CN115945400A

CN115945400A - Intelligent glass stacking machine with detection function and method thereof

Info

Publication number: CN115945400A
Application number: CN202310123342.1A
Authority: CN
Inventors: 韩健中; 汪安瑞; 王占勋
Original assignee: Hefei Jinjinye Zhikong Glass Technology Co ltd
Current assignee: Hefei Jinjinye Zhikong Glass Technology Co ltd
Priority date: 2023-02-07
Filing date: 2023-02-07
Publication date: 2023-04-11
Anticipated expiration: 2043-02-07
Also published as: CN115945400B

Abstract

The invention provides an intelligent glass stacking machine with a detection function and a method thereof, and relates to the technical field of glass production lines.

Description

Intelligent glass stacking machine with detection function and method thereof

Technical Field

The invention belongs to the technical field of glass production lines, and particularly relates to an intelligent glass stacking machine with a detection function and a method thereof.

Background

Toughened glass is an indispensable glass in life, and toughened glass conveys to unloading the piece platform after tempering cooling to remove from unloading the piece platform and carry out appearance quality testing.

For example, a patent application with a publication number of CN218133354U discloses a multifunctional automatic size detector, which comprises an automatic detector main body, wherein the automatic detector main body comprises a turntable assembly part, a CCD detection assembly part, a 3-axis sliding table detection part and a frame, the frame is provided with the turntable assembly part, the CCD detection assembly part and the 3-axis sliding table detection part, and the turntable assembly part is used for mounting a detected part and moving the part to a detection position for detection; the CCD detection assembly part is used for detecting the sizes of a lens mounting hole and the outer edge of a product; the interior limit size that 3 slip table testing section is used for detecting the product, and glass carousel outward appearance detects the machine and can reduce manual operation, and the manual work only need take off/put the product on, detects and is accomplished by the machine is automatic, can raise the efficiency greatly, reduces the cost of labor.

The automatic size detector detects the size through the CCD detection assembly part, only can analyze the picture of the CCD detection assembly, cannot detect the actual size of a product, and the CCD detection assembly can only analyze the plane size data of the product, so that the parameter of one-time detection is limited.

Disclosure of Invention

The invention aims to solve the problems in the prior art and provides an intelligent glass stacking machine with a detection function and a method thereof.

The utility model provides a take glass intelligence ink recorder that detects function, includes the conveying subassembly, and conveying subassembly one end is located tempering furnace export one side for the glass that comes out from the tempering furnace, be equipped with detection subassembly on the conveying subassembly, detection subassembly includes the probe of movable mounting on the pick-up plate, the pick-up plate is located the conveying subassembly top, and the pick-up plate is installed on the support, install camera module one on the support, install telescopic cylinder on the support, telescopic cylinder bottom with the pick-up plate is connected, be equipped with the cavity in the pick-up plate, install the inner skleeve in the cavity, install the spring in the inner skleeve, the spring top with cavity wall connection, the bottom of spring with the probe top is connected, the probe passes inner skleeve and pick-up plate extension to the below.

Furthermore, an upper ejector block is installed on the probe, the spring surrounds the upper ejector block, a through hole is formed in the detection plate, when the probe moves upwards, the spring is pressed, the top end of the upper ejector block penetrates through the through hole, vertical rods are symmetrically arranged on the detection plate, the vertical rods in the same group are located on two sides of the through hole, a moving plate is connected between the vertical rods in the same group in a sliding mode, a display assembly is installed on the moving plate, and a quadrangle is formed by connecting central lines of four adjacent display assemblies.

Furthermore, the display assembly is provided with an LED lamp, the top end of the upper ejector block and the bottom end of the movable plate are embedded with sensors, and the LED lamp is turned on when the upper ejector block contacts with the movable plate.

Furthermore, the display assembly comprises a first digital display area and a second digital display area, the first digital display area is used for displaying the Y-point coordinates of the display assembly, and the second digital display area is used for displaying the X-point coordinates of the display assembly.

Further, the support mounting is on the base, be equipped with the spout on the base, be equipped with the slider in the spout, spout one end is equipped with the cylinder of being connected with the slider, install fixed part and support diaphragm on the base, the support diaphragm is located the fixed part below is equipped with a plurality of movable parts between the fixed part, the jacking cylinder is installed to the movable part bottom.

Furthermore, convex strips are symmetrically arranged on two sides of the movable part, and sliding tracks are arranged on the movable part or the fixed part adjacent to the convex strips.

Further, the distance between adjacent probes is equal to the maximum value of the verticality error of the glass.

Further, be equipped with the breach on the conveying subassembly, the determine module is located in the breach, the horizontal plane of fixed part in the determine module be less than with conveying subassembly's conveying face, the frame has been ridden to striding on the conveying subassembly, installs the camera pole in the frame, install camera module two on the camera pole, camera module two-purpose is used for surveying glass's plane degree.

Furthermore, the rack is further provided with a moving assembly, the moving assembly is provided with a clamping jaw assembly, the clamping jaw assembly comprises a clamping module, the moving assembly is provided with a lifting module, the lifting module is connected with the clamping module, the other end of the conveying assembly is provided with a paper covering assembly, the paper covering assembly comprises a paper stacking frame, the paper stacking frame is provided with a sucker and a push-pull assembly connected with the sucker, the conveying assembly is provided with a paper clamping jaw, and the paper clamping jaw is movably arranged on the conveying assembly.

A method of a glass intelligent stacking machine with a detection function comprises the following steps:

the method comprises the following steps: the conveying assembly conveys the glass from the outlet of the toughening furnace to a detection area, and the glass stops after being positioned below the detection plate;

step two: the upper top moving part of the jacking cylinder lifts the glass for a certain distance, the contact area of the moving part which moves upwards and the glass is smaller than the bottom area of the glass, the telescopic cylinder presses the detection plate downwards to enable the probe to be in contact with the glass, and the telescopic cylinder stops acting after the probe is pressed to the limit position;

step three: the probe in contact with the glass is upwards moved under the resistance, the spring is pressed, the upper top block upwards pushes the moving plate while upwards moving along with the probe, and the height of the display assembly corresponding to the probe in contact with the glass is higher than the heights of other display assemblies;

step four: when the upper top block is in contact with the movable plate, the LED lamp of the display assembly is turned on, the numerical values of a first digital display area and a second digital display area on the display assembly are obtained through the first camera module, and the height difference of the display assembly is obtained through the second camera module;

step five: after the data acquired by the camera module I and the camera module II are analyzed, the jacking cylinder moves downwards to enable the movable part and the fixed part to be flush, and the conveying assembly continues to convey the glass to enable the glass to be aligned with the clamping jaw assembly;

step six: after the sucking disc absorbs the cellophane, the push-and-pull subassembly is pulled up the sucking disc, presss from both sides paper clamping jaw and snatchs the cellophane and then moves to glass one side, covers paper on glass, snatchs glass stack to the district that agrees with or does not agree with through the clamping module at last.

The invention has the beneficial effects that:

the conveying assembly is provided with a detection assembly, the quality of the glass toughened by the toughening furnace is detected by the contact of the probe and the glass, qualified products and unqualified products are separated, and the qualified or unqualified glass is classified and stacked by the clamping assembly, so that the qualified products or the unqualified products are independently placed in a designated place;

the conveying assembly other end is installed and is covered the paper subassembly, and when the glass pile up neatly, the qualification product after every detection coats a thick cardboard, guarantees can not the looks mutual friction between the glass, appears the mar, simultaneously, can also make the air circulate between two glass to through the moisture in the cardboard absorption air, through the cooperation of sucking disc and clamp paper clamping jaw, realize covering the automation mechanized operation of paper.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic diagram of an axial structure of the present invention;

FIG. 2 is a schematic front view of the monitoring assembly of the present invention;

FIG. 3 is a schematic cross-sectional view of the sensing board of the present invention;

FIG. 4 is a schematic top view of the detector plate of the present invention;

FIG. 5 is another structural schematic view of the movable section of the present invention;

FIG. 6 is an enlarged view of portion A of FIG. 2 according to the present invention;

FIG. 7 is a schematic view of the lift module axial structure of the present invention;

FIG. 8 is a schematic axial view of the clamping module of the present invention;

FIG. 9 is a schematic view of the axial structure of the moving assembly of the present invention;

FIG. 10 is a schematic axial view of the paper covering assembly of the present invention.

Labeled as: 100. a lifting module; 101. clamping the module; 102. a frame; 103. a moving assembly; 104. a camera rod;

200. a paper stacking rack; 201. a suction cup; 202. a push-pull assembly; 203. a paper clamping jaw;

300. detecting a plate; 301. a support; 302. a telescopic cylinder; 303. a first camera module; 304. a fixed part; 305. a probe; 306. jacking a cylinder; 307. supporting the transverse plate; 308. a base; 309. an inner sleeve; 310. a spring; 311. a display component; 312. a top block is arranged; 313. moving the plate; 314. erecting a rod; 315. a cavity; 316. a movable portion; 317. a convex strip; 318. a second digital display area; 319. a first digital display area; 320. a chute; 321. a slider; 322. a through hole; 323. a second camera module;

400. a transfer assembly; 401. and (4) a notch.

Detailed Description

Example one

The utility model provides a glass intelligence sign indicating number mascerating machine of function is detected in area, as shown in fig. 1 and fig. 2, including transport assembly 400, transport assembly 400 one end is located tempering furnace export one side for the glass that comes out from the tempering furnace is conveyed to the last detection assembly that is equipped with of transport assembly 400, is equipped with breach 401 on the transport assembly 400, and detection assembly is located breach 401.

The detection assembly comprises probes 305 movably mounted on the detection plate 300, the distance between every two adjacent probes 305 is equal to the maximum value of the verticality error of the glass, and whether the size of the glass tempered by the tempering furnace is qualified or not is detected through the probes 305.

The detection plate 300 is positioned above the conveying assembly 400, the detection plate 300 is arranged on a bracket 301, a telescopic air cylinder 302 is arranged on the bracket 301, the bottom end of the telescopic air cylinder 302 is connected with the detection plate 300, and the lifting and the falling of the detection plate 300 are controlled by the telescopic air cylinder 302.

As shown in FIG. 3, a cavity 315 is formed in pickup plate 300, an inner sleeve 309 is installed in cavity 315, a spring 310 is installed in inner sleeve 309, the top end of spring 310 is connected with the inner wall of cavity 315, the bottom end of spring 310 is connected with the top end of probe 305, and probe 305 passes through inner sleeve 309 and pickup plate 300 and extends to the lower part of pickup plate 300;

because a plurality of probes 305 are arranged on the detection plate 300, and each probe 305 corresponds to one spring 310, an inner sleeve 309 corresponding to the position of the probe 305 is arranged in the cavity 315, and the springs 310 are positioned in the inner sleeve 309, so that the influence of the contact of the springs 310 between the adjacent probes 305 on the normal work of the probes 305 is avoided.

As shown in fig. 2, the bracket 301 is mounted on the base 308, the base 308 is mounted with a fixing portion 304 and a supporting horizontal plate 307, the supporting horizontal plate 307 is located below the fixing portion 304, a plurality of moving portions 316 are arranged between the fixing portions 304, the moving portions 316 are used as a carrying table for glass detection, in order to prevent the probe 305 from moving upwards due to the contact between the probe 305 which is not in contact with glass and the fixing portion 304 or the moving portions 316, the bottom end of the moving portion 316 is mounted with a jacking cylinder 306, and during glass detection, the jacking cylinder 306 pushes up the moving portion 316 with a corresponding size, thereby preventing the probe 305 from misoperation.

The horizontal plane of the fixed part 304 in the detection assembly is lower than the conveying plane of the conveying assembly 400, the movable part 316 is lifted during detection, after the detection is finished, the movable part 316 moves downwards to be flush with the conveying assembly 400, at the moment, two ends of the glass are in contact with the conveying plane of the conveying assembly 400, and the glass is conveyed forwards continuously through the conveying assembly 400.

Specifically, in order to ensure smooth movement and smooth return of the movable portion 316, protruding strips 317 are symmetrically provided on both sides of the movable portion 316, and sliding rails are provided on the movable portion 316 or the fixed portion 304 adjacent to the protruding strips 317.

As shown in fig. 6, a sliding groove 320 is disposed on the base 308, a sliding block 321 is disposed in the sliding groove 320, and an air cylinder connected to the sliding block 321 is disposed at one end of the sliding groove 320, so that the probe 305 is adjusted by the air cylinder, which is convenient for adjusting the detection position of the probe 305.

In order to realize stacking of glass, as shown in fig. 1, a moving assembly 103 is further installed on the rack 102, and a clamping jaw assembly is installed on the moving assembly 103, as shown in fig. 7-9, the clamping jaw assembly comprises a clamping module 101, qualified or unqualified glass is placed in a corresponding area through the clamping module 101 and stacked, a lifting module 100 is installed on the moving assembly 103, the lifting module 100 is connected with the clamping module 101, and the moving assembly 103 and the lifting module 100 realize movement of the clamping module 101.

In order to protect the glass surface and facilitate taking during subsequent processing, a layer of cellophane is placed on the glass surface before stacking, so as to be shown in fig. 1 and 10, a paper covering assembly is arranged at the other end of the conveying assembly 400, the paper covering assembly comprises a paper stacking frame 200 for bearing cellophane, a suction cup 201 and a push-pull assembly 202 connected with the suction cup 201 are arranged on the paper stacking frame 200, a paper clamping jaw 203 is arranged on the conveying assembly 400, and the paper clamping jaw 203 is movably arranged on the conveying assembly 400.

Example two

On the basis of the first embodiment, in order to further observe the detection condition of the probe 305, as shown in fig. 3 and 4, an upper top block 312 is installed on the probe 305, a spring 310 surrounds the upper top block 312, a through hole 322 is formed in the detection plate 300, when the probe 305 moves upwards, the spring 310 is pressed, the top end of the upper top block 312 passes through the through hole 322, vertical rods 314 are symmetrically arranged on the detection plate 300, the vertical rods 314 in the same group are located at two sides of the through hole 322, a moving plate 313 is slidably connected between the vertical rods 314 in the same group, a display assembly 311 is installed on the moving plate 313, and the central connecting lines of four adjacent display assemblies 311 form a quadrilateral.

Specifically, the display module 311 is provided with an LED lamp, the top end of the upper top block 312 and the bottom end of the movable plate 313 are embedded with sensors, and the LED lamp is turned on when the upper top block 312 contacts the movable plate 313.

In order to visually see whether the size of the glass is qualified or not, a first camera module 303 is installed on the support 301, the first camera module 303 shoots the display component 311, and when the picture of the lighted LED lamp shot by the first camera module 303 is not a quadrangle, the size of the glass product is unqualified, namely, the glass product is a non-qualified product.

As shown in fig. 4, the display module 311 includes a first digital display area 319 and a second digital display area 318, and the numerical value of the glass size can be visually obtained, where the first digital display area 319 is used to represent the Y-point coordinate of the display module 311, and the second digital display area 318 is used to represent the X-point coordinate of the display module 311, so as to further obtain the size of the glass.

Other components and principles in this embodiment are the same as those in the first embodiment.

EXAMPLE III

On the basis of the second embodiment, as shown in fig. 1, the frame 102 is straddled on the conveying assembly 400, the camera rod 104 is installed on the frame 102, the second camera module 323 is installed on the camera rod 104, the second camera module 323 is used for detecting the flatness of the glass, and when two points are not located on the picture shot by the second camera module 323, the glass surface is not flat, that is, the glass is a non-qualified product.

Other components and principles in this embodiment are the same as those in the embodiment.

Based on the intelligent glass stacking machine with the detection function, the invention also provides a method for the intelligent glass stacking machine with the detection function, which comprises the following steps:

the conveying assembly 400 conveys the glass from the outlet of the tempering furnace to the detection area, the conveying assembly 400 stops after the glass is positioned below the detection plate 300,

the upper top moving part 316 of the jacking cylinder 306 lifts the glass for a certain distance, at the moment, the contact area of the upper moving part 316 and the glass is smaller than the bottom area of the glass, and the telescopic cylinder 302 presses the detection plate 300 downwards to enable the probe 305 to be in contact with the glass;

the probe 305 contacting with the glass is upwards moved by resistance, the spring 310 is pressed, the upper top block 312 pushes the moving plate 313 upwards along with the upward movement of the probe 305, the height of the display assembly 311 corresponding to the probe 305 contacting with the glass is higher than that of the other display assemblies 311, and after the probe 305 is pressed down to the limit position, the telescopic cylinder 302 stops operating;

when the upper top block 312 is contacted with the moving plate 313, the LED lamp in the display component 311 is on, the numerical values of a first digital display area 319 and a second digital display area 318 on the display component 311 are obtained through the first camera module 303, and the height difference of the display component 311 is obtained through the second camera module 323;

after the data acquired by the first camera module 303 and the second camera module 323 are analyzed, the system analyzes to obtain whether the glass is qualified or unqualified:

if the glass is qualified, then,

the jacking cylinder 306 moves downwards to enable the movable part 316 to be flush with the fixed part 304, the conveying assembly 400 continues to convey the glass (meanwhile, an auxiliary structure for conveying the glass by the auxiliary conveying assembly 44 is arranged on the stacking machine), and the glass is conveyed to be aligned with the clamping jaw assembly;

after the sucking disc 201 sucks the glass paper, the push-pull assembly 202 pulls the sucking disc 201 upwards, the paper clamping jaws 203 grab the glass paper and then move to one side of the glass to cover the paper on the glass, and finally the glass is grabbed by the clamping module 101 and stacked to a qualified area;

if the glass is unqualified, the clamping module 101 is used for grabbing the glass stack to an unqualified area.

Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that various changes, modifications and substitutions can be made without departing from the spirit and scope of the invention as defined by the appended claims. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a take glass intelligence ink recorder that detects function, includes the conveying subassembly, conveying subassembly one end is located tempering furnace export one side for the glass that comes out from the tempering furnace, its characterized in that, be equipped with the determine module on the conveying subassembly, the determine module includes the probe of movable mounting on the determine module, the determine module is located the conveying subassembly top, and the determine module is installed on the support, install camera module one on the support, install telescopic cylinder on the support, telescopic cylinder bottom with the determine module is connected, be equipped with the cavity in the determine module, install the inner skleeve in the cavity, install the spring in the inner skleeve, the spring top with cavity inner wall connection, the bottom of spring with the probe top is connected, the probe passes the inner skleeve and extends to the determine module below.

2. The intelligent glass stacking machine with the detection function as claimed in claim 1, wherein an upper top block is mounted on the probe, the spring surrounds the upper top block, a through hole is formed in the detection plate, the spring is pressed when the probe moves upwards, the top end of the upper top block penetrates through the through hole, vertical rods are symmetrically arranged on the detection plate, the vertical rods in the same group are located on two sides of the through hole, a moving plate is connected between the vertical rods in the same group in a sliding mode, a display assembly is mounted on the moving plate, and the connecting lines of the centers of four adjacent display assemblies form a quadrilateral.

3. The intelligent glass code sheet machine with the detection function of claim 2, wherein the display assembly is provided with an LED lamp, sensors are embedded in the top end of the upper top block and the bottom end of the moving plate, and the LED lamp is turned on when the upper top block is in contact with the moving plate.

4. The intelligent glass stacking machine with the detection function according to claim 3, wherein the display assembly comprises a first digital display area and a second digital display area, the first digital display area is used for displaying Y-point coordinates of the display assembly, and the second digital display area is used for displaying X-point coordinates of the display assembly.

5. The intelligent glass stacking machine with the detection function according to claim 1, wherein the support is mounted on a base, a sliding groove is formed in the base, a sliding block is arranged in the sliding groove, an air cylinder connected with the sliding block is arranged at one end of the sliding groove, a fixing portion and a supporting transverse plate are mounted on the base, the supporting transverse plate is located below the fixing portion, a plurality of movable portions are arranged between the fixing portions, and a jacking air cylinder is mounted at the bottom ends of the movable portions.

6. The intelligent glass stacking machine with the detection function of claim 5, wherein convex strips are symmetrically arranged on two sides of the movable part, and sliding tracks are arranged on the movable part or the fixed part adjacent to the convex strips.

7. The intelligent glass stacking machine with detection function as claimed in claim 1 or 2, wherein the distance between adjacent probes is equal to the maximum value of the verticality error of glass.

8. The intelligent glass stacking machine with the detection function according to claim 1, wherein a notch is formed in the conveying assembly, the detection assembly is located in the notch, the horizontal plane of a fixing portion in the detection assembly is lower than a conveying surface of the conveying assembly, a rack is spanned on the conveying assembly, a camera rod is installed on the rack, a second camera module is installed on the camera rod, and the second camera module is used for detecting the flatness of glass.

9. The intelligent glass stacking machine with the detection function as claimed in claim 8, wherein a moving assembly is further mounted on the machine frame, a clamping jaw assembly is mounted on the moving assembly and comprises a clamping module, a lifting module is mounted on the moving assembly and connected with the clamping module, a paper covering assembly is arranged at the other end of the conveying assembly and comprises a paper stacking frame, a sucking disc and a push-pull assembly connected with the sucking disc are mounted on the paper stacking frame, a paper clamping jaw is mounted on the conveying assembly, and the paper clamping jaw is movably mounted on the conveying assembly.

10. A method for using the glass intelligent code sheet machine with detection function as claimed in any one of claims 1-6 and 8-9, comprising the following steps:

step two: the jacking cylinder pushes up the movable part to lift the glass for a certain distance, the contact area of the upward moving movable part and the glass is smaller than the bottom area of the glass, the telescopic cylinder pushes down the detection plate to enable the probe to be in contact with the glass, and the telescopic cylinder stops acting after the probe is pushed down to the limit position;

step three: the probe contacted with the glass moves upwards under the resistance, the spring is pressed, the upper top block moves upwards along with the probe, and meanwhile, the moving plate is pushed upwards, so that the height of the display assembly corresponding to the probe contacted with the glass is higher than the heights of other display assemblies;

step five: after the data acquired by the first camera module and the second camera module are analyzed, the jacking cylinder moves downwards to enable the movable part to be flush with the fixed part, and the conveying assembly continues to convey the glass to enable the glass to be aligned with the clamping jaw assembly;