CN113161143B - Three-dimensional iron core transformer winding is copper line foreign matter isolation equipment for wire winding - Google Patents

Three-dimensional iron core transformer winding is copper line foreign matter isolation equipment for wire winding Download PDF

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Publication number
CN113161143B
CN113161143B CN202110499073.XA CN202110499073A CN113161143B CN 113161143 B CN113161143 B CN 113161143B CN 202110499073 A CN202110499073 A CN 202110499073A CN 113161143 B CN113161143 B CN 113161143B
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frame
mounting
winding
movable
core transformer
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CN113161143A (en
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王玮
杨国新
陈丞彪
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Hefei Kebian Electrical Co ltd
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Jiangxi Power Transformation Equipment Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/094Tensioning or braking devices

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Of Transformers For General Uses (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention relates to a winding isolation device, in particular to a copper wire foreign matter isolation device for winding of a three-dimensional wound core transformer winding. The technical problem to be solved by the invention is to provide the copper wire foreign matter isolation equipment for winding the winding of the three-dimensional wound core transformer, which can effectively prevent foreign matters from being isolated and can not lead the wound finished product to be loose and messy. In order to solve the above technical problem, the present invention provides a device for isolating foreign matters in a copper wire for winding a winding of a three-dimensional wound core transformer, comprising: the frame body is connected with a first mounting frame; the first support frame is connected to the first mounting frame; the first mounting disc is connected to the output shaft of the servo motor; the second supporting frame is connected to the first mounting frame; and the servo motor is arranged on the second support frame. Thereby do not need the manual work to get rid of the foreign matter on the copper line and keep apart through isolation mechanism and clamping mechanism, make things convenient for people's work.

Description

Three-dimensional iron core transformer winding is copper line foreign matter isolation equipment for wire winding
Technical Field
The invention relates to a winding isolation device, in particular to a copper wire foreign matter isolation device for winding of a three-dimensional wound core transformer winding.
Background
Copper wire is a metal material, has good electrical conductivity, and is widely used for manufacturing wires, cables, brushes and the like; the heat conductivity is good, and the magnetic instrument and the instrument which need antimagnetic interference, such as a compass, an aviation instrument and the like, are commonly manufactured; has excellent plasticity, is easy to be processed by hot pressing and cold pressing, and can be made into copper materials such as pipes, bars, wires, strips, belts, plates, foils and the like.
At present, generally need the manual work to get rid of the isolation with the foreign matter on the copper line, fix the copper line again and carry out the wire winding with it on the cylinder, the manual work can make the loose mixed and disorderly of finished product after the wire winding when carrying out the wire winding, and the manual work is got rid of comparatively trouble to the foreign matter on the copper line, so comparatively expend the manpower.
Therefore, the copper wire foreign matter isolation equipment for winding of the three-dimensional wound core transformer winding is not needed to be designed, the foreign matters on the copper wire are not needed to be manually removed and isolated, the foreign matters can be effectively prevented from being isolated, and the loose and disorderly finished products after winding can not be generated.
Disclosure of Invention
(1) Technical problem to be solved
In order to overcome the defects that finished wound products are likely to be loose and messy when manual winding is carried out, and the problem that the foreign matters on the copper wire are troublesome to remove manually, which consumes manpower, the invention provides the foreign matter isolation equipment for the copper wire for winding of the three-dimensional wound core transformer, which can effectively prevent the foreign matters from being isolated and can not lead the finished wound products to be loose and messy.
(2) Technical scheme
In order to solve the above technical problem, the present invention provides a device for isolating foreign matters in a copper wire for winding a winding of a three-dimensional wound core transformer, comprising: the frame body is connected with a first mounting frame; the first support frame is connected to the first mounting frame; the first mounting disc is connected to the output shaft of the servo motor; the second supporting frame is connected to the first mounting frame; a servo motor mounted on the second support frame; an isolation mechanism connected to the frame in a sliding manner; and a clamping mechanism connected to the frame.
Preferably, the isolation mechanism comprises: a first fixed frame connected to the frame body; the movable frame is connected to the first fixed frame and the frame body in a sliding manner; and the second fixing frame is connected to the frame body.
Preferably, the clamping mechanism comprises: the third supporting frame is connected to the first mounting frame; the rotary disc is rotatably connected to the third support frame; the second mounting disc is arranged on the rotary disc in a sliding manner; and the first spring is connected between the second mounting plate and the rotary plate.
Preferably, the device further comprises a pressing mechanism, wherein the pressing mechanism comprises: a support plate connected to the second fixing frame; the lower pressure rod is connected to the support plate in a sliding manner; and the second springs are sleeved on the lower pressing rod and the supporting plate.
Preferably, a moving mechanism is further included, and the moving mechanism includes: the second mounting frame is connected to the frame body and the first mounting frame; the screw rod is rotatably connected between the second mounting frames; the rotating ring is connected to the screw rod; the belt pulley is connected to the rotating ring and the output shaft of the servo motor; a transmission belt connected between the pulleys; a movable frame which is connected to the screw rod in a threaded manner; the clamping plate is arranged on the rotating ring along the periphery and matched with the screw rod.
Preferably, the device further comprises a reset mechanism, wherein the reset mechanism comprises: the fixing column is connected between the second mounting racks; the first supporting column is connected to the second mounting frame; the movable column is connected to the movable frame and the first support column in a sliding manner; a mounting ring connected between the movable columns; the connecting rod is arranged on the movable frame along the periphery; the second supporting column is connected to the second mounting frame; the first magnetic block is connected to the second supporting column and the first supporting column; the third spring is sleeved between the second mounting frame and the movable frame; the second magnetic block is connected to the movable column, and the first magnetic block is matched with the second magnetic block; a movable frame rotatably connected to the mounting ring.
Preferably, a roller mechanism is further included, the roller mechanism including: a slider slidably coupled to the movable frame; the rotating shaft is connected to the sliding block and the moving frame; a rotating wheel rotatably connected to the rotating shaft; and the fourth spring is connected between the sliding block and the movable frame.
Preferably, a snap ring is connected to the movable frame.
(3) Advantageous effects
1. Thereby need not the manual work through isolation mechanism and clamping mechanism and get rid of the isolation with the foreign matter on the copper line, make things convenient for people's work.
2. The coil wound is clamped through the pressing mechanism, so that the finished product after winding is not loose and messy.
3. Thereby need not the manual work through moving mechanism and canceling release mechanical system and come and go the wire winding with the copper line, improve people work efficiency.
4. Thereby through gyro wheel mechanism need not artifically go on the copper line another side straighten the take-up and wind, make things convenient for people's work.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of a first partial mechanism according to the present invention.
Fig. 3 is a schematic perspective view of a second partial mechanism according to the present invention.
Fig. 4 is a schematic perspective view of a part of the isolation mechanism of the present invention.
Fig. 5 is a perspective view of a portion of the clamping mechanism of the present invention.
Fig. 6 is a perspective view of a portion of the pushing mechanism of the present invention.
Fig. 7 is a schematic view of a first partial body structure of the moving mechanism of the present invention.
Fig. 8 is a schematic view of a second partial body structure of the moving mechanism of the present invention.
Fig. 9 is a schematic perspective view of a part of the reset mechanism of the present invention.
Fig. 10 is a perspective view of a roller mechanism according to the present invention.
The symbols in the drawings are: 1-frame body, 2-first mounting frame, 3-first supporting frame, 4-first mounting plate, 5-second supporting frame, 6-servo motor, 7-isolation mechanism, 70-first fixing frame, 71-movable frame, 72-second fixing frame, 8-clamping mechanism, 80-third supporting frame, 81-rotary table, 82-second mounting plate, 83-first spring, 9-pressing mechanism, 90-supporting plate, 91-pressing rod, 92-second spring, 10-moving mechanism, 1000-second mounting frame, 1001-lead screw, 1002-rotary ring, 1003-belt pulley, 1004-driving belt, 1005-moving frame, 1006-clamping plate, 11-resetting mechanism, 1100-fixed column, 1101-first supporting column, 1102-movable column, 1103-mounting ring, 1104-connecting rod, 1105-second supporting column, 1106-first magnetic block, 1107-third spring, 1108-second magnetic block, 1109-movable frame, 12-roller mechanism, 1200-sliding block, 1201-rotating shaft, 1202-rotating wheel and 1203-fourth spring.
Detailed Description
The invention is further described below with reference to the figures and examples.
Example 1
The utility model provides a three-dimensional iron core transformer winding is copper line foreign matter isolation equipment for wire winding, as shown in fig. 1-5, including framework 1, first mounting bracket 2, first support frame 3, first mounting disc 4, second support frame 5, servo motor 6, isolator 7 and clamping mechanism 8, framework 1 inboard bottom rear is connected with first mounting bracket 2, 2 right side upper portions of first mounting bracket are connected with first support frame 3, 3 upside middle part rotary types of first support frame are connected with first mounting disc 4, 2 top right sides of first mounting bracket are connected with second support frame 5, 5 upside mid-mounting of second support frame have servo motor 6, 4 right sides of first mounting disc are connected in servo motor 6 output shaft left side, framework 1 rear side upper portion left slidingtype is connected with isolator 7, framework 1 rear side upper portion left is connected with clamping mechanism 8.
The isolation mechanism 7 includes a first fixed frame 70, a movable frame 71 and a second fixed frame 72, the first fixed frame 70 is connected to the right side of the upper portion of the rear side of the frame body 1, the movable frame 71 is slidably connected to the left side of the first fixed frame 70 and the top of the frame body 1, and the second fixed frame 72 is connected to the left side of the upper portion of the frame body 1.
Clamping mechanism 8 is connected with third support frame 80 including third support frame 80, carousel 81, second mounting disc 82 and first spring 83 in the upper left portion of first mounting bracket 2 rear side, and third support frame 80 upside middle part rotary type is connected with carousel 81, and the slidingtype second mounting disc 82 that is equipped with in carousel 81 middle part is connected with first spring 83 between second mounting disc 82 left side and the carousel 81 right side.
When a copper wire needs to be wound and foreign matter isolation is carried out, firstly, the movable frame 71 is pulled rightwards manually to open the frame body 1, then, the second mounting disc 82 is pulled leftwards, the first spring 83 is compressed, the wound tool is placed between the second mounting disc 82 and the first mounting disc 4, the second mounting disc 82 is loosened, the second mounting disc 82 clamps the wound tool under the action of the first spring 83, then, one end of the copper wire is clamped into a round hole of the first mounting disc 4, when the movable frame 71 is pulled leftwards to close the frame body 1, the copper wire penetrates through a notch of the movable frame 71 and is placed on the frame body 1, after the movable frame 71 is closed, the servo motor 6 is started manually, an output shaft of the servo motor 6 drives the first mounting disc 4 to rotate, the first mounting disc 4 drives the wound tool and the second mounting disc 82 to rotate, the second mounting disc 82 rotates to drive the first spring 83 and the rotary disc 81 to rotate, thereby carry out the copper line when wire-wound, it is straight and then wire-wound apparatus carries out round trip movement with the copper line another side, the foreign matter is kept apart outside under the notch effect of activity frame 71 simultaneously, when wire-wound copper line to a certain extent, servo motor 6 is closed in the manual work, stimulate activity frame 71 and open after that, turn left pulling second mounting disc 82 again, first spring 83 compresses, do not have wire-wound one side to cut the back with the copper line, after taking out wire-wound apparatus after that, loosen second mounting disc 82 and reset after under the effect of first spring 83, will take off around good copper line, after that turn left pulling second mounting disc 82 once more and press from both sides tightly wire-wound apparatus, alright close activity frame 71 again afterwards and repeat so, can be with the copper line and keep apart it to carry out the foreign matter.
Example 2
On the basis of embodiment 1, as shown in fig. 6, the device further includes a pressing mechanism 9, the pressing mechanism 9 includes a supporting plate 90, a pressing rod 91, and a second spring 92, the supporting plate 90 is connected to the right of the middle portion of the upper side of the second fixing frame 72, the pressing rod 91 is slidably connected to the middle portion of the left side of the supporting plate 90, and the second spring 92 is sleeved on the upper portions of the left and right sides of the pressing rod 91 and the top of the supporting plate 90.
When the wire winding needs to be clamped and prevented loosely to the copper coil that winds, the output shaft of the servo motor 6 drives the first mounting disc 4 and the tool for winding to rotate, and when the copper wire is wound back and forth, the pressing rod 91 can move upwards, the second spring 92 is stretched, and the pressing rod 91 always contacts with the copper wire under the action of the second spring 92, so that the copper wire is tightly attached to the tool for winding.
Example 3
On the basis of embodiment 2, as shown in fig. 7 to 9, the device further comprises a moving mechanism 10, wherein the moving mechanism 10 comprises a second mounting rack 1000, a lead screw 1001, a swivel 1002, belt pulleys 1003, a transmission belt 1004, a moving rack 1005 and a clamping plate 1006, the second mounting rack 1000 is connected with the bottom of the inner side of the frame body 1 and the front side of the first mounting rack 2, the lead screw 1001 is rotatably connected between the upper parts of the left side and the right side of the second mounting rack 1000, the swivel 1002 is connected with the right side of the lead screw 1001, the belt pulleys 1003 are respectively connected with the right side of the swivel 1002 and the left side of the output shaft of the servo motor 6, the transmission belt 1004 is connected between the two belt pulleys 1003, the moving rack 1005 is in threaded connection with the right side of the lead screw 1001, the clamping plate 1006 is connected with the inside of the swivel 1002 along the revolving movement, and the clamping plate 1006 is matched with the lead screw 1001.
When the wire winding need turn left the removal when winding, go into the copper line card and go into on removing frame 1005, the card advances in the round hole of first mounting disc 4 again, rotate cardboard 1006 and block lead screw 1001 again, servo motor 6 output shaft drives second mounting disc 82 and wire-wound apparatus and carries out wire-wound simultaneously after that, servo motor 6 output shaft drives belt pulley 1003 and drive belt 1004 and rotates, belt pulley 1003 rotates and drives the change 1002 and rotate, change 1002 blocks lead screw 1001 and rotates, remove frame 1005 and can wind the copper line under the effect of lead screw 1001 after that.
The resetting mechanism 11 comprises a fixed column 1100, a first supporting column 1101, a movable column 1102, a mounting ring 1103, a connecting rod 1104, a second supporting column 1105, a first magnet 1106, a third spring 1107, a second magnet 1108 and a movable frame 1109, the fixed column 1100 is connected between the upper parts of the left and right sides of the second mounting frame 1000, the lower part of the movable frame 1005 is connected to the left side of the fixed column 1100 in a sliding manner, the first supporting column 1101 is connected to the left parts of the upper parts of the left and right sides of the second mounting frame 1000, the movable columns 1102 are connected to the middle parts of the upper and lower sides of the movable frame 1005 and the middle parts of the upper and lower sides of the first supporting columns 1101 at both sides in a sliding manner, the mounting ring 1103 is connected between the right sides of the movable columns 1102 at both sides, the movable frame 1109 is connected with the connecting rod 1104 in an internal rotating manner, the right side of the connecting rod 1104 is connected with the clamping plate 1006 in a rotating manner, the upper part of the left side of the second mounting frame 1000 is connected with the second supporting column 1105, the middle parts of the upper and lower sides of the second support column 1105 and the middle parts of the upper and lower sides of the first support column 1101 on the left side are both connected with first magnetic blocks 1106, a third spring 1107 is sleeved between the upper part of the left side of the second mounting frame 1000 and the lower part of the right side of the movable frame 1005, the left and right sides of the movable column 1102 are both connected with second magnetic blocks 1108, and the first magnetic blocks 1106 are matched with the second magnetic blocks 1108.
When the movable frame 1005 needs to be reset, the screw rod 1001 rotates to drive the connecting rod 1104 and the movable frame 1109 to rotate, when the movable frame 1005 moves left under the action of the screw rod 1001, the third spring 1107 is compressed, when the movable frame 1005 moves left to the left side of the movable column 1102 and winds a copper wire, the second magnet 1108 at the right side of the movable column 1102 is separated from the first magnet 1106 on the first supporting column 1101, the movable frame 1005 drives the movable column 1102 and the second magnet 1108 at the right side to contact with the first magnet 1106 on the second supporting column 1105, the movable frame 1005 drives the mounting ring 1103 and the movable frame 1109 to move left, the mounting ring 1103 moves right and drives the clamping plate 1006 to rotate and separate from the screw rod 1001, the screw rod 1001 stops rotating, the connecting rod 1104 and the movable frame 1109 stop rotating, then the third spring 1107 resets and drives the movable frame 1005 to move right and then winds the wire, the movable frame 1005 moves right and drives the screw rod 1001 to rotate reversely, after third spring 1107 resets, the removal frame 1005 moves to the right and drives movable column 1102 and right side second magnet 1108 and the contact of first magnet 1106 on first support column 1101 and resets, movable column 1102 moves to the right and drives collar 1103 and adjustable frame 1109 and reset, adjustable frame 1109 moves to the right and drives connecting rod 1104 and rotate cardboard 1006 and reset, cardboard 1006 rotates and resets and blocks lead screw 1001 and rotate the wire winding to the left again, so repeatedly come and go the wire winding with the copper line and will remove frame 1005 and reset, when the copper line was around, close servo motor 6, take off it again can.
Example 4
On the basis of embodiment 3, as shown in fig. 10, the mobile phone further includes a roller mechanism 12, the roller mechanism 12 includes a slider 1200, a rotating shaft 1201, a rotating wheel 1202 and a third spring 1107, the slider 1200 is slidably connected to the middle of the right portion of the upper side of the mobile frame 1005, the rotating shaft 1201 is connected to the middle of the slider 1200 and the left side of the upper portion of the mobile frame 1005, the rotating wheels 1202 are rotatably connected to the outer portions of the upper sides of the rotating shafts 1201 on both sides, and a fourth spring 1203 is connected between the right side of the slider 1200 and the right side of the upper portion of the mobile frame 1005.
When needs are to go on the copper line another side and are stretched out taut convenient wire winding, the manual work is turned right with slider 1200 and is removed, fourth spring 1203 compresses, slider 1200 drives pivot 1201 on right side and right side runner 1202 and turns right the motion, the copper line another side card that will block outside the notch of activity frame 71 is between the runner 1202 of removal frame 1005 and both sides again, it is taut to loosen slider 1200 fourth spring 1203 and resets the copper line, servo motor 6 drives the copper line and comes and goes when winding, the copper line drives runner 1202 and rotates and wind, when need not carry out the wire winding to the copper line, the manual work is turned right the motion with slider 1200 and is driven pivot 1201 and right side runner 1202 on right side and turn right the motion, take off the copper line again, it can to reset at fourth spring 1203 to loosen the slider.
The above examples are merely representative of preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, various changes, modifications and substitutions can be made without departing from the invention, and all such changes, modifications and substitutions fall within the scope of the invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (4)

1. The utility model provides a three-dimensional iron core transformer winding is copper line foreign matter isolation equipment for wire winding which characterized in that includes:
the frame body (1) is connected with a first mounting frame (2);
the first support frame (3) is connected to the first mounting frame (2);
the first mounting disc (4) is connected to an output shaft of the servo motor (6);
the second supporting frame (5) is connected to the first mounting frame (2);
a servo motor (6) mounted on the second support frame (5);
an isolation mechanism (7) which is connected to the frame (1) in a sliding manner;
a clamping mechanism (8) connected to the frame (1);
still include moving mechanism (10), moving mechanism (10) includes:
a second mounting bracket (1000) connected to the frame body (1) and the first mounting bracket (2);
a screw rod (1001) rotatably connected between the second mounting frames (1000);
a swivel (1002) connected to the screw (1001);
a belt pulley (1003) connected to the swivel (1002) and the output shaft of the servo motor (6);
a transmission belt (1004) connected between the pulleys (1003);
a movable frame (1005) which is connected to the screw rod (1001) in a threaded manner;
the clamping plate (1006) is arranged on the rotating ring (1002) along the periphery, and the clamping plate (1006) is matched with the screw rod (1001);
still including canceling release mechanical system (11), canceling release mechanical system (11) includes:
a fixing post (1100) connected between the second mounting frames (1000);
a first support column (1101) connected to the second mounting bracket (1000);
a movable column (1102) slidably connected to the movable frame (1005) and the first support column (1101);
a mounting ring (1103) connected between the movable posts (1102);
a connecting rod (1104) circumferentially provided on the movable frame (1109);
a second support column (1105) connected to the second mounting bracket (1000);
a first magnetic block (1106) connected to the second support column (1105) and the first support column (1101);
the third spring (1107) is sleeved between the second mounting frame (1000) and the movable frame (1005);
a second magnetic block (1108) connected to the movable column (1102), the first magnetic block (1106) cooperating with the second magnetic block (1108);
a movable frame (1109) rotatably connected to the mounting ring (1103);
the isolation mechanism (7) includes:
a first fixed frame (70) connected to the frame (1);
a movable frame (71) slidably connected to the first fixed frame (70) and the frame body (1);
a second fixed frame (72) connected to the frame (1);
the clamping mechanism (8) comprises:
a third support frame (80) connected to the first mounting frame (2);
a turntable (81) rotatably connected to the third support frame (80);
a second mounting plate (82) slidably mounted on the turntable (81);
and a first spring (83) connected between the second mounting plate (82) and the rotating plate (81).
2. The apparatus for isolating foreign matters in copper wires for winding of a three-dimensional wound core transformer according to claim 1, further comprising a pressing mechanism (9), wherein the pressing mechanism (9) comprises:
a support plate (90) attached to the second fixed frame (72);
a lower press rod (91) which is connected to the support plate (90) in a sliding manner;
and the second spring (92) is sleeved on the lower pressing rod (91) and the supporting plate (90).
3. The apparatus for isolating foreign matters in copper wires for winding of a three-dimensional wound core transformer according to claim 2, further comprising a roller mechanism (12), wherein the roller mechanism (12) comprises:
a slider (1200) slidably connected to the moving frame (1005);
a rotating shaft (1201) connected to the slider (1200) and the moving frame (1005);
a runner (1202) rotatably connected to the rotating shaft (1201);
and a fourth spring (1203) connected between the slider (1200) and the moving frame (1005).
4. The apparatus for isolating foreign matters in copper wires for winding a three-dimensional wound core transformer winding according to claim 1, wherein a snap ring is connected to the movable frame (1005).
CN202110499073.XA 2021-05-08 2021-05-08 Three-dimensional iron core transformer winding is copper line foreign matter isolation equipment for wire winding Active CN113161143B (en)

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