CN115627225A - A kind of pig feed biological enzyme preparation equipment and preparation method - Google Patents
A kind of pig feed biological enzyme preparation equipment and preparation method Download PDFInfo
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- 102000004190 Enzymes Human genes 0.000 title claims abstract description 23
- 108090000790 Enzymes Proteins 0.000 title claims abstract description 23
- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- 238000000855 fermentation Methods 0.000 claims abstract description 107
- 230000004151 fermentation Effects 0.000 claims abstract description 107
- 238000003756 stirring Methods 0.000 claims abstract description 95
- 238000004140 cleaning Methods 0.000 claims abstract description 50
- 239000006260 foam Substances 0.000 claims abstract description 18
- 239000000706 filtrate Substances 0.000 claims description 23
- 238000007789 sealing Methods 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000005187 foaming Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 238000001125 extrusion Methods 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 5
- 230000017525 heat dissipation Effects 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 238000009630 liquid culture Methods 0.000 claims description 3
- 239000001963 growth medium Substances 0.000 claims description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 abstract description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 229910052760 oxygen Inorganic materials 0.000 abstract description 4
- 239000001301 oxygen Substances 0.000 abstract description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 abstract description 3
- 239000001569 carbon dioxide Substances 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 14
- 238000010586 diagram Methods 0.000 description 7
- 238000010009 beating Methods 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 230000003197 catalytic effect Effects 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000006241 metabolic reaction Methods 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/14—Bioreactors or fermenters specially adapted for specific uses for producing enzymes
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- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
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Abstract
本发明属于酶加工技术领域,具体涉及一种猪饲料生物酶制备设备及制备方法,包括L形支架,所述L形支架上设置有发酵装置,发酵装置上方设置有调节装置,调节装置上设置有位于所述发酵装置内部的一级搅拌装置,所述发酵装置内部上下两端共同设置有清洁装置,清洁装置下端设置有二级搅拌装置,所述发酵装置上方内部设置有除沫装置;本发明通过一级搅拌装置与清洁装置之间机械联动,精准控制清洁装置工作的同时配合一级搅拌装置对发酵筒内发酵物进行充分搅拌,且此时二级搅拌装置同时对发酵进一步进行搅拌,最后利用除沫装置控制发酵筒内泡沫量,有效降低发酵筒内因泡沫所导致二氧化碳对溶氧量的影响。
The invention belongs to the technical field of enzyme processing, and specifically relates to a pig feed biological enzyme preparation equipment and a preparation method, comprising an L-shaped support, a fermentation device is arranged on the L-shaped support, an adjustment device is arranged above the fermentation device, and an adjustment device is arranged on the adjustment device. A first-stage stirring device located inside the fermentation device, a cleaning device is provided at the upper and lower ends of the fermentation device, a secondary stirring device is provided at the lower end of the cleaning device, and a defoaming device is provided inside the fermentation device; the present invention Through the mechanical linkage between the first-stage stirring device and the cleaning device, the cleaning device is precisely controlled while working with the first-stage stirring device to fully stir the fermented material in the fermentation barrel, and at this time the second-stage stirring device simultaneously further stirs the fermentation, and finally The defoaming device is used to control the amount of foam in the fermentation cylinder, effectively reducing the influence of carbon dioxide on the dissolved oxygen caused by foam in the fermentation cylinder.
Description
技术领域technical field
本发明属于酶加工技术领域,具体涉及一种猪饲料生物酶制备设备及制备方法。The invention belongs to the technical field of enzyme processing, and in particular relates to a pig feed biological enzyme preparation equipment and a preparation method.
背景技术Background technique
生物酶是由活细胞产生的具有催化作用的有机物,大部分为蛋白质,也有极少部分为RNA,且生物酶是从生物体中产生的,它具有特殊的催化功能,其特性有高效性:即用酶作催化剂,酶的催化效率是一般无机催化剂的10^7~10^13倍;Biological enzymes are catalytic organic substances produced by living cells. Most of them are proteins, and a small part is RNA. Biological enzymes are produced from living organisms. They have special catalytic functions and their characteristics are highly efficient: That is, using enzymes as catalysts, the catalytic efficiency of enzymes is 10^7 to 10^13 times that of general inorganic catalysts;
现有技术在制备猪饲料生物酶时存在以下几点问题:1、生物酶在利用液体培养法培育时,虽然具有适合机械化作业、易控制和减轻劳动强度等优点,但是在发酵时往往会产生较多的泡沫,泡沫的存在阻碍了二氧化碳的排除,影响溶氧量,同时泡沫过多影响补料,也易使发酵液溢出罐外造成跑料;2、生物酶提取过程中发酵温度的变化主要随着微生物代谢反应、通风、外部温控和搅拌速度变化而变化,且发酵罐内的温度直接关系生物酶的提取质量和效率,但是现有技术中发酵过程中温度的把控通常仅通过外部加热这类粗糙的温控方法控制,不利于复杂反应下生物酶的提取和制备。The prior art has the following problems when preparing pig feed biological enzymes: 1. Although biological enzymes have the advantages of being suitable for mechanized operations, easy control, and reduced labor intensity when they are cultivated by liquid culture methods, they often produce enzymes during fermentation. More foam, the existence of foam hinders the removal of carbon dioxide and affects the dissolved oxygen. At the same time, too much foam affects feeding, and it is easy to cause the fermentation liquid to overflow the tank and cause material runaway; 2. Changes in the fermentation temperature during the biological enzyme extraction process It mainly changes with the microbial metabolic reaction, ventilation, external temperature control and stirring speed, and the temperature in the fermenter is directly related to the extraction quality and efficiency of biological enzymes, but the temperature control in the fermentation process in the prior art is usually only through Rough temperature control methods such as external heating are not conducive to the extraction and preparation of biological enzymes under complex reactions.
发明内容Contents of the invention
为了实现上述目的,本发明采用以下技术方案,一种猪饲料生物酶制备设备,包括L形支架,所述L形支架上设置有发酵装置,发酵装置上方设置有调节装置,调节装置上设置有位于所述发酵装置内部的一级搅拌装置,所述发酵装置内部上下两端共同设置有清洁装置,清洁装置下端设置有二级搅拌装置,所述发酵装置上方内部设置有除沫装置。In order to achieve the above object, the present invention adopts the following technical scheme, a pig feed bio-enzyme preparation equipment, comprising an L-shaped support, a fermentation device is arranged on the L-shaped support, an adjustment device is arranged above the fermentation device, and a device located on the adjustment device is provided. The first-stage stirring device inside the fermentation device, the upper and lower ends of the inside of the fermentation device are provided with a cleaning device, the lower end of the cleaning device is provided with a secondary stirring device, and the upper part of the fermentation device is provided with a defoaming device.
所述发酵装置包括三脚架、U形板、发酵筒、密封盖、进气管、台柱、定位杆、出气管和进水管,所述L形支架左右两侧竖直段后侧端面均自上往下安装有两个三脚架,三脚架后侧上端面安装有U形板,左右两侧所述U形板上共同安装有发酵筒,发酵筒上端面安装有密封盖,密封盖上前侧位置安装有进气管,所述密封盖上端面中间位置安装有台柱,所述密封盖上左侧位置转动安装有定位杆,所述发酵筒前侧外壁下端安装有出气管,所述发酵筒后侧外壁上端安装有进水管。The fermentation device includes a tripod, a U-shaped plate, a fermentation cylinder, a sealing cover, an air inlet pipe, a platform column, a positioning rod, an air outlet pipe and a water inlet pipe. Two tripods are installed, a U-shaped plate is installed on the upper end surface of the rear side of the tripod, a fermentation cylinder is installed on the U-shaped plates on the left and right sides, a sealing cover is installed on the upper end surface of the fermentation cylinder, and an advanced A trachea, a platform column is installed at the middle position of the upper end surface of the sealing cover, a positioning rod is installed on the left side of the sealing cover, an air outlet pipe is installed at the lower end of the front outer wall of the fermentation cylinder, and an upper end of the rear outer wall of the fermentation cylinder is installed There is a water inlet pipe.
所述清洁装置包括一号环、清洁板、二号环、轮盘、内齿轮、滤板、弧形刮板和刮刀,所述发酵筒内壁上端转动安装有一号环,一号环下端面沿其周向均匀安装有清洁板,每个所述清洁板下端面共同安装有二号环,所述一号环上端面安装有轮盘,轮盘上端内壁安装有内齿轮,所述二号环下端面安装有滤板,滤板下端面外侧安装有与所述发酵筒下端内壁相配合的弧形刮板,弧形刮板远离所述发酵筒轴心的一侧端面中间位置安装有刮刀。The cleaning device includes a No. 1 ring, a cleaning plate, a No. 2 ring, a wheel disc, an internal gear, a filter plate, an arc-shaped scraper and a scraper. A cleaning plate is evenly installed in its circumferential direction, and a No. 2 ring is installed on the lower end surface of each of the cleaning plates. A roulette is installed on the upper end of the No. 1 ring. A filter plate is installed on the lower end surface, and an arc-shaped scraper matched with the inner wall of the lower end of the fermentation cylinder is installed outside the lower end surface of the filter plate, and a scraper is installed in the middle of the end surface of the arc-shaped scraper away from the axis of the fermentation cylinder.
优选的,所述调节装置包括固定座、圆台、刻度盘、转向舵、定位销、挤压杆、凹槽、T形块和一号电极块,所述台柱上端面安装有固定座,固定座上端面中间位置安装有圆台,圆台上端面中间位置转动安装有刻度盘,刻度盘上端面转动安装有转向舵,转向舵上端外壁活动安装有定位销,所述转向舵内壁螺纹安装有挤压杆,挤压杆下端外壁开设有凹槽,所述圆台内壁安装有与所述凹槽相配合的T形块,所述挤压杆下端内壁沿其周向均匀且呈阶梯式安装有一号电极块。Preferably, the adjustment device includes a fixed seat, a round table, a dial, a steering rudder, a positioning pin, an extrusion rod, a groove, a T-shaped block and a No. 1 electrode block, and the upper end of the column is equipped with a fixed seat, and the fixed seat A round platform is installed in the middle of the upper end surface, a dial is installed in the middle of the upper end surface of the round platform, and a steering rudder is installed on the rotation of the upper end of the dial, and a positioning pin is installed on the outer wall of the upper end of the steering rudder. , the outer wall of the lower end of the extruding rod is provided with a groove, the inner wall of the round platform is installed with a T-shaped block matching the groove, and the inner wall of the lower end of the extruding rod is uniformly installed along its circumference and in a stepped manner. No. 1 electrode block .
优选的,所述一级搅拌装置包括搅拌辊、环形板、隔板、一号齿轮、二号齿轮、一号圆形腔盘、二号圆形腔盘、一号栅形腔和二号栅形腔,所述台柱中间位置转动安装有与所述挤压杆下端内壁活动安装的搅拌辊,所述密封盖下端内壁安装有环形板,所述搅拌辊上方外壁安装有与所述环形板相配合的隔板,所述隔板上端面与所述密封盖内壁顶端之间的所述定位杆外壁安装有一号齿轮,所述搅拌辊外壁安装有与所述一号齿轮相啮合的二号齿轮,所述搅拌辊外壁自上往下均匀安装有三个端面为弧形结构设计的一号圆形腔盘,且一号圆形腔盘的高度自中心向外侧依次递减,一号圆形腔盘下端面卡接有与其相配合的二号圆形腔盘,二号圆形腔盘与所述一号圆形腔盘之间共同沿其周向均匀安装有一号栅形腔,一号栅形腔开口断面安装有与其相配合的二号栅形腔。Preferably, the primary stirring device includes a stirring roller, an annular plate, a separator, a No. 1 gear, a No. 2 gear, a No. 1 circular cavity disc, a No. 2 circular cavity disc, a No. shaped cavity, the middle position of the platform column is rotatably installed with a stirring roller that is movably installed with the inner wall of the lower end of the extrusion rod, the inner wall of the lower end of the sealing cover is installed with an annular plate, and the outer wall above the stirring roller is installed with a A matching partition, the outer wall of the positioning rod between the upper surface of the partition and the top end of the inner wall of the sealing cover is equipped with a No. 1 gear, and the outer wall of the stirring roller is equipped with a No. 2 gear meshing with the No. 1 gear , the outer wall of the stirring roller is evenly installed with three No. 1 circular cavity plates whose end faces are arc-shaped structures, and the height of the No. 1 circular cavity plate decreases successively from the center to the outside, and the No. 1 circular cavity plate The lower end face is clamped with the No. 2 circular cavity plate matched with it, and the No. 2 circular cavity plate and the No. 1 circular cavity plate are jointly installed with a No. The opening section of the cavity is equipped with a No. 2 grid-shaped cavity matching it.
优选的,所述一号栅形腔和所述二号栅形腔远离所述搅拌辊轴心的端面共同且自上往下均匀安装有散热球,同组所述一号栅形腔和二号栅形腔相背面均自上往下均匀安装有翅片,所述搅拌辊上端内壁沿其周向安装有与一号电极块相配合的二号电极块,所述搅拌辊内部安装有连杆,连杆上端外壁沿其周向均匀安装有与所述二号电极块相配合的三号电极块,所述搅拌辊外壁自上往下均匀开设有三组通孔,且每组通孔孔数为六个,另每组通孔位于相对应位置所述一号圆形腔盘和所述二号圆形腔盘中间位置,所述连杆外壁自上往下均匀安装有与相对应位置所述通孔相配合的一号导热管,每个所述一号导热管远离所述搅拌辊轴心的端面安装有与即与所述一号栅形腔也与所述二号栅形腔相配合的二号导热管。Preferably, the end faces of the No. 1 grid-shaped cavity and the No. 2 grid-shaped cavity away from the shaft center of the stirring roller are common and evenly installed with heat dissipation balls from top to bottom, and the No. 1 grid-shaped cavity and the second grid-shaped cavity are in the same group. Fins are evenly installed on the back of the No. grid-shaped cavity from top to bottom. The inner wall of the upper end of the stirring roller is equipped with a No. 2 electrode block that matches the No. 1 electrode block along its circumference. Rod, the outer wall of the upper end of the connecting rod is evenly installed with the No. The number is six, and each group of through holes is located in the middle of the No. 1 circular cavity plate and the No. 2 circular cavity plate in the corresponding position, and the outer wall of the connecting rod is uniformly installed with the corresponding position from top to bottom. No. 1 heat-conducting pipes matched with the through-holes, and each of the No. 1 heat-conducting pipes is installed on the end face far away from the shaft center of the stirring roller. Matching No. 2 heat pipe.
优选的,所述二级搅拌装置包括T形板、一号搅拌件、二号搅拌件、清理柱和弧形伸缩块,所述清洁板下端安装有T形板,T形板上端面沿所述发酵筒径向均匀安装有一号搅拌件,所述T形板下端面沿所述发酵筒径向均匀安装有二号搅拌件,且二号搅拌件和所述一号搅拌件均由柱段和弧形段组成,所述二号搅拌件下端面对称设置有清理柱,且清理柱下端为类齿形结构,所述二号搅拌件下端面中间位置滑动安装有弧形伸缩块。Preferably, the secondary stirring device includes a T-shaped plate, a No. 1 stirring piece, a No. 2 stirring piece, a cleaning column and an arc-shaped telescopic block. A No. 1 stirring piece is uniformly installed in the radial direction of the fermentation cylinder, and a No. 2 stirring piece is evenly installed on the lower end surface of the T-shaped plate along the radial direction of the fermentation cylinder, and the No. 2 stirring piece and the No. 1 stirring piece are formed by a column section Composed of an arc-shaped section, the lower end of the No. 2 agitator is symmetrically provided with a cleaning column, and the lower end of the cleaning column is a tooth-like structure, and an arc-shaped telescopic block is slidably installed in the middle of the lower end of the No. 2 agitator.
优选的,所述除沫装置包括导气管、导流体、排风口、弧形打沫板和矩形口,所述进气管下端安装有导气管,导气管出口端内壁安装有导流体,所述导气管下端外壁对称开设有排风口,所述搅拌辊上方外壁转动安装有与所述发酵筒内壁固定连接的弧形打沫板,所述发酵筒内壁对称开设有与所述弧形打沫板相配合的矩形口。Preferably, the defoaming device includes an air guide pipe, a guide body, an air outlet, an arc-shaped foam beating plate and a rectangular mouth, an air guide tube is installed at the lower end of the air intake pipe, and a guide body is installed on the inner wall of the outlet end of the air guide pipe. The outer wall of the lower end of the air duct is symmetrically provided with an air exhaust port, the outer wall above the stirring roller is rotated and installed with an arc-shaped foaming plate fixedly connected to the inner wall of the fermentation cylinder, and the inner wall of the fermentation cylinder is symmetrically provided with an arc-shaped foaming plate. The plate fits into the rectangular mouth.
优选的,所述发酵筒下端为两层结构,所述发酵筒下端安装有一号滤液管,所述发酵筒下端安装有将所述一号滤液管包覆的二号滤液管,二号滤液管下端外壁安装有与所述一号滤液管下端相连通的一号阀口,所述二号滤液管下端安装有二号阀口。Preferably, the lower end of the fermentation cylinder has a two-layer structure, a No. 1 filtrate pipe is installed at the lower end of the fermentation cylinder, and a No. 2 filtrate pipe covering the No. 1 filtrate pipe is installed at the lower end of the fermentation cylinder. The No. 2 filtrate pipe A No. 1 valve port communicated with the lower end of the No. 1 filtrate pipe is installed on the outer wall of the lower end, and a No. 2 valve port is installed at the lower end of the No. 2 filtrate pipe.
本发明还提供了一种猪饲料生物酶制备设备的发酵工艺,包括以下步骤:S1:首先通过一级搅拌装置和二级搅拌装置对发酵装置内部的液体培养基进行充分搅拌,与此同时通过清洁装置对工作状态下的发酵装置内部进行初步清理;The present invention also provides a fermentation process for pig feed bio-enzyme preparation equipment, comprising the following steps: S1: First, the liquid culture medium inside the fermentation device is fully stirred by a primary stirring device and a secondary stirring device, and at the same time, it is cleaned by cleaning The device performs preliminary cleaning on the interior of the fermentation device under working conditions;
S2:接着通过调节装置对发酵装置内部的温度进行精准调控;S2: Then, the temperature inside the fermentation device is precisely regulated by the regulating device;
S3:最后通过除沫装置对发酵装置工作过程中产生的泡沫进行清除,最后利用清洁装置对装置进行最终清理。S3: Finally, the foam generated during the working process of the fermentation device is removed by the defoaming device, and finally the device is finally cleaned by the cleaning device.
本发明具有如下有益效果:The present invention has following beneficial effects:
1、本发明通过向进气管内通入经由导气管传输和排风口排出的气体,辅助弧形打沫板对发酵罐内上端的泡沫进行吹拂导向,从而使泡沫在与弧形打沫板发生相对运动过程时经由矩形口进入发酵筒体两层结构之间位置,最后经由二号阀口控制的二号滤液管导出,有效减少发酵筒内泡沫量,避免二氧化碳过剩导致溶氧量降低,提高生物酶的生产制备。1. In the present invention, the gas transported through the air guide pipe and discharged from the air outlet is passed into the air intake pipe, and the auxiliary arc-shaped foaming board blows and guides the foam at the upper end of the fermentation tank, so that the foam is in contact with the arc-shaped foaming board. When the relative movement occurs, it enters the position between the two layers of the fermentation cylinder through the rectangular opening, and finally leads out through the No. 2 filtrate tube controlled by the No. 2 valve port, which effectively reduces the amount of foam in the fermentation cylinder and avoids the reduction of dissolved oxygen caused by excess carbon dioxide. Improve the production and preparation of biological enzymes.
2、本发明通过转向舵控制挤压杆上下运动位置,从而调节一号电极块、二号电机块和三号电极块之间的接触关系,继而调控连杆上一号导热管的工作数量,之后通过刻度盘实时观察发酵筒内温度,与此同时通过二号导热管、翅片以及散热球的联合作用,对搅拌过程中的发酵物进行更加充分且均匀的温控,有利于在发酵物中制备生物酶,提高生产率。2. The present invention controls the up-and-down movement position of the extruding rod through the steering rudder, thereby adjusting the contact relationship between the No. 1 electrode block, the No. 2 motor block and the No. 3 electrode block, and then regulating the working quantity of the No. 1 heat pipe on the connecting rod. Afterwards, the temperature in the fermentation cylinder can be observed in real time through the dial, and at the same time, through the joint action of the No. Preparation of biological enzymes in the process to improve productivity.
3、本发明通过一号栅形腔和二号栅形腔及其上翅片的布局和结构设计,提高一级搅拌装置在对发酵筒内发酵物搅拌时的均匀性,同时间接消除部分发酵物间泡沫,提高对发酵物之间温度的均匀性控制。3. Through the layout and structural design of the No. 1 grid-shaped cavity and the No. 2 grid-shaped cavity and their upper fins, the present invention improves the uniformity of the primary stirring device when stirring the fermented material in the fermentation tank, and indirectly eliminates part of the fermentation process. Inter-species foam for improved control of temperature uniformity between ferments.
附图说明Description of drawings
图1为本发明的总体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明去除部分发酵筒筒体与密封盖后局部结构示意图。Fig. 2 is a schematic diagram of the local structure of the present invention after part of the fermentation cylinder body and the sealing cover are removed.
图3是本发明完全除去发酵筒和密封盖后结构示意图。Fig. 3 is a schematic diagram of the structure of the present invention after the fermentation cylinder and the sealing cover are completely removed.
图4是本发明调节装置剖视图。Fig. 4 is a sectional view of the adjusting device of the present invention.
图5是本发明一级调节装置局部结构剖视图。Fig. 5 is a cross-sectional view of a partial structure of the first-stage regulating device of the present invention.
图6是本发明附图5中的A处局部结构放大示意图。Fig. 6 is an enlarged schematic diagram of the local structure at A in Fig. 5 of the present invention.
图7是本发明附图5中的B处局部结构放大示意图。Fig. 7 is an enlarged schematic diagram of the local structure at B in Fig. 5 of the present invention.
图8是本发明二级搅拌装置和清洁装置局部结构示意图。Fig. 8 is a partial structure schematic diagram of the secondary stirring device and the cleaning device of the present invention.
图9是本发明二号搅拌件及其上部分机构示意图。Fig. 9 is a schematic diagram of No. 2 stirring member and its upper part mechanism of the present invention.
图10是本发明导气管及其上部分结构示意图。Fig. 10 is a structural schematic view of the airway tube and its upper part of the present invention.
图中标号:1、L形支架;2、发酵装置;21、三脚架;22、U形板;23、发酵筒;231、一号滤液管;232、二号滤液管;233、一号阀口;234、二号阀口;24、密封盖;25、进气管;26、台柱;27、定位杆;28、出气管;29、进水管;3、调节装置;31、固定座;32、圆台;33、刻度盘;34、转向舵;35、定位销;36、挤压杆;37、凹槽;38、T形块;39、一号电极块;4、一级搅拌装置;41、搅拌辊;42、环形板;43、隔板;44、一号齿轮;45、二号齿轮;46、一号圆形腔盘;47、二号圆形腔盘;48、一号栅形腔;49、二号栅形腔;491、散热球;492、翅片;493、二号电极块;494、连杆;495、三号电极块;496、通孔;497、一号导热管;498、二号导热管;5、清洁装置;51、一号环;52、清洁板;53、二号环;54、轮盘;55、内齿轮;56、滤板;57、弧形刮板;58、刮刀;6、二级搅拌装置;61、T形板;62、一号搅拌件;63、二号搅拌件;64、清理柱;65、弧形伸缩块;7、除沫装置;71、导气管;72、导流体;73、排风口;74、弧形打沫板;75、矩形口。Labels in the figure: 1, L-shaped bracket; 2, fermentation device; 21, tripod; 22, U-shaped plate; 23, fermentation cylinder; 231, No. 1 filtrate tube; 232, No. 2 filtrate tube; 233, No. 1 valve port ; 234, No. 2 valve port; 24, sealing cover; 25, air intake pipe; 26, platform column; 27, positioning rod; 28, air outlet pipe; 29, water inlet pipe; 3, adjustment device; ;33, dial; 34, steering rudder; 35, positioning pin; 36, extruding rod; 37, groove; 38, T-shaped block; 39, No. 1 electrode block; Roller; 42, annular plate; 43, clapboard; 44, No. 1 gear; 45, No. 2 gear; 46, No. 1 circular cavity disc; 47, No. 2 circular cavity disc; 48, No. 1 grid-shaped cavity; 49. No. 2 grid cavity; 491. Heat dissipation ball; 492. Fin; 493. No. 2 electrode block; 494. Connecting rod; 495. No. 3 electrode block; 496. Through hole; 497. No. 1 heat pipe; 498 , No. 2 heat pipe; 5. Cleaning device; 51. No. 1 ring; 52. Cleaning plate; 53. No. 2 ring; 54. Wheel disc; 55. Internal gear; 56. Filter plate; 57. Arc scraper; 58. Scraper; 6. Secondary stirring device; 61. T-shaped plate; 62. No. 1 stirring piece; 63. No. 2 stirring piece; 64. Cleaning column; 65. Arc-shaped telescopic block; 7. Defoaming device; 71 , air guide pipe; 72, diversion body; 73, air outlet; 74, arc foaming board; 75, rectangular mouth.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
需要说明的是,本文所使用的术语“垂直的”、“水平的”、“左”“右”以及类似的表达只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that the terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only, and do not represent the only embodiment.
以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention will be described in detail below in conjunction with specific embodiments.
参照图1和图2可知,一种猪饲料生物酶制备设备,包括L形支架1,所述L形支架1上设置有发酵装置2,发酵装置2上方设置有调节装置3,调节装置3上设置有位于所述发酵装置2内部的一级搅拌装置4,所述发酵装置2内部上下两端共同设置有清洁装置5,清洁装置5下端设置有二级搅拌装置6,所述发酵装置2上方内部设置有除沫装置7。Referring to Fig. 1 and Fig. 2, it can be seen that a pig feed biological enzyme preparation equipment comprises an L-shaped support 1, a fermentation device 2 is arranged on the L-shaped support 1, an adjustment device 3 is arranged on the top of the fermentation device 2, and an adjustment device 3 is arranged on the adjustment device 3. There is a first-stage stirring device 4 located inside the fermentation device 2, a cleaning device 5 is provided at the upper and lower ends of the interior of the fermentation device 2, and a
参照图1可知,所述发酵装置2包括三脚架21、U形板22、发酵筒23、密封盖24、进气管25、台柱26、定位杆27、出气管28和进水管29,所述L形支架1左右两侧竖直段后侧端面均自上往下安装有两个三脚架21,三脚架21后侧上端面安装有U形板22,左右两侧所述U形板22上共同安装有发酵筒23,发酵筒23上端面通过螺栓安装有密封盖24,密封盖24上前侧位置安装有进气管25,所述密封盖24上端面中间位置安装有台柱26,所述密封盖24上左侧位置转动安装有定位杆27,所述发酵筒23前侧外壁下端安装有出气管28,所述发酵筒23后侧外壁上端安装有进水管29。As can be seen with reference to Fig. 1, described fermenting device 2 comprises tripod 21,
首先通过三脚架21以及U形板22对发酵筒23的位置进行稳定性固定,之后再通过发酵与否对密封盖24进行相应的拆卸和安装,当向进气管25内通气时,即代表除沫装置7开始工作,当出气管28打开时,即代表除沫和清洁已经完成,同理向进水管29通水,此时清洁装置5开始工作,最后通过台柱26为调节装置3的工作提供稳定性支撑;通过定位杆27的转动与否控制一级搅拌装置4、二级搅拌装置6和清洁装置5工作与否。First, use the tripod 21 and the
参照图2、图3、图5和图7可知,所述一级搅拌装置4包括搅拌辊41、环形板42、隔板43、一号齿轮44、二号齿轮45、一号圆形腔盘46、二号圆形腔盘47、一号栅形腔48和二号栅形腔49,所述台柱26中间位置转动安装有与所述挤压杆36下端内壁活动安装的搅拌辊41,所述密封盖24下端内壁安装有环形板42,所述搅拌辊41上方外壁安装有与所述环形板42相配合的隔板43,所述隔板43上端面与所述密封盖24内壁顶端之间的所述定位杆27外壁安装有一号齿轮44,所述搅拌辊41外壁安装有与所述一号齿轮44相啮合的二号齿轮45,所述搅拌辊41外壁自上往下均匀安装有三个端面为弧形结构设计的一号圆形腔盘46,且一号圆形腔盘46的高度自中心向外侧依次递减,一号圆形腔盘46下端面卡接有与其相配合的二号圆形腔盘47,二号圆形腔盘47与所述一号圆形腔盘46之间共同沿其周向均匀安装有一号栅形腔48,一号栅形腔48开口断面安装有与其相配合的二号栅形腔49。Referring to Fig. 2, Fig. 3, Fig. 5 and Fig. 7, it can be seen that the primary stirring device 4 comprises a stirring
参照图2、图3和图8可知,所述清洁装置5包括一号环51、清洁板52、二号环53、轮盘54、内齿轮55、滤板56、弧形刮板57和刮刀58,所述发酵筒23内壁上端转动安装有一号环51,一号环51下端面沿其周向均匀安装有清洁板52,每个所述清洁板52下端面共同安装有二号环53,所述一号环51上端面安装有轮盘54,轮盘54上端内壁安装有内齿轮55,所述二号环53下端面安装有滤板56,滤板56下端面外侧安装有与所述发酵筒23下端内壁相配合的弧形刮板57,弧形刮板57远离所述发酵筒23轴心的一侧端面中间位置安装有刮刀58。Referring to Fig. 2, Fig. 3 and Fig. 8, it can be seen that the cleaning device 5 includes a No. 1
具体工作时,首先通过驱动定位杆27带动一号齿轮44转动,具体可以通过外接电机带动定位杆27转动,之后二号齿轮45与内齿轮55同时与一号齿轮44进行啮合传动,且二号齿轮45带动搅拌辊41作与内齿轮55所带动的一号环51相反方向转动(即实现一号栅形腔48和二号栅形腔49组合结构与清洁板52在相反方向对发酵筒23内发酵物进行不同向搅拌),通过环形板42与隔板43将一号齿轮44、二号齿轮45和内齿轮55与发酵筒23内发酵物之间隔离开,避免这些传动构件与发酵物之间相互影响。During the specific work, at first drive the positioning
接着通过一号圆形腔盘46、二号圆形腔盘47所组成构件以及一号栅形腔48、二号栅形腔49所组成构件(一号圆形腔盘46和二号圆形腔盘47所组构件端面圆滑且呈弧线形,而一号栅形腔48与二号栅形腔49所组构件形状便于对发酵物进行疏通搅拌)在跟随搅拌辊41转动时降低与发酵物之间的剪应力和摩擦力,提高一级搅拌装置4的搅拌效果,同时对发酵物进行更加充分的搅拌。Then pass through the components formed by No. 1
最后通过滤板56避免发酵物中固体对发酵筒23下端滤口造成堵塞,且通过清洁板52实现两种功能(即发酵过程中对发酵筒23内壁粘性发酵物体进行刮除,同时辅助一级搅拌装置4对发酵物进行搅拌,另一点在发酵后仅仅对发酵筒23内壁进行清理),通过弧形刮板57配合刮刀58对发酵桶底壁进行贴合刮除,降低连续培养发酵时交叉污染率(在进水管29通水时)。Finally, the
参照图1、图2和图4可知,所述调节装置3包括固定座31、圆台32、刻度盘33、转向舵34、定位销35、挤压杆36、凹槽37、T形块38和一号电极块39,所述台柱26上端面安装有固定座31,固定座31上端面中间位置安装有圆台32,圆台32上端面中间位置转动安装有刻度盘33,所述刻度盘33上端面转动安装有转向舵34,转向舵34上端外壁活动安装有定位销35,所述转向舵34内壁螺纹安装有挤压杆36,挤压杆36下端外壁开设有凹槽37,所述圆台32内壁安装有与所述凹槽37相配合的T形块38,所述挤压杆36下端内壁沿其周向均匀且呈阶梯式安装有一号电极块39。Referring to Fig. 1, Fig. 2 and Fig. 4, it can be known that the adjusting device 3 includes a fixed
参照图5、图6和图7可知,所述一号栅形腔48和所述二号栅形腔49远离所述搅拌辊41轴心的端面共同且自上往下均匀安装有散热球491,同组所述一号栅形腔48和二号栅形腔49相背面均自上往下均匀安装有翅片492,所述搅拌辊41上端内壁沿其周向安装有与一号电极块39相配合的二号电极块493,所述搅拌辊41内部安装有连杆494,连杆494上端外壁沿其周向均匀安装有与所述二号电极块493相配合的三号电极块495,所述搅拌辊41外壁自上往下均匀开设有三组通孔496,且每组通孔496孔数为六个,另每组通孔496位于相对应位置所述一号圆形腔盘46和所述二号圆形腔盘47中间位置,所述连杆494外壁自上往下均匀安装有与相对应位置所述通孔496相配合的一号导热管497,每个所述一号导热管497远离所述搅拌辊41轴心的端面安装有既与所述一号栅形腔48也与所述二号栅形腔49相配合的二号导热管498。Referring to Fig. 5, Fig. 6 and Fig. 7, it can be seen that the end faces of the No. 1 grid-shaped cavity 48 and the No. 2 grid-shaped cavity 49 away from the axis of the stirring
具体工作时,操作人员通过观察刻度盘33上的数值变化(即此时发酵筒23内发酵温度),根据实际发酵工艺要求转动转向舵34(在此之前解除定位销35对转向舵34位置的限定)并致使挤压杆36在竖直方向向下移动指定距离,当发酵筒23内温度最低时,最大幅度转动转向舵34,从而使挤压杆36在T形块38与凹槽37联合稳定作用下向下运动,直至所有一号电极块39均与二号电极块493传导接触,此后所有一号导热管497在三号电极块495与二号电极块493连通下同时带动二号导热管498开始工作(跟随一级搅拌装置4转动同步转动),继而对发酵筒23内发酵温度进行实时有效控制,且一号导热管497与二号导热管498的布局设置不仅有利于快速实现温控,同时提高发酵物之间的温度的均匀性。During specific work, the operator rotates the steering rudder 34 according to the actual fermentation process requirements by observing the numerical change on the dial 33 (that is, the fermentation temperature in the
在此过程中散热球491和翅片492不仅有利于提高温控的高效性和均匀性,同时也在一定程度上解决传统搅拌装置对发酵物搅拌不均匀问题,且降低对发酵物本身的破坏率,有利于提高生物酶制备率。In this process, the
参照图8和图9可知,所述二级搅拌装置6包括T形板61、一号搅拌件62、二号搅拌件63、清理柱64和弧形伸缩块65,所述清洁板52下端安装有T形板61,T形板61上端面沿所述发酵筒23径向均匀安装有一号搅拌件62,所述T形板61下端面沿所述发酵筒23径向均匀安装有二号搅拌件63,且二号搅拌件63和所述一号搅拌件62均由柱段和弧形段组成,所述二号搅拌件63下端面对称设置有清理柱64,且清理柱64下端为类齿形结构,所述二号搅拌件63下端面中间位置滑动安装有弧形伸缩块65。Referring to Fig. 8 and Fig. 9, it can be known that the
具体工作时,T形板61在二号环53作用下同步带动其上一号搅拌件62和二号搅拌件63转动,与此同时通过一号搅拌件62与二号搅拌件63上弧形段设置降低其在搅拌时对发酵物破坏率,提高搅拌均匀性的同时间歇提高温度均匀性,且通过清理柱64对沉积在滤板56上的发酵物固体进行清理,避免对滤板56孔洞造成堵塞,而导致制备好后的生物酶无法导出,同理通过弧形伸缩块65自身弹力在其转动过程中不断对滤板56孔洞进行穿透处理,进一步降低孔洞堵塞率。During specific work, the T-shaped
参照图3和图10可知,所述除沫装置7包括导气管71、导流体72、排风口73、弧形打沫板74和矩形口75,所述进气管25下端安装有导气管71,导气管71出口端内壁安装有导流体72,所述导气管71下端外壁对称开设有排风口73,所述搅拌辊41上方外壁转动安装有与所述发酵筒23内壁固定连接的弧形打沫板74,所述发酵筒23内壁对称开设有与所述弧形打沫板74相配合的矩形口75。Referring to Fig. 3 and Fig. 10, it can be seen that the
参照图2和图3可知,所述发酵筒23下端为两层结构,所述发酵筒23下端安装有一号滤液管231,所述发酵筒23下端安装有将所述一号滤液管231包覆的二号滤液管232,二号滤液管232下端外壁安装有与所述一号滤液管231下端相连通的一号阀口233,所述二号滤液管232下端安装有二号阀口234。With reference to Fig. 2 and Fig. 3, it can be seen that the lower end of the fermenting
具体工作时,在发酵过程中发酵筒23内会出现大量泡沫,尤其是发酵物上端,此时通过向进气管25通入气体,气体经导气管71由排风口73向弧形打沫板74两侧吹拂(导流体72对导气管71内向排风口73处流经气体进行导向处理),与此同时与弧形打沫板74形成相对运动的泡沫在气体和弧形打沫板74弧形结构联合导向下流向矩形口75,最终进入发酵筒23两层结构之间,降低发酵过程中泡沫量,提高溶氧量,促进发酵物发酵。During the specific work, a large amount of foam will appear in the
当完成除沫且发酵完成后,通过开启一号阀口233将发酵后含有生物酶液体经由一号滤液管231导出,之后向进水管29内通水,使泡沫跟随水流向开启二号阀口234的二号滤液管232处流动,直至完全排出。After defoaming and fermentation are completed, the fermented liquid containing biological enzymes is exported through the No. 1
本发明还提供了一种猪饲料生物酶制备设备的发酵工艺,包括以下步骤:S1:首先通过驱动定位杆27带动一号齿轮44转动,同时与一号齿轮44相啮合的二号齿轮45与内齿轮55同步带动搅拌辊41与一号环51转动,继而分别带动一号栅形腔48、二号栅形腔49和清洁板52对发酵筒23内发酵物搅拌。The present invention also provides a fermentation process for pig feed bio-enzyme preparation equipment, including the following steps: S1: firstly drive the No. 1
S2:接着通过刻度盘33变化转动转向舵34使挤压杆36上一级电极块与二级电极块之间的连通数量控制一号导热管497的工作数量,以此实现对发酵筒23内温度的控制。S2: Then turn the steering rudder 34 by changing the
S3:最后通过弧形打沫板74联合经由导气管71上排风口73吹出的气体对发酵筒23内产生的泡沫进行清理,之后再向进水管29通水带走发酵筒23两侧结构之间的泡沫。S3: Finally, the foam generated in the
本发明中涉及的电路以及控制均为现有技术,在此不进行过多赘述。The circuits and controls involved in the present invention are all prior art, and will not be repeated here.
以上仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the scope of patents of the present invention. Any equivalent structure or equivalent process transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields, All are included in the scope of patent protection of the present invention in the same way.
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