CN206271554U - Three dimensional wound core transformer vertical-type Winder - Google Patents
Three dimensional wound core transformer vertical-type Winder Download PDFInfo
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- CN206271554U CN206271554U CN201621202036.9U CN201621202036U CN206271554U CN 206271554 U CN206271554 U CN 206271554U CN 201621202036 U CN201621202036 U CN 201621202036U CN 206271554 U CN206271554 U CN 206271554U
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- gear
- coiling
- transformer
- rotating disk
- upper mould
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Abstract
The utility model is related to field transformer, disclose three dimensional wound core transformer vertical-type Winder, the Winder of coiling is carried out including rotating disk and to transformer core, rotating disk upper strata is used to place transformer core, weight capacity is big, Winder includes the routing power mechanism and the wire winding tool installed in transformer fe in the heart for being arranged on rotating disk side, wire winding tool is set in transformer fe in the heart and can be rotated around transformer core, routing power mechanism drive wire winding tool carries out coiling to transformer core, realize coil directly in transformer core coiling, the coiling of transformer core is carried out using three dimensional wound core transformer vertical-type Winder of the present utility model, labor strength is greatly lowered, improve winding efficiency, and disclosure satisfy that whole device body coiling, weight capacity is bigger.
Description
Technical field
The utility model is related to field transformer, and in particular to a kind of three dimensional wound core transformer vertical-type Winder.
Background technology
Traditional power transformer in coiling, particularly to 110kV above three dimensional wound core transformations
The coil winding of device causes the labour intensity of coil winding to increase, efficiency reduction, it is necessary to manually carry out coiling.It is traditional in addition
Spooling equipment coiling, it is impossible to iron core with around therefore weight capacity is little.
Utility model content
For power transformer coiling problem, the purpose of this utility model is to provide a kind of three dimensional wound core transformer
Vertical Winder, makes the further mechanization of winding process, saves labour, more facilitates.
The utility model is to solve the technical scheme that uses of its technical problem：
Three dimensional wound core transformer vertical-type Winder, including rotating disk and transformer core is carried out coiling around traditional thread binding
Put, the rotating disk upper strata is used to place transformer core.
Further, the Winder includes the routing power mechanism that is arranged on rotating disk side and installed in transformer fe
Wire winding tool in the heart, the wire winding tool is set in outside transformer core and can be rotated around transformer core, and the coiling is moved
Force mechanisms drive wire winding tool carries out coiling to transformer core.
Further, the routing power mechanism includes routing power gear and drives the coiling of routing power pinion rotation to subtract
Speed motor, the wire winding tool include be installed on transformer fe in the heart around line gear, the routing power gear and coiling
Being meshed around line gear in frock, the routing power mechanism is rotated and to transformer by coiling gear driven wire winding tool
Iron core carries out coiling.
Further, crane is also included, the rotating disk may be rotatably mounted on crane, rotating disk lower section is provided with rotating disk
Swing pinion, is provided with the worm gear reducer motor of driving rotating disk rotation on crane, gear and the rotating disk of worm gear reducer motor revolve
Rotating disk is meshed.
Further, the crane includes the cross-arm of square crossing, and rotating disk is arranged on the center of cross-arm by turntable bearing
Portion, the end of the cross-arm is connected with lifting screw by lifting nut respectively, and the lifting screw bottom is provided with lift chain
Wheel and support lift the bearing block of sprocket wheel, and the lifting sprocket wheel connects lifting reduction box by chain.
Further, four braces are provided with the cross-arm, four braces constitute square structure frame, the worm gear reducer
Motor is arranged on brace.
Further, the lifting reduction box includes lifting speed reduction motor and regulation sprocket wheel, and the regulation sprocket wheel is arranged on liter
Drop on the motor shaft of reducing motor, the regulation sprocket wheel is connected by chain with lifting sprocket wheel, lift chain wheel drives lifting spiral shell
Bar is rotated.
Further, the lifting reduction box is provided with two.
Further, the routing power mechanism is provided with lower bottom base, and the routing power gear and coiling reducing motor are pacified
On the lower bottom base of routing power mechanism, the routing power mechanism also includes horizontal moving frame, and the lower bottom base is removable
Dynamic to be arranged in horizontal moving frame, the horizontal moving frame side is provided with coiling movement reducing motor, and coiling movement is slowed down electric
Machine connects lower bottom base by horizontal screw bolt, and coiling movement reducing motor drives lower bottom base to be moved along horizontal moving frame.
Further, the lower bottom base top is provided with upper bed-plate, and lifting spiral shell is provided between the upper bed-plate and lower bottom base
Bolt, the lower bottom base lower section is provided with the coiling lifting motor for driving lower bottom base to be moved up and down along lifting bolt.
Further, the wire winding tool includes upper die and lower die and winding former, and the upper mould is included outside upper mould inner ring and upper mould
Circle, the upper mould inner ring and upper mould outer ring are half-and-half dismountable loop configuration, and the upper mould inner ring is rotationally enclosed within
In mould outer ring, the lower mould includes gear die rotating disk, around line gear and gear die pallet, the gear die rotating disk, around line gear
Half-and-half dismountable loop configuration is with gear die pallet, it is described to be rotatably sleeved on the outer of gear die pallet around line gear
Enclose, the top that the gear die rotating disk is rotatably disposed in gear die pallet couples with around line gear, on the gear die rotating disk
Draw-in groove is provided with, the winding former is cylindrical-shaped structure, and at least three pieces are divided into vertically, and its bottom is provided with card base, the upper mould
It is connected with winding former and is positioned above, the winding former is inserted to be close to lower mold lock in draw-in groove by card base and connect, outside the upper mould
Circle is provided with mould location nut, and the upper mould outer ring is fixedly linked by upper mould location nut with transformer core, the gear
Die shoe disk is provided with lower mould location nut, and the gear die pallet is fixedly linked by lower mould location nut with transformer core.
Further, the upper mould outer ring is provided with mould locating shaft, and the upper mould locating shaft is located at the madial wall of upper mould outer ring
It is close to the lateral wall of mould inner ring.
Further, the gear die pallet is provided with cod, and the cod is located at the outside of gear die pallet
Wall is close to the madial wall around line gear.
Further, the gear die pallet is provided with ball base, and the ball base is arranged in the upper surface of gear die pallet
It is close to gear die rotating disk.
Further, the bottom surface of the gear die pallet is also equipped with pallet fixed block.
Further, the wire winding tool also includes core pressing screw and core pressing block, and the transformer core leads to
Cross core pressing screw and core pressing block is fixed.
The beneficial effects of the utility model are：
Transformer core is placed on rotating disk upper strata, and weight capacity is big, and wire winding tool is set in transformer fe in the heart and can be around change
Depressor is unshakable in one's determination to be rotated, and routing power mechanism drive wire winding tool carries out coiling to transformer core, realizes coil directly in transformation
Device iron core coiling, contrasts traditional staff operation, is entered using three dimensional wound core transformer vertical-type Winder of the present utility model
Line transformer coiling unshakable in one's determination, is greatly lowered labor strength, improves winding efficiency, and disclosure satisfy that whole device body around
Line, weight capacity is bigger.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Fig. 1 is rotating disk of the present utility model and crane structure schematic diagram；
Structural representation when Fig. 2 is the utility model coiling；
Fig. 3 is the structural representation of wire winding tool；
The structural representation of other direction when Fig. 4 is the utility model coiling.
Specific embodiment
Reference picture 1 ~ 4, a kind of three dimensional wound core transformer vertical-type Winder that the utility model is provided, rotating disk 1, coiling
Device 2, crane 3 and lifting reduction box 4.
The crane 3 includes the cross-arm 31 of square crossing, and rotating disk 1 is arranged on the center of cross-arm 31 by turntable bearing 13
Portion.Four braces 32 are provided with the cross-arm 31, four braces 32 constitute square structure frame, wherein pacifying on a brace 32
Equipped with worm gear reducer motor 33, the lower section of the rotating disk 1 is provided with turntable rotation gear 12, the gear of worm gear reducer motor 33 with turn
Rotating disk of spiraling 12 is meshed.Four ends of the cross-arm 31 are connected with lifting screw 35 by lifting nut 34 respectively, rise
Drop screw rod 35 bottom is provided with lifting sprocket wheel 36 and support lifts the bearing block 37 of sprocket wheel 36, and lifting sprocket wheel 36 is connected by chain
Lifting reduction box 4.The upright position of rotating disk 1 can easily be adjusted by crane 3, so that the position of transformer core 5 is controlled,
It is also convenient for placing and unloading transformer core 5.
The lifting reduction box 4 is provided with two.Lifting reduction box 4 includes lifting speed reduction motor 41 and regulation sprocket wheel 42,
The regulation sprocket wheel 42 is arranged on the motor shaft of lifting speed reduction motor 41, and the regulation sprocket wheel 42 is by chain and lifting sprocket wheel
36 are connected.
The Winder 2 includes wire winding tool and routing power mechanism 210, and routing power mechanism 210 includes coiling
The coiling reducing motor 22 that power gear 21 and driving routing power gear 21 are rotated, the routing power gear 21 and coiling subtract
Speed motor 22 is arranged on the lower bottom base 23 of routing power mechanism 210, and the top of lower bottom base 23 is provided with upper bed-plate 24.Lower bottom base 23
It is removably set in horizontal moving frame 25, the side of the horizontal moving frame 25 is provided with coiling movement reducing motor 26, coiling
Mobile reducing motor 26 connects lower bottom base 23 by horizontal screw bolt 27, and coiling movement reducing motor 26 drives lower bottom base 23 along level
Movable stand 25 is moved.Lifting bolt 28 is provided between the upper bed-plate 24 and lower bottom base 23, the lower section of the lower bottom base 23 is set
There is the coiling lifting motor 29 for driving lower bottom base 23 to be moved up and down along lifting bolt 28.
The wire winding tool is included around line gear 11, during coiling, will be equipped with being placed around the transformer core 5 of line gear 11
On the turntable 1, coiling movement reducing motor 26 and the coiling lifting motor 29 of regulation routing power mechanism 210, make routing power
Gear 21 reaches correct position, routing power gear 21 and is engaged around line gear 11.At this moment coiling reducing motor 22 drives coiling
Power gear 21 is rotated, and routing power gear 21 drives and rotated around line gear 11, and wire winding tool is in the outer layer coiling of transformer core 5
Coil 51.
The wire winding tool includes upper mould 61, lower mould 62 and winding former 63, and upper mould 61 is included outside upper mould inner ring 611 and upper mould
Circle 612, upper mould inner ring 611 and upper mould outer ring 612 are half-and-half dismountable loop configuration, and double detaching structure uses bolt
Connection, upper mould inner ring 611 is rotatably arranged in mould outer ring 612；Upper mould outer ring 612 is provided with the He of mould location nut 6121
Upper mould locating shaft 6122, upper mould outer ring 612 is, for fixed upper mould inner ring 611, to be distributed on using mould locating shaft 6122 in multiple
On the madial wall of upper mould outer ring 612, mould inner ring 611 is oriented to along upper mould locating shaft 6122 and slide rotation, upper mould locating shaft
6122 play a part of to reduce friction.Upper mould inner ring 611 is, for fixing winding former 63, and to ensure that winding former 63 is circle, together
When upper mould inner ring 611 and winding former 63 are locked with many screws, prevent the upward sliding of mould inner ring 611, upper mould outer ring 612 leads to
Mould location nut 6121 is crossed to be fixedly linked with transformer core 5.
Lower mould 62 is including gear die rotating disk 621, around line gear 11 and gear die pallet 623, gear die rotating disk 621, coiling
Gear 11 and gear die pallet 623 are also half-and-half dismountable loop configuration, and double detaching structure is also to be connected using bolt
Connect, around the connection gear die of line gear 11 rotating disk 621, should can turn around line gear 11 mounted in bottom under the outermost of gear die rotating disk 621
The periphery of gear die pallet 623 is enclosed within dynamicly, and gear die rotating disk 621 is provided with draw-in groove 6211, and gear die pallet 623 is provided with rolling
Pearl seat 6231, cod 6232 and lower mould location nut 6233, the ball base 6231 are evenly distributed on gear die pallet
623 upper surface is close to gear die rotating disk 621, and cod 6232 is located on the lateral wall on the periphery of gear die pallet 623, tightly
The madial wall of line gear 11 is posted, for positioning the longitudinal direction rotation of gear die rotating disk 621, the loading capacity of cod 6232 is big,
Can stabilizing panel to center, gear die pallet 623 is fixedly linked by lower mould location nut 6233 and transformer core 5.
Winding former 63 is cylindrical-shaped structure, and three pieces are divided into vertically, and its bottom is provided with card base 631.The wire winding tool is filled
Timing, upper mould 61 is placed in the top of winding former 63, and winding former 63 is enclosed within the transformer core 5 of transformer, is inserted by card base 631
Enter and be locked in the draw-in groove 6211 on gear die rotating disk 621, prevent gear die rotating disk 621 from being slided with winding former 63, make
Gear die rotating disk 621 effectively drives winding former 63 precession to turn, by upper mould location nut 6121 and lower mould location nut 6233 with
The transformer core 5 of transformer is fixed, and mould is combined shape with transformer core 5 integral, promoted in additionaling power around
Line gear 11 is rotated, so as to drive gear die rotating disk 621 to rotate, the linkage winding former 63 of gear die rotating disk 621 carries out coiling
51.The bottom surface of gear die pallet 623 is also equipped with pallet fixed block 6234, is existed with fastened by screw by the pallet fixed block 6234
On the lower clamping piece of transformer core 5.Because upper mould 61, lower mould 62 and winding former 63 are using detachable separate structure, it is easy to
Being combined with transformer core 5 after dismounting carries out coil winding, and simple structure is easy to operate, and applicability is wide, can guarantee that high-quality quick
Ground completes the coiling of coil, solves the cumbersome process of the coiling of transformer core 5, greatly reduces manufacturing cost.
The wire winding tool also includes core pressing screw 64 and core pressing block 65, and transformer core 5 is by iron core
Housing pin 64 and core pressing block 65 are fixed, and strengthen transformer core 5 and fix.
Transformer core 5 is placed on the upper strata of rotating disk 1, and weight capacity is big, and wire winding tool is set on transformer core 5 and can be around
Transformer core 5 is rotated, and the drive wire winding tool of routing power mechanism 210 carries out coiling to transformer core 5, realizes that coil is direct
In the coiling of transformer core 5, traditional staff operation is contrasted, using three dimensional wound core transformer vertical-type coiling of the present utility model
Device carries out the coiling of transformer core 5, and labor strength is greatly lowered, and improves winding efficiency, and disclosure satisfy that whole
Device body coiling, weight capacity is bigger.
The above, simply better embodiment of the present utility model, but the utility model is not limited to above-mentioned reality
Example is applied, as long as it reaches technique effect of the present utility model with any same or similar means, should all be fallen into of the present utility model
Within protection domain.
Claims (10)
1. three dimensional wound core transformer vertical-type Winder, it is characterised in that：Including rotating disk（1）With to transformer core（5）Enter
The Winder of row coiling（2）, the rotating disk（1）Upper strata is used to place transformer core（5）, the Winder（2）Including
It is arranged on rotating disk（1）The routing power mechanism of side（210）With installed in transformer core（5）On wire winding tool, it is described
Wire winding tool is set in transformer core（5）It is outer and can be around transformer core（5）Rotate, the routing power mechanism（210）Band
Dynamic wire winding tool is to transformer core（5）Carry out coiling.
2. three dimensional wound core transformer vertical-type Winder according to claim 1, it is characterised in that：The routing power
Mechanism（210）Including routing power gear（21）With driving routing power gear（21）The coiling reducing motor of rotation（22）, institute
State wire winding tool and include and be installed on transformer core（5）On around line gear（11）, the routing power gear（21）With around
In line frock around line gear（11）It is meshed, the routing power mechanism（210）By around line gear（11）Drive coiling work
Dress is rotated and to transformer core（5）Carry out coiling.
3. three dimensional wound core transformer vertical-type Winder according to claim 1 and 2, it is characterised in that：Also include
Crane（3）, the rotating disk（1）May be rotatably mounted at crane（3）On, rotating disk（1）Lower section is provided with turntable rotation gear
（12）, crane（3）On be provided with driving rotating disk（1）The worm gear reducer motor of rotation（33）, worm gear reducer motor（33）Tooth
Wheel and turntable rotation gear（12）It is meshed.
4. three dimensional wound core transformer vertical-type Winder according to claim 3, it is characterised in that：The crane
（3）Cross-arm including square crossing（31）, rotating disk（1）By turntable bearing（13）Installed in cross-arm（31）Central part, it is described
Cross-arm（31）End respectively pass through lifting nut（34）It is connected with lifting screw（35）, the lifting screw（35）Bottom is set
There is lifting sprocket wheel（36）Sprocket wheel is lifted with support（36）Bearing block（37）, the lifting sprocket wheel（36）Connected by chain and lifted
Reduction box（4）.
5. three dimensional wound core transformer vertical-type Winder according to claim 4, it is characterised in that：The cross-arm（31）
On be provided with four braces（32）, four braces（32）Composition square structure frame, the worm gear reducer motor（33）It is arranged on
Brace（32）On.
6. three dimensional wound core transformer vertical-type Winder according to claim 4, it is characterised in that：The lifting is slowed down
Case（4）Including lifting speed reduction motor（41）With regulation sprocket wheel（42）, the regulation sprocket wheel（42）It is arranged on lifting speed reduction motor
（41）Motor shaft on, the regulation sprocket wheel（42）By chain and lifting sprocket wheel（36）It is connected, lifts sprocket wheel（36）Drive
Lifting screw（35）Rotate.
7. three dimensional wound core transformer vertical-type Winder according to claim 2, it is characterised in that：The routing power
Mechanism（210）It is provided with lower bottom base（23）, the routing power gear（21）With coiling reducing motor（22）It is dynamic installed in coiling
Force mechanisms（210）Lower bottom base（23）On, the routing power mechanism（210）Also include horizontal moving frame（25）, it is described under
Base（23）It is removably set on horizontal moving frame（25）On, the horizontal moving frame（25）Side is provided with coiling movement and slows down
Motor（26）, coiling movement reducing motor（26）By horizontal screw bolt（27）Connection lower bottom base（23）, coiling movement reducing motor
（26）Drive lower bottom base（23）Along horizontal moving frame（25）It is mobile.
8. three dimensional wound core transformer vertical-type Winder according to claim 7, it is characterised in that：The lower bottom base
（23）Top is provided with upper bed-plate（24）, the upper bed-plate（24）And lower bottom base（23）Between be provided with lifting bolt（28）, institute
State lower bottom base（23）Lower section is provided with driving lower bottom base（23）Along lifting bolt（28）The coiling lifting motor for moving up and down（29）.
9. three dimensional wound core transformer vertical-type Winder according to claim 1 and 2, it is characterised in that：The coiling
Frock includes upper mould（61）, lower mould（62）And winding former（63）, the upper mould（61）Including upper mould inner ring（611）With upper mould outer ring
（612）, the upper mould inner ring（611）With upper mould outer ring（612）It is half-and-half dismountable loop configuration, the upper mould inner ring
（611）Rotationally it is enclosed within mould outer ring（612）It is interior, the lower mould（62）Including gear die rotating disk（621）, around line gear（11）
With gear die pallet（623）, the gear die rotating disk（621）, around line gear（11）With gear die pallet（623）Being half-and-half can
The loop configuration of dismounting, it is described around line gear（11）It is rotatably sleeved on gear die pallet（623）Periphery, the gear die
Rotating disk（621）It is rotatably disposed in gear die pallet（623）Top with around line gear（11）Connection, the gear die rotating disk
（621）It is provided with draw-in groove（6211）, the winding former（63）It is cylindrical-shaped structure, at least three pieces, its bottom is divided into vertically
It is provided with card base（631）, the upper mould（61）With winding former（63）Connection is positioned above, the winding former（63）By card base
（631）Insertion draw-in groove（6211）It is interior with lower mould（62）Locking connection, the upper mould outer ring（612）It is provided with mould location nut
（6121）, the upper mould outer ring（612）By upper mould location nut（6121）With transformer core（5）It is fixedly linked, the tooth
Wheel die shoe disk（623）It is provided with lower mould location nut（6233）, the gear die pallet（623）By lower mould location nut
（6233）With transformer core（5）It is fixedly linked.
10. three dimensional wound core transformer vertical-type Winder according to claim 9, it is characterised in that：Outside the upper mould
Circle（612）It is provided with mould locating shaft（6122）, the upper mould locating shaft（6122）Positioned at upper mould outer ring（612）Madial wall be close to
Upper mould inner ring（611）Lateral wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621202036.9U CN206271554U (en) | 2016-11-07 | 2016-11-07 | Three dimensional wound core transformer vertical-type Winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621202036.9U CN206271554U (en) | 2016-11-07 | 2016-11-07 | Three dimensional wound core transformer vertical-type Winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206271554U true CN206271554U (en) | 2017-06-20 |
Family
ID=59039022
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621202036.9U Active CN206271554U (en) | 2016-11-07 | 2016-11-07 | Three dimensional wound core transformer vertical-type Winder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206271554U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109639077A (en) * | 2018-12-20 | 2019-04-16 | 哈密中车新能源电机有限公司 | One kind dividing valve electrical-coil coiling device |
| CN110445326A (en) * | 2019-08-05 | 2019-11-12 | 株洲凯丰实业股份有限公司 | A kind of stator coil winding machine structure |
| CN110902005A (en) * | 2018-09-18 | 2020-03-24 | 特变电工康嘉(沈阳)互感器有限责任公司 | Lifting support device for wrapping ring part of high-voltage-class device body |
| CN113451043A (en) * | 2021-08-09 | 2021-09-28 | 广安领创华财电子科技有限公司 | Winding instrument and winding method for multi-axis motion matched high-frequency transformer |
| WO2023024268A1 (en) * | 2021-08-23 | 2023-03-02 | 海鸿电气有限公司 | Wound core transformer coil winding structure |
| CN115966398A (en) * | 2023-03-17 | 2023-04-14 | 石家庄天泰电力变压器有限公司 | Large-scale three-dimensional iron core transformer spooling equipment that rolls up |
| CN109639077B (en) * | 2018-12-20 | 2024-04-16 | 哈密中车新能源电机有限公司 | Split motor coil winding device |
-
2016
- 2016-11-07 CN CN201621202036.9U patent/CN206271554U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110902005A (en) * | 2018-09-18 | 2020-03-24 | 特变电工康嘉(沈阳)互感器有限责任公司 | Lifting support device for wrapping ring part of high-voltage-class device body |
| CN110902005B (en) * | 2018-09-18 | 2021-07-20 | 特变电工康嘉(沈阳)互感器有限责任公司 | Lifting support device for wrapping ring part of high-voltage-class device body |
| CN109639077A (en) * | 2018-12-20 | 2019-04-16 | 哈密中车新能源电机有限公司 | One kind dividing valve electrical-coil coiling device |
| CN109639077B (en) * | 2018-12-20 | 2024-04-16 | 哈密中车新能源电机有限公司 | Split motor coil winding device |
| CN110445326A (en) * | 2019-08-05 | 2019-11-12 | 株洲凯丰实业股份有限公司 | A kind of stator coil winding machine structure |
| CN113451043A (en) * | 2021-08-09 | 2021-09-28 | 广安领创华财电子科技有限公司 | Winding instrument and winding method for multi-axis motion matched high-frequency transformer |
| CN113451043B (en) * | 2021-08-09 | 2022-12-23 | 广安领创华财电子科技有限公司 | Winding instrument and winding method for multi-axis motion matched high-frequency transformer |
| WO2023024268A1 (en) * | 2021-08-23 | 2023-03-02 | 海鸿电气有限公司 | Wound core transformer coil winding structure |
| CN115966398A (en) * | 2023-03-17 | 2023-04-14 | 石家庄天泰电力变压器有限公司 | Large-scale three-dimensional iron core transformer spooling equipment that rolls up |
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