CN212451406U - Moving point stirring device and super-huge anaerobic fermentation tank - Google Patents
Moving point stirring device and super-huge anaerobic fermentation tank Download PDFInfo
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- CN212451406U CN212451406U CN202021455867.3U CN202021455867U CN212451406U CN 212451406 U CN212451406 U CN 212451406U CN 202021455867 U CN202021455867 U CN 202021455867U CN 212451406 U CN212451406 U CN 212451406U
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Abstract
The utility model discloses a dynamic point stirring device and an oversize anaerobic fermentation tank, wherein the dynamic point stirring device comprises a central upright post, a cross beam and a plurality of stirrers, and the central upright post is arranged in the fermentation tank; the cross beam is arranged on the central upright post and can do circular motion along the tank body of the fermentation tank; the stirrers are respectively hung below the cross beam and comprise stirring shafts and stirring blades arranged on the stirring shafts, and the stirring shafts can drive the stirring blades to rotateAnd the stirring blades can revolve around the central upright post along with the rotation of the cross beam. The movable point stirring device is arranged in the oversize anaerobic fermentation tank. The utility model provides a move some agitating unit and be particularly useful for the monomer volume and be greater than 12000m3The stirring intensity of the oversize fermentation tank is uniform and adjustable, no stirring dead zone is generated in the stirring process, and the oversize fermentation tank has strong adaptability to special working conditions.
Description
Technical Field
The utility model relates to an anaerobic fermentation technical field especially relates to a moving point agitating unit and super-huge anaerobic fermentation jar suitable for carry out the wet fermentation of anaerobism with living beings in order to prepare marsh gas.
Background
The fermenter means an apparatus industrially used for carrying out fermentation of microorganisms. The main body of the device is a main cylinder made of stainless steel plate and the volume of the main cylinder is 1m3To several hundred meters3. The components of the fermentation tank mainly comprise: the tank body is used for culturing and fermenting various thalli, and stirring pulp is arranged in the tank body and is used for stirring continuously in the fermentation process, so that the mass transfer effect in the reaction tank is realized, and the like. The fermentation tank can be divided into a laboratory small fermentation tank, a pilot production fermentation tank, a large fermentation tank and the like according to the application range.
Along with the improvement of the production process, the monomer volume of the domestic anaerobic wet fermentation tank is gradually amplified to form about 12000-40000 m3In order to meet the reasonable contact between the fresh materials and the anaerobic microorganisms in the oversize fermentation tank, a multipoint inclined stirring device (figure 1), a submersible stirring device (figure 2) or a multipoint inclined and submersible combined stirring device (figure 3) is usually adopted in the prior art for intermittent operation stirring.
However, the multipoint inclined stirring device and the submersible stirring device have the following problems in the stirring process:
(1) generally, the stirrer has the problems of central flow field intensity and weak peripheral flow field in the stirring process, and no matter the stirrer is a multipoint inclined stirring device or a submersible stirring device, the multipoint inclined stirring device or the submersible stirring device is limited by the strong and weak distribution characteristics of the flow field of the stirrer, so that the stirring intensity uniformity in the super-large anaerobic tank is difficult to realize. If the stirring intensity of the central flow field meets the requirement of anaerobic reaction, the peripheral flow field area can not meet or even form a dead zone, and the dead zone part can form local acidification to influence the anaerobic reaction efficiency or even can not generate methane; if the stirring intensity is increased to enable the peripheral flow field area to meet the requirement of anaerobic reaction, excessive stirring is formed in the central flow field area, so that the hydrogen partial pressure is increased, the gas production capability is reduced, and the efficiency of anaerobic reaction is further reduced.
(2) Poor adaptability to specific conditions due to the fixed-point installation and operation of the agitator, such as if the feed rate exceeds the design level or if the reaction tank is shut down for any reason and then restarted, will affect the uniformity of agitation.
(3) In the stirring process, the relative distance between the blades of the stirrer and the liquid level is unstable due to the continuous fluctuation of the liquid level, and floating objects such as straws floating on the liquid level cannot be immersed and mixed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the defect among the prior art to a move some agitating unit and super-huge anaerobic fermentation jar are provided, should move some agitating unit and be applicable in arbitrary size's agitator tank, especially monomer volume is greater than 12000m3The stirring intensity of the oversize fermentation tank is uniform and adjustable, no stirring dead zone is generated in the stirring process, and the adaptability to special working conditions is strong; the super-huge anaerobic fermentation tank can continuously work for 24 hours, and dynamic balance is kept.
In order to achieve the above object, the present invention provides the following technical solutions:
a dynamic point stirring device comprising:
the central upright post is arranged in the fermentation tank;
the cross beam is arranged on the central upright post and can do circular motion along the tank body of the fermentation tank;
the stirrers are respectively hung below the cross beam and comprise stirring shafts and stirring blades arranged on the stirring shafts, the stirring shafts can drive the stirring blades to rotate, and the stirring blades can revolve around the central upright column along with the rotation of the cross beam.
As an implementable manner, a hydraulic gyrator is installed on the central upright column, and the hydraulic gyrator comprises a hydraulic motor and a parallel gear reducer; the hydraulic motor is communicated with a hydraulic station outside the fermentation tank and used for providing driving force for the parallel gear reducer, an output shaft of the parallel gear reducer is a hollow rotating shaft, and the hollow rotating shaft is sleeved outside the central upright column and used for providing a bearing site connected with the cross beam; and the hollow rotating shaft is also provided with a hydraulic valve bank which is used for controlling the pressure, flow and direction of the hydraulic oil.
As an implementation mode, the stirrer is a hydraulic stirrer, the central upright post is further provided with a hydraulic oil distributor connected with the hydraulic station, the hydraulic oil distributor is respectively communicated with the hydraulic valve group on the hollow rotating shaft and each hydraulic stirrer, and the hydraulic oil distributor provides hydraulic energy for the hydraulic motor and the hydraulic stirrer under the action of the hydraulic station.
As a practical way, a plurality of floating boats are arranged below the beam and used for bearing the beam on the liquid level.
As an implementation mode, a folded plate is arranged between the cross beam and the hollow rotating shaft, the folded plate at least comprises a first connecting plate and a second connecting plate which are hinged with each other, the free end of the first connecting plate is fixedly connected with the hollow rotating shaft, and the free end of the second connecting plate is hinged with the cross beam.
As an implementation mode, a rotating track matched with the rotating track of the cross beam is arranged on the inner wall of the fermentation tank, and the free end of the cross beam is arranged on the rotating track in a rolling manner.
As an implementation mode, the hollow rotating shaft penetrates through the middle part of the cross beam, the diameter of the cross beam is equal to that of the fermentation tank, the two free ends of the cross beam are both provided with rollers, and the cross beam is in rolling connection with the rotating track through the rollers.
As an implementation manner, the number of the cross beams is multiple, and each cross beam is connected with the hollow rotating shaft and performs circular motion along with the rotation of the hollow rotating shaft.
As an implementation mode, a plurality of groups of stirring blades are arranged on the rotating shaft of each stirrer, and the stirring blade closest to the liquid level can form a vortex at the corresponding liquid level.
The utility model provides an especially-large anaerobic fermentation tank, includes jar body and locates jar internal moving point agitating unit, the bottom of jar body is equipped with N evenly distributed's feed inlet, the top of jar body is equipped with the axial and N discharge gates with the feed inlet one-to-one, wherein N is more than or equal to 4, the feed inlet is used for uninterruptedly in turn carrying the material of waiting to ferment to the fermentation tank in, the discharge gate is used for uninterruptedly in turn discharging the material that the fermentation was accomplished.
A fermentation process adopts the oversize anaerobic fermentation tank for fermentation, and comprises the following steps:
s1, equally dividing the fermentation tank into N fan-shaped areas according to the number of the discharge ports/the feed ports, wherein each fan-shaped area is correspondingly provided with one discharge port and one feed port, and the N fan-shaped areas are numbered sequentially;
s2, feeding the material to be fermented from a feed inlet of the i-th sector area, enabling an initial value of i to be 1, simultaneously starting the moving point stirring device and opening a discharge outlet of the m-th sector area, wherein m is not equal to i, and controlling the stirring range of the moving point stirring device to avoid the m-th sector area for reciprocating stirring;
after stirring for 2-3h at S3, executing step S2 by making i ═ i +1, and executing step S4 until i is greater than N;
s4, resetting i to the initial value, and re-executing the step S2 to realize 24-hour uninterrupted feeding and discharging.
As a practical way, the mth sector area is the sector area farthest from the feeding point of the material to be fermented.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model provides a moving point agitating unit sets up in the fermentation cylinder completely, mainly includes stand, crossbeam and establishes a plurality of agitator below the crossbeam, and wherein the crossbeam can be the circular motion around the stand, and drives the agitator and do the revolution motion, and the agitator can be arranged in each position of crossbeam, and when the crossbeam was the circular motion along the jar body, the agitator carried out the rotation, and can realize the stirring of full coverage along with the motion of crossbeam to the mixture in the fermentation cylinder, in addition, because the utility model discloses mainly used fermentation cylinder, and the raw materials of fermentation cylinder contain mostly like light floater such as straw, these floaters are difficult to subside and are fully stirred by the agitator, float in the liquid level scabbing crust becomes the shell in the long term, consequently, can adjust the height of liquid level or crossbeam, make it with equal height liquid level, when doing the circular motion, form the disturbance to the floater, make the floater soak water many times and subside in the mixture and be stirred by the stirring leaf, namely, the cross beam also participates in stirring, thereby realizing more sufficient mixing.
In the stirring device, because the stirring mode of revolution and rotation is set in the fermentation tank, and the revolution can also participate in stirring, when the beam performs revolution motion, the stirring blades can fully cover all areas in the liquid to stir, and the beam can also disturb liquid level floaters, so that the existence of a stirring dead zone is avoided; finally, the cross beam and the stirrer are installed at the moving points, so that even if the feeding amount exceeds the design amount or the discharging amount is larger than the feeding amount or the reaction tank is restarted after being stopped for reasons, the stirring uniformity cannot be influenced.
The super-huge anaerobic fermentation tank is provided with the feed inlet at the bottom and the discharge outlet at the top, which is beneficial to anaerobic fermentation, the feed inlet is used for uninterruptedly and alternately conveying materials to be fermented into the fermentation tank, and the discharge outlet is used for uninterruptedly and alternately discharging the materials after fermentation is finished, so that the materials can be directly discharged through the discharge outlet in an overflowing manner, and the energy consumption is reduced;
the fermentation process is carried out based on the arrangement of discharge ports and feed ports in an oversize anaerobic fermentation tank, namely the discharge ports correspond to the feed ports in the axial direction one by one, and the N fan-shaped areas which equally divide the fermentation tank according to the quantity of the discharge ports/the feed ports are respectively provided with the feed ports and the discharge ports, wherein the feed ports for inputting materials to be fermented and the discharge ports for discharging materials which are fermented are not corresponding in the axial direction, namely the feed ports for inputting the materials to be fermented are positioned in the ith fan-shaped area, the discharge ports for discharging the materials are positioned in the mth fan-shaped area, m is not equal to i, preferably, the two are positioned in diagonal positions, namely, the two are oppositely arranged, in the stirring process, the revolution range of a movable point stirring device avoids the mth fan-shaped area, the movable point stirring device only reciprocates along the tank body of the fermentation tank in other areas except the area until the discharge ports of the mth, simultaneously, the m-th sector area which is not positioned in the same sector area with the (i + 1) -th sector area is selected for discharging, the m-th sector area is preferably also the sector area which is farthest from the feeding point of the material to be fermented at the time, the material is sequentially fed in different sector areas along the circumferential direction of the fermentation tank, the material is discharged from a discharge port which is not corresponding to an actual feed port, the material is preferably discharged from a relative position, and the material is continuously fed and discharged for 24 hours, so that the fermentation tank is realized: microbial Residence Time (MRT) > Solid Residence Time (SRT) > Hydraulic Residence Time (HRT), good anaerobic fermentation efficiency is obtained.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a prior art multiple point inclined entry stirring apparatus;
FIG. 2 is a prior art submersible agitator assembly;
FIG. 3 is a prior art multiple point slant entry and submersible hybrid blender apparatus;
fig. 4 is a schematic view of a moving point stirring apparatus according to an embodiment of the present invention;
fig. 5 is a schematic view of a moving point stirring device according to another embodiment of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5 at I;
FIG. 7 is a partial cross-sectional view taken at I of FIG. 5;
FIG. 8 is a schematic structural diagram of an oversized anaerobic fermentation tank provided by an embodiment of the invention.
Description of reference numerals:
1. a central upright post; 11. a column base; 12. a post rod; 2. a cross beam; 21. a floating vessel; 22. Folding the plate; 23. a pulley; 221. a first connecting plate; 222. a second connecting plate; 3. a stirrer; 31. a stirring shaft; 32. stirring blades; 4. a fermentation tank; 41. rotating the track; 5. a hydraulic gyrator; 51. a hydraulic motor; 52. a parallel gear reducer; 521. a hollow rotating shaft; 522. An aperture; 6. a hydraulic oil distributor; 61. a barrel; 62. a distributor hollow shaft; 63. an oil path valve seat; 7. a tank body; 71. a feed inlet; 72. a discharge port; 73. an ith sector area; 74. The m-th sector.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.
Referring to fig. 4-5, the present invention provides a dynamic point stirring apparatus, which comprises a central upright 1, a beam 2 and a plurality of stirrers 3, wherein the central upright 1 is arranged in a fermentation tank 4, and comprises an upright seat 11 and an upright rod 12 coaxially arranged from top to bottom, the upright seat 11 is used for bearing the upright rod 12, and the upright rod 12 is used for bearing the membrane top of the fermentation tank 4; the cross beam 2 is arranged on the central upright post 1, can be arranged through one end part of the cross beam 2 or can be arranged through the middle part of the cross beam 2, and the cross beam 2 can rotate relative to the central upright post 1, so that the circular motion along the tank body of the fermentation tank 4 is realized; the stirrer 3 is respectively hung below the beam 2 and is uniformly distributed as much as possible for complete coverage, the stirrer 3 comprises a stirring shaft 31 and stirring blades 32 arranged on the stirring shaft 31, the stirring shaft 31 can drive the stirring blades 32 to rotate, and the stirring blades 32 can revolve around the central upright column along with the rotation of the beam 2.
The utility model provides a moving point agitating unit is completely arranged in a fermentation tank 4, which mainly comprises a central upright post 1, a beam 2 and a plurality of stirrers 3 arranged below the beam 2, wherein the beam 2 can do circular motion around the central upright post 1 and drive the stirrers 3 to do revolution motion, and the stirrers 3 can be arranged at each position of the beam 2, when the beam 2 does circular motion along the tank body, the stirrers 3 rotate and can realize full-coverage stirring for the mixture in the fermentation tank 4 along with the motion of the beam 2, besides, because the utility model is mainly used for the fermentation tank 4, the raw materials of the fermentation tank 4 contain light floaters such as straws, and the floaters are difficult to settle and are fully stirred by the stirrers 3, and float on the liquid surface to crust in the long term, therefore, the height of the liquid surface or the beam 2 can be adjusted, and the height of the raw materials is equal to the liquid surface, when circular motion is performed, the floating objects are disturbed, so that the floating objects are soaked for multiple times and are settled in the mixture to be stirred by the stirring blades 32, namely the cross beams 2 also participate in stirring, and thus more sufficient mixing is realized. In the application, because the stirring mode of revolution and rotation is set in the fermentation tank 4, and the revolution can also participate in stirring, when the beam 2 performs revolution motion, the stirring blades 32 can fully cover all areas in liquid to stir, and the beam 2 can also disturb liquid level floaters, so that the existence of a stirring dead zone is avoided, in addition, the stirring device of the application can be suitable for the fermentation tank 4 with any size, only the proper length of the beam 2 and the proper number of the stirrers 3 are required to be set according to the size of the fermentation tank 4, and the stirring intensity is uniform and adjustable; finally, the cross beam 2 and the stirrer 3 are installed at the moving points, so that even if the feeding amount exceeds the design amount or the discharging amount is larger than the feeding amount or the reaction tank is restarted after shutdown due to reasons, the stirring uniformity cannot be influenced.
Of course, the power sources of the beam 2 and the stirrer 3 of the present application can be various, such as manual, electric, pneumatic and hydraulic, considering that the present application is an anaerobic fermentation tank, and is mainly used for producing biogas, if the present application is driven by the power sources such as electric, the potential safety hazard of igniting the fermentation tank by sparks during operation can occur, and the electric driving device is disposed in the anaerobic fermentation tank 4 with high cost, in this embodiment, the hydraulic driving method is mainly used for providing power for the rotation of the beam 2 and the stirrer 3, specifically, referring to fig. 4-5, the whole hydraulic system is at least disposed at a hydraulic station (not shown in the figure) outside the fermentation tank 4, and the hydraulic rotator 5 and the hydraulic oil distributor 6 disposed on the central upright column 1, referring to fig. 6, the hydraulic rotator 5 includes a hydraulic motor 51 and a parallel gear reducer 52, the hydraulic motor 51 is arranged on the column base 11 and can be directly communicated with a hydraulic station outside the fermentation tank 4, the hydraulic station is used for pumping hydraulic oil to the hydraulic motor 51 to enable the hydraulic motor 51 to rotate, so that driving force is provided for the parallel gear reducer 52, and the parallel gear reducer 52 can be a planetary reducer and can also be driven by a transmission gear. The principle of the planetary reduction gear is a power transmission mechanism that uses a gear speed converter to reduce the number of revolutions of a motor to a desired number of revolutions and obtain a large torque. The pinion on the transmission shaft of the planetary reducer is meshed with the bull gear on the output shaft to achieve the purpose of speed reduction. The brake device has the characteristics of small radial size, safe and reliable braking, high starting efficiency, good low-speed stability, high transmission efficiency, low noise, good economy and the like, and an output shaft can bear large radial and axial external force.
In the present embodiment, please refer to fig. 7, the output shaft of the small gear of the parallel gear reducer 52 is connected to the hydraulic motor 51, the output shaft of the large gear is a hollow rotating shaft 521, and the hollow rotating shaft 521 is sleeved outside the central upright 1 to provide a bearing point for connecting the beam 2; a plurality of holes 522 communicated with the hydraulic station and used for circulating hydraulic oil are axially formed in the end portion of the side wall of the hollow rotating shaft 521, and a hydraulic valve group (not shown in the figure) is arranged in each hole 522 and used for controlling the pressure, the flow and the direction of the hydraulic oil.
Of course, considering that the stirrer 3 may be a hydraulic stirrer for comprehensive explosion protection, at this time, please continue to refer to fig. 6, the central upright post 1 is further provided with a hydraulic oil distributor 6 directly connected to the hydraulic station, the hydraulic oil distributor 6 is further respectively communicated with the hydraulic valve set on the hollow rotating shaft and each hydraulic stirrer 3, that is, the hydraulic oil is firstly delivered to the hydraulic oil distributor 6 through the hydraulic station, the hydraulic oil distributor 6 delivers a part of the hydraulic oil to the hole of the hollow rotating shaft as required, and finally flows to the hydraulic motor 51, and the hydraulic motor 51 provides driving force to the parallel gear reducer 52; another part of the hydraulic oil is delivered to the hydraulic stirrers 3 to provide driving force for the hydraulic stirrers, in the embodiment, the hydraulic oil distributor 6 comprises a cylinder 61, a distributor hollow shaft 62 and an oil valve seat 63 which are coaxially arranged, the cylinder 61 is used for containing the hydraulic oil and is directly communicated with the hydraulic station and each hydraulic stirrer 3, the distributor hollow shaft 62 is sleeved on the upright post rod 12 and is in flange connection with the hollow rotating shaft 521, meanwhile, the distributor hollow shaft 62 is also used for communicating the cylinder 61 with the hollow rotating shaft 521 so as to enable the hydraulic oil to be communicated to the hydraulic motor 51, in the case of the embodiment, the distributor hollow shaft 62 can rotate along with the hollow rotating shaft 521, the cylinder 61 is directly fixed on the parallel gear reducer 52, namely, the distributor hollow shaft 62 rotates relative to the cylinder 61 under the driving of the hollow rotating shaft 521, at this time, the distributor hollow shaft 62 can be used for providing, the oil valve seat 63 is used for controlling the pressure, flow rate, etc. of the hydraulic oil entering and exiting the hydraulic mixer 3, and the hydraulic valve group is used for controlling the pressure, flow rate, etc. of the hydraulic oil entering and exiting the hollow rotating shaft 521, i.e., the hydraulic motor 51.
referring to fig. 4, when the cross beam is a rail cross beam (for materials with less floating objects), the cross beam 2 runs smoothly and runs at a designated height of the fermentation tank 4, that is, one end of the cross beam 2 is mounted on the hollow rotating shaft 521 or the hollow shaft 62 of the distributor, and the other end is supported by the fermentation tank 4, for example, a rotating rail 41 adapted to the rotating track of the cross beam 2 is provided on the inner wall of the fermentation tank 4, and a pulley 23 adapted to the rotating rail 41 is mounted on the free end of the cross beam 2, so that it can be slidably disposed on the rotating rail 41.
Of course, the middle part of the cross beam 2 may be fixed on the hollow rotating shaft 521 or the hollow shaft 62 of the distributor, the diameter of the cross beam 2 is equal to that of the fermentation tank 4, and pulleys are arranged at both free ends of the cross beam 2, so that both ends of the cross beam 2 are slidably connected with the rotating rail 41 through the pulleys 23. And the stirrers 3 are uniformly arranged on the cross beams 2 at two sides taking the central upright post 1 as the center, so that the coverage frequency of stirring can be further increased, and the stirring efficiency is improved.
Referring to fig. 5, when the beam is a floating beam (suitable for materials with more floating objects), a plurality of floating boats 21 may be disposed below the beam 2, and the floating boats 21 are used to support the beam 2 on the liquid surface. In the mode, disturbance to floating objects is realized through the pontoon 21, compared with the disturbance directly through the cross beam 2, the resistance is small, the corrosion resistance is high, the service life of the cross beam 2 can be prolonged, the work of the hydraulic motor 51 is reduced, the rotating track 41 is not required to be additionally arranged along the circumference of the fermentation tank body, the production cost and the maintenance cost are relatively reduced, and the liquid level can be changed to a certain extent along with the fermentation or the operations such as feeding and discharging, therefore, the folded plate 22 is further arranged between the cross beam 2 and the hollow rotating shaft 521, the folded plate 22 at least comprises a first connecting plate 221 and a second connecting plate 222 which are hinged with each other, the free end of the first connecting plate 221 is fixedly connected with the hollow rotating shaft 521, and the free end of the second connecting plate 222 is hinged with the cross beam 2. The beam 2 can swing up and down along with the liquid level under the action of the floating pontoon and can rotate along the circumference of the tank body under the driving of the hydraulic gyrator 5, and the folded plate 22 can be a plurality of connecting plates which are hinged together, so that the flexibility of the folded plate can be further increased.
Referring to fig. 6, in the present embodiment, a plurality of beams 2 may be provided, and correspondingly, a plurality of flaps 22 are provided, each flap 22 independently corresponds to one hollow rotating shaft 521 and one hollow distributor shaft 62, each flap 22 may be installed on the corresponding hollow rotating shaft 521 or on the corresponding hollow distributor shaft 62, and the rotation of the hollow rotating shaft 521 or the hollow distributor shaft 62 drives each beam 2 to float on the liquid surface and to make a circular motion along the tank body of the fermentation tank 4.
A plurality of stirrers 3 can be arranged on each cross beam 2 according to the process requirements, the revolution speed of the cross beams 2, the number of the stirrers 3, the rotation speed and the like also need to be arranged according to the requirements of anaerobic fermentation, excessive stirring is not needed, and the hydrogen partial pressure is increased.
In order to better break the shells of the floating objects, a plurality of sets of stirring blades 32 are disposed on the stirring shaft 31 of each stirrer 3, please refer to fig. 4-5, wherein at least the stirring blade 32 closest to the liquid level can form a vortex at the position corresponding to the liquid level, so that when the beam 2 revolves, the floating objects are disturbed by the pontoon 21, the floating objects are scattered, the scattered floating objects move to the vortex part of the liquid level and are sucked into the mixture, and further the uniform mixing is realized under the action of the stirring blade 32, wherein at least one vortex is preferably disposed around each pontoon 21, so as to facilitate uniform stirring.
Example 2
Referring to fig. 8, the embodiment provides an oversize anaerobic fermentation tank, which includes a tank body 7, a moving point stirring device as described in embodiment 1 is arranged in the tank body 7, N uniformly distributed feed inlets 71 are arranged at the bottom of the tank body 7, N discharge outlets 72 are arranged at the top of the tank body 7, the N discharge outlets are axially in one-to-one correspondence with the feed inlets 71, wherein N is greater than or equal to 4, the feed inlets 71 are used for uninterruptedly and alternately conveying materials to be fermented into the fermentation tank 4, and the discharge outlets 72 are used for uninterruptedly and alternately discharging fermented materials.
The super-huge anaerobic fermentation tank of this application sets up feed inlet 71 in the bottom, and the top sets up discharge gate 72, helps going on of anaerobic fermentation, and feed inlet 71 is used for uninterruptedly in turn will treat that fermented material carries to fermentation cylinder 4 in, and discharge gate 72 is used for the material that the fermentation was accomplished of discharging in turn, consequently, can directly discharge through discharge gate 72 overflow, reduces energy consumption.
Example 3
Referring to FIG. 8, this example provides a fermentation process using the oversized anaerobic fermentation tank of example 2, comprising the following steps:
s1, equally dividing the fermentation tank 4 into N fan-shaped areas according to the number of the discharge ports 72/the feed ports 71, wherein each fan-shaped area is correspondingly provided with one discharge port 72 and one feed port 71, and the N fan-shaped areas are numbered sequentially;
s2, feeding the material to be fermented from the feed inlet of the i-th sector area 73, enabling the initial value of i to be 1, simultaneously starting a moving point stirring device and opening the discharge outlet of the m-th sector area 74, wherein m is not equal to i, and controlling the stirring range of the moving point stirring device to avoid the m-th sector area 74 for reciprocating stirring;
after stirring for 2-3h at S3, executing step S2 by making i ═ i +1, and executing step S4 until i is greater than N;
s4, resetting i to the initial value, and re-executing the step S2 to realize 24-hour uninterrupted feeding and discharging.
The fermentation process is carried out based on the arrangement of the discharge ports 72 and the feed ports 71 in the oversize anaerobic fermentation tank, namely the discharge ports 72 and the feed ports 71 are in one-to-one correspondence in the axial direction, and the N fan-shaped areas which equally divide the fermentation tank 4 according to the number of the discharge ports 72/the feed ports 71 are respectively provided with the feed ports 71 and the discharge ports 72, wherein the feed ports 71 for inputting materials to be fermented and the discharge ports 72 for discharging materials which are fermented are not in correspondence in the axial direction, namely the feed ports 71 for inputting the materials to be fermented are positioned in the ith fan-shaped area 73, the discharge ports 72 for discharging the materials are positioned in the mth fan-shaped area 74, m is not equal to i, preferably, the two are positioned at diagonal positions, namely, the two are oppositely arranged, in the stirring process, the revolution range of the moving point stirring device avoids the mth fan-shaped area 74, until the discharge port 72 of the m-th sector area 74 discharges materials, then feeding materials from the (i + 1) -th sector area, and simultaneously selecting the m-th sector area 74 which is not positioned in the same sector area as the (i + 1) -th sector area 73 to discharge materials, of course, the m-th sector area 74 is preferably also the sector area which is farthest from the feeding point of the materials to be fermented at the time, and so on, feeding materials in different sector areas in sequence along the circumferential direction of the fermentation tank 4, discharging materials at the discharge port 72 which is not corresponding to the actual feed port, preferably discharging materials at the opposite position, and continuously feeding and discharging materials for 24 hours, thereby realizing the Microbial Retention Time (MRT) > the Solid Retention Time (SRT) > the Hydraulic Retention Time (HRT) in the fermentation tank 4 and obtaining good anaerobic fermentation efficiency.
It should be noted that 73 and 74 in fig. 8 of the present application are only schematic diagrams illustrating a relative position of the i-th sector area and the m-th sector area, and the position is not limited to the i-th sector area or the m-th sector area.
The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. A moving point stirring device, comprising:
the central upright post is arranged in the fermentation tank;
the cross beam is arranged on the central upright post and can do circular motion along the tank body of the fermentation tank;
the stirrers are respectively hung below the cross beam and comprise stirring shafts and stirring blades arranged on the stirring shafts, the stirring shafts can drive the stirring blades to rotate, and the stirring blades can revolve around the central upright column along with the rotation of the cross beam.
2. The dynamic point stirring device of claim 1, wherein a hydraulic gyrator is mounted on the center column, the hydraulic gyrator comprising a hydraulic motor and a parallel gear reducer; the hydraulic motor is communicated with a hydraulic station outside the fermentation tank and used for providing driving force for the parallel gear reducer, an output shaft of the parallel gear reducer is a hollow rotating shaft, and the hollow rotating shaft is sleeved outside the central upright column and used for providing a bearing site connected with the cross beam; and the hollow rotating shaft is also provided with a hydraulic valve bank which is used for controlling the pressure, flow and direction of the hydraulic oil.
3. The moving point stirring device of claim 2, wherein the stirrer is a hydraulic stirrer, the central column is further provided with a hydraulic oil distributor connected with the hydraulic station, the hydraulic oil distributor is respectively communicated with the hydraulic valve group on the hollow rotating shaft and each hydraulic stirrer, and the hydraulic oil distributor provides hydraulic energy for the hydraulic motor and the hydraulic stirrer under the action of the hydraulic station.
4. The dynamic stirring device of claim 2 or 3, wherein a plurality of floating boats are arranged below the beam, and the floating boats are used for bearing the beam on the liquid surface.
5. The dynamic point stirring device of claim 4, wherein a flap is disposed between the cross beam and the hollow rotating shaft, the flap comprises at least a first connecting plate and a second connecting plate hinged to each other, a free end of the first connecting plate is fixedly connected to the hollow rotating shaft, and a free end of the second connecting plate is hinged to the cross beam.
6. The dynamic point stirring device of claim 4, wherein a plurality of groups of stirring blades are arranged on the rotating shaft of each stirrer, and the stirring blade closest to the liquid level can form a vortex at the corresponding liquid level.
7. The dynamic point stirring device of claim 2 or 3, wherein a rotating track matched with the rotating track of the cross beam is arranged on the inner wall of the fermentation tank, and the free end of the cross beam is arranged on the rotating track in a rolling manner.
8. The moving-point stirring device as claimed in claim 7, wherein the hollow rotating shaft is inserted through the middle of the beam, the beam has the same diameter as the fermentation tank, rollers are disposed at both free ends of the beam, and the beam is connected with the rotating track in a rolling manner through the rollers.
9. The dynamic stirring device as claimed in claim 2 or 3, wherein there are a plurality of said cross members, each of which is connected to said hollow shaft and moves circularly with the rotation of said hollow shaft.
10. An oversize anaerobic fermentation tank with a movable point stirring device as claimed in any one of claims 1-7 and 9, which is characterized by comprising a tank body, wherein the movable point stirring device is arranged in the tank body, the bottom of the tank body is provided with N uniformly distributed feed inlets, the top of the tank body is provided with N discharge outlets which are axially in one-to-one correspondence with the feed inlets, wherein N is more than or equal to 4, the feed inlets are used for conveying materials to be fermented into the fermentation tank in turn, and the discharge outlets are used for discharging the fermented materials in turn.
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| CN202021455867.3U CN212451406U (en) | 2020-07-22 | 2020-07-22 | Moving point stirring device and super-huge anaerobic fermentation tank |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021455867.3U CN212451406U (en) | 2020-07-22 | 2020-07-22 | Moving point stirring device and super-huge anaerobic fermentation tank |
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| CN212451406U true CN212451406U (en) | 2021-02-02 |
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| CN202021455867.3U Active CN212451406U (en) | 2020-07-22 | 2020-07-22 | Moving point stirring device and super-huge anaerobic fermentation tank |
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