CN216648075U - A winding machine with a magnetic ring rotating device - Google Patents
A winding machine with a magnetic ring rotating device Download PDFInfo
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Abstract
本实用新型提供了一种具有磁环旋转装置的绕线机,包括设置于安装平台上的至少一个磁环旋转装置;磁环旋转装置包括旋转平台、固定于旋转平台上的夹磁环组件和夹线组件以及旋转组件;旋转组件包括弧形齿条、驱动件以及由驱动件带动的齿轮,齿轮与弧形齿条相互啮合。本实用新型所提供的一种具有磁环旋转装置的绕线机,该磁环旋转装置中的旋转组件采用齿轮和齿条相互啮合的方式取代了传统的实用传动轴带动旋转的方式,可以完全避免旋转组件与绕线时的线材碰撞的问题;同时该磁环旋转装置中的夹磁环组件采用一个电机驱动一对磁环夹的开启和闭合,可以适用于各种不同尺寸的磁环使用,使得绕线机可以适用于市面上大部分的磁环绕线使用。
The utility model provides a winding machine with a magnetic ring rotating device, comprising at least one magnetic ring rotating device arranged on an installation platform; the magnetic ring rotating device comprises a rotating platform, a magnetic clamping ring assembly fixed on the rotating platform, and A wire clamping assembly and a rotating assembly; the rotating assembly includes an arc-shaped rack, a driving member and a gear driven by the driving member, and the gear and the arc-shaped rack are engaged with each other. The utility model provides a winding machine with a magnetic ring rotating device. The rotating components in the magnetic ring rotating device adopt the way of intermeshing gears and racks instead of the traditional practical transmission shaft driving and rotating, which can completely Avoid the problem of the collision between the rotating component and the wire when winding; at the same time, the magnetic ring component in the magnetic ring rotating device adopts a motor to drive the opening and closing of a pair of magnetic ring clamps, which can be used for various sizes of magnetic rings. , so that the winding machine can be used for most of the magnetic coils on the market.
Description
技术领域technical field
本实用新型涉及自动化绕线加工设备技术领域,尤其是涉及一种具有磁环旋转装置的绕线机。The utility model relates to the technical field of automatic winding processing equipment, in particular to a winding machine with a magnetic ring rotating device.
背景技术Background technique
共模电感,又叫共模电感线圈,就是将两个线圈绕在同一铁芯磁环上,匝数和相位都相同(或相位相反)。共模电感本质上是一种双向滤波器,一方面可以滤除信号线上共模电磁干扰,另一方面可以抑制本身不向外发出电磁干扰,避免影响同一电磁环境下其他电子设备的正常工作。Common mode inductors, also known as common mode inductor coils, are two coils wound on the same iron core magnetic ring, with the same number of turns and phases (or opposite phases). The common mode inductor is essentially a two-way filter. On the one hand, it can filter out the common mode electromagnetic interference on the signal line. On the other hand, it can suppress the electromagnetic interference from being emitted by itself, so as to avoid affecting the normal operation of other electronic devices in the same electromagnetic environment. .
目前市面上的共模电感线圈可以采用自动化绕线机进行加工。现有的绕线机为了尽量减少占用安装平台上的布置空间,将夹持磁环旋转的磁环旋转装置中的驱动部件设置于安装平台的下方或者上方,在磁环旋转装置的驱动部件和执行部件之间通过连接轴传动。但是这种采用连接轴传动的方式导致线材在绕制过程中会与连接轴发生碰撞而将线材划伤,而影响线圈的加工质量。Common mode inductor coils currently on the market can be processed by automated winding machines. In order to minimize the layout space on the installation platform of the existing winding machine, the driving components in the magnetic ring rotating device holding the magnetic ring to rotate are arranged below or above the installation platform, and the driving components of the magnetic ring rotating device and the magnetic ring rotating device are arranged. The actuators are driven by connecting shafts. However, the use of the connecting shaft transmission method causes the wire rod to collide with the connecting shaft during the winding process to scratch the wire rod, which affects the processing quality of the coil.
实用新型内容Utility model content
本实用新型的目的在于解决现有自动化加工的绕线机中将夹持磁环旋转的驱动部件采用连接轴传动的传动方式会在线材缠绕过程中与连接轴发生碰撞而造成线材话说,影响线圈的加工质量的缺点,提供一种具有磁环旋转装置的绕线机。The purpose of this utility model is to solve the problem that in the existing automatic processing winding machine, the driving part that rotates the clamping magnetic ring adopts the transmission mode of the connecting shaft, which will cause the wire to collide with the connecting shaft during the winding process of the wire, which will affect the coil. Due to the shortcomings of the processing quality, a winding machine with a magnetic ring rotating device is provided.
本实用新型解决其技术问题采用的技术方案是:一种具有磁环旋转装置的绕线机,包括机架、设置于所述机架上的安装平台、固定于所述安装平台上的进线装置、进磁环装置、绕线装置、钩线装置以及磁环抓取装置,还包括设置于所述安装平台上的至少一个磁环旋转装置;所述磁环旋转装置包括旋转平台、固定于所述旋转平台上的夹磁环组件和夹线组件以及驱动所述旋转平台相对于所述安装平台水平旋转的旋转组件;所述旋转组件包括固定于所述安装平台上的弧形齿条、固定于所述旋转平台上的驱动件以及由所述驱动件带动的齿轮,所述齿轮与所述弧形齿条相互啮合;所述夹磁环组件包括固定于所述旋转平台上的第一驱动电机、设置于所述旋转平台上的一对磁环夹以及将一对所述磁环夹与所述第一驱动电机传动连接的传动组件;所述夹线组件包括固定于所述旋转平台上的移动平台,固定于所述移动平台上的夹线座、与所述夹线座铰接的夹紧块以及固定于所述移动平台上驱动所述夹紧块转动的第二驱动电机。The technical solution adopted by the utility model to solve the technical problem is: a winding machine with a magnetic ring rotating device, comprising a frame, an installation platform arranged on the frame, and an incoming wire fixed on the installation platform The device, the magnetic ring feeding device, the winding device, the hooking device and the magnetic ring grabbing device, also include at least one magnetic ring rotating device arranged on the installation platform; the magnetic ring rotating device includes a rotating platform, fixed on the The magnetic clamping ring assembly and the wire clamping assembly on the rotating platform and the rotating assembly that drives the rotating platform to rotate horizontally relative to the installation platform; the rotating assembly includes an arc-shaped rack fixed on the installation platform, A driving member fixed on the rotating platform and a gear driven by the driving member, the gear and the arc-shaped rack are engaged with each other; the magnetic clamping ring assembly includes a first fixed on the rotating platform. a drive motor, a pair of magnetic ring clamps arranged on the rotating platform, and a transmission assembly for drivingly connecting the pair of the magnetic ring clamps with the first drive motor; the wire clamping assembly includes a pair of magnetic ring clamps fixed on the rotating platform A mobile platform on the mobile platform, a wire clamping base fixed on the mobile platform, a clamping block hinged with the wire clamping base, and a second driving motor fixed on the mobile platform to drive the clamping block to rotate.
进一步地,所述旋转组件还包括固定于所述安装平台上与所述弧形齿条同心设置的弧形导轨以及若干组固定于所述旋转平台底部并位于所述弧形导轨两侧的导向组件。Further, the rotating assembly also includes an arc-shaped guide rail fixed on the installation platform and arranged concentrically with the arc-shaped rack and several groups of guides fixed on the bottom of the rotating platform and located on both sides of the arc-shaped guide rail. components.
具体地,所述导向组件包括固定于所述旋转平台底部的第一竖直杆以及固定于所述第一竖直杆底部的V型轴承,所述V型轴承嵌设于所述弧形导轨的侧面。Specifically, the guide assembly includes a first vertical rod fixed on the bottom of the rotating platform and a V-shaped bearing fixed on the bottom of the first vertical rod, and the V-shaped bearing is embedded in the arc-shaped guide rail side.
具体地,所述旋转组件还包括若干个固定于所述旋转平台底部的支撑移动组件,所述支撑移动组件包括固定于所述旋转平台侧面的第二竖直杆以及至少一个设置于所述第二竖直杆上的支撑轴承,所述支撑轴承固定于所述第二竖直杆底部并可随着所述第二竖直杆的移动而在所述安装平台上滚动。Specifically, the rotating assembly further includes a plurality of supporting and moving assemblies fixed on the bottom of the rotating platform, and the supporting and moving assemblies include a second vertical rod fixed on the side surface of the rotating platform and at least one vertical rod disposed on the first Support bearings on two vertical rods, the support bearings are fixed on the bottom of the second vertical rods and can roll on the installation platform with the movement of the second vertical rods.
进一步地,所述传动组件包括固定于所述旋转平台上呈水平设置的第一水平导轨、设置于所述第一水平导轨上的一对平移块以及将一对所述平移块与所述第一驱动电机传动连接的升降模块,一对所述磁环夹分别固定于一对所述平移块上。Further, the transmission assembly includes a first horizontal guide rail fixed on the rotating platform and arranged horizontally, a pair of translation blocks arranged on the first horizontal guide rail, and a pair of the translation blocks and the first horizontal guide rail. A lift module connected by a driving motor, a pair of the magnetic ring clips are respectively fixed on a pair of the translation blocks.
具体地,所述升降模块包括固定于所述旋转平台上的竖直导轨、设置于所述竖直导轨上的竖直块以及将所述竖直块与所述第一驱动电机固定连接的T型块,所述竖直块与一对所述平移块通过一对导向杆传动连接。Specifically, the lifting module includes a vertical guide rail fixed on the rotating platform, a vertical block arranged on the vertical guide rail, and a T connecting the vertical block and the first drive motor fixedly The vertical block is connected with a pair of the translation blocks through a pair of guide rods.
具体地,所述竖直块上设置有一对呈八字型设置的导向槽,所述导向杆的一端插设于所述导向槽内,另一端插设于所述平移块内。Specifically, the vertical block is provided with a pair of guide grooves arranged in a figure-eight shape, one end of the guide rod is inserted into the guide groove, and the other end is inserted into the translation block.
进一步地,所述夹线组件中的夹线座包括固定于所述移动平台上的支撑板和设置于所述支撑板上的夹线板,所述夹线板上设置有可与所述夹紧块抵接的夹持面,于所述夹持面上设置有可供线材嵌入的夹线槽。Further, the wire clamping seat in the wire clamping assembly includes a support plate fixed on the moving platform and a wire clamp plate arranged on the support plate, and the wire clamp plate is provided with a The clamping surface abutting on the tightening block is provided with a wire clamping groove for the wire to be embedded on the clamping surface.
具体地,所述夹线座还包括设置于所述支撑板上的转轴,所述夹紧块的中心处设置有插设于所述转轴处的安装孔,所述夹紧块的一端具有与所述夹线板的夹持面抵接的L型块,一端具有与所述第二驱动电机活动连接的滑动槽。Specifically, the wire clamping seat further includes a rotating shaft disposed on the support plate, a center of the clamping block is provided with a mounting hole inserted at the rotating shaft, and one end of the clamping block has a One end of the L-shaped block abutting against the clamping surface of the clamping plate has a sliding groove movably connected with the second driving motor.
进一步地,所述移动平台包括固定于所述旋转平台上的第二水平导轨、设置于所述第二水平导轨上的水平支架以及固定于所述旋转平台上驱动所述水平支架的第三驱动电机。Further, the mobile platform includes a second horizontal guide rail fixed on the rotating platform, a horizontal bracket arranged on the second horizontal guide rail, and a third drive fixed on the rotating platform to drive the horizontal support motor.
本实用新型所提供的一种具有磁环旋转装置的绕线机的有益效果在于:该绕线机具有设置于安装平台上方的磁环旋转装置,该磁环旋转装置中的旋转组件采用齿轮和齿条相互啮合的方式取代了传统的实用传动轴带动旋转的方式,可以完全避免旋转组件与绕线时的线材碰撞的问题,提高了绕线机的良品率,提升线圈缠绕的加工质量;同时该磁环旋转装置中的夹磁环组件采用一个电机驱动一对磁环夹的开启和闭合,可以适用于各种不同尺寸的磁环使用,使得绕线机可以适用于市面上大部分的磁环绕线使用。The beneficial effect of a winding machine with a magnetic ring rotating device provided by the utility model is that: the winding machine has a magnetic ring rotating device arranged above the installation platform, and the rotating components in the magnetic ring rotating device adopt gears and The method of intermeshing of the racks replaces the traditional method of driving the rotation of the practical transmission shaft, which can completely avoid the collision between the rotating component and the wire during winding, improve the yield of the winding machine, and improve the processing quality of coil winding; at the same time The magnetic ring assembly in the magnetic ring rotating device adopts a motor to drive the opening and closing of a pair of magnetic ring clamps, which can be used for various magnetic rings of different sizes, so that the winding machine can be applied to most magnetic rings on the market. Use wraparound lines.
附图说明Description of drawings
图1是本实用新型提供的一种具有磁环旋转装置的绕线机的立体结构示意图;1 is a three-dimensional schematic diagram of a winding machine with a magnetic ring rotating device provided by the present utility model;
图2是本实用新型提供的一种具有磁环旋转装置的绕线机中磁环旋转装置的立体结构示意图;2 is a schematic three-dimensional structure diagram of a magnetic ring rotating device in a winding machine with a magnetic ring rotating device provided by the present invention;
图3是本实用新型提供的一种具有磁环旋转装置的绕线机中磁环旋转装置的立体分解结构示意图;3 is a schematic diagram of a three-dimensional exploded structure of a magnetic ring rotating device in a winding machine with a magnetic ring rotating device provided by the present invention;
图4是本实用新型提供的一种具有磁环旋转装置的绕线机中磁环旋转装置的夹磁环组件的立体分解结构示意图。4 is a schematic diagram of a three-dimensional exploded structure of a magnetic ring assembly of a magnetic ring rotating device in a winding machine with a magnetic ring rotating device provided by the present invention.
图中:100-绕线机、10-机架、11-安装平台、12-进线装置、13-进磁环装置、14-绕线装置、15-钩线装置、16-磁环抓取装置;In the picture: 100-winding machine, 10-rack, 11-installation platform, 12-wire feeding device, 13-magnetic ring device, 14-winding device, 15-wire hooking device, 16-magnetic ring grabbing device;
20-磁环旋转装置、21-旋转平台;20-magnetic ring rotating device, 21-rotating platform;
22-夹磁环组件、221-第一驱动电机、222-磁环夹、223-传动组件、2231-第一水平导轨、2232-平移块、2233-升降模块、2233a-竖直导轨、2233b-竖直块、2233c-T型块、2233d-导向杆、2233e-导向槽;22-clamping magnetic ring assembly, 221-first drive motor, 222-magnetic ring clamp, 223-transmission assembly, 2231-first horizontal guide rail, 2232-translation block, 2233-lifting module, 2233a-vertical guide rail, 2233b- Vertical block, 2233c-T block, 2233d-guide rod, 2233e-guide groove;
23-夹线组件、231-移动平台、2311-第二水平导轨、2312-水平支架、2313-第三驱动电机、232-夹线座、2321-支撑板、2322-夹线板、2323-夹持面、2324-夹线槽、2325-转轴、233-夹紧块、2331-安装孔、2332-L型块、2333-滑动槽、234-第二驱动电机;23-clamping assembly, 231-moving platform, 2311-second horizontal guide rail, 2312-horizontal bracket, 2313-third drive motor, 232-clamping seat, 2321-support plate, 2322-clamping plate, 2323-clamp Holding surface, 2324-clamping groove, 2325-shaft, 233-clamping block, 2331-installation hole, 2332-L-block, 2333-sliding groove, 234-second drive motor;
24-旋转组件、241-弧形齿条、242-驱动件、243-齿轮、244-弧形导轨、245-导向组件、2451-第一竖直杆、2452-V型轴承、246-支撑移动组件、2461-第二竖直杆、2462-支撑轴承。24-Rotation assembly, 241-Arc-shaped rack, 242-Driver, 243-Gear, 244-Arc-shaped guide rail, 245-Guide assembly, 2451-First vertical rod, 2452-V-type bearing, 246-Support movement Assembly, 2461 - Second Vertical Rod, 2462 - Support Bearing.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
参见图1,为本实用新型所提供的绕线机100的立体结构示意图。本实用新型所提供的绕线机100,包括机架10、设置于机架10上的安装平台11、固定于安装平台11上的进线装置12、进磁环装置13、绕线装置14、钩线装置15、磁环抓取装置16以及设置于安装平台11上的至少一个磁环旋转装置20。在本实施例中,如图2所示,该安装平台11上设置有两个磁环旋转装置20,可以同时为两个磁环进行线圈缠绕的操作。本实用新型所提供的绕线机100中的机架10上设置的安装平台11主要用于固定和定位位于其上方的进线装置12、进磁环装置13、绕线装置14和磁环抓取装置16以及本实用新型中所提供的两个磁环旋转装置20。该安装平台11的下方设置有钩线装置15。其中该进线装置12为磁环旋转装置20提供线材,该进磁环装置13位磁环旋转装置20提供磁环,绕线装置14和钩线装置15分别从磁环的外侧和内侧为线材提供引导和缠绕的作用。而该磁环抓取装置16为磁环从进磁环装置13分别移动至两个磁环旋转装置20中提供移料操作。Referring to FIG. 1 , it is a schematic three-dimensional structure diagram of the
进一步地,如图3所示,为本实用新型所提供的绕线机100中的磁环旋转装置20的爆炸图。本实用新型所提供的绕线机100中所设置的磁环旋转装置20设置于绕线机100的安装平台11的上方,该磁环旋转装置20包括旋转平台21、固定于旋转平台21上的夹磁环组件22和夹线组件23以及驱动旋转平台21相对于安装平台11水平旋转的旋转组件24。该旋转平台21由旋转组件24驱动,带动位于其上方的夹磁环组件22和夹线组件23相对于安装平台11水平旋转。其中该磁环旋转装置20上的夹磁环组件22用于夹持待缠绕的磁环,夹线组件23用于夹持缠绕的线材的起始端端部,在旋转平台21水平旋转的过程中,该夹磁环组件22和夹线组件23两者之间处于同步移动的状态。即磁环和线材的端部处于相对静止的状态。本实用新型所提供的磁环旋转组件20中的旋转组件24设置于安装平台11的上方,可以驱动旋转平台21水平转动,同时该旋转组件24取代了传统的通过传动杆传动连接的方式,可以完全避免传动杆与线材在缠绕的过程中发生碰撞而造成对于线材的损伤。Further, as shown in FIG. 3 , it is an exploded view of the magnetic
进一步地,如图3所示,本实用新型所提供的磁环旋转装置20中的旋转组件24包括固定于安装平台11上的弧形齿条241、固定于旋转平台21上的驱动件242以及由驱动件242带动的齿轮243,齿轮243与弧形齿条241相互啮合。该旋转组件24的弧形齿条241固定于安装平台11的顶面上,位于磁环旋转的工位上。在本实施例中,该弧形齿条241的外圆面上设置有与齿轮243相互啮合的外齿,通过驱动件242的带动,齿轮243水平旋转,并在齿轮243旋转过程中,带动驱动件242以及旋转平台21相对于与其啮合的弧形齿条241移动。该齿轮243的转动,带动旋转平台21沿着弧形齿条241的设置轨迹旋转移动。该旋转组件24中的弧形齿条241和齿轮243相互啮合驱动旋转平台21相对于安装平台11水平旋转,从而取代了传统的通过传动杆带动旋转平台21转动。从而在旋转平台21转动的过程中,不会有旋转的部件与缠绕的线材碰撞。同时,本实用新型所提供的旋转组件24的驱动件242、齿轮243均位于整个旋转平台21的外侧,并不会在线材缠绕时与之接触,尽量减少了磁环旋转装置20对于线材缠绕过程中的干扰,从而提升线材缠绕的品质,提高绕线机200的线圈加工的良品率。Further, as shown in FIG. 3 , the
具体地,如图3所示,本实用新型所提供的旋转组件24还包括固定于安装平台11上与弧形齿条241同心设置的弧形导轨244以及若干组固定于旋转平台21底部并位于弧形导轨244两侧的导向组件245。在本实施例中,该弧形导轨244设置于弧形齿条241的内侧,即该弧形导轨244的曲率半径小于该弧形齿条241的曲率半径,该设置的弧形导轨244为旋转平台21的移动提供稳定的支撑和导向的作用,该并且该弧形导轨244的设置也不会影响驱动件242以及齿轮243。Specifically, as shown in FIG. 3 , the rotating
如图3所示,该旋转组件24的旋转平台21底部设置有四组导向组件245,四组导向组件245两两相对设置于弧形导轨244的内外两侧。该导向组件245用于将弧形导轨244与旋转平台21活动连接。具体地,该导向组件245包括固定于旋转平台21底部的第一竖直杆2451以及固定于第一竖直杆2451底部的V型轴承2452,V型轴承2452嵌设于弧形导轨244的侧面。该V型轴承2452的V字型开口嵌入弧形导轨244中。该四组导向组件245的四个V型轴承2452两两相对嵌设在弧形导轨244的两侧,从而通过导向组件245和弧形导轨244的相互配合实现对于旋转平台21在水平方向上的限位,保障旋转平台21在转动过程中的稳定性。As shown in FIG. 3 , the bottom of the
如图3所示,本实用新型所提供的磁环旋转装置100中的旋转组件24还包括若干个固定于旋转平台21底部的支撑移动组件246。该支撑移动组件246位整个旋转平台21提供竖直方向上的旋转提供支撑力。在本实施例中,该旋转平台21的在弧形导轨244的内侧设置有一组支撑移动组件246,在弧形齿条241的外侧设置有两组支撑移动组件246,一共三组支撑移动组件246为旋转平台21提供竖直支撑和移动辅助。As shown in FIG. 3 , the rotating
具体地,该支撑移动组件246包括固定于旋转平台21侧面的第二竖直杆2461以及至少一个设置于第二竖直杆2461上的支撑轴承2462,支撑轴承2462固定于第二竖直杆2461底部并可随着第二竖直杆2461的移动而在安装平台11上滚动。在本实施例中,该第二竖直杆2461的底部设置有用于固定支撑轴承2462的水平杆,该水平杆上同时设置有两个支撑轴承2462,使得该支撑轴承2462的外圈可以抵接至安装平台11上,当旋转平台21随着旋转组件24转动时,该支撑轴承2462相对于水平杆转动,为旋转平台21提供旋转的支撑力。当旋转平台21相对静止时,该支撑轴承2462为旋转平台21与安装平台11抵接,为旋转平台21提供向上的支撑力,确保旋转平台21的整体的平稳。Specifically, the supporting moving
进一步地,如图3和图4所示,本实用新型所提供的磁环旋转装置20中的夹磁环组件22包括固定于旋转平台21上的第一驱动电机221、设置于旋转平台21上的一对磁环夹222以及将一对磁环夹222与第一驱动电机221传动连接的传动组件223。通过传动组件223的传动,可以实现一对磁环夹222由一个第一驱动电机221的带动下相向或者相背移动,通过一个电机同时带动两个磁环夹222的移动,使得该夹磁环组件22可以适用于不同尺寸的磁环夹持使用,能够符合市面上大部分的磁环线圈缠绕的需求,完成对于磁环的夹持以及带动磁环的旋转缠绕操作。Further, as shown in FIG. 3 and FIG. 4 , the
具体地,如图4所示,为本实用新型所提供的磁环旋转装置20的爆炸图。该磁环旋转装置20中的传动组件223包括固定于旋转平台21上呈水平设置的第一水平导轨2231、设置于第一水平导轨2231上的一对平移块2232以及将一对平移块2232与第一驱动电机221传动连接的升降模块2233,一对磁环夹222分别固定于一对平移块2232上。该第一水平导轨2231固定于旋转平台21的顶面上,该平移块2232固定于第一水平导轨2231的滑块上,可以随着该滑块在第一水平导轨2231上平移滑动。升降模块2233将第一驱动电机221的竖直驱动转化为一对平移块2232的水平相向或相背移动。Specifically, as shown in FIG. 4 , it is an exploded view of the magnetic
该升降模块2233包括固定于旋转平台21上的竖直导轨2233a、设置于竖直导轨2233a上的竖直块2233b以及将竖直块2233b与第一驱动电机221固定连接的T型块2233c。该竖直块2233b的顶部设置有可供T型块2233c嵌入的T型槽,T型块2233c的顶部固定于第一驱动电机221的驱动杆上,该T型块2233c的底部嵌入竖直块2233b的T型槽内,通过T型块2233c与竖直块2233b之间相互连接,实现了第一驱动电机221带动竖直块2233b的竖直升降移动。如图4所示,该竖直块2233b与一对平移块2232通过一对导向杆2233d传动连接。该升降模块2233中的竖直块2233b上设置有一对呈八字型设置的导向槽2233e,一对导向槽2233e的底部相互靠拢,顶部相互分离。当竖直块2233b随着第一驱动电机221向上移动时,两个导向杆2233d之间的间距逐渐缩小,当竖直块2233b随着第一驱动电机221向下移动时,两个导向杆2233d之间的间距逐渐增大。其中,该导向杆2233d的一端插设于导向槽2233e内,另一端插设于平移块2232内,使得竖直块2233b向上移动时,一对平移块2232相向移动,竖直块2233B向下移动时,一对平移块2232相背移动。The
进一步地,如图3所示,本实用新型所提供的磁环旋转装置20还包括设置于旋转平台21上的夹线组件23。该夹线组件23包括固定于旋转平台21上的移动平台231,固定于移动平台231上的夹线座232、与夹线座232铰接的夹紧块233以及固定于移动平台231上驱动夹紧块233转动的第二驱动电机234。该移动平台231可以带动整个夹线座232和夹紧块233整体平移,从而在进线装置12为磁环旋转装置20提供线材时,可以水平移动至进线装置12的前方夹取线材的端部,以及在夹取到线材后,水平移动至初始位置。Further, as shown in FIG. 3 , the magnetic
具体地,该移动平台231包括固定于旋转平台21上的第二水平导轨2311、设置于第二水平导轨2311上的水平支架2312以及固定于旋转平台21上驱动水平支架2312的第三驱动电机2313。该第二水平导轨2311与夹磁环组件22中的第一水平导轨221相互垂直设置,两者在水平方向上处于不同的移动方向。该第三驱动电机2313固定于旋转平台21上,可以带动水平支架2312沿着第二水平导轨2311的方向水平移动,通过水平支架2312的移动,带动夹线组件23上的夹线座232和夹紧块233整体移动。其中夹线座232和夹紧块233位于水平支架2312的顶部,第二水平导轨2311位于水平支架2312的底部。Specifically, the moving
具体地,如图3所示,该磁环旋转装置20中的夹线组件23中的夹线座232包括固定于移动平台231上的支撑板2321和设置于支撑板2321上的夹线板2322。该支撑板2321固定于移动平台231的水平支架2312上,夹线板2322上设置有可与夹紧块233抵接的夹持面2323,于夹持面2323上设置有可供线材嵌入的夹线槽2324。夹持面2323位于夹线板2322的外侧面上,夹持面2323可以与夹紧块233相互贴合从而将线材夹持于夹持面2323的夹线槽2324内。Specifically, as shown in FIG. 3 , the
具体地,该夹线组件23中的夹线座232还包括设置于支撑板2321上的转轴2325,夹紧块233的中心处设置有插设于转轴2325处的安装孔2331,夹紧块233的安装孔2331套设于夹线座232的转轴2325上,夹紧块233的两个端部可以环绕该转轴2325转动。其中,该夹紧块233的一端具有与夹线板2322的夹持面2323抵接的L型块2332,在夹紧块233转动时,该L型块2332的内侧面可以抵接至夹线座232的夹持面2323上,实现对于线材的夹持,另一端具有与第二驱动电机234活动连接的滑动槽2333,该第二驱动电机234的驱动杆上设置有转接块,该转接块插入夹紧块233的滑动槽2333内,实现第二驱动电机234与夹紧块233的活动连接。当第二驱动电机234的驱动杆向下移动时,该夹紧块233具有滑动槽2333的一端随着驱动杆向下转动,夹紧块233另一端具有L型块2332就随之向上转动,使得L型块2332与夹持面2323贴合。当第二驱动电机234的驱动杆向上移动时,该夹紧块233具有滑动槽2333的一端向上转动,夹紧块233另一端的L型块2332向下转动时,与夹线座232的夹持面2323分离,从而形成可供线材进入夹线座232和夹紧块233之间的开口,方便线材进入夹线座232的夹线槽2324内。Specifically, the
本实用新型所提供的绕线机100具有设置于安装平台11上方的磁环旋转装置20,该磁环旋转装置20中的旋转组件24采用齿轮243和齿条相互啮合的方式取代了传统的实用传动轴带动旋转的方式,可以完全避免旋转组件24与绕线时的线材碰撞的问题,提高了绕线机100的良品率,提升线圈缠绕的加工质量;同时该磁环旋转装置20中的夹磁环组件22采用一个电机驱动一对磁环夹222的开启和闭合,可以适用于各种不同尺寸的磁环使用,使得绕线机100可以适用于市面上大部分的磁环绕线使用。The winding
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of protection.
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