CN115948238A - Pig feed bio-enzyme preparation equipment and preparation method - Google Patents
Pig feed bio-enzyme preparation equipment and preparation method Download PDFInfo
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- CN115948238A CN115948238A CN202310212675.1A CN202310212675A CN115948238A CN 115948238 A CN115948238 A CN 115948238A CN 202310212675 A CN202310212675 A CN 202310212675A CN 115948238 A CN115948238 A CN 115948238A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention belongs to the field of preparation of pig feed bio-enzyme, and particularly relates to a preparation device and a preparation method of pig feed bio-enzyme, which comprises a device shell, wherein the top end of the device shell is connected with a liquid inlet pipe, the bottom end of the device shell is connected with a liquid outlet pipe, electromagnetic valves are respectively arranged on the liquid inlet pipe and the liquid outlet pipe, a quantitative batching mechanism is arranged at the top end of the device shell, and a defoaming stirring mechanism and a backflow mixing mechanism are arranged in the device shell.
Description
Technical Field
The invention relates to the field of preparation of pig feed biological enzyme, in particular to a preparation device and a preparation method of pig feed biological enzyme.
Background
The enzyme preparation is a product processed by enzyme generated in organisms, at present, microorganisms such as bacteria, fungi and the like are main sources of various enzyme preparations, along with the continuous progress of modern bioengineering technology, the utilization rate of feed, the elimination of anti-nutritional factors, the improvement of the digestion capacity of animals and the like by utilizing the microbial enzyme preparation has attracted the great attention of feed industry, the enzyme preparation feed additive not only has the functions of improving the utilization rate of feed, promoting the growth of animals, preventing and treating diseases and the like, but also can replace the addition of antibiotics, reduce the side effects of drug residue in the bodies of the animals, the generation of drug resistance and the like, is a green environment-friendly feed additive, has wide development prospect, and the pig feed used in the culture is not a single raw material, but is a compound feed consisting of a plurality of raw materials, so the biological enzyme is widely applied to the pig feed;
in the working process of the existing pig feed bio-enzyme preparation equipment, raw materials for bio-enzyme preparation and fermentation and water are mixed and stirred by a stirring mechanism at the middle part, and the mixture is stirred and waits for fermentation to prepare the bio-enzyme preparation and fermentation feed, however, more foams are often generated in the stirring and fermentation process of the raw materials for preparing the biological enzyme, the removal of carbon dioxide is hindered by the presence of the foams, the dissolved oxygen is influenced, meanwhile, the supplement is influenced by too much foams, the fermentation liquor is easy to overflow out of the tank to cause material leakage, while CN115627225A discloses a pig feed bio-enzyme preparation device and a preparation method, although a plurality of groups of auxiliary arc-shaped foam beating plates are used for blowing and guiding the foam at the upper end in the fermentation tank for defoaming, the foam is positioned on the liquid surface, so the foam heights of different liquid surfaces are different, the space between the plurality of groups of auxiliary arc-shaped defoaming plates is larger, so that the stable and effective defoaming work can not be carried out according to different heights of the liquid level, the practicability and the safety are poor, the automatic and stable defoaming treatment can not be carried out on bubbles generated by stirring and fermenting raw materials, in addition, the prior pig feed bio-enzyme preparation equipment can only carry out quantitative feeding preparation on one bio-enzyme generally in the working process, can not carry out convenient and stable proportioning and feeding on the use amount of various ingredients according to the actual requirements of different bio-enzymes, has poor functionality and applicability, meanwhile, the stirring mechanism for the existing preparation equipment can only be fixed in the middle part for stirring, and can not comprehensively and efficiently stir the liquid at the inner corners of the device, further, various ingredients and water cannot be mixed and stirred comprehensively and efficiently, so that a pig feed bio-enzyme preparation device and a preparation method thereof are needed to meet the requirements of users.
Disclosure of Invention
The invention aims to provide a pig feed bio-enzyme preparation device and a preparation method, which aim to solve the problems in the market brought forward by the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a pig feed bio-enzyme preparation equipment, includes the device shell, the top of device shell is connected with the feed liquor pipe, the bottom of device shell is connected with the fluid-discharge tube, all install the solenoid valve on feed liquor pipe and the fluid-discharge tube, dosing mechanism is installed on the top of device shell, install defoaming rabbling mechanism and backward flow mixing mechanism in the device shell, the electrical heating board is installed to the bottom of device shell, install the observation window on the side end face of device shell.
As a preferable aspect of the present invention, wherein: the quantitative proportioning mechanism comprises a fixing frame, the fixing frame is fixedly connected to the top end face of the device shell, the top end of the fixing frame is fixedly connected with a storage box, a lower trough is formed in the bottom end of the storage box in a penetrating mode, the top and the bottom of the fixing frame are both formed in a penetrating mode, a through groove is formed in the top end face of the fixing frame, a first servo motor is fixedly installed on the top end face of the fixing frame, a first bevel gear is fixedly connected to an output shaft of the first servo motor, a second bevel gear is connected to the first bevel gear in a meshed mode, a rotating shaft is fixedly connected to the second bevel gear and is connected to a fixing plate in a rotating mode, the fixing plate is fixedly connected to the fixing frame, the fixing frame is symmetrically distributed on the left side and the right side of the top end of the device shell, the storage box is symmetrically distributed on the front side and the rear side of the top end of the fixing frame, the length and the width of the lower trough are respectively smaller than the length and the width of the through groove, the lower trough is arranged in the middle of the bottom of the storage box, and the inner bottom end of the storage box is circular arc.
As a preferable aspect of the present invention, wherein: fixedly connected with guide frame on the bottom face of fixed frame, the bottom fixedly connected with hob of first servo motor output shaft, the hob sets up in guide frame, the diameter of hob is the same with guide frame's bottom internal diameter, guide frame's top length is greater than the distance between the both sides logical groove, the length that leads to the groove is less than guide frame's top width.
As a preferable aspect of the present invention, wherein: the improved rotary drum is characterized in that a rotary drum is fixedly connected to the rotating shaft, a transfer groove is formed in the rotary drum, scales are arranged in the transfer groove, a connecting shaft is connected to the rotary drum in a rotating mode, a third bevel gear is fixedly connected to the connecting shaft, a fourth bevel gear is meshed with the third bevel gear and connected to the third bevel gear, a threaded rod is fixedly connected to the fourth bevel gear and connected to the rotary drum in a rotating mode, a connecting sleeve rod is connected to the threaded rod in a threaded mode and connected to the rotary drum in a sliding mode, a supporting plate is fixedly connected to the top end of the connecting sleeve rod and connected to the top end of the connecting sleeve rod in the transfer groove in a sliding mode, the rotary drum is attached to the inner wall of the fixing frame, the fixing frame and the rotary drum are made of transparent plastics, the connecting sleeve rod is connected to the middle of the supporting plate, and the side end face of the supporting plate is attached to the inner wall of the transfer groove.
As a preferable aspect of the present invention, wherein: the defoaming and stirring mechanism comprises a telescopic loop bar, the bottom end of the telescopic loop bar is fixedly connected to the inner bottom end surface of the device shell, the top end of the telescopic loop bar is fixedly connected with a waterproof frame, a second servo motor is fixedly installed in the waterproof frame, a push plate is fixedly connected to an output shaft of the second servo motor, the top end of the waterproof frame is fixedly connected with a connecting screen plate, the bottom end face of the connecting screen plate is fixedly connected with floating blocks, the central axis of the telescopic loop bar and the central axis of the device shell are located on the same vertical central line, the waterproof frame is fixed at the central part of the bottom of the connecting screen plate, the floating blocks are distributed on the bottom end face of the connecting screen plate at equal angles, and the bottom end face of the floating blocks is arc-shaped.
As a preferable aspect of the present invention, wherein: the side fixedly connected with dead lever of push pedal, the other end fixedly connected with net frame of dead lever, feed chute and defoaming groove have been seted up in the net frame, feed chute and defoaming groove communicate mutually, the net frame passes through the bearing and rotates the connection on connecting the otter board, the push pedal is circular-arcly, angular distribution such as push pedal is on second servo motor's output shaft, the bottom face of push pedal is laminated mutually with the top face of connecting the otter board, the push pedal passes through dead lever and feed chute and defoaming groove one-to-one, the net frame is whole to be the ring form, the side end face of net frame is laminated mutually with the inner wall of device shell, the bottom face of feed chute and the top face parallel and level of connecting the otter board.
As a preferable aspect of the present invention, wherein: the bottom of reel articulates there is the pole that links up, the bottom of pole that links up rotates and is connected with the balance weight wheel, fixedly connected with guide bar on the pole that links up, the spacing sliding connection of the other end of guide bar is in the guide way, the guide way is seted up on first mounting panel, fixedly connected with stirring board and second mounting panel on the first mounting panel, first mounting panel is provided with four groups, and every first mounting panel of group is provided with two, and angular distribution such as four first mounting panels of group is on the second mounting panel, and two first mounting panel symmetric distributions are in the both sides of linking the pole, the middle part at the pole that links up is fixed to the guide bar, stirring board equidistance distributes in the upper and lower both sides of first mounting panel.
As a preferable aspect of the present invention, wherein: the backflow mixing mechanism comprises a backflow barrel, the backflow barrel is fixedly connected to the inner bottom end face of the device shell, a fixed baffle and a supporting plate are fixedly connected to the inside of the backflow barrel, a first backflow groove is formed in the fixed baffle in a penetrating mode, a rubber ball is connected to the inside of the first backflow groove in a clamping mode, a first flexible spring is fixedly connected to the side end of the rubber ball, the other end of the first flexible spring is fixedly connected to the supporting plate, a second flexible spring is fixedly connected to the supporting plate, a rubber piston is fixedly connected to the other end of the second flexible spring, the rubber piston is connected to the backflow barrel in a sliding mode, a second backflow groove is formed in the rubber piston in a penetrating mode, a driven shaft is fixedly connected to the rubber piston, a rotating baffle is connected to the driven shaft in a rotating mode, and a guide pushing block is fixedly connected to the rubber piston.
As a preferable aspect of the present invention, wherein: the equal-angle distribution of the backflow cylinders is arranged on the inner bottom end face of the device shell, the equal-angle distribution of the first backflow grooves is arranged on the fixed baffle, the first backflow grooves correspond to the rubber balls one by one, the opening diameter of one side of each first backflow groove is larger than the diameter of each rubber ball, the opening diameter of the other side of each first backflow groove is smaller than the diameter of each rubber ball, the equal-angle distribution of the second backflow grooves is arranged on the rubber pistons, the second backflow grooves correspond to the rotating baffle one by one, the length and the width of each rotating baffle are larger than the diameter of each second backflow groove, the side ends of the guide push blocks are inclined, and the guide push blocks are fixed in the middle of the side ends of the rubber pistons.
A preparation method of pig feed bio-enzyme comprises the following steps:
s1: firstly, a worker can convey water into a device shell, then yeast, aspergillus oryzae, aspergillus niger and bacteria or other raw materials required for preparing fermentation bio-enzyme can be respectively conveyed into a quantitative batching mechanism, the batching mechanism can be used for quantitatively adjusting the proportioning amount of different raw materials according to actual requirements, and various proportioned raw materials can be automatically and stably fed in an intermittent and quantitative mode under the driving action of the quantitative batching mechanism;
s2: in the blanking process, the defoaming stirring mechanism can be matched with and drive the backflow mixing mechanism under the driving action of the defoaming stirring mechanism, various ingredients and water can be efficiently and uniformly stirred and comprehensively under the combined action of the defoaming stirring mechanism and the backflow mixing mechanism, and the raw materials can be ensured to be fermented in a shell of the device by matching with the electric heating plate;
s3: in the fermentation and stirring process, bubbles generated by the raw materials can be automatically eliminated under the working action of the defoaming and stirring mechanism;
s4: after the staff observes that the fermentation of biological enzyme is accomplished through the observation window, the accessible fluid-discharge tube is discharged and is carried, makes things convenient for follow-up processing to use.
Compared with the prior art, the invention has the beneficial effects that:
1. be provided with dosing mechanism, through carrying various raw materials respectively to each storage case, the staff accessible rotates the connecting axle in each rotary drum respectively afterwards, under the rotation effect of connecting axle, meshing through third conical gear and fourth conical gear can drive the threaded rod and stably rotate in the adapter sleeve pole, and then can inwards or outwards move in the transfer groove through threaded connection's adapter sleeve pole top layer board, the convenient accurate regulation control can be carried out to the storage space of transfer groove to the cooperation scale, and then can carry out convenient accurate regulation ratio to the use amount of each raw materials according to actual demand, thereby can guarantee the convenience and the stability of the follow-up fermentation preparation work of biological enzyme, the suitability of device has effectively been improved, and along with the rotation of each rotary drum, transfer groove cooperation unloading groove and logical groove can carry out automatic stable intermittent type unloading to the raw materials after the ration, and then can effectively avoid once only throwing in a large amount of raw materials and lead to the problem that follow-up mixing speed is low, the high efficiency and the convenience of use of device have effectively been improved.
2. The connecting net plate is provided with a connecting rod and stirring plates, the connecting net plate can stably float on the liquid level by utilizing each floating block at the bottom, can be always attached to the inner bottom end face of a shell of the device under the action of gravity of a balance weight wheel, and can drive the first mounting plate on the guide groove to be always located in the middle of liquid through the guide rod on the connecting rod, the second servo motor can drive each push plate to rotate through an output shaft, and can drive the net frame to rotate through the fixed rod, at the moment, the connecting rod is matched with each stirring plate on each first mounting plate, and can move in the middle of the inner part of the liquid all the time, so that the liquid can be comprehensively stirred, raw materials and water can be efficiently mixed, and the working efficiency of the device is effectively improved.
3. Be provided with the push pedal, net frame and defoaming groove, rotate the in-process at each push pedal, can stir the bubble on the liquid level that the fermentation produced to the avris automatically, the bubble passes through the feed chute can stably enter into the defoaming inslot in the net frame this moment, and along with the continuous rotation of net frame, can carry out the centrifugal defoaming processing of autostabilization to the bubble in the defoaming inslot, and then can effectively avoid the too much getting rid of carbon dioxide that hinders of the gas foam on the liquid level, influence dissolved oxygen volume, and can effectively avoid the too much follow-up feed supplement of influence of gas foam, can avoid the zymotic fluid to spill over the jar simultaneously and cause the problem of running material outward, guarantee device operating condition's stability, can guarantee the stability of the follow-up fermentation preparation work of biological enzyme simultaneously, the stability in utilization and the security of device have been increased, the fermentation preparation quality of biological enzyme has been improved simultaneously.
4. Be provided with backward flow mixing mechanism, the pole that links up is at the rotation in-process, can drive the rubber piston on the flexible spring of second through promoting the direction ejector pad and carry out automatic reciprocating motion in a backward flow section of thick bamboo, cooperation first backward flow groove and second backward flow groove can be carried the liquid suction of the inside edge of device shell, and form the backward flow circulation in the device shell, thereby can further promote raw materials mixing rate, and along with the change of liquid level, the pole that links up also changes along with it to the stirring distance of direction ejector pad, consequently, backward flow intensity also changes along with it, backward flow intensity can increase along with the increase of liquid volume, and then can guarantee that the liquid of different volume all can carry out high-efficient even hybrid processing with the raw materials, thereby can guarantee the stability of follow-up stirring fermentation work, the use variety and the suitability of device have been increased, the follow-up fermentation efficiency of biological enzyme has been improved simultaneously.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and detailed embodiments, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise. Wherein:
FIG. 1 is a schematic view of the whole three-dimensional structure of a pig feed bio-enzyme preparation device of the present invention;
FIG. 2 is a schematic perspective view of a guiding pushing block of a pig feed bio-enzyme preparation device structure according to the present invention;
FIG. 3 is a schematic view of a three-dimensional structure of a floating block of a pig feed bio-enzyme preparation device of the present invention;
FIG. 4 is a schematic perspective view of a carrier plate of a pig feed bio-enzyme preparation device according to the present invention;
FIG. 5 is a schematic perspective view of a support plate of a pig feed bio-enzyme preparation device according to the present invention;
FIG. 6 is a schematic view of the overall structure of a pig feed bio-enzyme preparation device according to the present invention;
FIG. 7 is a schematic view of the structure at A in FIG. 6 of an apparatus for preparing pig feed bio-enzyme according to the present invention;
FIG. 8 is a schematic view of a net frame of a pig feed bio-enzyme preparation device in a top view;
FIG. 9 is a schematic view of a first mounting plate of a pig feed bio-enzyme preparation device according to the present invention;
FIG. 10 is a schematic diagram of a side view of a screw rod of a pig feed bio-enzyme preparation device according to the present invention;
FIG. 11 is a schematic structural view of a pig feed bio-enzyme preparation apparatus shown at B in FIG. 10;
FIG. 12 is a schematic view of the structure of a rotary drum of a pig feed bio-enzyme preparation device of the present invention;
FIG. 13 is a schematic structural view of the pig feed bio-enzyme preparation apparatus of the present invention at position C in FIG. 12;
FIG. 14 is a schematic diagram of a rubber piston structure of a pig feed bio-enzyme preparation device of the present invention;
FIG. 15 is a schematic diagram of a side view of a rubber ball of a pig feed bio-enzyme preparation device according to the present invention;
FIG. 16 is a schematic side view of a rotary baffle of a pig feed bio-enzyme preparation device.
Reference numbers in the figures: 1. a device housing; 2. a liquid inlet pipe; 3. a liquid discharge pipe; 4. an electromagnetic valve; 5. a dosing mechanism; 501. a fixing frame; 502. a material storage box; 503. a discharging groove; 504. a through groove; 505. a first servo motor; 506. a first bevel gear; 507. a second bevel gear; 508. a rotating shaft; 509. a rotating drum; 510. a transit trough; 511. calibration; 512. a connecting shaft; 513. a third bevel gear; 514. a fourth bevel gear; 515. a threaded rod; 516. connecting the loop bar; 517. a support plate; 518. a fixing plate; 519. a material guiding frame; 520. a screw rod; 6. a defoaming and stirring mechanism; 601. a telescopic loop bar; 602. a waterproof frame; 603. a second servo motor; 604. pushing the plate; 605. connecting the screen plate; 606. a floating block; 607. fixing the rod; 608. a screen frame; 609. a feed chute; 610. a defoaming tank; 611. a connecting rod; 612. a weight wheel; 613. a guide bar; 614. a guide groove; 615. a first mounting plate; 616. stirring the plate; 617. a second mounting plate; 7. a reflux mixing mechanism; 701. a reflux drum; 702. fixing a baffle plate; 703. a first backflow groove; 704. a rubber ball; 705. a first flexible spring; 706. a support plate; 707. a second flexible spring; 708. a rubber piston; 709. a second reflux tank; 710. a driven shaft; 711. rotating the baffle; 712. guiding a push block; 8. an electrical heating plate; 9. and (4) an observation window.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, embodiments accompanying figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described herein, and it will be apparent to those of ordinary skill in the art that the present invention may be practiced without departing from the spirit and scope of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Next, the present invention will be described in detail with reference to the drawings, wherein for convenience of illustration, the cross-sectional view of the device structure is not enlarged partially according to the general scale, and the drawings are only examples, which should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in the actual fabrication.
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1-16, a pig feed bio-enzyme preparation device, comprising a device housing 1, a liquid inlet pipe 2 is connected to the top end of the device housing 1, a liquid outlet pipe 3 is connected to the bottom end of the device housing 1, electromagnetic valves 4 are installed on the liquid inlet pipe 2 and the liquid outlet pipe 3, a dosing mechanism 5 is installed on the top end of the device housing 1, a defoaming stirring mechanism 6 and a backflow mixing mechanism 7 are installed in the device housing 1, an electric heating plate 8 is installed at the bottom end of the device housing 1, an observation window 9 is installed on the side end face of the device housing 1, the dosing mechanism 5 can conveniently and accurately adjust the usage amount of each raw material according to actual requirements, and can automatically and stably intermittently discharge the raw materials after quantitative proportioning, thereby effectively avoiding the problem of low subsequent mixing rate caused by a large amount of raw materials being thrown in one time, and utilizing the defoaming stirring mechanism 6 to comprehensively stir liquid, thereby efficiently mix raw materials with water, and simultaneously can automatically and stably centrifugally treat generated bubbles, thereby effectively avoiding the carbon dioxide obstruction of gas bubbles on the liquid surface, and eliminating excessive dissolved oxygen, further avoiding the influence on the subsequent gas supplementation, further increasing the subsequent mixing, and increasing the subsequent mixing rate, thereby further ensuring that the mixture amount of the raw materials and the backflow of the raw materials can be uniformly mixed with the internal stirring mechanism 1, and the backflow of the backflow mixing mechanism, and the backflow mixing mechanism can be uniformly increased, thereby increasing the backflow of the backflow mixing device, and improving the backflow of the raw materials, and improving the backflow of the backflow device, and improving the uniformity of the backflow device, and improving the uniformity of the backflow device, and improving the backflow of the backflow device, meanwhile, the subsequent fermentation efficiency of the biological enzyme is improved.
In this example, the dosing mechanism 5 includes a fixed frame 501, the fixed frame 501 is fixedly connected to the top end surface of the device housing 1, the top end of the fixed frame 501 is fixedly connected to a storage bin 502, a lower trough 503 is provided at the bottom end of the storage bin 502, the top and bottom of the fixed frame 501 are both provided with through slots 504, a first servo motor 505 is fixedly installed on the top end surface of the fixed frame 501, a first bevel gear 506 is fixedly connected to an output shaft of the first servo motor 505, a second bevel gear 507 is connected to the first bevel gear 506 in a meshing manner, a rotating shaft 508 is fixedly connected to the second bevel gear 507, the rotating shaft 508 is rotatably connected to a fixing plate 518, the fixing plate 518 is fixedly connected to the fixed frame 501, the fixed frame 501 is symmetrically distributed on the left and right sides of the top end of the device housing 1, the storage bin 502 is symmetrically distributed on the front and back sides of the top end of the fixed frame 501, the length and width of the lower trough 503 are respectively smaller than the length and width of the through slots 504, the lower trough 503 is arranged in the middle of the bottom of the storage bin 502, the inner bottom end of the storage bin 502 is a circular arc 509, and the rotary drum can effectively and can effectively prevent the problem of automatic batch mixing of the raw materials after batch mixing device.
In this example, fixedly connected with guide frame 519 on the bottom face of fixed frame 501, the bottom fixedly connected with hob 520 of first servo motor 505 output shaft, hob 520 sets up in guide frame 519, the diameter of hob 520 is the same with the bottom internal diameter of guide frame 519, the top length of guide frame 519 is greater than the distance that the groove 504 was led to both sides, the length that leads to groove 504 is less than the top width of guide frame 519, in first servo motor 505 work, can drive hob 520 through the output shaft and rotate in guide frame 519, and then can carry out the steady transport work at the uniform velocity with the raw materials of ratio unloading, thereby can guarantee the stability and the high efficiency of the follow-up mixed work of raw materials.
In this example, a rotating cylinder 509 is fixedly connected to the rotating shaft 508, a rotating groove 510 is formed in the rotating cylinder 509, a scale 511 is arranged in the rotating groove 510, a connecting shaft 512 is rotatably connected to the rotating cylinder 509, a third bevel gear 513 is fixedly connected to the connecting shaft 512, a fourth bevel gear 514 is connected to the third bevel gear 513 in a meshing manner, a threaded rod 515 is fixedly connected to the fourth bevel gear 514, the threaded rod 515 is rotatably connected to the rotating cylinder 509, a connecting sleeve rod 516 is connected to the threaded rod 515 in a threaded manner, the connecting sleeve rod 516 is slidably connected to the rotating cylinder 509, a supporting plate 517 is fixedly connected to the top end of the connecting sleeve rod 516, the supporting plate 517 is slidably connected to the rotating groove 510, the rotating cylinder 509 is attached to the inner wall of the fixed frame 501, the fixed frame 501 and the rotating cylinder 509 are both made of transparent plastics, the connecting sleeve rod 516 is connected to the middle portion of the supporting plate 517, the side end face of layer board 517 is laminated with the inner wall of transfer groove 510 mutually, through carrying various raw materialss respectively to each storage case 502, subsequently staff's accessible rotates the connecting axle 512 in each rotary drum 509 respectively, under the rotation effect of connecting axle 512, meshing through third conical gear 513 and fourth conical gear 514 can drive threaded rod 515 and rotate steadily in connecting sleeve 516, and then can inwards or outwards move in transfer groove 510 through threaded connection's connecting sleeve 516 top layer board 517, cooperation scale 511 can carry out convenient accurate regulation and control to the storage space of transfer groove 510, and then can carry out convenient accurate regulation ratio to the use amount of each raw materialss according to actual demand, thereby can guarantee the convenience and the stability of follow-up fermentation preparation work of biological enzyme.
In this example, the defoaming stirring mechanism 6 includes a telescopic loop bar 601, the bottom end of the telescopic loop bar 601 is fixedly connected to the inner bottom end face of the device housing 1, the top end of the telescopic loop bar 601 is fixedly connected to a waterproof frame 602, a second servo motor 603 is installed and fixed in the waterproof frame 602, a push plate 604 is fixedly connected to an output shaft of the second servo motor 603, the top end of the waterproof frame 602 is fixedly connected to a connection screen plate 605, a floating block 606 is fixedly connected to the bottom end face of the connection screen plate 605, the central axis of the telescopic loop bar 601 and the central axis of the device housing 1 are located on the same vertical central line, the waterproof frame 602 is fixed to the bottom center part of the connection screen plate 605, the floating blocks 606 are angularly distributed on the bottom end face of the connection screen plate 605, the bottom end of the floating block 606 is arc-shaped, the connection screen plate 605 can stably float on the liquid level by using the floating blocks 606 at the bottom, and can move along with the height of the liquid level, and further guarantee the stability and convenience of the subsequent stirring and defoaming work.
In this example, a fixed rod 607 is fixedly connected to a side end of the push plate 604, a screen frame 608 is fixedly connected to the other end of the fixed rod 607, a feed chute 609 and a defoaming chute 610 are formed in the screen frame 608, the feed chute 609 is communicated with the defoaming chute 610, the screen frame 608 is rotatably connected to the connection screen plate 605 through a bearing, the push plate 604 is arc-shaped, the push plate 604 is equiangularly distributed on an output shaft of the second servo motor 603, a bottom end surface of the push plate 604 is attached to a top end surface of the connection screen plate 605, the push plate 604 corresponds to the feed chute 609 and the defoaming chute 610 one by one through the fixed rod 607, the screen frame 608 is annular as a whole, a side end surface of the screen frame 608 is attached to an inner wall of the apparatus housing 1, a bottom end surface of the feed chute 609 is flush with the top end surface of the connection screen plate, during rotation of each push plate 604, bubbles on the liquid level can be automatically shifted to the side, at this time, the bubbles can stably enter the defoaming chute 610 in the screen frame 608 through the feed chute 609, and can be automatically and centrifugally processed for defoaming the bubbles in the defoaming chute 610 in a stable manner as the screen frame 608 continuously rotates.
In this example, the bottom end of the screen frame 608 is hinged with a connecting rod 611, the bottom end of the connecting rod 611 is rotatably connected with a balance weight wheel 612, the connecting rod 611 is fixedly connected with a guide rod 613, the other end of the guide rod 613 is connected in the guide groove 614 in a limiting and sliding manner, the guide groove 614 is arranged on a first mounting plate 615, a stirring plate 616 and a second mounting plate 617 are fixedly connected on the first mounting plate 615, the first mounting plate 615 is provided with four groups, two first mounting plates 615 are arranged on each group, the four groups of first mounting plates 615 are equiangularly distributed on the second mounting plate, the two first mounting plates 615 are symmetrically distributed on two sides of the connecting rod 611, the guide rod 613 is fixed in the middle of the connecting rod 611, the stirring plates 616 are equidistantly distributed on the upper and lower sides of the first mounting plate 611, under the gravity of the balance weight wheel 612, the first mounting plate 615 on the guide groove 614 can be always attached to the inner bottom end surface of the device housing 1, the second servo motor can drive each push plate 607 to rotate, the fixing rod 615 can drive the connecting rod 615 to drive the first mounting plate 615 to be always located in the middle of the liquid, and the middle of the connecting rod 611 to effectively mix the liquid in the liquid mixing device, and the middle of the liquid in the liquid mixing device, thereby improving the liquid mixing efficiency.
In this example, the backflow mixing mechanism 7 includes a backflow cylinder 701, the backflow cylinder 701 is fixedly connected to the inner bottom end surface of the device housing 1, a fixed baffle 702 and a support plate 706 are fixedly connected to the inside of the backflow cylinder 701, a first backflow groove 703 is formed in the fixed baffle 702 in a penetrating manner, a rubber ball 704 is connected to the inside of the first backflow groove 703 in a clamping manner, a first flexible spring 705 is fixedly connected to a side end of the rubber ball 704, the other end of the first flexible spring 705 is fixedly connected to the support plate 706, a second flexible spring 707 is fixedly connected to the support plate 706, a rubber piston 708 is fixedly connected to the other end of the second flexible spring 707, the rubber piston 708 is slidably connected to the inside of the backflow cylinder 701, a second backflow groove 709 is formed in the rubber piston 708 in a penetrating manner, a driven shaft 710 is fixedly connected to the rubber piston 708, a rotating baffle 711 is rotatably connected to the driven shaft 710, and a guiding push block 712 is fixedly connected to the rubber piston 708, the reflux cylinders 701 are equiangularly distributed on the inner bottom end surface of the device shell 1, the first reflux grooves 703 are equiangularly distributed on the fixed baffle 702, the first reflux grooves 703 are in one-to-one correspondence with the rubber balls 704, the diameter of the opening on one side of the first reflux grooves 703 is larger than that of the rubber balls 704, the diameter of the opening on the other side of the first reflux grooves 703 is smaller than that of the rubber balls 704, the second reflux grooves 709 are equiangularly distributed on the rubber pistons 708, the second reflux grooves 709 are in one-to-one correspondence with the rotating baffle 711, the length and width of the rotating baffle 711 are both larger than that of the second reflux grooves 709, the side ends of the guiding push blocks 712 are inclined, the guiding push blocks 712 are fixed at the middle parts of the side ends of the rubber pistons 708, and the connecting rods 611 can drive the rubber pistons 708 on the second flexible springs 707 to automatically reciprocate in the reflux cylinders 701 by pushing the guiding push blocks 712 in the rotating process, the cooperation first backward flow groove 703 and second backward flow groove 709 can be carried the liquid suction of the inside edge of device shell 1, and form the backward flow circulation in device shell 1, thereby can further promote raw materials mixing rate, and along with the change of liquid level, the stir distance of joint pole 611 to direction ejector pad 712 also changes thereupon, consequently, the backward flow intensity also changes thereupon, the backward flow intensity can increase along with the increase of liquid volume, and then can guarantee that different volume of liquid homoenergetic carries out high-efficient even hybrid processing with the raw materials, thereby can guarantee the stability of follow-up stirring fermentation work, the use variety and the suitability of device have been increased, the follow-up fermentation efficiency of bio-enzyme has been improved simultaneously.
The invention is to say that the invention is a pig feed bio-enzyme preparation device and a preparation method, firstly, a worker can convey water into a device shell 1 by using a liquid inlet pipe 2, then can convey yeast, aspergillus oryzae, aspergillus niger, bacteria or other raw materials required for preparing fermentation bio-enzyme into each storage box 502 respectively, then the worker can rotate a connecting shaft 512 on each rotary drum 509 respectively, at this time, under the rotation action of the connecting shaft 512, a threaded rod 515 can be driven to stably rotate in the connecting sleeve 516 by a third conical gear 513 and a fourth conical gear 514 in meshed connection, at this time, under the rotation action of the threaded rod 515, the connecting sleeve 516 in threaded connection can drive a supporting plate 517 to move inwards or outwards in a lower trough 503, and the storage space of the middle rotary trough 510 can be conveniently and accurately adjusted and controlled by matching with a scale 511, so that the usage amount of each raw material can be conveniently and accurately adjusted and proportioned according to actual requirements;
then, a worker can start the first servo motor 505 on the fixed frame 501 through control, at this time, the first servo motor 505 can drive the second bevel gear 507 which is in meshing connection to stably rotate through the first bevel gear 506 on the output shaft, and further can drive the rotary drum 509 to stably rotate in the fixed frame 501 through the rotating shaft 508 on the fixed plate 518, at this time, under the rotating action of the rotary drum 509, the rotary chutes 510 on two sides and the through chutes 504 on the upper and lower sides can be driven to intermittently coincide, when the rotary chutes 510 coincide with the through chutes 504 on the top of the fixed frame 501, the raw materials in the storage bin 502 can be automatically conveyed to the rotary chutes 510 on the rotary drum 509 through the feed chutes 503 and the through chutes 504 on the bottom, and along with the continuous rotation of the rotary drum 509, the rotary chutes 510 can be driven to coincide with the through chutes 504 on the bottom of the fixed frame 501, at this time, the raw materials can be automatically and stably and intermittently conveyed to the guide frame 519, so that the quantitative raw materials can be automatically and stably and intermittently conveyed in a large amount, and in a stable manner, and in the stable feeding of the raw materials in the working process of the stable and stable feeding of the guide frame 520, and stable feeding of the raw materials can be guaranteed;
after water is conveyed into the device shell 1, the connection net plate 605 can be supported to stably float on the liquid level under the buoyancy action of each floating block 606, at the moment, under the gravity action of the counterweight wheel 612, the connection net plate can be driven to be always attached to the inner bottom end surface of the device shell 1, further, under the guiding action of the guide rod 613 at the middle part of the connecting rod 611, the first mounting plate 615 can be driven to be always positioned at the middle part of liquid through the guide groove 614, in the process of ingredient conveying, a worker can control to open the second servo motor 603 in the waterproof frame 602, at the moment, the second servo motor 603 can drive each push plate 604 to rotate clockwise through the output shaft, each push plate 604 can drive the net frame 608 to stably rotate through the corresponding fixing rod 607, at the moment, the net frame 608 can drive each connecting rod 611 to rotate clockwise, each first mounting plate 615 on the second mounting plate 617 can be driven to rotate simultaneously, the stirring plates 616 can move in the middle of the liquid all the time, so that the liquid can be stirred completely, the raw materials and water can be mixed efficiently by heating the electric heating plate 8, and the generated bubbles can float on the liquid level in the processes of mixing, stirring and fermenting raw material liquid, at the moment, in the rotating process of each pushing plate 604, the bubbles on the liquid level generated by stirring and fermenting can be automatically stirred to the side, and then can stably enter the defoaming tank 610 in the net frame 608 through the feeding tank 609, and can automatically and stably carry out centrifugal defoaming treatment on the bubbles in the defoaming tank 610 along with the continuous rotation of the net frame 608, so that the elimination of excessive carbon dioxide on the gas foam on the liquid level can be effectively avoided, the dissolved oxygen amount is influenced, and the subsequent supplement can be effectively prevented from being influenced by the excessive gas foam, meanwhile, the problem of material leakage caused by the fact that fermentation liquor overflows out of the tank can be avoided;
in the clockwise rotation process of the connecting rod 611, the rubber piston 708 on the second flexible spring 707 can be driven by pushing the guiding pushing block 712 to automatically reciprocate in the backflow cylinder 701, when the rubber piston 708 moves inwards in the backflow cylinder 701, under the hydraulic action, the liquid in the backflow cylinder 701 can push the rotating baffle 711 on the driven shaft 710 to rotate and open, at this time, the liquid in the backflow cylinder 701 can move to the outer side of the rubber piston 708 through the second backflow groove 709, then the rubber piston 708 moves outwards in the backflow cylinder 701, at this time, the rotating baffle 711 can be pushed to close the second backflow groove 709 on the rubber piston 708 under the hydraulic action, along with the continuous movement of the rubber piston 708, the rubber ball 704 can be driven to move outwards by using hydraulic pressure, at this time, the first backflow groove 703 on the fixing baffle 702 is opened, then the liquid on the side of the bottom end in the device shell 1 can be sucked into the reflux cylinder 701 through the side of the corner of the reflux cylinder 701, then the rubber ball 704 automatically resets by the first flexible spring 705 on the supporting plate 706 and closes the first reflux groove 703, then the rubber piston 708 moves inwards continuously, and reciprocates in such a way, so that the liquid on the side of the bottom end in the device shell 1 can be sucked and conveyed, and a reflux circulation is formed in the device shell 1, so that the raw material mixing rate can be further improved, the height of the connecting screen plate 605 changes along with the change of the liquid level, the inclination state of the connecting rod 611 on the counterweight wheel 612 changes along with the change of the liquid level, the distance between the bottom of the connecting rod 611 and the reflux cylinder 701 is reduced along with the increase of the liquid level, the pushing distance for the guide pushing block 712 is increased along with the change of the liquid level, and the poking distance for the guide pushing block 712 along with the increase of the liquid level by the connecting rod 611 is reduced, therefore, the reflux intensity is changed along with the change of the reflux intensity, the reflux intensity can be increased along with the increase of the liquid amount, and then the liquid with different amounts can be guaranteed to be subjected to high-efficiency and uniform mixing treatment with the raw materials, so that the stability of subsequent stirring fermentation work can be guaranteed, the use diversity and the applicability of the device are increased, after the completion of the fermentation of the biological enzyme is observed through the observation window 9 by a worker, the electromagnetic valve 4 on the liquid discharge pipe 3 is opened through control, the biological enzyme after fermentation preparation is discharged and conveyed through the liquid discharge pipe 3, and the use of subsequent treatment is facilitated.
While the invention has been described with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the various features of the disclosed embodiments of the invention may be used in any combination, provided that no structural conflict exists, and the combinations are not exhaustively described in this specification merely for the sake of brevity and resource conservation. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. A pig feed bio-enzyme preparation equipment comprises a device shell (1), and is characterized in that; the top of device shell (1) is connected with feed liquor pipe (2), the bottom of device shell (1) is connected with fluid-discharge tube (3), all install solenoid valve (4) on feed liquor pipe (2) and fluid-discharge tube (3), dosing mechanism (5) are installed on the top of device shell (1), install defoaming rabbling mechanism (6) and backward flow mixing mechanism (7) in device shell (1), electrical heating board (8) are installed to the bottom of device shell (1), install observation window (9) on the side end face of device shell (1).
2. The pig feed bio-enzyme preparation equipment of claim 1, characterized in that: the quantitative batching mechanism (5) comprises a fixed frame (501), the fixed frame (501) is fixedly connected on the top end surface of the device shell (1), the top end of the fixed frame (501) is fixedly connected with a storage box (502), a blanking groove (503) is arranged at the bottom end of the material storage box (502) in a penetrating way, the top and the bottom of the fixed frame (501) are both provided with through grooves (504) in a penetrating way, a first servo motor (505) is fixedly arranged on the top end surface of the fixed frame (501), a first bevel gear (506) is fixedly connected to an output shaft of the first servo motor (505), a second bevel gear (507) is engaged and connected on the first bevel gear (506), a rotating shaft (508) is fixedly connected to the second bevel gear (507), the rotating shaft (508) is rotatably connected to the fixing plate (518), the fixing plate (518) is fixedly connected in the fixing frame (501), the fixing frames (501) are symmetrically distributed at the left side and the right side of the top end of the device shell (1), the storage bins (502) are symmetrically distributed at the front side and the rear side of the top end of the fixed frame (501), the length and the width of the blanking groove (503) are respectively smaller than those of the through groove (504), the discharging groove (503) is formed in the middle of the bottom of the material storage box (502), and the bottom end surface of the interior of the material storage box (502) is arc-shaped.
3. The pig feed bio-enzyme preparation equipment of claim 2, characterized in that: fixedly connected with guide frame (519) on the bottom face of fixed frame (501), the bottom fixedly connected with hob (520) of first servo motor (505) output shaft, hob (520) set up in guide frame (519), the diameter of hob (520) is the same with the bottom internal diameter of guide frame (519), the top length of guide frame (519) is greater than the distance between the logical groove (504) of both sides, the length that leads to groove (504) is less than the top width of guide frame (519).
4. The pig feed bio-enzyme preparation equipment of claim 2, characterized in that: the rotary drum type glass fiber reinforced plastic composite material is characterized in that a rotary drum (509) is fixedly connected to the rotary shaft (508), a transfer groove (510) is formed in the rotary drum (509), scales (511) are arranged in the transfer groove (510), a connecting shaft (512) is connected to the rotary drum (509) in a rotating mode, a third bevel gear (513) is fixedly connected to the connecting shaft (512), a fourth bevel gear (514) is connected to the third bevel gear (513) in a meshing mode, a threaded rod (515) is fixedly connected to the fourth bevel gear (514), the threaded rod (515) is rotatably connected to the rotary drum (509), a connecting sleeve rod (516) is connected to the threaded rod (515) in a sliding mode, the connecting sleeve rod (516) is connected to the rotary drum (509) in a sliding mode, a supporting plate (517) is fixedly connected to the top end of the connecting sleeve rod (516), the supporting plate (517) is connected to the transfer groove (510) in a sliding mode, the rotary drum (509) is attached to the inner wall of the fixed frame (501), the fixed frame (501) and the rotary drum (509) are made of transparent plastics, the material, the connecting sleeve rod (516) is connected to the transfer groove (517) at the middle portion of the transfer groove, and the inner wall of the supporting plate (510) is attached to the side end of the supporting plate (510).
5. The pig feed bio-enzyme preparation equipment of claim 1, characterized in that: the defoaming stirring mechanism (6) comprises a telescopic loop bar (601), the bottom end of the telescopic loop bar (601) is fixedly connected to the inner bottom end face of the device shell (1), the top end of the telescopic loop bar (601) is fixedly connected with a waterproof frame (602), a second servo motor (603) is fixedly arranged in the waterproof frame (602), a push plate (604) is fixedly connected to an output shaft of the second servo motor (603), the top end of the waterproof frame (602) is fixedly connected with a connection screen plate (605), a floating block (606) is fixedly connected to the bottom end face of the connection screen plate (605), the central axis of the telescopic loop bar (601) and the central axis of the device shell (1) are located on the same vertical central line, the waterproof frame (602) is fixed at the bottom central part of the connection screen plate (605), the floating blocks (606) are distributed on the bottom end face of the connection screen plate (605) at equal angles, and the bottom end face of the floating block (606) is arc-shaped.
6. The pig feed bio-enzyme preparation equipment of claim 5, characterized in that: the device comprises a push plate (604), a fixing rod (607) is fixedly connected to the side end of the push plate (604), a net frame (608) is fixedly connected to the other end of the fixing rod (607), a feed groove (609) and a defoaming groove (610) are formed in the net frame (608), the feed groove (609) is communicated with the defoaming groove (610), the net frame (608) is rotatably connected to a connection net plate (605) through a bearing, the push plate (604) is arc-shaped, the push plate (604) is distributed on an output shaft of a second servo motor (603) at equal angles, the bottom end face of the push plate (604) is attached to the top end face of the connection net plate (605), the push plate (604) corresponds to the feed groove (609) and the defoaming groove (610) one by one through the fixing rod (607), the net frame (608) is annular as a whole, the side end face of the net frame (608) is attached to the inner wall of a device shell (1), and the bottom end face of the feed groove (609) is flush with the top end face of the connection net plate (605).
7. The pig feed bio-enzyme preparation equipment of claim 6, characterized in that: the bottom of the net frame (608) is hinged to a connection rod (611), the bottom of the connection rod (611) is connected with a balance weight wheel (612) in a rotating mode, a guide rod (613) is fixedly connected to the connection rod (611), the other end of the guide rod (613) is connected to a guide groove (614) in a limiting and sliding mode, the guide groove (614) is formed in a first mounting plate (615), a stirring plate (616) and a second mounting plate (617) are fixedly connected to the first mounting plate (615), four groups of the first mounting plate (615) are arranged, each group of the first mounting plate (615) is provided with two groups, the four groups of the first mounting plate (615) are distributed on the second mounting plate (617) in an equal angle mode, the two first mounting plates (615) are symmetrically distributed on two sides of the connection rod (611), the guide rod (613) is fixed to the middle of the connection rod (611), and the stirring plates (616) are distributed on the upper side and the lower side of the first mounting plate (615) in an equal distance.
8. The pig feed bio-enzyme preparation equipment of claim 1, characterized in that: the backflow mixing mechanism (7) comprises a backflow cylinder (701), the backflow cylinder (701) is fixedly connected to the bottom end face of the interior of the device shell (1), a fixed baffle (702) and a supporting plate (706) are fixedly connected to the inside of the backflow cylinder (701), a first backflow groove (703) is formed in the fixed baffle (702) in a penetrating mode, a rubber ball (704) is connected to the inside of the first backflow groove (703) in a clamping mode, a first flexible spring (705) is fixedly connected to the side end of the rubber ball (704), the other end of the first flexible spring (705) is fixedly connected to the supporting plate (706), a second flexible spring (707) is fixedly connected to the supporting plate (706), a rubber piston (708) is fixedly connected to the other end of the second flexible spring (707), the rubber piston (708) is slidably connected to the backflow cylinder (701), a second backflow groove (709) is formed in the rubber piston (708) in a penetrating mode, a driven shaft (708) is fixedly connected to the driven shaft (710), and a rotary baffle (711) is connected to the rubber piston (712).
9. The pig feed bio-enzyme preparation equipment of claim 8, characterized in that: the backflow cylinder (701) is distributed on the bottom end face of the inner portion of the device shell (1) in an equal angle mode, the first backflow grooves (703) are distributed on the fixed baffle (702) in an equal angle mode, the first backflow grooves (703) are in one-to-one correspondence with the rubber balls (704), the opening diameters of one sides of the first backflow grooves (703) are larger than the diameters of the rubber balls (704), the opening diameters of the other sides of the first backflow grooves (703) are smaller than the diameters of the rubber balls (704), the second backflow grooves (709) are distributed on the rubber pistons (708) in an equal angle mode, the second backflow grooves (709) are in one-to-one correspondence with the rotating baffle (711), the length and the width of the rotating baffle (711) are larger than the diameters of the second backflow grooves (709), the side end of the guide push block (712) is in an inclined mode, and the guide push block (712) is fixed in the middle of the side end of the rubber pistons (708).
10. A method for preparing a bio-enzyme for pig feed according to the preparation apparatus of the bio-enzyme for pig feed as claimed in claim 1, comprising the steps of:
s1: firstly, a worker can convey water into a device shell (1), then can convey yeast, aspergillus oryzae, aspergillus niger, bacteria or other raw materials required for preparing fermentation bio-enzyme into a quantitative batching mechanism (5) respectively, can quantitatively adjust the proportioning amount of different raw materials according to actual requirements by using the quantitative batching mechanism (5), and can automatically and stably perform intermittent quantitative blanking on various proportioned raw materials under the driving action of the quantitative batching mechanism (5);
s2: in the blanking process, the defoaming stirring mechanism (6) can be used for driving the backflow mixing mechanism (7) in a matching way under the driving action, various ingredients and water can be efficiently and uniformly stirred and processed in a comprehensive way under the combined action of the defoaming stirring mechanism (6) and the backflow mixing mechanism (7), and the raw materials can be ensured to be fermented in the device shell (1) by matching with the electric heating plate (8);
s3: in the fermentation and stirring process, bubbles generated by the raw materials can be automatically eliminated under the working action of the defoaming and stirring mechanism (6);
s4: after the staff observes that the fermentation of biological enzyme is completed through the observation window (9), the biological enzyme can be discharged and conveyed through the liquid discharge pipe (3), so that the subsequent treatment and use are facilitated.
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| CN116769592A (en) * | 2023-06-12 | 2023-09-19 | 湖北健肽生物科技有限公司 | Biological enzyme throwing device for collagen peptide processing |
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