CN115966398B - Large-scale three-dimensional iron core transformer winding equipment that rolls up - Google Patents

Large-scale three-dimensional iron core transformer winding equipment that rolls up Download PDF

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Publication number
CN115966398B
CN115966398B CN202310257773.7A CN202310257773A CN115966398B CN 115966398 B CN115966398 B CN 115966398B CN 202310257773 A CN202310257773 A CN 202310257773A CN 115966398 B CN115966398 B CN 115966398B
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China
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plate
gear
winding
iron core
screw rod
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CN115966398A (en
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聂振华
成利彬
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Shijiazhuang Tiantai Power Transformer Co ltd
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Shijiazhuang Tiantai Power Transformer Co ltd
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Abstract

The invention relates to winding equipment, in particular to winding equipment for a large three-dimensional iron core winding transformer. The invention aims to provide a large-scale three-dimensional iron core winding transformer winding device which can wind three coils simultaneously and can improve working efficiency. The utility model provides a large-scale three-dimensional iron core transformer winding equipment that rolls up, includes bottom plate, mounting panel, lifter plate, first lead screw, semicircle piece, anchor clamps, bobbin, breach gear, pinion rack, arc rack, pinion, interior hexagonal knob, places a section of thick bamboo, even wire winding mechanism, actuating mechanism, drive mechanism and fastening mechanism, and bottom plate top rear side is connected with the mounting panel, and the slidingtype is equipped with the lifter plate on the mounting panel. The second motor can drive the three bobbins to rotate, and simultaneously wind the three coils, and a moving three-dimensional iron core is not needed in the winding process, so that the working efficiency can be improved, and the roller can push the copper wires up and down, so that the copper wires are uniformly wound on the bobbins.

Description

Large-scale three-dimensional iron core transformer winding equipment that rolls up
Technical Field
The invention relates to winding equipment, in particular to winding equipment for a large three-dimensional iron core winding transformer.
Background
The three-dimensional iron core winding transformer is an energy-saving power transformer, has more excellent performance, and changes voltage mainly through copper wires wound on the three-dimensional iron core winding, so that the copper wires need to be wound on the three-dimensional iron core winding when the three-dimensional iron core winding transformer is produced.
The patent with publication number CN105185571B discloses a double-end winding method of a three-dimensional triangular iron core transformer and a double-end horizontal winding machine, wherein the double-end horizontal winding machine comprises two winding devices which slide and are positioned along a first sliding rail through a first sliding mechanism respectively, and the three-dimensional triangular iron core is rotatably arranged on a bracket of a supporting table through a rotating device. The first stem, the second stem and the third stem are wound by the winding device, and the first stem, the second stem and the third stem are wound in turn, in the winding process, a worker needs to manually rotate the first stem, the second stem and the third stem to switch the positions of the first stem, the second stem and the third stem, in this period, the winding device needs to be turned off first, after the position switching is completed, the winding device is started again to perform winding, the positions of the first core column, the second core column and the third core column need to be switched twice, and the three-dimensional triangle wound iron core is generally heavier, so that more time is delayed in the middle, and the working efficiency is affected.
Disclosure of Invention
In order to overcome the defects that the positions of a first core column, a second core column and a third core column need to be switched twice, and the three-dimensional triangular coiled iron core is generally heavier, more time is delayed in the middle, and the working efficiency is influenced, the technical problem of the invention is that: provided is a large-sized three-dimensional wound core transformer winding device capable of simultaneously winding three coils and improving working efficiency.
The technical implementation scheme of the invention is as follows: the utility model provides a large-scale three-dimensional iron core transformer winding equipment that rolls up, including the bottom plate, the mounting panel, the lifter plate, first lead screw, the semicircle piece, anchor clamps, the bobbin, the breach gear, the pinion rack, the arc rack, the pinion, interior hexagonal knob, place the section of thick bamboo, even wire winding mechanism, actuating mechanism, drive mechanism and fastening mechanism, bottom plate top one side is connected with the mounting panel, sliding type is equipped with the lifter plate on the mounting panel, rotary type is connected with two first lead screws that are vertical setting on the mounting panel, first lead screw runs through lifter plate and screw-thread fit, the semicircle piece uses two to be equipped with six altogether for a set of, every semicircle piece outside all overlaps the anchor clamps, anchor clamps are used for drawing together two semicircle pieces in it, so that two semicircle pieces form confined cyclic annular, the bobbin is equipped with three, the bobbin comprises two semicircle pieces that set up relatively, the breach gear is equipped with six, all peg graft the pinion rack on every breach gear, pinion rack and breach gear form a complete spur gear, this spur gear can rotate in the semicircle piece outside, notch gear and bobbin tip joint, first lead screw is equipped with the copper wire for the fixed connection of the pinion rack, the copper wire is equipped with the three-wire winding mechanism that is equipped with on the arc-shaped, the three copper wire winding mechanism is placed on the bottom plate, the arc-shaped copper wire winding mechanism is used for placing on the three-dimensional iron core, the three-dimensional iron core winding equipment, the copper wire winding equipment is used for the winding equipment.
More preferably: the even wire winding mechanism is equipped with the crane including crane, gyro wheel and reciprocating motion subassembly including sliding on the mounting panel, and the last rotation of crane is connected with three groups of gyro wheels, and every group has two gyro wheels, is equipped with the reciprocating motion subassembly that can drive crane reciprocating motion from top to bottom on the mounting panel.
The reciprocating movement assembly comprises a second screw rod and a first motor, the second screw rod is rotatably connected to the middle of the mounting plate, the lifting frame is in threaded connection with the second screw rod, the first motor is mounted on the mounting plate, and the first motor is in transmission connection with the second screw rod.
More preferably: the driving mechanism comprises a shaft sleeve, a rotating shaft, a driving gear, an inner six-diamond sleeve, a second motor and a six-diamond rod, wherein the shaft sleeve is connected in the middle of the top of the bottom plate in an embedded mode, the rotating shaft is connected in the shaft sleeve in a clamping mode, the driving gear is connected to the upper portion and the lower portion of the rotating shaft through keys, the notch gear and the toothed plate are meshed with the driving gear, the driving gear can drive the notch gear and the toothed plate to rotate, the top end of the rotating shaft is connected with the inner six-diamond sleeve, the top of the lifting plate is connected with the second motor through a bolt, the six-diamond rod is connected to the output shaft of the second motor through keys, and the six-diamond rod is connected with the inner six-diamond sleeve in a plugging mode.
More preferably: the transmission mechanism comprises a transmission shaft and a second bevel gear, the rear part of the bottom plate is rotatably connected with the transmission shaft, the two ends of the transmission shaft and the bottom end of the first screw rod are both connected with the second bevel gear, and the second bevel gear on the transmission shaft is meshed with the second bevel gear on the first screw rod.
More preferably: the fastening mechanism comprises a cylinder, a fastening plate and a triangular positioning plate, wherein the front part of the bottom plate is connected with the cylinder, the telescopic rod of the cylinder is provided with the fastening plate in a sliding mode, the fastening plate is connected with the bottom plate in a sliding mode, and the top of the bottom plate is connected with the triangular positioning plate.
More preferably: the rotary mechanism comprises a connecting block, a rotary disk and third bevel gears, the connecting block is connected to the mounting plate, the rotary disk is rotatably connected to the middle of the connecting block, the third bevel gears are connected to the rotary disk and one of the first screw rods, and the two third bevel gears are meshed.
More preferably: still including chucking mechanism, chucking mechanism is including elastic component and card pearl, is connected with the elastic component in the breach gear evenly spaced, all is connected with the card pearl that can fix the pinion on the elastic component.
The invention has the following advantages: 1. the second motor can drive the three bobbins to rotate, and simultaneously wind the three coils, and a moving three-dimensional iron core is not needed in the winding process, so that the working efficiency can be improved, and the roller can push the copper wires up and down, so that the copper wires are uniformly wound on the bobbins.
2. The clamping beads can fix the pinion, so that the arc-shaped rack is prevented from moving out of the toothed plate due to clockwise rotation of the pinion, and the connection stability of the notch gear and the toothed plate is ensured.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of a uniform winding mechanism according to the present invention;
FIG. 3 is a schematic perspective view of a first portion of the present invention;
FIG. 4 is a schematic perspective view of a second portion of the present invention;
FIG. 5 is a schematic view of a first perspective of the driving mechanism of the present invention;
FIG. 6 is a schematic view of a second perspective of the driving mechanism of the present invention;
FIG. 7 is a schematic perspective view of a fastening mechanism according to the present invention;
FIG. 8 is a schematic perspective view of the transmission mechanism and the rotary mechanism of the present invention;
FIG. 9 is a schematic perspective view of a pinion gear of the present invention;
fig. 10 is a schematic perspective view of the clamping mechanism of the present invention.
The marks of the components in the drawings are as follows: 1-bottom plate, 2-mounting plate, 3-lifting plate, 31-first lead screw, 4-semicircle block, 5-fixture, 7-bobbin, 8-notch gear, 9-toothed plate, 10-arc rack, 11-, 12-inner hexagonal knob, 13-placing cylinder, 14-three-dimensional iron core, 15-uniform winding mechanism, 151-second lead screw, 152-lifting frame, 153-roller, 154-first motor, 155-first bevel gear, 16-driving mechanism, 161-shaft sleeve, 162-rotating shaft, 163-driving gear, 164-inner hexagonal sleeve, 165-second motor, 166-six diamond rod, 17-driving mechanism, 171-transmission shaft, 172-second bevel gear, 18-fastening mechanism, 181-cylinder, 182-fastening plate, 183-triangular positioning plate, 19-rotating mechanism, 191-connecting block, 192-rotating disk, 193-third bevel gear, 20-chucking mechanism, 202-elastic piece, 203-beads.
Detailed Description
The following describes the technical scheme with reference to specific embodiments, and it should be noted that: terms indicating orientations, such as up, down, left, right, etc., are used herein only with respect to the position of the illustrated structure in the corresponding drawings. The parts themselves are numbered herein, for example: first, second, etc. are used solely to distinguish between the described objects and do not have any sequential or technical meaning. And the application is said to be as follows: connection, coupling, unless specifically stated otherwise, includes both direct and indirect connection (coupling).
Example 1
The large-scale three-dimensional iron core transformer winding equipment comprises a base plate 1, a mounting plate 2, a lifting plate 3, a first screw rod 31, semicircular blocks 4, a clamp 5, a winding barrel 7, a notch gear 8, a toothed plate 9, an arc rack 10, a pinion 11, an inner hexagonal knob 12, a placing barrel 13, a uniform winding mechanism 15, a driving mechanism 16, a transmission mechanism 17 and a fastening mechanism 18, wherein the rear side of the top of the base plate 1 is connected with the mounting plate 2 through bolts, the lifting plate 3 is slidingly arranged on the mounting plate 2, the left side and the right side of the mounting plate 2 are respectively and rotatably connected with the first screw rod 31, the first screw rod 31 is in threaded connection with the lifting plate 3, the lifting plate 3 can be driven to move up and down by rotation, the semicircular blocks 4 are provided with six groups in a group, the outer side of each group of semicircular blocks 4 is sleeved with the clamp 5, the clamp 5 consists of two arc clamping rods and fastening bolts which are mutually hinged, the two arc clamping bars are locked by fastening bolts, when the clamp 5 is locked, the two semicircular blocks 4 form a closed ring shape and are fixed on the outer side of the iron core, the winding reel 7 is provided with three, the winding reel 7 consists of two semicircular pipes which are oppositely arranged, the two semicircular pipes can be detached and closed, the notch gears 8 are provided with six, each notch gear 8 is inserted with a toothed plate 9, the toothed plate 9 and the notch gears 8 form a complete straight gear, the middle part of the straight gear is provided with a round hole which is sleeved on the outer side of the semicircular block 4, the end part of the winding reel 7 is provided with a positioning rod, the end surface of the notch gears 8 close to the winding reel 7 is provided with a clamping groove which is matched with the positioning rod in an inserting way, the side surface of the toothed plate 9 is provided with an inserting hole, arc racks 10 are all arranged in the notch gears 8 in a sliding way, the arc racks 10 can be inserted into the inserting hole to fix the toothed plate 9, the notch gears 8 are all rotationally connected with pinions 11, pinion 11 and arc rack 10 meshing, hexagonal knob 12 in grafting on one of them pinion 11, bottom plate 1 top rotation is connected with three and places a section of thick bamboo 13, and wherein two are placed a section of thick bamboo 13 and are located bottom plate 1 left side, and another is located bottom plate 1 right side, and place a section of thick bamboo 13 and be used for placing the copper line, be equipped with on the mounting panel 2 and make the even wire winding mechanism 15 of copper line on three-dimensional roll iron core 14, be equipped with on the lifter plate 3 and drive breach gear 8 pivoted actuating mechanism 16, be equipped with on bottom plate 1 and make two first lead screw 31 synchronous pivoted drive mechanism 17, be equipped with the fastening mechanism 18 that is used for fixed iron core on the bottom plate 1.
As shown in fig. 1, 2 and 7, the uniform winding mechanism 15 includes a lifting frame 152, rollers 153 and a reciprocating assembly, the lifting frame 152 is slidably disposed on the mounting plate 2, the left portion of the lifting frame 152 is rotatably connected with two groups of rollers 153, the right portion of the lifting frame 152 is rotatably connected with a group of rollers 153, each group has two rollers 153, the reciprocating assembly is disposed on the mounting plate 2, and the reciprocating assembly can drive the lifting frame 152 to reciprocate up and down.
As shown in fig. 2, the reciprocating assembly comprises a second screw rod 151, a first motor 154 and a first bevel gear 155, the middle part of the mounting plate 2 is rotatably connected with the second screw rod 151, the lifting frame 152 is in threaded connection with the second screw rod 151, the lifting frame 152 can be driven to move up and down by rotating the second screw rod 151, the top of the mounting plate 2 is connected with the first motor 154 through a bolt, an output shaft of the first motor 154 is connected with the first bevel gear 155 through a key, the second screw rod 151 is also connected with the first bevel gear 155 through a key, the two first bevel gears 155 are meshed, and the first motor 154 can drive the second screw rod 151 to rotate through the first bevel gear 155.
As shown in fig. 1, fig. 2, fig. 5 and fig. 6, the driving mechanism 16 comprises a shaft sleeve 161, a rotating shaft 162, a driving gear 163, an inner six-diamond-shaped sleeve 164, a second motor 165 and a six-diamond-shaped rod 166, the middle of the top of the bottom plate 1 is connected with the shaft sleeve 161 in an embedded mode, the rotating shaft 162 is clamped in the shaft sleeve 161, the upper portion and the lower portion of the rotating shaft 162 are connected with the driving gear 163 through keys, the notch gear 8 and the toothed plate 9 are meshed with the driving gear 163, the driving gear 163 can drive the notch gear 8 and the toothed plate 9 to rotate, the top end of the rotating shaft 162 is connected with the inner six-diamond-shaped sleeve 164, the top of the lifting plate 3 is connected with the second motor 165 through bolts, the output shaft of the second motor 165 is connected with the six-diamond-shaped rod 166 through keys, and the six-diamond-shaped rod 166 is connected with the inner six-diamond-shaped sleeve 164 in a plug-in connection mode.
As shown in fig. 7 and 8, the transmission mechanism 17 includes a transmission shaft 171 and a second bevel gear 172, the rear portion of the base plate 1 is rotatably connected with the transmission shaft 171, the left and right ends of the transmission shaft 171 are respectively connected with the second bevel gear 172 through keys, the bottom end of the first screw rod 31 is also connected with the second bevel gear 172 through keys, and the second bevel gear 172 on the transmission shaft 171 is meshed with the second bevel gear 172 on the first screw rod 31.
As shown in fig. 7, the fastening mechanism 18 includes a cylinder 181, a fastening plate 182 and a triangular positioning plate 183, the front portion of the base plate 1 is connected with the cylinder 181 by a bolt, the telescopic rod of the cylinder 181 is provided with the fastening plate 182 in a sliding manner, the base plate 1 is provided with a chute gradually upwards from front to back, the fastening plate 182 is positioned in the chute, the fastening plate 182 can move backwards and upwards along the chute, and the triangular positioning plate 183 is connected in the middle of the top of the base plate 1.
As shown in fig. 2, 5 and 8, the rotary mechanism 19 is further included, the rotary mechanism 19 includes a connection block 191, a rotary disk 192 and third bevel gears 193, the left side of the mounting plate 2 is connected with the connection block 191 through bolts, the middle part of the connection block 191 is rotatably connected with the rotary disk 192, the rotary disk 192 is connected with the third bevel gears 193 through keys, the first screw rod 31 on the left side is also connected with the third bevel gears 193 through keys, the two third bevel gears 193 are meshed, and the rotary disk 192 can drive the first screw rod 31 on the left side to rotate through the third bevel gears 193.
The worker rotates the rotating disc 192, the rotating disc 192 drives the first screw rod 31 on the left side to rotate through the third bevel gear 193, the first screw rod 31 on the left side drives the first screw rod 31 on the right side to rotate through the transmission shaft 171 and the second bevel gear 172, the first screw rod 31 drives the lifting plate 3 to move upwards, the lifting plate 3 drives the second motor 165 to move upwards, the second motor 165 drives the six diamond rods 166 to move upwards, the six diamond rods 166 and the inner six diamond sleeves 164 are separated, when the rotating disc 192 is stopped, the rotating shaft 162 is taken out from the shaft sleeve 161, the three-dimensional coiled iron core 14 is placed on the bottom plate 1, the three-dimensional coiled iron core 14 is abutted against the triangular positioning plate 183, then the telescopic rod of the worker controls the air cylinder 181 to stretch, the fastening plate 182 is driven to move upwards backwards along the chute, the three-dimensional coiled iron core 14 is fixed, after the fixing, the air cylinder 181 is closed, then the rotating shaft 162 is inserted back into the shaft sleeve 161, and then reversely rotating the rotating disc 192, the rotating disc 192 drives the left first screw rod 31 to reversely rotate through the third bevel gear 193, the left first screw rod 31 drives the right first screw rod 31 to reversely rotate through the transmission shaft 171 and the second bevel gear 172, the first screw rod 31 drives the lifting plate 3 to downwards move, the six diamond-shaped rods 166 downwards move along with the lifting plate, when the six diamond-shaped rods 166 downwards move and are clamped with the inner six diamond-shaped sleeves 164, the rotating disc 192 stops rotating, three groups of semicircular blocks 4 are sleeved on the lower part of the three-dimensional coiled iron core 14, then the three groups of semicircular blocks 4 are sleeved with the clamp 5, the fastening bolts on the clamp 5 are tightened, the two arc clamping rods are closed to fix the semicircular blocks 4 on the three-dimensional coiled iron core 14, the three notch gears 8 are sleeved on the three groups of semicircular blocks 4 by a worker, then three toothed plates 9 are respectively inserted on the three notch gears 8, then the inner hexagonal knob 12 is clamped on the pinion 11, the inner hexagonal knob 12 is rotated anticlockwise, the pinion 11 is driven to rotate anticlockwise, the pinion 11 drives the arc rack 10 to rotate clockwise, the arc rack 10 is inserted on the toothed plate 9, the toothed plate 9 is fixed, the toothed plate 9 and the notch gear 8 form a complete straight gear, the toothed plate 9 and the notch gear 8 are meshed with the driving gear 163, the inner hexagonal knob 12 is removed from the pinion 11 by a worker, then the three bobbins 7 are sleeved on the three-dimensional winding iron core 14, the positioning rod of the bobbins 7 is clamped in the clamping groove of the notch gear 8 at the lower part of the three-dimensional winding iron core 14, the worker repeats the operation, the other three notch gears 8 are installed, after the installation is completed, the worker respectively sleeves three copper wires on the three placing drums 13, respectively passes through the three groups of rollers 153, and then respectively winds the copper wires on the three groups of bobbins 7, then the second motor 165 is started, the rotating shaft 162 is driven to rotate by the six diamond-shaped rods 166 and the inner six diamond-shaped sleeves 164, the rotating shaft 162 drives the driving gear 163 to rotate, the driving gear 163 drives the toothed plate 9 and the notch gear 8 to rotate, thereby driving the winding drum 7 to rotate, and winding copper wires on the winding drum 7, meanwhile, the staff controls the output shaft of the first motor 154 to rotate positively and negatively alternately, the first bevel gear 155 drives the second screw 151 to rotate positively and negatively alternately, thereby driving the lifting frame 152 to move up and down, and further driving the roller 153 to move up and down, the roller 153 pushes copper wires up and down, the copper wires are uniformly wound on the winding drum 7, three coils can be wound simultaneously, the moving three-dimensional winding iron core 14 is not needed in the winding process of the copper wires, thus improving the working efficiency, after the copper wires are wound, the first motor 154 and the second motor 165 are closed, then cutting off the copper wire, clamping the inner hexagonal knob 12 on the pinion 11, rotating the inner hexagonal knob 12 clockwise to drive the pinion 11 to rotate clockwise, driving the arc-shaped rack 10 to rotate anticlockwise by the pinion 11, moving the arc-shaped rack 10 out of the toothed plate 9, loosening the toothed plate 9, removing the inner hexagonal knob 12 from the pinion 11, taking the toothed plate 9 out of the notch gear 8, then removing the notch gear 8, the clamp 5 and the semicircular block 4, rotating the rotary disc 192 by a worker to disengage the six-diamond-shaped rod 166 from the inner six-diamond-shaped sleeve 164, taking the rotary shaft 162 out of the sleeve 161, shortening the telescopic rod of the control cylinder 181, driving the fastening plate 182 to move forwards and downwards, loosening the three-dimensional coiled iron core 14 wound with the copper wire, closing the cylinder 181, and taking the three-dimensional coiled iron core 14 wound with the copper wire out.
Example 2
On the basis of embodiment 1, as shown in fig. 4 and 10, the device further comprises a clamping mechanism 20, the clamping mechanism 20 comprises elastic pieces 202 and clamping beads 203, the elastic pieces 202 are connected in the notch gears 8 at equal intervals, the elastic pieces 202 are positioned below the pinion 11, the elastic pieces 202 are springs, the clamping beads 203 are connected to the elastic pieces 202, round grooves are uniformly spaced on one side, close to the clamping beads 203, of the pinion 11, and the round grooves are matched with the clamping beads 203 in an equal number.
Initially, card pearl 203 is located the circular slot and blocks pinion 11, can prevent pinion 11 from rotating by oneself, and the staff is with interior hexagonal knob 12 card to pinion 11 on, and the staff can rotate interior hexagonal knob 12 with the power and drive pinion 11 rotation, makes card pearl 203 and circular slot break away from, when not rotating interior hexagonal knob 12, drives under the effect of elastic component 202 and blocks 203 and reset the card and go into the circular slot, fixes pinion 11 again, avoids pinion 11 rotation to lead to arc rack 10 to shift out from pinion rack 9.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.

Claims (5)

1. The utility model provides a large-scale three-dimensional iron core transformer winding equipment that rolls up, including bottom plate (1) and mounting panel (2), bottom plate (1) top one side is connected with mounting panel (2), characterized by: the gear rack comprises a lifting plate (3), a first screw rod (31), a semicircular block (4), a clamp (5), a winding drum (7), notch gears (8), toothed plates (9), arc racks (10), pinions (11), inner hexagonal knobs (12), a placing drum (13), a uniform winding mechanism (15), a driving mechanism (16), a transmission mechanism (17) and a fastening mechanism (18), wherein the lifting plate (3) is slidably arranged on a mounting plate (2), two vertically arranged first screw rods (31) are rotatably connected on the mounting plate (2), the first screw rods (31) penetrate through the lifting plate (3) and are in threaded fit, the semicircular blocks (4) are in six groups together, the outer side of each group of semicircular blocks (4) is sleeved with the clamp (5), the clamps (5) are used for combining the two semicircular blocks (4) in the clamp, so that the two semicircular blocks (4) form a closed ring shape, the winding drum (7) is provided with three, the winding drum (7) consists of two oppositely arranged semicircular pipes, the six notches (8) are arranged, each gear (8) is provided with six gears, the toothed blocks (8) can be connected with the toothed plates (9) in a plugging mode, the toothed plates (9) can be completely inserted into the toothed plates at the outer sides of the toothed plates, the notch gear (8) is clamped with the end part of the winding reel (7), arc racks (10) used for fixing toothed plates (9) are arranged in the notch gear (8) in a sliding mode, pinions (11) are connected in the notch gear (8) in a rotating mode, the pinions (11) are meshed with the arc racks (10), one of the pinions (11) is inserted with an inner hexagonal knob (12), three placing drums (13) are connected to the top of the base plate (1) in a rotating mode, the placing drums (13) are used for placing copper wires, a uniform winding mechanism (15) which can enable the copper wires to uniformly wind on a three-dimensional winding iron core (14) is arranged on the mounting plate (2), a driving mechanism (16) used for driving the notch gear (8) to rotate is arranged on the lifting plate (3), a transmission mechanism (17) used for enabling two first lead screws (31) to synchronously rotate is arranged on the base plate (1), and a fastening mechanism (18) used for fixing the iron core is arranged on the base plate (1);
the driving mechanism (16) comprises a shaft sleeve (161), a rotating shaft (162), a driving gear (163), an inner six-diamond-shaped sleeve (164), a second motor (165) and a six-diamond-shaped rod (166), the middle of the top of the bottom plate (1) is connected with the shaft sleeve (161) in an embedded mode, the rotating shaft (162) is connected with the driving gear (163) in the clamping mode in the shaft sleeve (161), the upper portion and the lower portion of the rotating shaft (162) are connected with the driving gear (163) through keys, the notch gear (8) and the toothed plate (9) are meshed with the driving gear (163), the driving gear (163) can drive the notch gear (8) and the toothed plate (9) to rotate, the top end of the rotating shaft (162) is connected with the inner six-diamond-shaped sleeve (164), the top of the lifting plate (3) is connected with the second motor (165) through bolts, the six-diamond-shaped rod (166) is connected with the output shaft of the second motor (165) through keys in a plugging mode.
The transmission mechanism (17) comprises a transmission shaft (171) and a second bevel gear (172), the rear part of the bottom plate (1) is rotatably connected with the transmission shaft (171), the second bevel gear (172) is connected with both ends of the transmission shaft (171) and the bottom end of the first screw rod (31), and the second bevel gear (172) on the transmission shaft (171) is meshed with the second bevel gear (172) on the first screw rod (31);
the rotary mechanism (19) is further included, the rotary mechanism (19) comprises a connecting block (191), a rotary disk (192) and third bevel gears (193), the connecting block (191) is connected to the mounting plate (2), the rotary disk (192) is rotationally connected to the middle of the connecting block (191), the third bevel gears (193) are connected to the rotary disk (192) and one of the first screw rods (31), and the two third bevel gears (193) are meshed.
2. A large three-dimensional wound core transformer winding apparatus as defined in claim 1, wherein: even wire winding mechanism (15) are including crane (152), gyro wheel (153) and reciprocating motion subassembly, and the slip is equipped with crane (152) on mounting panel (2), and rotation is connected with three group's gyro wheels (153) on crane (152), and every group has two gyro wheels (153), is equipped with the reciprocating motion subassembly that can drive crane (152) reciprocating motion from top to bottom on mounting panel (2).
3. A large three-dimensional wound core transformer winding apparatus according to claim 2, wherein: the reciprocating movement assembly comprises a second screw rod (151) and a first motor (154), the middle part of the mounting plate (2) is rotatably connected with the second screw rod (151), the lifting frame (152) is in threaded connection with the second screw rod (151), the mounting plate (2) is provided with the first motor (154), and the first motor (154) is in transmission connection with the second screw rod (151).
4. A large three-dimensional wound core transformer winding apparatus according to claim 3, wherein: the fastening mechanism (18) comprises an air cylinder (181), a fastening plate (182) and a triangular positioning plate (183), the front portion of the bottom plate (1) is connected with the air cylinder (181), the telescopic rod of the air cylinder (181) is provided with the fastening plate (182) in a sliding mode, the fastening plate (182) is connected with the bottom plate (1) in a sliding mode, and the triangular positioning plate (183) is connected to the top of the bottom plate (1).
5. A large three-dimensional wound core transformer winding apparatus according to claim 4, wherein: the automatic clamping device is characterized by further comprising a clamping mechanism (20), wherein the clamping mechanism (20) comprises an elastic piece (202) and clamping beads (203), the elastic pieces (202) are uniformly connected in the notch gear (8) at intervals, and the clamping beads (203) which can fix the pinion (11) are connected to the elastic pieces (202).
CN202310257773.7A 2023-03-17 2023-03-17 Large-scale three-dimensional iron core transformer winding equipment that rolls up Active CN115966398B (en)

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Application Number Priority Date Filing Date Title
CN202310257773.7A CN115966398B (en) 2023-03-17 2023-03-17 Large-scale three-dimensional iron core transformer winding equipment that rolls up

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310257773.7A CN115966398B (en) 2023-03-17 2023-03-17 Large-scale three-dimensional iron core transformer winding equipment that rolls up

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CN115966398A CN115966398A (en) 2023-04-14
CN115966398B true CN115966398B (en) 2023-06-23

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