CN115999939A - Automatic detection tool for remote controller receiving window - Google Patents
Automatic detection tool for remote controller receiving window Download PDFInfo
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- CN115999939A CN115999939A CN202211467713.XA CN202211467713A CN115999939A CN 115999939 A CN115999939 A CN 115999939A CN 202211467713 A CN202211467713 A CN 202211467713A CN 115999939 A CN115999939 A CN 115999939A
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- conveying line
- receiving window
- blowing device
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- 238000001514 detection method Methods 0.000 title claims abstract description 38
- 238000007664 blowing Methods 0.000 claims abstract description 34
- 230000000007 visual effect Effects 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 230000001502 supplementing effect Effects 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 5
- 238000007689 inspection Methods 0.000 claims 1
- 230000007547 defect Effects 0.000 description 8
- 230000000903 blocking effect Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 239000012535 impurity Substances 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides an automatic detection tool for a remote controller receiving window, which comprises a rack, wherein a vibration disc, a first conveying line, a visual camera, an air blowing device and a controller are arranged on the rack; the discharging end of the vibration disc is connected with the feeding end of the first conveying line, the visual camera and the blowing device are sequentially arranged along the conveying direction of the first conveying line, the visual camera is arranged right above the first conveying line, and the blowing device is arranged on one side of the first conveying line; the vision camera and the blowing device are electrically connected with the controller. The invention solves the problems of low automation degree, high labor intensity and low detection efficiency of the existing remote controller receiving window by adopting a manual detection mode.
Description
Technical Field
The invention relates to the technical field of detection equipment, in particular to an automatic detection tool for a remote controller receiving window.
Background
The remote controller receiving window is a component arranged on the air conditioner receiving head and comprises a receiving port for receiving a remote controller control signal and a shielding part for shielding the signal. At present, no technical means for automatically detecting the appearance and impurities of a remote controller receiving window by using a visual detection technology exist in the industry.
Disclosure of Invention
The invention aims to provide an automatic detection tool for a remote controller receiving window, which solves the problems of low automation degree, high manual labor intensity and low detection efficiency of the existing manual detection mode.
In order to achieve the above purpose, the invention provides an automatic detection tool for a remote controller receiving window, which comprises a rack, wherein a vibration disc, a first conveying line, a visual camera, an air blowing device and a controller are arranged on the rack;
the discharging end of the vibration disc is connected with the feeding end of the first conveying line, the visual camera and the blowing device are sequentially arranged along the conveying direction of the first conveying line, the visual camera is arranged right above the first conveying line, and the blowing device is arranged on one side of the first conveying line;
the vision camera and the blowing device are electrically connected with the controller.
Further, still be provided with feed bin and second transfer chain in the frame, the discharge end of feed bin is passed through the second transfer chain with the feed end of vibration dish is connected.
Further, a first sensor is arranged at the feeding end of the vibration disc, and a second sensor is arranged at the discharging end of the vibration disc.
Further, the feeding speed of the first conveying line 3 is greater than the discharging speed of the vibration plate 2.
Further, a third sensor is arranged on one side of the first conveying line, is located between the vision camera and the blowing device, and is arranged adjacent to the blowing device.
Further, a material blocking block is arranged on the other side of the first conveying line, the material blocking block is arranged opposite to the air blowing device, a blanking port is formed between the material blocking block and the first conveying line, and a waste frame is arranged below the blanking port.
Further, a good product boxing port is formed in the rack and located at the discharge end of the first conveying line.
Further, a counter is arranged on the good product boxing port.
Further, the first conveying line is a transparent belt conveying line, a light supplementing lamp is arranged inside the transparent belt conveying line, and the light supplementing lamp is arranged opposite to the vision camera.
Further, a display is further arranged on the frame, and the display is electrically connected with the controller.
By applying the technical scheme of the invention, the vibration disc automatically arranges and sorts the remote control receiving windows, the remote control receiving windows are sequentially discharged to the first conveying line, the first conveying line drives the remote control receiving windows to sequentially pass through the photographing area of the visual camera, the built-in light sensor of the visual camera gives out photographing signals, the visual camera photographs, the controller receives and processes pictures photographed by the visual camera, the photographed pictures are compared with various fault defect pictures stored in advance, whether the remote control receiving windows are qualified or not is judged, when the unqualified remote control receiving windows pass through the blowing device, the controller controls the blowing device to act so as to blow the unqualified remote control receiving windows off the first conveying line, and therefore, the automatic detection and rejection of the remote control receiving windows are realized, and the automatic detection tool for the remote control receiving windows provided by the application has the characteristics of high automation degree, low labor intensity and high detection efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention.
Fig. 1 is a schematic structural diagram of an automatic detection tool for a remote controller receiving window according to an embodiment of the present invention;
fig. 2 is a top view of an automatic detection tool for a remote control receiving window according to an embodiment of the present invention;
FIG. 3 is a flowchart illustrating the operation of the automatic detection tool for the remote control receiving window according to the embodiment of the present invention;
wherein:
1-a frame; 2-a vibrating plate; 3-a first conveyor line; 4-a vision camera; 5-a light supplementing lamp; 6-a third sensor; 7-blowing device; 8-a material blocking block; 9-a waste frame; 10-a good product boxing port; 11-a counter; 12-a display; 13-a controller; 14-a storage bin; 15-a second conveyor line; 16-a first sensor; 17-a second sensor; 20-remote control receiving window.
Detailed Description
The present invention will be described in detail below with reference to the drawings and in conjunction with the embodiments, and it should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
The invention provides an automatic detection tool for a remote controller receiving window, which aims to solve the problems of low automation degree, high manual labor intensity and low detection efficiency of the manual detection mode of the remote controller receiving window in the prior art.
As shown in fig. 1 to 3, the remote controller receiving window automatic detection tool of the embodiment mainly comprises a frame 1, a vibration disc 2, a first conveying line 3, a visual camera 4, an air blowing device 7 and a controller 13, wherein the vibration disc 2 is arranged on one side of the frame 1, the first conveying line 3 is arranged in the middle of the frame 1, a discharge end of the vibration disc 2 is connected with a feeding end of the first conveying line 3, the visual camera 4 and the air blowing device 7 are sequentially arranged along the conveying direction of the first conveying line 3, the visual camera 4 is arranged right above the first conveying line 3, the air blowing device 7 is arranged on one side of the first conveying line 3, and the visual camera 4 and the air blowing device 7 are electrically connected with the controller 13.
By applying the technical scheme of the embodiment, the vibration plate 2 automatically arranges and sorts the remote controller receiving windows 20 and sequentially outputs the images to the first conveying line 3, the first conveying line 3 drives the remote controller receiving windows 20 to sequentially pass through the photographing area of the vision camera 4, the built-in light sensor of the vision camera 4 gives photographing signals, the vision camera 4 photographs, the built-in image processing software of the controller 13 compares the photographed images with various fault defect images stored in advance after receiving the images photographed by the vision camera 4, and particularly comprises comparison of the external dimensions (defect and burr) and impurities in the windows (the impurities with the inner diameter exceeding 1mm of the receiving windows can be distinguished, and can be adjusted according to the pixel resolution of the vision camera 4), whether defects exist in the remote controller receiving windows 20 is judged according to the set error rate, when the unqualified remote controller receiving windows 20 pass through the blowing device 7, the controller 13 controls the action of the blowing device 7 to blow down the first conveying line 3, and the qualified remote controller receiving windows 20 are conveyed to subsequent procedures, so that automatic detection and rejection of the remote controller receiving windows are realized, and the automatic detection and the automatic application of the automatic application window are realized, and the automatic application has the characteristics of high detection and the high detection efficiency and the manual detection and the high remote control and the high detection efficiency.
As shown in fig. 1 and 2, the frame 1 is further provided with a bin 14 and a second conveying line 15, and a discharge end of the bin 14 is connected with a feed end of the vibration disc 2 through the second conveying line 15. Therefore, the vibration plate 2 can be automatically fed, and the automation level of the tool is further improved.
In order to ensure the orderly conveying of the vibration disc 2 to the remote controller receiving window 20, so as to ensure the subsequent detection efficiency and precision, the feeding end of the vibration disc 2 is provided with a first sensor 16, the discharging end is provided with a second sensor 17, in the embodiment, the first sensor 16 is positioned at the inner center of the vibration disc 2, the automatic feeding is realized through the number of the remote controller receiving windows 20 in the automatic infrared sensing vibration disc 2, the explosion of the vibration disc 2 can be avoided, the second sensor 17 is used for preventing the vibration disc 2 from blocking when the number of the remote controller receiving windows 20 at the discharging end of the automatic infrared sensing vibration disc 2 is increased, and when the number of the remote controller receiving windows 20 is increased, the vibration of the vibration disc 2 is stopped.
Optionally, the surface of the vibration plate 2 is subjected to a sun-print treatment to prevent the surface of the remote control receiving window 20 from being ground. Simultaneously, the linear velocity of first transfer chain 3 is higher than vibration dish 2's ejection of compact speed, can pull apart certain distance between the product, avoids the vision camera 4 to take a picture the overlap phenomenon to appear.
As shown in fig. 1 and 2, in order to precisely control the operation of the blowing device 7, a third sensor 6 is provided on one side of the first conveyor line 3, the third sensor 6 being located between the vision camera 4 and the blowing device 7 and being located adjacent to the blowing device 7. Thus, when the third sensor 6 passes through the remote controller receiving window 20 by automatic infrared induction, a signal is sent to the air blowing device 7 or a signal is sent to the controller 7 to control the air blowing device 7 to act.
As shown in fig. 1 and 2, in order to collect the unqualified remote controller receiving window 20 blown off from the first conveying line 3, a baffle block 8 is disposed on the other side of the first conveying line 3, the baffle block 8 is disposed opposite to the blowing device 7, the baffle block 8 is in a U-shaped plate structure, a blanking port is formed between the baffle block 8 and the first conveying line 3, and a waste frame 9 is disposed below the blanking port. In this way, the high-pressure gas sprayed by the blowing device 7 blows the remote controller receiving window 20 to the material blocking block 8, and the gas drops to the waste frame 9 through the blanking port, so that the subsequent scrapping treatment is facilitated.
As shown in fig. 1 and 2, a good product boxing port 10 is formed in the rack 1 at the discharge end of the first conveying line 3. Like this, qualified remote controller receiving window 20 can directly drop to the packing case through yields vanning mouth 10, carries out subsequent packing and handles, simple structure has improved the circulation speed of product.
Meanwhile, in order to avoid the explosion of the packaging box, the counter 11 is arranged on the good product packaging opening 10, so that the number of the remote controller receiving windows 20 entering the packaging box can be counted.
As shown in fig. 1, the vision camera 4 may employ an infrared dome light source, and uses a hemispherical diffuse reflection structure to irradiate light with high uniformity and high brightness, so as to ensure the uniformity of illumination of a field of view, in order to improve the shooting effect of the vision camera 4, the first conveyor line 3 is a transparent belt conveyor line, a light supplementing lamp 5 is disposed in the transparent belt conveyor line, and the light supplementing lamp 5 is opposite to and fixedly disposed in the vision camera 5, so that infrared light emitted by the light supplementing lamp 5 can penetrate through the receiving window 20 of the remote controller, so that the vision camera 4 can more clearly shoot the size of impurities in the window.
As shown in fig. 1 and 2, a display 12 is further disposed on the stand 1, and the display 12 is electrically connected to a controller 13. In this embodiment, the controller 13 may be a computer, and the built-in image processing software thereof has typical feature image capturing and processing functions, establishes a feature image library according to defect classification, stores size data (images), prompts for unqualified products, and has an intuitive defect position display function, wherein the position and type of defects can be intuitively displayed on a product schematic diagram through the display 12, and meanwhile, the controller has a data image review function, facilitates manual defect elimination, provides measurement data in the form of EXCEL as required, and can identify unqualified data in special colors and fonts (red, bold).
In the description of the present invention, it should be understood that the terms "center", "front, rear, upper, lower, left, right", "horizontal, vertical, horizontal", and "top, bottom", etc. generally refer to an orientation or a positional relationship based on that shown in the drawings, only for convenience of describing the present invention and simplifying the description, and that these orientation words do not indicate or imply that the apparatus or elements referred to must have a specific orientation or be constructed and operated in a specific orientation, and thus should not be construed as limiting the scope of protection of the present invention; the orientation word "inner and outer" refers to inner and outer relative to the contour of the respective component itself.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. It will be understood by those of ordinary skill in the art that the specific meaning of the terms described above in this application
In addition, the terms "first", "second", etc. are used to define the components, and are only for convenience of distinguishing the corresponding components, and the terms have no special meaning unless otherwise stated, and therefore should not be construed as limiting the scope of the present invention.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a remote controller receiving window automated inspection frock, includes frame (1), its characterized in that: the machine frame (1) is provided with a vibrating disc (2), a first conveying line (3), a visual camera (4), an air blowing device (7) and a controller (13);
the discharging end of the vibration disc (2) is connected with the feeding end of the first conveying line (3), the visual camera (4) and the blowing device (7) are sequentially arranged along the conveying direction of the first conveying line (3), the visual camera (4) is arranged right above the first conveying line (3), and the blowing device (7) is arranged on one side of the first conveying line (3);
the vision camera (4) and the blowing device (7) are electrically connected with the controller (13).
2. The remote control receiving window automatic detection tool according to claim 1, wherein: the machine frame (1) is further provided with a feed bin (14) and a second conveying line (15), and the discharge end of the feed bin (14) is connected with the feed end of the vibration disc (2) through the second conveying line (15).
3. The remote control receiving window automatic detection tool according to claim 2, wherein: the feeding end of the vibration disc (2) is provided with a first sensor (16), and the discharging end of the vibration disc (2) is provided with a second sensor (17).
4. The remote control receiving window automatic detection tool according to claim 3, wherein: the feeding speed of the first conveying line (3) is greater than the discharging speed of the vibration disc (2).
5. The remote control receiving window automatic detection tool according to claim 1, wherein: one side of the first conveying line (3) is provided with a third sensor (6), and the third sensor (6) is positioned between the vision camera (4) and the blowing device (7) and is adjacent to the blowing device (7).
6. The remote control receiving window automatic detection tool according to claim 5, wherein: the other side of first transfer chain (3) is provided with fender piece (8), fender piece (8) with gas blowing device (7) set up relatively, fender piece (8) with there is the blanking mouth between first transfer chain (3), the below of blanking mouth is provided with waste frame (9).
7. The remote control receiving window automatic detection tool according to claim 1, wherein: good product boxing openings (10) are formed in the discharge ends of the first conveying lines (3) on the machine frame (1).
8. The automatic detection tool for the remote control receiving window according to claim 7, wherein a counter (11) is arranged on the good product boxing port (10).
9. The remote control receiving window automatic detection tool according to claim 1, wherein: the first conveying line (3) is a transparent belt conveying line, a light supplementing lamp (5) is arranged inside the transparent belt conveying line, and the light supplementing lamp (5) and the vision camera (4) are oppositely arranged.
10. The remote control receiving window automatic detection tool according to claim 1, wherein: the machine frame (1) is also provided with a display (12), and the display (12) is electrically connected with the controller (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211467713.XA CN115999939A (en) | 2022-11-22 | 2022-11-22 | Automatic detection tool for remote controller receiving window |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211467713.XA CN115999939A (en) | 2022-11-22 | 2022-11-22 | Automatic detection tool for remote controller receiving window |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115999939A true CN115999939A (en) | 2023-04-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211467713.XA Pending CN115999939A (en) | 2022-11-22 | 2022-11-22 | Automatic detection tool for remote controller receiving window |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115999939A (en) |
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2022
- 2022-11-22 CN CN202211467713.XA patent/CN115999939A/en active Pending
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