180时起密封部件朝向上支撑件160升高的时间点、以及重叠的密封部件140的尖端144朝向电极组件外壳部件120弯曲的时间点等不同地执行。然而,如图6所示,红外加热200可以优选地在重叠的密封部件140的尖端144朝向电极组件外壳部件120弯曲之前进行。换句话说,可能希望在将块180朝向上支撑件160升高之前进行红外加热200。
即使在非常短的时间内进行红外加热200,也可以提高弯曲密封部件的固定力。即,红外加热200的时间可以是1至2秒,并且更优选的是尽可能接近1秒的加热。如果红外加热时间小于1秒,则由于红外加热导致的密封部件的柔性可能不足,导致步骤(d)中的不完全弯曲。此外,如果红外加热时间超过2秒,则由于过多的热源可能在密封部件的表面上发生剥离。
可以设定红外加热200时的温度,使得密封部件的PP层变为140至170℃,优选150至160℃。(此时,密封部件的表面温度可以变为160至220℃)。当密封部件的PP层温度小于140℃时,即使进行红外加热,也可能无法实现期望的折叠。另外,当密封部件的PP层的温度超过170℃时,即使进行红外加热,流动性增加,并且可能不容易确保均匀的密封厚度和绝缘性能。
图7是顺序地示出模制根据本发明的另一实施方式的袋式单元的密封部件的方面的工艺流程图。如图7所示,在根据本发明的用于模制袋式单元的密封部件的方法中,在朝向上支撑件160升高块180以使重叠的密封部件140的尖端144朝向电极组件外壳部件120弯曲的步骤(d)之后,如果需要,还可以包括将冷却块220施加到弯曲部分的基于电极组件外壳部件的外表面以按压和冷却外表面的步骤。
冷却块220是能够进一步提高通过红外加热弯曲的密封部件的固定力的装置,并且可以包括内部冷却源或通过外部冷却源冷却。冷却块220的温度可以是10℃或更低。如果冷却块220的温度超过10℃,则当使用冷却块220时可能没有优点,因为难以预期冷却性能。
此外,通过冷却块220施加到重叠的密封部件的压力可以是0.2至0.7MPa,优选0.2至0.5MPa。此外,使用冷却块220的压制时间可以是1至10秒,优选1至8秒。如果使用冷却块220的压制时间小于1秒,则在使用冷却块220时可能没有优势,并且如果超过10秒,则绝缘电阻特性可能劣化。
另一方面,尽管通过以上描述和附图仅描述了位于袋单元的一侧上的密封部件(即,主密封部件),但是位于另一侧上的密封部件也可以通过相同的工序模制成相同的形状。尽管上面已经参考具体示例描述了根据本发明的袋单元和用于模制密封部件的方法,但是本发明不限于此,显而易见可以在本发明的范围技术概念内可以做出各种修改。此外,为了便于清楚地理解本发明,将上述示例与偏离本发明范围的比较例进行比较。
[示例1]具有均匀全宽的袋式单元的制造
首先,在制备包括电极组件(其中多个单位单元包括堆叠的阳极、阴极和隔膜)的袋式单元之后,将位于袋式单元的两侧端的密封部件切割成适当的长度。然后通过热压机对剩余的密封部件进行热压,并且使用单独的升高块和支撑件将热压的密封部件的尖端弯曲90度。随后,在将弯曲90度的密封部件的尖端朝向电极组件外壳部件弯曲并且将密封部件重叠之后,热压重叠的密封部件。随后,将上支撑件基部和下支撑件基部定位在重叠的密封部件与电极组件保持部件之间的上端和下端中的每一个处。随后,在基于电极组件外壳部件将所述块定位成面对下支撑件的外表面之后,在180℃的温度下向密封部件辐射中红外线(M-IR,飞利浦公司)1秒并加热。最后,将块朝向上支撑件基部升高,将重叠的密封部件的尖端朝向电极组件外壳部件弯曲,并且将朝向电极组件外壳部件弯曲的重叠的密封部件基于单元的侧面横截面垂直地固定。
[示例2]具有均匀全宽的袋式单元的制造
以与上述示例1中相同的方式模制袋式单元的密封部件,不同之处在于,在基于垂直弯曲并基于单元侧横截面固定的密封部件使冷却至7℃的冷却块面向电极组件外壳部件的向外方向之后,将密封部件压向电极组件外壳部件3秒。
[比较例1]袋式单元的制造
以与示例1中相同的方式模制袋式单元的密封部件,不同之处在于密封部件不用中红外线辐射。
[比较例2]袋式单元的制造
以与示例1中相同的方式模制袋式单元的密封部件,不同之处在于通过具有温度为180℃的公共热源的加热元件将热量提供给密封部件1.5秒,而不是用中红外线辐射密封部件。
[测试例1]全宽处理能力(分散度)评价
对于在示例1和2以及比较例1中模制密封部件的每个袋式单元,测量总共7个位置(基于其中密封部件用胶带粘附的正常袋式单元,包括胶带部分、非胶带部分和其中全宽变化大的电池两端的7个位置)以评估全宽处理能力(即,分散度)(总共5个单元测量结果)。
作为评估的结果,其中密封部件通过辐射红外线而垂直弯曲的实施例1的袋式单元具有约0.40mm的全宽标准偏差,并且另外通过冷却块压制的实施例2的袋式单元仅具有约0.38mm的全宽标准偏差。另一方面,不使用红外线和冷却块两者的比较例1的袋式单元的全宽的标准偏差为约0.83mm,其比示例1和2的标准偏差的两倍大。因此,由于上述示例1和2的袋式单元具有比比较例1的袋式单元更接近平均值的分散度,因此可以理解,前者具有优异的全宽质量、较低的缺陷发生率和简单的管理,因此在加工能力方面是优异的。
[测试例2]密封部件的弯曲力评估
对于在示例1和比较例2中制造的每个袋式单元,测量密封部件的重叠部分的弯曲力。使用UTM(型号名称:HD-B609B-S)进行测量,并且通过在室温下向密封部件中的重叠部分施加相同的外力来观察弯曲程度。
作为如上所述测量每个袋式单元的密封部件中的重叠部分的弯曲力的结果,发现密封部件通过辐射红外线弯曲的示例1的袋式单元,密封部件的重叠部分表现出约232g/1cm的弯曲力。另一方面,在比较例2的袋式单元中,其中密封部件由装备有一般热源的加热元件弯曲,密封部件的重叠部分显示出约93g/1cm的弯曲力,并且即使用较弱的力也容易弯曲,并且不容易保持垂直性。
[符号说明]
100:袋式单元
120:电极组件外壳部件
140:密封部件
160:上支撑件
170:下支撑件
180:块
200:红外加热
220:冷却块

Claims (14)

1.一种袋式单元,包括:
电极组件外壳部件;以及
密封部件,位于所述电极组件外壳部件的两侧端并沿向外方向突出,
其中所述密封部件包括通过折叠尖端而重叠的部分,并且在没有外力的帮助下,所述密封部件的重叠部分与除了所述重叠部分之外的密封部件部分形成了在80至90度范围内的恒定角度。
2.根据权利要求1所述的袋式单元,
其中,包括所述电极组件外壳部件和设置在所述电极组件外壳部件的两侧端上的所述密封部件的纵向全宽度从一端到另一端是均匀的。
3.根据权利要求1所述的袋式单元,
其中,在没有外力的帮助下,所述密封部件的重叠部分与除了所述重叠部分之外的密封部件部分形成了在85至90度范围内的恒定角度。
4.根据权利要求1所述的袋式单元,
其中所述密封部件的重叠部分在室温下具有200至250g/1cm的弯曲力。
5.根据权利要求1所述的袋式单元,
其中,所述电极组件外壳部件和所述密封部件由包括树脂层和金属层的柔性片制成。
6.根据权利要求5所述的袋式单元,
其中所述树脂层包含聚丙烯,并且所述金属层包含铝。
7.一种用于模制袋式单元的密封部件的方法,所述方法包括:
步骤(a),将密封部件的尖端朝向电极组件外壳部件折叠和重叠,所述密封部件的所述尖端定位在所述电极组件外壳部件的两侧端中的每一个上并且在向外方向上突出;
步骤(b),热压重叠的密封部件;
步骤(c),将上支撑件和下支撑件定位成在重叠的密封部件和所述电极组件外壳部件之间在垂直于所述密封部件的上端面和下端面的方向上彼此面对;以及
步骤(d),基于所述电极组件外壳部件将块定位成面向所述下支撑件基部的外表面,并且将所述块朝向所述上支撑件基部升高以使重叠的所述密封部件的所述尖端朝向所述电极组件外壳部件弯曲,
其中,在执行步骤(a)、(b)和(d)中的任何一个或多个的同时或之后,用红外线加热重叠部分或弯曲部分。
8.根据权利要求7所述的用于模制袋式单元的密封部件的方法,
其中所述红外加热选自近红外(N-IR)加热、中红外(M-IR)加热和远红外(F-IR)加热。
9.根据权利要求7所述的用于模制袋式单元的密封部件的方法,
其中所述红外加热是中红外加热。
10.根据权利要求7所述的用于模制袋式单元的密封部件的方法,
其中所述步骤(d)的红外加热在所述块朝向所述上支撑件升高之前进行。
11.根据权利要求7所述的用于模制袋式单元的密封部件的方法,
其中所述红外加热进行1秒至2秒。
12.根据权利要求7所述的用于模制袋式单元的密封部件的方法,
其中,在步骤(d)的重叠的所述密封部件的所述尖端朝向所述电极组件外壳部件弯曲之后,在没有外力的帮助下,所述密封部件的重叠部分与其余所述密封部件的非重叠部分形成在80至90度范围内的恒定角度。
13.根据权利要求7所述的用于模制袋式单元的密封部件的方法,还包括:
在所述步骤(d)之后,将冷却块施加到所述弯曲部分的基于所述电极组件外壳部件的外表面以挤压并冷却所述外表面的步骤。
14.根据权利要求13所述的用于模制袋式单元的密封部件的方法,
其中,所述冷却块在10℃以下的温度和0.2至0.7MPa的压力下按压所述弯曲部分的外表面1至10秒。
CN202280006377.0A 2021-08-31 2022-07-29 袋式单元及模制袋式单元的密封部件的方法 Pending CN116075966A (zh)

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