CN113439863A - Centrifugal coarse and fine material sorting device for livestock and poultry feed production granulator and implementation method - Google Patents

Centrifugal coarse and fine material sorting device for livestock and poultry feed production granulator and implementation method Download PDF

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Publication number
CN113439863A
CN113439863A CN202110722195.0A CN202110722195A CN113439863A CN 113439863 A CN113439863 A CN 113439863A CN 202110722195 A CN202110722195 A CN 202110722195A CN 113439863 A CN113439863 A CN 113439863A
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shaft
arc
screen
shell
stage screen
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CN202110722195.0A
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CN113439863B (en
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于治山
董强
朱燕丽
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Jiangsu Jiujiuhemu Agriculture And Husbandry Technology Co ltd
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Jiangsu Jiujiuhemu Agriculture And Husbandry Technology Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/10Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2216Discharge means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/24Drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention relates to the technical field of feed screening tools, in particular to a centrifugal coarse and fine material sorting device for a livestock and poultry feed production granulator and an implementation method; based on a transmission design, a servo motor is used for driving a rotating wheel to rotate, a notch rotates along with the rotating wheel and is in intermittent fit with a roller, and a first pressure spring is matched to enable a material baffle plate to deflect intermittently, so that the bottom end of a hopper is opened, intermittent blanking is realized, and excessive blanking at one time is avoided; after falling into the arc-shaped channel, the feed is sequentially sorted by a first-stage screen and a second-stage screen, the first-stage screen leaves coarse feed and the second-stage screen leaves medium feed, and the fine feed passing through the two-stage screen is directly discharged from a third discharging pipe; when sorting, still draw through the stay cord and put screening subassembly, cooperate No. two pressure springs, make the reciprocal centrifugation of one-level screen cloth and second grade screen cloth small-amplitude deflect in the arc passageway, the reinforcing is selected separately the effect.

Description

Centrifugal coarse and fine material sorting device for livestock and poultry feed production granulator and implementation method
Technical Field
The invention relates to the technical field of feed screening tools, in particular to a centrifugal coarse and fine material sorting device for a livestock and poultry feed production granulator and an implementation method.
Background
The feed is a general term for food for all human-raised animals, and in a narrower sense, the general feed mainly refers to food for agricultural or animal-raising animals.
Classified according to the level of meeting the nutritional needs of animals, feed products can be divided into:
(1) complete compound feed. The complete compound feed is a feed which meets the requirements of animals on protein, energy, macromineral, trace mineral, vitamin and various nutritional and non-nutritional additives. The complete compound feed can be directly fed to animals.
(2) And (4) concentrating the feed. The energy feed such as corn, wheat, bran and the like in the formula of the concentrated feed accounts for more than 50 percent of the formula, and the raw materials are most produced by breeding manufacturers or purchased by the manufacturers. In order to reduce the transportation cost, a feed producer designs a feed product without energy raw materials, and after purchasing the product, a breeding manufacturer mixes the product with self-produced or self-purchased energy raw materials to produce a complete compound feed with relatively low cost.
(3) And (4) premixing feed. In order to further meet the requirements of scale feeders on refined feeding and cost reduction, feed producers design premixed feed products, which mainly contain minerals, vitamins and various nutritional and non-nutritional additives. The product has the characteristics of low addition proportion, high nutrient concentration, high mixing difficulty, high product value, high technical content and high storage requirement.
The existing method for producing and granulating livestock and poultry feed needs to screen and grade according to the particle size of feed particles.
The existing feed screening device is generally used for primary screening, and the screening effect is poor; and the mode that the screen cloth adopted fixed mounting mostly, screening efficiency exists and promotes the space to also be inconvenient with the fodder quick discharge after the screening is accomplished.
Therefore, the inventor designs a centrifugal coarse and fine material sorting device for a livestock and poultry feed production granulator and an implementation method thereof, and aims to solve the problems.
Disclosure of Invention
Technical problem to be solved
The invention aims to overcome the defects in the prior art and provides a centrifugal coarse and fine material sorting device for a livestock and poultry feed production granulator and an implementation method.
(II) technical scheme
The centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator comprises a frame component, a blanking component, a transmission component, a crushing component and a screening component;
the frame assembly comprises a base, a bracket, a shell, a hopper and a partition plate; the shell is connected above the base through a bracket, and the top of the shell is connected with a hopper; a partition board is also arranged in the shell and is connected with the right side wall of the shell to form a closed driving cavity; the left part of the shell and the left part of the partition plate are both provided with arc surfaces and form an arc channel;
a blanking assembly is arranged at the bottom of the hopper; the arc-shaped channel is provided with a screening component for realizing multi-stage sorting, and the shell is also correspondingly connected with a plurality of blanking pipes; and a crushing assembly is arranged above the screening assembly and is matched with the blanking assembly through a transmission assembly.
Preferably, the blanking assembly comprises a rotating wheel, a notch, a roller, a moving rod, a first pressure spring and a striker plate;
a rotating wheel is arranged in the driving cavity, the rotating wheel is externally connected with a servo motor for driving, and a notch is formed in the outer edge of the rotating wheel; an arc-shaped striker plate is arranged at the inner top of the shell, and the top end of the striker plate is hinged with the inner top of the shell; the top end of the movable rod is hinged with the middle part of the material baffle plate, and the bottom end of the movable rod penetrates through the baffle plate and is provided with a roller; the roller is propped against the outer edge of the rotating wheel, and a first pressure spring is connected between the roller and the partition plate.
Preferably, the screening assembly comprises a primary screen, a secondary screen, an arc connecting plate, a limiting block, a first arc baffle, a second arc baffle, a guide wire wheel, a pull rope and a second pressure spring;
the first-stage screen is positioned above the second-stage screen, and the meshes of the second-stage screen are smaller than those of the first-stage screen; the right end of the first-stage screen and the right end of the second-stage screen are connected through an arc-shaped connecting plate, and the arc-shaped connecting plate is arranged by being attached to the partition plate; the left end of the first-stage screen is downwards connected with a first arc-shaped baffle, the left end of the second-stage screen is downwards connected with a second arc-shaped baffle, and the two arc-shaped baffles are arranged along the shell; the outer wall of the left side of the partition board is provided with a limiting block, and the limiting block is positioned above the first-stage screen; the outer wall of the left side of the partition board is also connected with a wire guide wheel through a wheel carrier, the wire guide wheel is positioned on the right side of the secondary screen, and a second pressure spring is connected between the secondary screen and the wheel carrier; the right side of the secondary screen is also connected with a pull rope which bypasses the wire guide wheel and extends out of the shell rightwards.
Preferably, the left side wall of the shell is connected with a first blanking pipe, a second blanking pipe and a third blanking pipe at intervals along the anticlockwise direction, and the third blanking pipe is connected to the bottom of the shell;
when the stay cord did not receive external force, No. two pressure springs made the trend that the screening subassembly moved up to being supported by the stopper, No. one blanking pipe was located the below of one-level screen cloth this moment, and No. two blanking pipes are located the below of second grade screen cloth, and No. one blanking pipe is sealed to cowl, and No. two blanking pipes are sealed to cowl.
Preferably, the crushing assembly comprises a driven gear, a driven shaft and a crushing cutter;
the driven shaft is positioned above the first-stage screen mesh, penetrates through and is in rotating connection with the left part of the partition plate; the driven shaft is uniformly provided with a crushing cutter; the right end of the driven shaft extends into the driving cavity and is provided with a driven gear.
Preferably, the transmission assembly comprises a first bevel gear, a second bevel gear, a driving shaft, a supporting seat and a driving gear;
the rotating wheel is coaxially connected with a first bevel gear, and the first bevel gear is vertically meshed with a second bevel gear; a supporting seat is arranged in the driving cavity, and the driving shaft penetrates through and is rotatably connected with the supporting seat; the second bevel gear is arranged on the driving shaft, the left end of the driving shaft is provided with a driving gear, and the driving gear is meshed with the driven gear.
Optionally, the device further comprises a pulling and releasing assembly; the pulling and releasing assembly comprises a worm, a worm wheel, an installation shaft, a lower support plate, a rotary table, a circular shaft, an anti-dropping ring and a sleeve;
the right end of the driving shaft extends out of the shell and is connected with a worm; the right side of the shell is connected with a lower supporting plate, and the mounting shaft penetrates through and is rotatably connected with the lower supporting plate; a worm wheel is arranged on the mounting shaft and meshed with the worm; the installation hub cap end is connected with the carousel, and the eccentric department in carousel bottom surface is connected with the circle axle, and the epaxial sleeve that is provided with of circle, stay cord outer end and muffjoint, circle hub cap end still are provided with the anticreep ring.
Optionally, the device further comprises an adjusting component; the adjusting component comprises an end plate, an electric push rod, a slide block and a slide rail;
the outer edge of the rotary table is connected with an end plate, and an electric push rod is arranged on the end plate; the bottom surface of the rotary table is also provided with a slide rail, and the slide rail is connected with a slide block in a sliding way; the round shaft is connected to the sliding block, and the telescopic end of the electric push rod is connected with the round shaft.
Optionally, the system further comprises a pretreatment component; the pretreatment component comprises a transmission belt, a transmission wheel set, a rotating shaft, a mounting rack, a second-class crushing cutter and an upper supporting plate;
the upper part of the shell is also connected with an upper supporting plate, and the mounting shaft penetrates through the upper supporting plate in the axial direction; the top of the hopper is provided with an installation frame, and the rotating shaft penetrates through and is rotatably connected with the installation frame; the rotating shaft is evenly provided with two types of crushing cutters, the rotating shaft and the mounting shaft are correspondingly provided with transmission wheel sets, and the transmission wheel sets are connected through transmission of a transmission belt.
The implementation method of the centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator uses the sorting device and comprises the following steps,
the hopper puts in the feed to be sorted, and starts the servo motor to drive the rotating wheel to rotate, the gap rotates along with the rotating wheel and is intermittently matched with the roller, and the first pressure spring is matched to enable the striker plate to deflect and open intermittently, so that intermittent blanking is realized; after falling into the arc-shaped channel, the feed is sequentially sorted by the first-stage screen and the second-stage screen, and the feed passing through the two-stage screen is directly discharged from the third discharging pipe;
the servo motor also drives a second bevel gear to drive the driving shaft to rotate by the first bevel gear, and the driving shaft drives the driven shaft to rotate by the driven gear through the driving gear, so that the first-class crushing cutter crushes the feed above the first-class screen;
during sorting, the screening component is pulled and released through the pull rope, and the first-stage screen and the second-stage screen are subjected to small-amplitude reciprocating centrifugal deflection in the arc-shaped channel by matching with a second pressure spring, so that the sorting effect is enhanced;
after sorting is completed, the sieve subassembly is pulled outwards through the pull rope, so that the first-stage sieve rotates to the first blanking pipe, the second sieve rotates to the second blanking pipe, and the feed left by sieving the sieve is discharged.
(III) advantageous effects
The invention provides a centrifugal coarse and fine material sorting device for a livestock and poultry feed production granulator and an implementation method, and the centrifugal coarse and fine material sorting device has the following advantages:
based on a transmission design, a servo motor is used for driving a rotating wheel to rotate, a notch rotates along with the rotating wheel and is in intermittent fit with a roller, and a first pressure spring is matched to intermittently deflect a material baffle plate, so that the bottom end of a hopper is opened, intermittent blanking is realized, and excessive blanking at one time is avoided;
2, the servo motor also drives the first bevel gear to drive the second bevel gear to drive the driving shaft to rotate, and the driving shaft drives the driven shaft to rotate through the driving gear, so that the first-class crushing cutter crushes the feed above the first-class screen mesh, and the residue of the first-class screen mesh is reduced;
3, during sorting, the screening component is pulled and released through a pull rope, and the first-stage screen and the second-stage screen are subjected to small-amplitude reciprocating centrifugal deflection in the arc-shaped channel by matching with a second pressure spring, so that the feed on the screens keeps certain fluidity, and the first-stage screen is collided with a limiting block during rotation, so that the screens vibrate, and the sorting effect is enhanced;
4, after falling into the arc-shaped channel, the feed is sequentially sorted by a first-stage screen and a second-stage screen, the first-stage screen leaves coarse feed and the second-stage screen leaves medium feed, and the fine feed passing through the two-stage screen is directly discharged from a third discharging pipe; after the completion is selected separately, outwards pull the sieve subassembly through the stay cord, make the one-level screen cloth rotate to a unloading pipe department, the second grade screen cloth rotates to No. two unloading pipe departments to correspond the discharge, easy operation convenience with the fodder that the screen cloth screening was left.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only for the present invention and protect some embodiments, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a block diagram of another embodiment of the present invention;
FIG. 3 is an enlarged view of FIG. 2;
FIG. 4 is a block diagram of a pull and release assembly;
FIG. 5 is an enlarged view of the adjustment assembly;
FIG. 6 is a block diagram of a pre-processing assembly.
In the drawings, the components represented by the respective reference numerals are listed below:
1-frame component, 101-base, 102-bracket, 103-shell, 104-hopper, 105-first blanking pipe, 106-second blanking pipe, 107-third blanking pipe, and 108-clapboard;
2-blanking component, 201-rotating wheel, 202-notch, 203-roller, 204-moving rod, 205-first pressure spring, 206-striker plate;
3-transmission component, 301-bevel gear, 302-bevel gear, 303-driving shaft, 304-supporting seat, 305-driving gear;
4-crushing assembly, 401-driven gear, 402-driven shaft, 403-class crushing knife;
5-a screening component, 501-a primary screen, 502-a secondary screen, 503-an arc connecting plate, 504-a limiting block, 505-a first arc baffle, 506-a second arc baffle, 507-a pull rope, 508-a wire guide wheel and 509-a second pressure spring;
6-pulling and releasing component 601-worm, 602-worm wheel, 603-mounting shaft, 604-lower support plate, 605-rotary disc, 606-circular shaft, 607-anti-slip ring and 608-sleeve;
7-adjusting component, 701-end plate, 702-electric push rod, 703-slide block, 704-slide rail;
8-pretreatment component, 801-driving belt, 802-driving wheel group, 803-rotating shaft, 804-mounting frame, 805-type II crushing knife and 806-upper supporting plate.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that, as the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, their indicated orientations or positional relationships are based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Moreover, the terms "first," "second," and "third," if any, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to the attached drawings, the centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator comprises a frame component 1, a blanking component 2, a transmission component 3, a crushing component 4 and a screening component 5;
the frame assembly 1 comprises a base 101, a bracket 102, a shell 103, a hopper 104 and a partition 108; the shell 103 is connected above the base 101 through a bracket 102, and the top of the shell 103 is connected with a hopper 104; a partition plate 108 is further arranged in the shell 103, and the partition plate 108 is connected with the right side wall of the shell 103 and forms a closed driving cavity; arc-shaped surfaces are processed on the left part of the shell 103 and the left part of the clapboard 108 to form an arc-shaped channel;
the bottom of the hopper 104 is provided with a blanking component 2; the arc-shaped channel is provided with a screening component 5 for realizing multi-stage sorting, and the shell 103 is also correspondingly connected with a plurality of discharging pipes; and a crushing component 4 is arranged above the screening component 5, and the crushing component 4 is matched with the blanking component 2 through a transmission component 3.
Example 2
Referring to the attached drawings, the centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator comprises a frame component 1, a blanking component 2, a transmission component 3, a crushing component 4 and a screening component 5;
the frame assembly 1 comprises a base 101, a bracket 102, a shell 103, a hopper 104 and a partition 108; the shell 103 is connected above the base 101 through a bracket 102, and the top of the shell 103 is connected with a hopper 104; a partition plate 108 is further arranged in the shell 103, and the partition plate 108 is connected with the right side wall of the shell 103 and forms a closed driving cavity; arc-shaped surfaces are processed on the left part of the shell 103 and the left part of the clapboard 108 to form an arc-shaped channel;
the bottom of the hopper 104 is provided with a blanking component 2; the arc-shaped channel is provided with a screening component 5 for realizing multi-stage sorting, and the shell 103 is also correspondingly connected with a plurality of discharging pipes; and a crushing component 4 is arranged above the screening component 5, and the crushing component 4 is matched with the blanking component 2 through a transmission component 3.
The blanking assembly 2 comprises a rotating wheel 201, a notch 202, a roller 203, a moving rod 204, a first pressure spring 205 and a striker plate 206;
a rotating wheel 201 is arranged in the driving cavity, the rotating wheel 201 is externally connected with a servo motor for driving, and a notch 202 is formed in the outer edge of the rotating wheel 201; an arc-shaped striker plate 206 is arranged at the inner top of the shell 103, and the top end of the striker plate 206 is hinged with the inner top of the shell 103; the top end of the moving rod 204 is hinged with the middle part of the striker plate 206, and the bottom end passes through the clapboard 108 and is provided with a roller 203; the roller 203 is pressed against the outer edge of the rotating wheel 201, and a first pressure spring 205 is connected between the roller 203 and the partition 108.
The screening assembly 5 comprises a primary screen 501, a secondary screen 502, an arc connecting plate 503, a limiting block 504, a first arc baffle 505, a second arc baffle 506, a guide wire wheel 508, a pull rope 507 and a second pressure spring 509;
the first-stage screen 501 is positioned above the second-stage screen 502, and the meshes of the second-stage screen 502 are smaller than the first-stage screen 501; the right end of the first-stage screen 501 is connected with the right end of the second-stage screen 502 through an arc connecting plate 503, and the arc connecting plate 503 is arranged against the partition 108; the left end of the first-stage screen 501 is downwards connected with a first arc-shaped baffle 505, the left end of the second-stage screen 502 is downwards connected with a second arc-shaped baffle 506, and the two arc-shaped baffles are arranged along the shell 103; a limiting block 504 is fixedly connected to the outer wall of the left side of the partition 108, and the limiting block 504 is positioned above the first-stage screen 501; the outer wall of the left side of the partition 108 is also connected with a wire guide wheel 508 through a wheel carrier, the wire guide wheel 508 is positioned at the right side of the secondary screen 502, and a second pressure spring 509 is connected between the secondary screen 502 and the wheel carrier; a pull cord 507 is also attached to the right side of the secondary screen 502, the pull cord 507 being routed around a wire guide wheel 508 and extending out of the housing 103 to the right.
Wherein, the crushing assembly 4 comprises a driven gear 401, a driven shaft 402 and a crushing cutter 403;
the driven shaft 402 is positioned above the first-stage screen 501, penetrates through and is rotatably connected with the left part of the partition 108; the driven shaft 402 is uniformly provided with a crushing knife 403; the right end of the driven shaft 402 extends into the driving cavity and is fixedly connected with a driven gear 401.
The transmission assembly 3 comprises a first bevel gear 301, a second bevel gear 302, a driving shaft 303, a supporting seat 304 and a driving gear 305;
the rotating wheel 201 is coaxially connected with a first bevel gear 301, and the first bevel gear 301 is vertically meshed with a second bevel gear 302; a supporting seat 304 is arranged in the driving cavity, and a driving shaft 303 penetrates through and is rotatably connected with the supporting seat 304; the second bevel gear 302 is fixedly connected to a driving shaft 303, a driving gear 305 is fixedly connected to the left end of the driving shaft 303, and the driving gear 305 is meshed with a driven gear 401.
The following describes the implementation method of the present device, i.e. the application method, by taking this embodiment as an example:
the hopper 104 puts the feed to be sorted, as can be seen from the figure, the roller 201 props against the outer edge of the rotating wheel 201, so that the striker plate 206 is pressed in the shell 103 to push against the inner side, thereby sealing the bottom end of the hopper 104;
in this embodiment, the left side wall of the housing 103 is connected with a first blanking pipe 105, a second blanking pipe 106 and a third blanking pipe 107 at intervals along the counterclockwise direction, and the third blanking pipe 107 is connected to the bottom of the housing 103;
referring to the attached drawings, when the pulling rope 507 is not subjected to external force, the second pressure spring 509 enables the screening component 5 to move upwards and be resisted by the limiting block 504, at the moment, the first blanking pipe 105 is located below the first-stage screen 501, the second blanking pipe 106 is located below the second-stage screen 502, the first arc-shaped baffle 505 seals the first blanking pipe 105, and the second arc-shaped baffle 506 seals the second blanking pipe 106.
A servo motor is started to drive the rotating wheel 201 to rotate, the notch 202 rotates along with the rotating wheel 201 and is in intermittent fit with the roller 203, and the action of a pressure spring 205 is matched to enable the striker plate 206 to deflect intermittently, so that the bottom end of the hopper 104 is opened and intermittent blanking is realized, and excessive blanking at one time is avoided;
after falling into the arc-shaped channel, the feed is sequentially sorted by a first-stage screen 501 and a second-stage screen 502, coarse feed is left by the first-stage screen 501, medium feed is left by the second-stage screen 502, and fine feed passing through the two-stage screen is directly discharged from a third discharging pipe 107;
the servo motor also drives the first bevel gear 301 to drive the second bevel gear 302 to drive the driving shaft 303 to rotate, the driving shaft 303 drives the driven shaft 402 to rotate through the driven gear 401 through the driving gear 305, and therefore the first-class crushing cutter 403 crushes the feed above the first-class screen mesh 501, and the residue of the first-class screen mesh 501 is reduced;
during sorting, the screening component 5 is pulled and released through the pull rope 507, and the second pressure spring 509 is matched, so that the first-stage screen 501 and the second-stage screen 502 are subjected to small-amplitude reciprocating centrifugal deflection in the arc-shaped channel, feed on the screens keeps certain fluidity, and the first-stage screen 501 collides with the limiting block 504 during rotation, so that the screens vibrate, and the sorting effect is enhanced;
it should be noted that, the small-amplitude deflection performed at this time still ensures that the first discharging pipe 105 is located below the first-stage screen 501, and the second discharging pipe 106 is located below the second-stage screen 502, so that the first arc-shaped baffle 505 seals the first discharging pipe 105, and the second arc-shaped baffle 506 seals the second discharging pipe 106, thereby preventing the first discharging pipe 105 and the second discharging pipe 106 from discharging.
After the multi-stage separation is completed, the screen assembly 5 is pulled outwards through the pull rope 507, so that the first-stage screen 501 rotates to the first discharging pipe 105 and the second-stage screen 502 rotates to the second discharging pipe 106, and accordingly the fodder left by the screen is discharged correspondingly.
Example 3
On the basis of the example 2, the method comprises the following steps of,
the device also comprises a pulling and releasing component 6; the pulling and releasing assembly 6 comprises a worm 601, a worm wheel 602, a mounting shaft 603, a lower support plate 604, a rotary disc 605, a circular shaft 606, an anti-dropping ring 607 and a sleeve 608;
the right end of the driving shaft 303 extends out of the shell 103 and is connected with a worm 601; the right side of the shell 103 is connected with a lower support plate 604, and the mounting shaft 603 penetrates through and is rotatably connected with the lower support plate 604; a worm wheel 602 is connected to the mounting shaft 603, and the worm wheel 602 is meshed with the worm 601; the bottom end of the mounting shaft 603 is connected with a turntable 605, the eccentric position of the bottom surface of the turntable 605 is connected with a round shaft 606, the round shaft 606 is sleeved with a sleeve 608, the outer end of a pull rope 507 is connected with the sleeve 608, and the bottom end of the round shaft 606 is further fixedly connected with an anti-drop ring 607.
In the embodiment, the pull rope 507 does not need to be pulled and placed manually during sorting, so that the sorting is more convenient; specifically, the driving shaft 303 drives the worm 601 to rotate, and the worm 601 drives the worm wheel 602 to drive the mounting shaft 603 and the turntable 605 at the bottom end thereof to rotate; the shaft 606 rotates with the spool 605 with the sleeve 608 and pulls and releases the pull cord 507.
Example 4
The difference from embodiment 3 is that the pull/release degree of the pull cord 507 can be adjusted in this embodiment.
Also comprises an adjusting component 7; the adjusting component 7 comprises an end plate 701, an electric push rod 702, a slide block 703 and a slide rail 704;
the outer edge of the rotary table 605 is connected with an end plate 701, and an electric push rod 702 is fixed on the end plate 701; the bottom surface of the turntable 605 is also fixedly connected with a slide rail 704, and the slide rail 704 is connected with a slide block 703 in a sliding way; the round shaft 606 is connected to the slider 703, and the telescopic end of the electric push rod 702 is connected to the round shaft 606.
Specifically, the electric push rod 702 is controlled to extend and retract, so that the circular shaft 606 moves downwards under the guidance of the slide block 703 and the slide rail 704, the circular shaft 606 is displaced relative to the center of the circle of the rotary table 606, the eccentric amount of the circular shaft 606 is changed, and the pulling and releasing degree of the pull rope 507 is further changed.
Example 5
On the basis of the above-described embodiments,
also comprises a pretreatment component 8; the pretreatment assembly 8 comprises a driving belt 801, a driving wheel set 802, a rotating shaft 803, a mounting rack 804, a class II crushing cutter 805 and an upper supporting plate 806;
the upper part of the shell 103 is also connected with an upper supporting plate 806, and the mounting shaft 603 upwards passes through the upper supporting plate 806; the top of the hopper 104 is connected with a mounting frame 804, and a rotating shaft 803 passes through and is rotatably connected with the mounting frame 804; the second-class crushing cutter 805 is uniformly arranged on the rotating shaft 803, the rotating shaft 803 and the mounting shaft 603 are correspondingly provided with transmission wheel sets 802, and the transmission wheel sets 802 are in transmission connection through a transmission belt 801.
Specifically, when the mounting shaft 603 rotates, the rotating shaft 803 is also rotated by the action of the transmission pulley set 802 and the transmission belt 801, and the second-type crushing blade 805 rotates along with the rotating shaft 803 to perform pre-crushing treatment on the feed in the hopper 104.
It should be noted that the control method of the electrical components is the prior art, and is explained here in order to avoid redundancy of description; and the present invention is primarily intended to protect mechanical equipment, the control means and circuit connections will not be explained in detail herein.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1. The centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator is characterized by comprising a frame component (1), a blanking component (2), a transmission component (3), a crushing component (4) and a screening component (5);
the frame assembly (1) comprises a base (101), a bracket (102), a shell (103), a hopper (104) and a partition plate (108); the shell (103) is connected above the base (101) through a support (102), and the top of the shell (103) is connected with a hopper (104); a partition plate (108) is further arranged in the shell (103), and the partition plate (108) is connected with the right side wall of the shell (103) to form a closed driving cavity; arc-shaped surfaces are arranged on the left part of the shell (103) and the left part of the partition plate (108) to form an arc-shaped channel;
a blanking assembly (2) is arranged at the bottom of the hopper (104); the arc-shaped channel is provided with a screening component (5) for realizing multi-stage sorting, and the shell (103) is also correspondingly connected with a plurality of discharging pipes; screening subassembly (5) top is provided with broken subassembly (4), broken subassembly (4) pass through drive assembly (3) and unloading subassembly (2) cooperation.
2. The centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator according to claim 1, wherein the blanking assembly (2) comprises a rotating wheel (201), a notch (202), a roller (203), a moving rod (204), a first pressure spring (205) and a striker plate (206);
a rotating wheel (201) is arranged in the driving cavity, the rotating wheel (201) is externally connected with a servo motor for driving, and a notch (202) is arranged at the outer edge of the rotating wheel (201); an arc-shaped material baffle plate (206) is arranged on the inner top of the shell (103), and the top end of the material baffle plate (206) is hinged with the inner top of the shell (103); the top end of the moving rod (204) is hinged with the middle part of the material baffle (206), and the bottom end of the moving rod penetrates through the partition plate (108) and is provided with a roller (203); the roller (203) is propped against the outer edge of the rotating wheel (201), and a first pressure spring (205) is connected between the roller (203) and the partition plate (108).
3. The centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator according to claim 2, wherein the screening component (5) comprises a primary screen (501), a secondary screen (502), an arc connecting plate (503), a limiting block (504), a first arc baffle (505), a second arc baffle (506), a guide wire wheel (508), a pull rope (507) and a second pressure spring (509);
the primary screen (501) is positioned above the secondary screen (502), and the meshes of the secondary screen (502) are smaller than those of the primary screen (501); the right end of the first-stage screen (501) is connected with the right end of the second-stage screen (502) through an arc connecting plate (503), and the arc connecting plate (503) is arranged to be attached to the partition (108); the left end of the first-stage screen (501) is downwards connected with a first arc-shaped baffle (505), the left end of the second-stage screen (502) is downwards connected with a second arc-shaped baffle (506), and the two arc-shaped baffles are arranged along the shell (103); a limiting block (504) is arranged on the outer wall of the left side of the partition plate (108), and the limiting block (504) is positioned above the first-stage screen mesh (501); the outer wall of the left side of the partition plate (108) is also connected with a wire guide wheel (508) through a wheel carrier, the wire guide wheel (508) is positioned on the right side of the secondary screen (502), and a second pressure spring (509) is connected between the secondary screen (502) and the wheel carrier; the right side of the secondary screen (502) is also connected with a pull rope (507), and the pull rope (507) bypasses the wire guide wheel (508) and extends out of the shell (103) rightwards.
4. The centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator according to claim 3, wherein a first feeding pipe (105), a second feeding pipe (106) and a third feeding pipe (107) are connected to the left side wall of the housing (103) at intervals along the counterclockwise direction, and the third feeding pipe (107) is connected to the bottom of the housing (103);
when the pull rope (507) is free from external force, the second pressure spring (509) enables the screening component (5) to move upwards and be resisted by the limiting block (504), the first discharging pipe (105) is located below the first-stage screen (501), the second discharging pipe (106) is located below the second-stage screen (502), the first discharging pipe (105) is sealed by the first arc-shaped baffle (505), and the second discharging pipe (106) is sealed by the second arc-shaped baffle (506).
5. The centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator according to claim 4, wherein the crushing assembly (4) comprises a driven gear (401), a driven shaft (402) and a crushing knife (403);
the driven shaft (402) is positioned above the first-stage screen (501), penetrates through the left part of the connecting clapboard (108) and is rotatably connected with the left part of the first-stage screen; the driven shaft (402) is uniformly provided with crushing cutters (403); the right end of the driven shaft (402) extends into the driving cavity and is provided with a driven gear (401).
6. The centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator according to claim 5, wherein the transmission assembly (3) comprises a first bevel gear (301), a second bevel gear (302), a driving shaft (303), a supporting seat (304) and a driving gear (305);
the rotating wheel (201) is coaxially connected with a first bevel gear (301), and a second bevel gear (302) is vertically meshed with the first bevel gear (301); a supporting seat (304) is arranged in the driving cavity, and a driving shaft (303) penetrates through and is rotatably connected with the supporting seat (304); the second bevel gear (302) is arranged on the driving shaft (303), the driving gear (305) is arranged at the left end of the driving shaft (303), and the driving gear (305) is meshed with the driven gear (401).
7. The centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator according to claim 6, further comprising a pulling and releasing assembly (6); the pulling and releasing assembly (6) comprises a worm (601), a worm wheel (602), a mounting shaft (603), a lower support plate (604), a turntable (605), a circular shaft (606), an anti-falling ring (607) and a sleeve (608);
the right end of the driving shaft (303) extends out of the shell (103) and is connected with a worm (601); the right side of the shell (103) is connected with a lower supporting plate (604), and a mounting shaft (603) penetrates through and is rotatably connected with the lower supporting plate (604); a worm wheel (602) is arranged on the mounting shaft (603), and the worm wheel (602) is meshed with the worm (601); the bottom end of the mounting shaft (603) is connected with a rotary table (605), the eccentric position of the bottom surface of the rotary table (605) is connected with a round shaft (606), the round shaft (606) is provided with a sleeve (608), the outer end of the pull rope (507) is connected with the sleeve (608), and the bottom end of the round shaft (606) is further provided with an anti-drop ring (607).
8. The centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator according to claim 7, further comprising an adjusting component (7); the adjusting assembly (7) comprises an end plate (701), an electric push rod (702), a sliding block (703) and a sliding rail (704);
the outer edge of the rotary table (605) is connected with an end plate (701), and an electric push rod (702) is arranged on the end plate (701); the bottom surface of the turntable (605) is also provided with a slide rail (704), and the slide rail (704) is connected with a slide block (703) in a sliding way; the round shaft (606) is connected to the sliding block (703), and the telescopic end of the electric push rod (702) is connected with the round shaft (606).
9. The centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator according to claim 8, further comprising a pretreatment component (8); the pretreatment assembly (8) comprises a transmission belt (801), a transmission wheel set (802), a rotating shaft (803), a mounting rack (804), a class II crushing cutter (805) and an upper supporting plate (806);
the upper part of the shell (103) is also connected with an upper supporting plate (806), and the mounting shaft (603) upwards penetrates through the upper supporting plate (806); the top of the hopper (104) is provided with a mounting frame (804), and a rotating shaft (803) penetrates through and is rotatably connected with the mounting frame (804); the crushing device is characterized in that second-class crushing cutters (805) are uniformly arranged on the rotating shaft (803), transmission wheel sets (802) are correspondingly arranged on the rotating shaft (803) and the mounting shaft (603), and the transmission wheel sets (802) are in transmission connection through a transmission belt (801).
10. The implementation method of the centrifugal coarse and fine material sorting device for the livestock and poultry feed production granulator uses the sorting device of any one of claims 6 to 9, and is characterized by comprising the following steps,
the feed to be sorted is put in the hopper (104), the servo motor is started to drive the rotating wheel (201) to rotate, the notch (202) rotates along with the rotating wheel (201) and is intermittently matched with the roller (203), and the notch is acted by a pressure spring (205) to intermittently deflect and open the striker plate (206), so that intermittent feeding is realized; after falling into the arc-shaped channel, the feed is sequentially sorted by a first-stage screen (501) and a second-stage screen (502), and the feed passing through the two-stage screen is directly discharged from a third discharging pipe (107);
the servo motor also drives a second bevel gear (302) to drive a driving shaft (303) to rotate by a first bevel gear (301), and the driving shaft (303) drives a driven gear (401) to drive a driven shaft (402) to rotate by a driving gear (305), so that a first-class crushing cutter (403) crushes feed above the first-class screen mesh (501);
during sorting, the screening component (5) is pulled and released through a pull rope (507), and the first-stage screen (501) and the second-stage screen (502) are subjected to small-amplitude reciprocating centrifugal deflection in the arc-shaped channel by matching with a second pressure spring (509), so that the sorting effect is enhanced;
after sorting is finished, the sieve subassembly (5) is pulled outwards through the pull rope (507), so that the first-grade sieve (501) rotates to the first blanking pipe (105) and the second sieve rotates to the second blanking pipe (106), and the left feed screened by the sieves is discharged.
CN202110722195.0A 2021-06-28 2021-06-28 Centrifugal coarse and fine material sorting device for livestock and poultry feed production granulator and implementation method Active CN113439863B (en)

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