CN1159373C - Expanding fire retardant composition without halide for polyolefine - Google Patents

Expanding fire retardant composition without halide for polyolefine Download PDF

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CN1159373C
CN1159373C CNB011285753A CN01128575A CN1159373C CN 1159373 C CN1159373 C CN 1159373C CN B011285753 A CNB011285753 A CN B011285753A CN 01128575 A CN01128575 A CN 01128575A CN 1159373 C CN1159373 C CN 1159373C
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composition
melamine polyphosphate
filler
coupling agent
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CN1335332A (en
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彭治汉
毛顺利
何思列
彭小平
李曙红
邢志军
赫炜
熊炳仕
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Baling Petrochemical Co Ltd
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Abstract

The present invention discloses a composite used as an expansion type halogen-free fire retardant for polyalkenes, which comprises 18 to 54 wt% of pentaerythritol phosphate, 40 to 80 wt% of melamine polyphosphate, 0.1 to 5 wt% of stearic acid or zinc stearate, 0.1 to 5 wt% of a coupling agent and 0.1 to 5 wt% of a filler. The composite is used for increasing the fire retardance of a polypropylene powder material or a granular material, and added with 28 wt% of the composite, the material has the fire retardance level which reaches the standard of UL94V-0 and satisfies the processing requirements of fire-retardant polypropylene; when the composite is used for increasing the fire retardance of polyethylene and 30 wt% of the composite is added to polyethylene, the composite has the fire retardance level which reaches the standard of UL94V-0 and satisfies the processing requirements of polyethylene.

Description

Expanding fire retardant composition without halide for polyolefine
(1) technical field
The present invention relates to a kind of expanding fire retardant composition without halide for polyolefine.
(2) background technology
Halogen system (emphasis is a bromine system) fire retardant is the present polyolefine organic fire-retardant of output maximum in the world, and, flame retardant effect few with its addition significantly occupies dominant position in flame retardant area.Halogen is that flame-retardant system mainly is to bring into play fire retardation by degraded generation hydrogen halide or metal halide, and these compounds have also increased growing amount poisonous in the fire, covering property gas simultaneously.In addition, there is data to show, produces highly toxic bromo two benzene and oxane and bromo diphenylene-oxide during some aryl bromide fire retardant (as decabromodiphynly oxide) burnings.Therefore, people take scrupulous attitude day by day to the use of halogenated flame retardant, some the country in addition formulated relevant laws and regulations and limited its use.
Be that the expansion type flame retardant (IFR) of main ignition-proof element is most important a kind of with nitrogen-phosphorus in the halogen-free flame retardants.It is subjected to people's attention than Shaozheng relatively gradually with good flame retardation effect, low cigarette, nontoxic, addition, especially has the advantage incomparable with other fire retardant on a molten drop difficult problem that solves fire-retardantization of polyolefine, is one of desirable surrogate of halogenated flame retardant.
In the prior art, to have introduced a kind of tetra-sodium, tetramethylolmethane, trimeric cyanamide selected for use be the halogen-free expandable system polypropylene flame redardant that main ingredient is formed to " fire retardant material and technology " 1992 (4): 11; " fire retardant material and technology " 1992 (4): 15 introduced a kind of employing phosphorus-polyvalent alcohol-Cresol Formaldehyde Resin processing polyethylene and obtained good flame-retardant effect; " fire retardant material and technology " 1998 (4): 1 introduced use phosphoric acid pentaerythritol ester melamine salt and has been used for polypropylene flame redardant, and uses macro molecular triazine derivative and ammonium polyphosphate (APP) in conjunction with being used for polypropylene flame redardant; " fire retardant material and technology " 1999 (1): 7 introduced with behind tetramethylolmethane and the phosphorus oxychloride reaction, forms bis phosphoric acid tetramethylolmethane melamine salt with the melamine effect again and is used for fire retardant polyolefin, can reach the UL94V-0 level, and the molten drop phenomenon does not take place; US3936416 has introduced and has selected ammonium polyphosphate (APP) and Dipentaerythritol or melamine pyrophosphate (MP) and Dipentaerythritol for use, or the reaction product of phosphoric acid, Dipentaerythritol, urea, trimeric cyanamide, or one of phosphoric acid, five phosphorus oxide and tetramethylolmethane, Dipentaerythritol, tripentaerythritol are formed the expanding halide-free fire-retardant polypropylene flame redardant with the reaction product of trimeric cyanamide; US4966931 has introduced and has selected ammonium polyphosphate for use or form expanding halide-free fire-retardant polypropylene flame redardant or polyethylene with cyanurotriamide modified ammonium polyphosphate, 1,3,5-triazines derivative.
(3) summary of the invention
The objective of the invention is to, inventing a kind of is the halogen-free expansion fire retardant of main ignition-proof element with nitrogen-phosphorus, and it is fire-retardant to be used for polyolefine (mainly being polypropylene and polyethylene), and flame retardant rating reaches UL94V-0; When next was that flame retardant rating reaches UL94V-0, the fire retardant consumption was less than 30wt%.
Expanding fire retardant composition without halide for polyolefine is by pentaerythritol phosphate, melamine polyphosphate, lubricant, coupling agent, filler is composite forms.Wherein:
(1) used pentaerythritol phosphate is one of tetramethylolmethane and phosphorus oxychloride, five phosphorus oxide, phosphoric acid three's a reaction product, and product has following structure:
R=H wherein, chemical name is 1-oxo-4-methylol-1-phospha-2,6,7-trioxa-l-phosphabicyclo [2,2,2] octane (being called for short PEPA).The consumption of pentaerythritol phosphate is 18wt%~54wt% in the composition, and optimum amount is 28wt%~48wt%;
(2) used melamine polyphosphate has the following formula structure in the composition:
In the formula: MEL is a trimeric cyanamide; When n=0, compound is a melamine pyrophosphate, is called for short MYP; When n=1~9, compound is a Melamine Polyphosphate, all is called for short MPP.MYP, MPP or both mixtures all can be used for preferentially using MPP in the present composition.The consumption of Melamine Polyphosphate is generally 40wt%~80wt% in the composition, and optimum amount is 50wt%~70wt%;
(3) lubricant adopts stearic acid or Zinic stearas or calcium stearate.The consumption of lubricant is 0.1wt%~5wt% in the composition, and optimum amount is 0.5wt%~3wt%;
(4) coupling agent adopts γ-glycidyl ether oxygen propyl trimethoxy silicane or γ~aminopropyl triethoxysilane.The consumption of coupling agent is 0.1wt%~5wt% in the composition, and optimum amount is 0.5wt%~3%wt;
(5) filler adopts titanium dioxide or silicon-dioxide.The consumption of filler is 0.1wt%~5wt% in the composition, and optimum amount is 0.5wt%~3wt%.
And adopt following method to be prepared from:
At first pentaerythritol phosphate, Melamine Polyphosphate, lubricant, coupling agent, filler are dried, make water-content≤0.2wt%, pulverize then, make its particle diameter≤35 μ m;
Secondly, pentaerythritol phosphate, Melamine Polyphosphate, lubricant, coupling agent, filler are put into mixed 10~20 minutes in the high speed mixer in proportion, can obtain expanding fire retardant composition without halide for polyolefine.
The effect of product of the present invention in polyolefine is as follows:
Polypropylene or polyethylene and product of the present invention are put in the high speed mixer, added the white oil of 0.3wt% and stearic acid or the Zinic stearas of 0.5wt% simultaneously, thorough mixing 10~20 minutes.Granulation in twin screw extruder machine then, extrusion preferably are provided with vacuum exhaust, make moulded product with injection moulding machine then.
When product of the present invention was used for polypropylene flame redardant powder or pellet, addition 28wt%, flame retardant rating reached UL94V-0 (1.6mm, down together), and can satisfy the polypropylene flame redardant processing request.Compare with bromine system that the halogen-free polypropylene flame redardant smoke density is low, the amount of being fuming is few, mass loss rate is little, remaining quality is big.
When product of the present invention was used for flame-proof polyethylene, addition was 30wt%, and flame retardant rating reaches UL94V-0, and can satisfy the flame-proof polyethylene processing request.
(4) embodiment:
Pentaerythritol phosphate, Melamine Polyphosphate, lubricant, coupling agent, filler are dried, make water-content≤0.2wt%, pulverize then, make its particle diameter≤35 μ m;
Secondly, according to the form below composition proportioning is put into pentaerythritol phosphate, Melamine Polyphosphate, lubricant, coupling agent, filler and is mixed 10~20 minutes in the high speed mixer, can obtain expanding fire retardant composition without halide for polyolefine.
The composition proportioning such as the following table of expanding fire retardant composition without halide for polyolefine:
Embodiment Pentaerythritol phosphate Melamine Polyphosphate Lubricant Coupling agent Filler
PEPA wt% MPP wt% C 18 wt% C 18Zn wt% KH-550 wt% KH-560 wt% TiO 2 wt%
1 20 79.7 0.1 0.1 0.1
2 20 79.7 0.1 0.1 0.1
Embodiment Pentaerythritol phosphate Melamine Polyphosphate Lubricant Coupling agent Filler
PEPA wt% MPP wt% C 18 wt% C 18Zn wt% KH-550 wt% KH-560 wt% TiO 2 wt%
4 20 79.7 0.1 0.1 0.1
5 20 77 1 1 1
6 20 77 1 1 1
7 20 77 1 1 1
8 20 77 1 1 1
9 20 65 5 5 5
10 20 65 5 5 5
11 20 65 5 5 5
12 20 65 5 5 5
13 35 58.9 0.1 1 5
14 35 58.9 0.1 1 5
15 35 58.9 0.1 1 5
16 35 58.9 0.1 1 5
17 35 58.9 1 5 0.1
18 35 58.9 1 5 0.1
19 35 58.9 1 5 0.1
20 35 58.9 1 5 0.1
21 35 58.9 5 0.1 1
22 35 58.9 5 0.1 1
23 35 58.9 5 0.1 1
24 35 58.9 5 0.1 1
25 53.9 40 0.1 5 1
26 53.9 40 0.1 5 1
27 53.9 40 0.1 5 1
28 53.9 40 0.1 5 1
29 53.9 40 1 0.1 5
30 53.9 40 1 0.1 5
31 53.9 40 1 0.1 5
32 53.9 40 1 0.1 5
33 53.9 40 5 1 0.1
Embodiment Pentaerythritol phosphate Melamine Polyphosphate Lubricant Coupling agent Filler
PEPA wt% MPP wt% C 18 wt% C 18Zn wt% KH-550 wt% KH-560 wt% TiO 2 wt%
34 53.9 40 5 1 0.1
35 53.9 40 5 1 0.1
36 53.9 40 5 1 0.1
PEPA is 1-oxo-4-methylol-1-phospha-2,6 in the table, 7-trioxa-l-phosphabicyclo [2,2,2] octane; MPP is a Melamine Polyphosphate; C 18Be stearic acid; C 18Zn is a Zinic stearas; KH-550 is a kind of product grade of γ-An Bingjisanyiyangjiguiwan; KH-560 is a kind of product grade of γ-glycidyl ether oxygen propyl trimethoxy silicane; TiO 2Be titanium dioxide.
Polypropylene or polyethylene are put in the high speed mixer respectively with according to the composite halogen-free flame retardants that forms of the proportioning of embodiment 1~embodiment 36, added the white oil of 0.3wt% and stearic acid or the Zinic stearas of 0.5wt% simultaneously, thorough mixing 10~20 minutes.Granulation in twin screw extruder machine then, extrusion is provided with vacuum exhaust, makes moulded product with injection moulding machine then.
When product of the present invention was used for polypropylene flame redardant powder or pellet, addition 28wt%, flame retardant rating reached UL94V-0 (1.6mm, down together), and can satisfy the polypropylene flame redardant processing request.Compare with bromine system that the halogen-free polypropylene flame redardant smoke density is low, the amount of being fuming is few, mass loss rate is little, remaining quality is big.
When product of the present invention was used for flame-proof polyethylene, addition was 30wt%, and flame retardant rating reaches UL94V-0, and can satisfy the flame-proof polyethylene processing request.

Claims (3)

1, expanding fire retardant composition without halide for polyolefine, by pentaerythritol phosphate, melamine polyphosphate, lubricant, coupling agent, filler is composite forms, wherein:
(1) pentaerythritol phosphate is one of tetramethylolmethane and phosphorus oxychloride, five phosphorus oxide, phosphoric acid three's a reaction product, and product has following structure:
Figure C0112857500021
Wherein the consumption of pentaerythritol phosphate is 18wt%~54wt% in the R=H composition
(2) melamine polyphosphate has the following formula structure:
Figure C0112857500022
In the formula: MEL is a trimeric cyanamide, n=0~9; The consumption of melamine polyphosphate is 40wt%~80wt% in the composition;
(3) lubricant adopts stearic acid or Zinic stearas or calcium stearate; The consumption of lubricant is generally 0.1wt%~5wt% in the composition;
(4) coupling agent adopts γ-glycidyl ether oxygen propyl trimethoxy silicane or γ-An Bingjisanyiyangjiguiwan; The consumption of coupling agent is 0.1wt%~5wt% in the composition;
(5) filler adopts titanium dioxide or silicon-dioxide; The consumption of filler is 0.1wt%~5wt% in the composition;
And adopt following method to be prepared from:
At first pentaerythritol phosphate, Melamine Polyphosphate, lubricant, coupling agent, filler are dried, make water-content≤0.2wt%, pulverize then, make its particle diameter≤35 μ m;
Secondly, pentaerythritol phosphate, Melamine Polyphosphate, lubricant, coupling agent, filler are put into mixed 10~20 minutes in the high speed mixer in proportion, can obtain expanding fire retardant composition without halide for polyolefine.
2, expanding fire retardant composition without halide for polyolefine according to claim 1, the consumption that it is characterized in that pentaerythritol phosphate is 28wt%~48wt%; The consumption of melamine polyphosphate is 50wt%~70wt%; The consumption of lubricant is 0.5wt%~3wt%; The consumption of coupling agent is 0.5wt%~3wt%; The consumption of filler is 0.5%wt~3wt%.
3, expanding fire retardant composition without halide for polyolefine according to claim 1 and 2 is characterized in that melamine polyphosphate selects the Melamine Polyphosphate of n=2~9 for use.
CNB011285753A 2001-08-28 2001-08-28 Expanding fire retardant composition without halide for polyolefine Expired - Fee Related CN1159373C (en)

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CN107573952A (en) * 2017-09-14 2018-01-12 绵竹耀隆化工有限公司 A kind of basic zirconium phosphate fire retardant combination and preparation method thereof

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