CN115989753A - Quick-frozen fresh corn kernel peeling method and equipment - Google Patents
Quick-frozen fresh corn kernel peeling method and equipment Download PDFInfo
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- CN115989753A CN115989753A CN202310188094.9A CN202310188094A CN115989753A CN 115989753 A CN115989753 A CN 115989753A CN 202310188094 A CN202310188094 A CN 202310188094A CN 115989753 A CN115989753 A CN 115989753A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
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- Y02P60/87—Re-use of by-products of food processing for fodder production
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Abstract
The invention discloses a quick-frozen fresh corn kernel peeling method and equipment, and relates to the technical field of quick-frozen fresh corn kernel peeling. This kind of quick-freeze fresh corn kernel peeling equipment, including base and operation section of thick bamboo, it is connected with the pivot to rotate on the base, the pivot is located the inside of operation section of thick bamboo, install the driving motor that is used for pivot driven on the base, the inside of operation section of thick bamboo is provided with the plectane that sets up with the inside mutual matching of operation section of thick bamboo, the pivot is provided with the processing assembly who is used for freezing fresh corn kernel and takes off the processing. This kind of quick-frozen fresh corn kernel peeling equipment, through the mutually supporting of processing module, feeding module, ejection of compact subassembly and collection subassembly, make the upper and lower and left and right reciprocating motion of each sector plate, when carrying out extrusion friction peeling to the quick-frozen fresh corn kernel of waiting to handle between plectane and each sector plate, make quick-frozen fresh corn kernel and bran advance to fall into respectively to two collection chambers of collecting box and collect respectively, improve quick-frozen fresh corn kernel and take off the efficiency of handling.
Description
Technical Field
The invention relates to the technical field of quick-frozen fresh corn kernel peeling, in particular to a quick-frozen fresh corn kernel peeling method and equipment.
Background
The corn is the seeds of the corn of the Gramineae plant, the corn is the annual grass, the stalk is thick and strong, the height is 1-4 meters, the internodes are provided with marrow, and the base sections have aerial roots. The blade is long, flat, sword-shaped or needle-shaped, the tip is pointed, the edge is corrugated, and the strong middle pulse is provided. The male panicles grow on the tops, and the male spikelets twin, grow to 1 cm and contain 2 florets; the two glumes are equal in length, membranous and raised on the back, and have 9-10 pulses; the palea and the palea are both transparent membranous, and are longer than glume; the anther is orange yellow and is as long as 5 mm; twinning female small spikes into 8-30 rows which are arranged on thick and spongy spikes; the two glumes are equal, very wide, pulse-free, cilia-containing and sterile in the first floret; the palea is transparent, is glume-like but smaller without hairiness, has palea or no; the second small flower is similar to the first small flower, and has a palea; the pistil has very long and thin stems. The caryopsis is slightly spherical, and the matured caryopsis exceeds the caryopsis and palea.
Quick-frozen fresh corn is a method for preserving corn, which mainly protects the rich nutrition, sweetness, freshness, brittleness and other characteristics of the corn in a refrigeration mode, and the quick-frozen fresh corn is subjected to the procedures of raw material harvesting, checking and accepting, bud removing, filament cutting, checking, trimming, rinsing, peeling, cleaning, blanching, cooling, selecting, ice water precooling, draining, quick-freezing, screening, packaging, refrigeration, checking and the like.
In the process of threshing corn, a large amount of bran is mixed in peeled fresh corn kernels, the fresh corn kernels and the bran need to be screened again, the operation is complicated, and quick threshing treatment of quick-frozen fresh corn is inconvenient.
Disclosure of Invention
The invention aims to provide a quick-frozen fresh corn kernel peeling method and equipment, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the quick-frozen fresh corn kernel peeling device comprises a base and an operation barrel, wherein a rotating shaft is rotationally connected to the base, the rotating shaft is positioned in the operation barrel, a driving motor for driving the rotating shaft is installed on the base, a circular plate which is mutually matched with the inside of the operation barrel is arranged in the operation barrel, a processing component for processing frozen fresh corn kernels is arranged on the rotating shaft, a feeding component for feeding frozen fresh corn kernels is arranged on one side of the operation barrel, and a discharging component for discharging the frozen fresh corn kernels after processing and a collecting component for collecting the frozen fresh corn kernels after discharging are arranged on the rotating shaft;
the processing assembly comprises a first annular plate fixed on a rotating shaft, the lower end of the first annular plate is connected with a second annular plate through a plurality of first connecting assemblies, the lower end of the second annular plate is fixedly provided with a cylinder, the cylinder is connected with sector plates through a plurality of second connecting assemblies, each sector plate is arranged in an annular array on the outer side of the rotating shaft, the lower end of each sector plate is fixedly provided with a grinding plate, the grinding plate is positioned above a circular plate, and the inner side of the operating cylinder is provided with a first transmission assembly and a second transmission assembly for sector plate transmission;
the first connecting assembly comprises a first sleeve fixed at the lower end of the first annular plate, a first sliding rod is connected to the first sleeve in a sliding manner, one end of the first sliding rod is fixed with the second annular plate, and a first spring used for connecting the first sliding rod is arranged on the first sleeve;
the second connecting assembly comprises a second sleeve fixed on one side of the sector plate, a second sliding rod is connected to the second sleeve in a sliding mode, one end of the second sliding rod is fixed to the cylinder, and a second spring used for connecting the second sliding rod is arranged in the second sleeve.
The first transmission assembly comprises an L-shaped rod fixed at the upper end of the sector plate, a fixing pin is fixed on the L-shaped rod, a plurality of transmission plates are fixed on the inner wall of the operation barrel in an annular array mode, and first inclined planes are formed in two sides of each transmission plate.
The second transmission assembly comprises an inclined plate fixed on the inner wall of the operation cylinder, and a second inclined plane is formed on the inclined plate.
The feeding assembly comprises a feeding pipe arranged on the operation barrel, one end of the feeding pipe is communicated with the inside of the operation barrel, a conical feeding hopper is arranged at the upper end of the feeding pipe, and a plugging assembly for feeding plugging is arranged on the feeding pipe.
The utility model discloses a shutoff subassembly, including installing the installing frame on the inlet pipe, sliding connection has the shutoff board on the installing frame, the through-hole has been seted up on the shutoff board, the both sides of shutoff board are fixed with the fixed plate, two sliding connection has T type pole on the fixed plate, two the one end of T type pole is fixed with the connecting block, two the connecting block is fixed with the both sides of installing frame mutually respectively, two the cover is equipped with the third spring on the lateral wall of T type pole, one side of shutoff board is fixed with the strip shaped plate, the third inclined plane that offsets with L type pole one end is seted up to the lower extreme of strip shaped plate.
The discharging assembly comprises a mounting groove arranged on a rotating shaft, a supporting plate is fixed on the mounting groove, a mounting shaft is fixed on the supporting plate, a fan blade is fixed at one end of the mounting shaft, an air hole is arranged on the rotating shaft, the air hole is communicated with the inside of the mounting groove, a plugging ring for plugging the air hole is arranged on the mounting groove, and a lifting assembly for lifting the plugging ring is arranged on the mounting groove and the operating cylinder.
The lifting assembly comprises a mounting block fixed on the inner wall of the operating cylinder, an L-shaped transmission rod is connected to the mounting block in a sliding manner, one end of the L-shaped transmission rod is fixed to the plugging ring, a baffle is fixed to the L-shaped transmission rod, a fourth spring is sleeved on the side wall of the baffle, two ends of the fourth spring are respectively connected with the baffle and the mounting block, and an extrusion assembly for extruding one end of the L-shaped transmission rod is arranged on the operating cylinder.
The extrusion assembly comprises a C-shaped plate fixed at the upper end of the operation barrel, and an arc-shaped surface propped against one end of the L-shaped transmission rod is arranged on the C-shaped plate.
The collecting assembly comprises a connecting pipe which is arranged inside the operating cylinder and is communicated with the operating cylinder, a collecting box is arranged on the base, the collecting box is located below one end of the connecting pipe, the collecting box is divided into two collecting cavities through a partition board, a mounting frame is fixed on the collecting box, and a blower is arranged on the mounting frame.
A quick-frozen fresh corn kernel peeling method comprises the following steps:
s1: in the process of peeling treatment processing of quick-frozen fresh corn kernels by equipment, placing the quick-frozen fresh corn kernels to be treated on a conical feed hopper;
s2: after the placement is finished, the rotating shaft is driven to rotate by the driving motor, in the rotating process of the rotating shaft, through the connection effect of the first annular plate, the first connecting component, the second annular plate, the cylinder and the second connecting component, all the sector plates are driven to rotate in the operating cylinder, in the rotating process of the sector plates, the L-shaped rods on all the sector plates are propped against the third inclined planes on all the strip plates in sequence, and through the propping action of one end of each L-shaped rod against the third inclined planes and the reset action of each third spring on the strip plates after being stressed, the strip plates and the plugging plates reciprocate on the mounting frame along with the rotation of the rotating shaft;
s3: in the reciprocating process of the plugging plate, the through holes on the plugging plate are intermittently communicated with the feeding pipe, and quick-frozen fresh corn kernels to be treated placed on the conical feeding hopper are intermittently conveyed into the operation cylinder through the feeding pipe and fall between the circular plate and the sector plate, so that the effect of peeling is prevented from being influenced by excessive quick-frozen fresh corn kernels to be treated in the operation cylinder due to continuous feeding of the quick-frozen fresh corn kernels to be treated;
s4: in the process of driving each sector plate to rotate in the operating cylinder, the L-shaped rod on the sector plate is driven to respectively prop against the second inclined plane on the inclined plate and the first inclined plane on each transmission plate through the movement of the sector plate, and in the process of propping against one end of the L-shaped rod and the second inclined plane on the inclined plate, the sector plate reciprocates up and down along with the rotation in the operating cylinder through the propping action of one end of the L-shaped rod and the second inclined plane and the reset action of the first spring on the first connecting assembly on the sector plate after being stressed;
s5: in the process that the L-shaped rod is propped against the first inclined surface on the transmission plate, the fan-shaped plate reciprocates back and forth along with the rotation in the operation cylinder through the propping action of one end of the L-shaped rod and the first inclined surface and the resetting action of the second spring on the second connecting component on the forced fan-shaped plate, and the quick-frozen fresh corn kernels to be processed between the circular plate and each fan-shaped plate are extruded, rubbed and peeled through the up-down and left-right reciprocating motions of each fan-shaped plate, so that the peeling effect of the quick-frozen fresh corn kernels to be processed is ensured;
s6: in the rotating process of the rotating shaft, the supporting plate drives the fan blades on the mounting shaft to synchronously rotate, in the rotating process of the fan blades, the fan blades blow air into the mounting groove, in the rotating process of the rotating shaft, one end of the L-shaped transmission rod on the mounting groove is propped against the arc surface on the C-shaped plate, the L-shaped transmission rod is pushed to slide upwards on the mounting groove under the propping action of one end of the L-shaped transmission rod and the arc surface, the blocking ring is pulled to not block air holes through the sliding of the L-shaped transmission rod, and at the moment, the air blown out of the mounting groove by the fan blades is blown out into the operating cylinder through the air holes;
s7: the frozen fresh corn kernels and the bran after peeling treatment are conveyed out from the connecting pipe to the outside of the operation barrel and collected through the pressure of the blown air, the blower is started in the process of collecting the blown frozen fresh corn kernels and the bran, the blown frozen fresh corn kernels and the bran are blown through the blower, the bran is blown to move to a longer distance in the blowing process, and the two collecting cavities which respectively fall into the collecting box are respectively used for collecting the frozen fresh corn kernels and the bran.
Compared with the prior art, the invention has the beneficial effects that:
this kind of quick-frozen fresh corn kernel peeling equipment, through the mutually supporting of processing module, feeding module, ejection of compact subassembly and collection subassembly, make the upper and lower and left and right reciprocating motion of each sector plate, when carrying out extrusion friction peeling to the quick-frozen fresh corn kernel of waiting to handle between plectane and each sector plate, make quick-frozen fresh corn kernel and bran advance to fall into respectively to two collection chambers of collecting box and collect respectively, improve quick-frozen fresh corn kernel and take off the efficiency of handling.
Drawings
FIG. 1 is a schematic diagram of the overall outline structure of the present invention;
FIG. 2 is a schematic view of the structure of the first transmission assembly, the second transmission assembly, the feeding assembly and the plugging assembly according to the present invention;
FIG. 3 is a schematic view of the feed assembly of the present invention;
FIG. 4 is a schematic view of a processing assembly and a second connecting assembly according to the present invention;
FIG. 5 is a schematic view of a first connecting assembly according to the present invention;
FIG. 6 is a schematic view of the structure of the discharging component and the lifting component of the present invention;
FIG. 7 is an enlarged schematic view of the structure of FIG. 1A;
FIG. 8 is an enlarged schematic view of the structure shown at B in FIG. 2;
FIG. 9 is an enlarged schematic view of FIG. 4C;
FIG. 10 is an enlarged schematic view of the structure of FIG. 5D;
fig. 11 is an enlarged schematic view of the structure at E in fig. 6.
In the figure: 1. a base; 2. an operation cylinder; 3. a rotating shaft; 4. a circular plate; 5. a driving motor; 6. a processing assembly; 601. a first annular plate; 602. a second annular plate; 603. a cylinder; 604. a sector plate; 605. grinding the plate; 7. a first connection assembly; 701. a first slide bar; 702. a first spring; 8. a second connection assembly; 801. a second sleeve; 802. a second slide bar; 803. a second spring; 9. a first transmission assembly; 901. an L-shaped rod; 902. a drive plate; 903. a first inclined surface; 904. a fixing pin; 10. a second transmission assembly; 1001. a sloping plate; 1002. a second inclined surface; 11. a feed assembly; 1101. a feed pipe; 1102. a conical feed hopper; 12. a plugging assembly; 1201. a mounting frame; 1202. a plugging plate; 1203. a fixing plate; 1204. a T-shaped rod; 1205. a connecting block; 1206. a third spring; 1207. a strip-shaped plate; 1208. a third inclined surface; 13. a discharge assembly; 1301. a support plate; 1302. a mounting shaft; 1303. a fan blade; 1304. air holes; 14. a plugging ring; 15. a lifting assembly; 1501. a mounting block; 1502. an L-shaped transmission rod; 1503. a baffle; 1504. a fourth spring; 16. an extrusion assembly; 1601. a C-shaped plate; 1602. an arc surface; 17. a collection assembly; 1701. a connecting pipe; 1702. a collection box; 1703. a partition plate; 1704. a mounting frame; 1705. a blower.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 11, the present invention provides a technical solution: the quick-frozen fresh corn kernel peeling device comprises a base 1 and an operation barrel 2, wherein a rotating shaft 3 is rotatably connected to the base 1, the rotating shaft 3 is positioned in the operation barrel 2, a driving motor 5 used for driving the rotating shaft 3 is installed on the base 1, a circular plate 4 matched with the inside of the operation barrel 2 is arranged in the operation barrel 2, a processing component 6 used for removing frozen fresh corn kernels is arranged on the rotating shaft 3, a feeding component 11 used for feeding frozen fresh corn kernels is arranged on one side of the operation barrel 2, and a discharging component 13 used for discharging the frozen fresh corn kernels after removing processing and a collecting component 17 used for collecting the frozen fresh corn kernels after discharging are arranged on the rotating shaft 3;
the processing assembly 6 comprises a first annular plate 601 fixed on the rotating shaft 3, the lower end of the first annular plate 601 is connected with a second annular plate 602 through a plurality of first connecting assemblies 7, the lower end of the second annular plate 602 is fixed with a cylinder 603, the cylinder 603 is connected with sector plates 604 through a plurality of second connecting assemblies 8, each sector plate 604 is arranged in an annular array on the outer side of the rotating shaft 3, the lower end of each sector plate 604 is fixed with a grinding plate 605, the grinding plate 605 is positioned above the circular plate 4, and the inner side of the operating cylinder 2 is provided with a first transmission assembly 9 and a second transmission assembly 10 for the transmission of the sector plates 604;
the first connecting assembly 7 comprises a first sleeve fixed at the lower end of the first annular plate 601, a first sliding rod 701 is connected to the first sleeve in a sliding manner, one end of the first sliding rod 701 is fixed with the second annular plate 602, and a first spring 702 for connecting the first sliding rod 701 is arranged on the first sleeve;
the second connecting assembly 8 comprises a second sleeve 801 fixed on one side of the sector plate 604, a second sliding rod 802 is slidably connected to the second sleeve 801, one end of the second sliding rod 802 is fixed to the cylinder 603, a second spring 803 used for connecting the second sliding rod 802 is arranged in the second sleeve 801, the sector plate 604 reciprocates up and down and left and right through the mutual matching of the processing assembly 6, the feeding assembly 11, the discharging assembly 13 and the collecting assembly 17, quick-frozen fresh corn kernels to be processed between the circular plate 4 and the sector plates 604 are extruded, rubbed and peeled, and meanwhile, the quick-frozen fresh corn kernels and bran enter two collecting cavities which are respectively dropped into the collecting box 1702 to be respectively collected, so that the quick-frozen fresh corn kernel threshing efficiency is improved.
The first transmission assembly 9 comprises an L-shaped rod 901 fixed at the upper end of a sector plate 604, fixing pins 904 are fixed on the L-shaped rod 901, a plurality of transmission plates 902 are fixed on the inner wall of the operating cylinder 2 in an annular array, first inclined planes 903 are formed on two sides of each transmission plate 902, the second transmission assembly 10 comprises an inclined plate 1001 fixed on the inner wall of the operating cylinder 2, a second inclined plane 1002 is formed on the inclined plate 1001, the L-shaped rod 901 on the sector plate 604 is driven to respectively prop against the second inclined plane 1002 on the inclined plate 1001 and the first inclined plane 903 on each transmission plate 902 through the movement of the sector plate 604, and in the process of prop-up one end of the L-shaped rod 901 against the second inclined plane 1002 and prop-up the first spring 702 on the first connection assembly 7, the sector plate 604 is driven to reciprocate up and down along with the rotation inside the operating cylinder 2.
The feeding assembly 11 comprises a feeding pipe 1101 arranged on the operating cylinder 2, one end of the feeding pipe 1101 is communicated with the inside of the operating cylinder 2, a conical feeding hopper 1102 is arranged at the upper end of the feeding pipe 1101, and a plugging assembly 12 for feeding plugging is arranged on the feeding pipe 1101.
The plugging assembly 12 comprises a mounting frame 1201 mounted on the feed pipe 1101, a plugging plate 1202 is slidingly connected to the mounting frame 1201, through holes are formed in the plugging plate 1202, fixing plates 1203 are fixed to two sides of the plugging plate 1202, T-shaped rods 1204 are slidingly connected to the two fixing plates 1203, connecting blocks 1205 are fixed to one ends of the two T-shaped rods 1204, the two connecting blocks 1205 are respectively fixed to two sides of the mounting frame 1201, third springs 1206 are sleeved on the side walls of the two T-shaped rods 1204, a strip plate 1207 is fixed to one side of the plugging plate 1202, a third inclined surface 1208 propped against one end of the L-shaped rod 901 is formed at the lower end of the strip plate 1207, during rotation of the sector plates 604, the L-shaped rods 901 on the sector plates 604 sequentially prop against the third inclined surfaces 1208 on the strip plates 1207, through the offset effect of one end of each L-shaped rod 901 and the third inclined surface 1208 and the reset effect of each third spring 1206 on the stressed strip plate 1207, the strip plate 1207 and the plugging plate 1202 reciprocate on the mounting frame 1201 along with the rotation of the rotating shaft 3, in the reciprocating process of the plugging plate 1202, the through holes on the plugging plate 1202 are intermittently communicated with the feeding pipe 1101, the quick-frozen fresh corn kernels to be processed placed on the conical feeding hopper 1102 are intermittently conveyed into the operating cylinder 2 through the feeding pipe 1101 and fall between the circular plate 4 and the sector plate 604, and the effect that the continuous feeding of the quick-frozen fresh corn kernels to be processed in the operating cylinder 2 causes excessive influence on peeling is avoided.
The discharging component 13 comprises a mounting groove formed in the rotating shaft 3, a supporting plate 1301 is fixed on the mounting groove, a mounting shaft 1302 is fixed on the supporting plate 1301, a fan blade 1303 is fixed at one end of the mounting shaft 1302, an air hole 1304 is formed in the rotating shaft 3, the air hole 1304 is communicated with the inside of the mounting groove, a plugging ring 14 for plugging the air hole 1304 is arranged on the mounting groove, a lifting component 15 for lifting the plugging ring 14 is arranged on the mounting groove and the operating cylinder 2, the fan blade 1303 on the mounting shaft 1302 is driven to synchronously rotate through the supporting plate 1301 in the rotating process of the rotating shaft 3, air is blown into the inside of the mounting groove, and frozen fresh corn kernels and bran after peeling treatment are conveyed out from the connecting pipe 1701 to the outside of the operating cylinder 2.
The lifting assembly 15 comprises a mounting block 1501 fixed on the inner wall of the operating cylinder 2, an L-shaped transmission rod 1502 is slidably connected to the mounting block 1501, one end of the L-shaped transmission rod 1502 is fixed to the plugging ring 14, a baffle 1503 is fixed to the L-shaped transmission rod 1502, a fourth spring 1504 is sleeved on the side wall of the baffle 1503, two ends of the fourth spring 1504 are respectively connected with the baffle 1503 and the mounting block 1501, an extrusion assembly 16 for extruding one end of the L-shaped transmission rod 1502 is arranged on the operating cylinder 2, in the rotating process of the rotating shaft 3, the extrusion assembly 16 pushes the L-shaped transmission rod 1502 to slide upwards on the mounting groove, the plugging ring 14 is pulled to not plug the air holes 1304 through the sliding of the L-shaped transmission rod 1502, and at the moment, air blown by the fan blades 1303 to the mounting groove is blown into the operating cylinder 2 through the air holes 1304.
The extrusion assembly 16 comprises a C-shaped plate 1601 fixed at the upper end of the operation barrel 2, an arc surface 1602 propped against one end of the L-shaped transmission rod 1502 is formed on the C-shaped plate 1601, during the rotation process of the rotating shaft 3, one end of the L-shaped transmission rod 1502 on the mounting groove is propped against the arc surface 1602 on the C-shaped plate 1601, and the L-shaped transmission rod 1502 is pushed to slide upwards on the mounting groove through the propping action of one end of the L-shaped transmission rod 1502 and the arc surface 1602.
The collection assembly 17 comprises a connecting pipe 1701 which is arranged in the operation barrel 2 and is communicated with the interior of the operation barrel 2, a collection box 1702 is arranged on the base 1, the collection box 1702 is located below one end of the connecting pipe 1701, the collection box 1702 is divided into two collection cavities through a partition 1703, a mounting frame 1704 is fixed on the collection box 1702, a blower 1705 is arranged on the mounting frame 1704, the blower 1705 is started in the process of collecting blown frozen fresh corn kernels and bran, the blower 1705 blows the blown frozen fresh corn kernels and the bran, and in the process of blowing, the bran is blown to a longer distance, so that the frozen fresh corn kernels and the bran enter the two collection cavities which respectively fall into the collection box 1702 to be collected respectively.
A quick-frozen fresh corn kernel peeling method comprises the following steps:
s1: in the process of peeling treatment processing of quick-frozen fresh corn kernels by equipment, placing the quick-frozen fresh corn kernels to be treated on a conical feed hopper 1102;
s2: after the placement is completed, the rotating shaft 3 is driven to rotate by the driving motor 5, in the rotating process of the rotating shaft 3, through the connection effect of the first annular plate 601, the first connection assembly 7, the second annular plate 602, the cylinder 603 and the second connection assembly 8, each sector plate 604 is driven to rotate in the operating cylinder 2, in the rotating process of the sector plates 604, the L-shaped rods 901 on each sector plate 604 are sequentially propped against the third inclined surfaces 1208 on each strip plate 1207, and the strip plates 1207 and the plugging plates 1202 reciprocate on the mounting frame 1201 along with the rotation of the rotating shaft 3 through the propping action of one end of each L-shaped rod 901 against the third inclined surfaces 1208 and the reset effect of each third spring 1206 on the stressed strip plates 1207;
s3: in the reciprocating motion process of the plugging plate 1202, the through holes on the plugging plate 1202 are intermittently communicated with the feeding pipe 1101, and quick-frozen fresh corn kernels to be processed placed on the conical feeding hopper 1102 are intermittently conveyed into the operation cylinder 2 through the feeding pipe 1101 and fall between the circular plate 4 and the fan-shaped plate 604 through the intermittent communication of the through holes on the plugging plate 1202 with the feeding pipe 1101, so that the effect that the peeling effect is influenced by excessive quick-frozen fresh corn kernels to be processed in the operation cylinder 2 due to continuous feeding of the quick-frozen fresh corn kernels to be processed is avoided;
s4: in the process of driving each sector plate 604 to rotate in the operating cylinder 2, the L-shaped rods 901 on the sector plates 604 are driven to respectively prop against the second inclined planes 1002 on the inclined plates 1001 and the first inclined planes 903 on each transmission plate 902 through the movement of the sector plates 604, and in the process of propping one end of each L-shaped rod 901 against the second inclined planes 1002 on the inclined plates 1001, the sector plates 604 reciprocate up and down along with the rotation in the operating cylinder 2 through the propping action of one end of each L-shaped rod 901 against the second inclined planes 1002 and the resetting action of the first springs 702 on the first connecting assembly 7 on the stressed sector plates 604;
s5: in the process that the L-shaped rod 901 is propped against the first inclined plane 903 on the transmission plate 902, the sector plate 604 reciprocates back and forth along with the rotation in the operation cylinder 2 through the propping action of one end of the L-shaped rod 901 against the first inclined plane 903 and the resetting action of the second spring 803 on the second connecting component 8 on the stressed sector plate 604, and the quick-frozen fresh corn kernels to be processed between the circular plate 4 and each sector plate 604 are extruded, rubbed and peeled through the up-down and left-right reciprocating motions of each sector plate 604, so that the peeling effect of the quick-frozen fresh corn kernels to be processed is ensured;
s6: in the process of rotating the rotating shaft 3, the supporting plate 1301 drives the fan blades 1303 on the installation shaft 1302 to synchronously rotate, in the process of rotating the fan blades 1303, the inside of the installation groove is blown by the fan blades 1303, one end of the L-shaped transmission rod 1502 on the installation groove is propped against the arc surface 1602 on the C-shaped plate 1601 in the process of rotating the rotating shaft 3, the L-shaped transmission rod 1502 is pushed to slide upwards on the installation groove under the propping action of one end of the L-shaped transmission rod 1502 and the arc surface 1602, the blocking ring 14 is pulled to not block the air holes 1304 any more by the sliding of the L-shaped transmission rod 1502, and at the moment, the air blown by the fan blades 1303 to the installation groove is blown into the operation cylinder 2 through the air holes 1304;
s7: the frozen fresh corn kernels and the bran after the peeling treatment are conveyed out from the connecting pipe 1701 to the outside of the operation barrel 2 and collected through the pressure of the blown air, the blower 1705 is started in the process of collecting the blown frozen fresh corn kernels and the bran, the blown frozen fresh corn kernels and the bran are blown through the blower 1705, the bran is blown to a longer distance in the blowing process, and the frozen fresh corn kernels and the bran are respectively dropped into two collecting cavities of the collecting box 1702 to be respectively collected.
Claims (10)
1. Quick-frozen fresh corn kernel peeling equipment comprises a base (1) and an operating cylinder (2), and is characterized in that: the novel corn threshing machine is characterized in that a rotating shaft (3) is rotationally connected to the base (1), the rotating shaft (3) is located inside the operating cylinder (2), a driving motor (5) used for driving the rotating shaft (3) is installed on the base (1), a circular plate (4) which is arranged in the operating cylinder (2) in a mutually matched mode is arranged inside the operating cylinder (2), a processing component (6) used for removing frozen fresh corn kernels is arranged on the rotating shaft (3), a feeding component (11) used for feeding frozen fresh corn kernels is arranged on one side of the operating cylinder (2), and a discharging component (13) used for discharging frozen fresh corn kernels after removing processing and a collecting component (17) used for collecting discharged fresh corn kernels are arranged on the rotating shaft (3);
the processing assembly (6) comprises a first annular plate (601) fixed on the rotating shaft (3), the lower end of the first annular plate (601) is connected with a second annular plate (602) through a plurality of first connecting assemblies (7), the lower end of the second annular plate (602) is fixedly provided with a cylinder (603), the cylinder (603) is connected with sector plates (604) through a plurality of second connecting assemblies (8), each sector plate (604) is arranged in an annular array on the outer side of the rotating shaft (3), the lower end of each sector plate (604) is fixedly provided with a grinding plate (605), the grinding plate (605) is positioned above the circular plate (4), and the inner side of the operating cylinder (2) is provided with a first transmission assembly (9) and a second transmission assembly (10) for the transmission of the sector plates (604);
the first connecting assembly (7) comprises a first sleeve fixed at the lower end of the first annular plate (601), a first sliding rod (701) is connected to the first sleeve in a sliding mode, one end of the first sliding rod (701) is fixed with the second annular plate (602), and a first spring (702) used for connecting the first sliding rod (701) is arranged on the first sleeve;
the second connecting assembly (8) comprises a second sleeve (801) fixed on one side of the sector plate (604), a second slide bar (802) is connected to the second sleeve (801) in a sliding mode, one end of the second slide bar (802) is fixed to the cylinder (603), and a second spring (803) used for connecting the second slide bar (802) is arranged inside the second sleeve (801).
2. The quick-frozen fresh corn kernel peeling apparatus as recited in claim 1, wherein: the first transmission assembly (9) comprises an L-shaped rod (901) fixed at the upper end of a sector plate (604), a fixing pin (904) is fixed on the L-shaped rod (901), a plurality of transmission plates (902) are fixed on the inner wall of the operation cylinder (2) in an annular array, and first inclined planes (903) are formed in two sides of each transmission plate (902).
3. The quick-frozen fresh corn kernel peeling apparatus as recited in claim 2, wherein: the second transmission assembly (10) comprises an inclined plate (1001) fixed on the inner wall of the operation cylinder (2), and a second inclined plane (1002) is formed on the inclined plate (1001).
4. A quick frozen fresh corn kernel peeling apparatus as recited in claim 3, wherein: the feeding assembly (11) comprises a feeding pipe (1101) arranged on the operation barrel (2), one end of the feeding pipe (1101) is communicated with the inside of the operation barrel (2), a conical feeding hopper (1102) is arranged at the upper end of the feeding pipe (1101), and a blocking assembly (12) for feeding blocking is arranged on the feeding pipe (1101).
5. The quick-frozen fresh corn kernel peeling apparatus as recited in claim 4, wherein: the utility model provides a shutoff subassembly (12) is including installing frame (1201) on inlet pipe (1101), sliding connection has shutoff board (1202) on installing frame (1201), the through-hole has been seted up on shutoff board (1202), the both sides of shutoff board (1202) are fixed with fixed plate (1203), two sliding connection has T type pole (1204) on fixed plate (1203), two the one end of T type pole (1204) is fixed with connecting block (1205), two connecting block (1205) are fixed mutually with the both sides of installing frame (1201) respectively, two cover is equipped with third spring (1206) on the lateral wall of T type pole (1204), one side of shutoff board (1202) is fixed with strip shaped plate (1207), third inclined plane (1208) with L type pole (901) one end offset are seted up to the lower extreme of strip shaped plate (1207).
6. The quick-frozen fresh corn kernel peeling apparatus as recited in claim 1, wherein: the discharging assembly (13) comprises a mounting groove formed in the rotating shaft (3), a supporting plate (1301) is fixed on the mounting groove, a mounting shaft (1302) is fixed on the supporting plate (1301), a fan blade (1303) is fixed at one end of the mounting shaft (1302), an air hole (1304) is formed in the rotating shaft (3), the air hole (1304) is communicated with the inside of the mounting groove, a plugging ring (14) for plugging the air hole (1304) is arranged on the mounting groove, and a lifting assembly (15) for lifting the plugging ring (14) is arranged on the mounting groove and the operating cylinder (2).
7. The quick-frozen fresh corn kernel peeling apparatus as recited in claim 6, wherein: lifting component (15) are including fixing installation piece (1501) on the inner wall of operating cylinder (2), sliding connection has L type transfer line (1502) on installation piece (1501), the one end and the shutoff ring (14) of L type transfer line (1502) are fixed mutually, be fixed with baffle (1503) on L type transfer line (1502), the cover is equipped with fourth spring (1504) on the lateral wall of baffle (1503), the both ends of fourth spring (1504) are connected in baffle (1503) and installation piece (1501) respectively, be provided with on operating cylinder (2) and be used for extruded extrusion subassembly (16) of L type transfer line (1502) one end extrusion.
8. The quick-frozen fresh corn kernel peeling apparatus as recited in claim 7, wherein: the extrusion assembly (16) comprises a C-shaped plate (1601) fixed at the upper end of the operation barrel (2), and an arc-shaped surface (1602) propped against one end of the L-shaped transmission rod (1502) is arranged on the C-shaped plate (1601).
9. The quick-frozen fresh corn kernel peeling apparatus as recited in claim 8, wherein: the collecting assembly (17) comprises a connecting pipe (1701) which is arranged inside the operating cylinder (2) and communicated with the operating cylinder (2), a collecting box (1702) is arranged on the base (1), the collecting box (1702) is located below one end of the connecting pipe (1701), the collecting box (1702) is divided into two collecting cavities through a partition board (1703), an installation frame (1704) is fixed on the collecting box (1702), and a blower (1705) is arranged on the installation frame (1704).
10. A method for peeling quick-frozen fresh corn kernels, which adopts the quick-frozen fresh corn kernel peeling device as claimed in any one of claims 1 to 9, and is characterized by comprising the following steps:
s1: in the process of peeling treatment processing of quick-frozen fresh corn kernels by equipment, placing the quick-frozen fresh corn kernels to be treated on a conical feed hopper (1102);
s2: after the placement is finished, the rotating shaft (3) is driven to rotate through the driving motor (5), in the rotating process of the rotating shaft (3), through the connection actions of the first annular plate (601), the first connecting component (7), the second annular plate (602), the cylinder (603) and the second connecting component (8), all the sector plates (604) are driven to rotate in the operating cylinder (2), in the rotating process of the sector plates (604), the L-shaped rods (901) on all the sector plates (604) are sequentially propped against the third inclined surfaces (1208) on all the strip plates (1207), and the strip plates (1207) and the blocking plates (1202) reciprocate on the mounting frame (1201) along with the rotation of the rotating shaft (3) through the propping action of one ends of all the L-shaped rods (901) against the third inclined surfaces (1208) and the reset action of all the third springs (1206) on the stressed strip plates (1207);
s3: in the reciprocating motion process of the plugging plate (1202), the through holes on the plugging plate (1202) are intermittently communicated with the feeding pipe (1101), and quick-frozen fresh corn kernels to be treated placed on the conical feeding hopper (1102) are intermittently conveyed to the inside of the operation barrel (2) through the feeding pipe (1101) and fall between the circular plate (4) and the sector plate (604) through the intermittent communication of the through holes on the plugging plate (1202) and the feeding pipe (1101), so that the effect that the peeling effect is influenced by excessive quick-frozen fresh corn kernels to be treated in the operation barrel (2) due to the continuous feeding of the quick-frozen fresh corn kernels to be treated is avoided;
s4: in the process of driving each sector plate (604) to rotate in the operating cylinder (2), the L-shaped rod (901) on the sector plate (604) is driven to respectively prop against the second inclined plane (1002) on the inclined plate (1001) and the first inclined plane (903) on each transmission plate (902) through the movement of the sector plate (604), and in the process of propping one end of the L-shaped rod (901) against the second inclined plane (1002) on the inclined plate (1001), the sector plate (604) reciprocates up and down along with the rotation in the operating cylinder (2) through the propping action of one end of the L-shaped rod (901) against the second inclined plane (1002) and the reset action of the first spring (702) on the first connecting component (7) on the stressed sector plate (604);
s5: in the process that the L-shaped rod (901) is propped against the first inclined surface (903) on the transmission plate (902), the fan-shaped plate (604) reciprocates back and forth along with the rotation in the operation cylinder (2) through the propping action of one end of the L-shaped rod (901) against the first inclined surface (903) and the resetting action of the second spring (803) on the second connecting component (8) on the stressed fan-shaped plate (604), and quick-frozen fresh corn kernels to be processed between the circular plate (4) and each fan-shaped plate (604) are extruded, rubbed and peeled through the up-down and left-right reciprocating motions of each fan-shaped plate (604), so that the peeling effect of the quick-frozen fresh corn kernels to be processed is ensured;
s6: in the rotating process of the rotating shaft (3), the fan blades (1303) on the mounting shaft (1302) are driven to synchronously rotate through the supporting plate (1301), in the rotating process of the fan blades (1303), the inside of the mounting groove is blown through the fan blades (1303), one end of the L-shaped transmission rod (1502) on the mounting groove is propped against the arc surface (1602) on the C-shaped plate (1601) in the rotating process of the rotating shaft (3), the L-shaped transmission rod (1502) is pushed to slide upwards on the mounting groove under the propping action of one end of the L-shaped transmission rod (1502) and the arc surface (1602), the plugging ring (14) is pulled to not plug the air hole (1304) any more through the sliding of the L-shaped transmission rod (1502), and at the moment, the air blown out of the mounting groove by the fan blades (1303) is blown into the operating cylinder (2) through the air hole (1304);
s7: the frozen fresh corn kernels and the bran after peeling treatment are conveyed out from the connecting pipe (1701) to the outside of the operation barrel (2) and collected through the pressure of the blown air, the blower (1705) is started in the process of collecting the blown frozen fresh corn kernels and the bran, the blown frozen fresh corn kernels and the bran are blown through the blower (1705), the bran is blown to a longer distance in the blowing process, and the frozen fresh corn kernels and the bran are respectively dropped into two collecting cavities of the collecting box (1702) to be respectively collected.
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| CN202310188094.9A CN115989753B (en) | 2023-03-02 | 2023-03-02 | Quick-frozen fresh corn kernel peeling method and equipment |
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| CN214048591U (en) * | 2020-10-14 | 2021-08-27 | 吉林农业科技学院 | Fresh corn stripper |
| CN216573224U (en) * | 2021-12-16 | 2022-05-24 | 吉林省领航粮食机械有限公司 | Rice husk powder collection device for rice processing |
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| KR930022745U (en) * | 1992-04-20 | 1993-11-25 | 박두원 | Dry corn peeling and embryonic |
| US20030104101A1 (en) * | 2001-12-04 | 2003-06-05 | Peter Matthews | Corn degermination process |
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| CN115989753B (en) | 2023-08-01 |
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