CN104327474A - Montmorillonite synergic flame-retardation PC/ABS alloy material and preparation method thereof - Google Patents
Montmorillonite synergic flame-retardation PC/ABS alloy material and preparation method thereof Download PDFInfo
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- CN104327474A CN104327474A CN201310307934.5A CN201310307934A CN104327474A CN 104327474 A CN104327474 A CN 104327474A CN 201310307934 A CN201310307934 A CN 201310307934A CN 104327474 A CN104327474 A CN 104327474A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/22—Halogen free composition
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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Abstract
The invention discloses a montmorillonite synergic flame-retardation PC/ABS alloy material. The material is composed of the following compositions: 55.0-95.0 wt% of PC/ABS alloy, 10.0-42.0 wt% of a phosphorus flame retardant, 0.0-15.0 wt% of a nitrogen flame retardant, 1.0-4.0 wt% of montmorillonite, 0.0-10.0 wt% of a silicon synergistic agent, 0.5-10.0 wt% of a compatilizer, and 0.1-0.8 wt% of an anti-oxidant. The invention employs a preparation method, in the method, the phosphorus flame retardant with a nitrogen or silicon synergic agent are synergistically used, montmorillonite is added for synergic flame retardation, and melt blending extrusion is employed. On the one hand, the flame retardation efficiency of the flame-retardation PC/ABS alloy material is improved, and the mechanical properties, the processability and other physical performances of the halogen-free flame-retardation PC/ABS alloy material are improved, and on the other hand, the amount of toxic gases released during combustion is reduced, and the montmorillonite synergic flame-retardation PC/ABS alloy material is low in smoke and less in toxicity, and is an environment-friendly type flame retardation material.
Description
Technical field
The invention belongs to halogen-free flame retardant PC/ABS alloy material, be specifically related to a kind of polynite synergistic fire retardation PC/ABS alloy material and preparation method thereof.
Background technology
The alloy material of PC/ABS is a kind of modified engineered plastic by mixing rear synthesis.The alloy of PC/ABS can overcome the shortcoming of two kinds of raw materials self, develop the advantage of the other side, after both are blended, one can improve the thermotolerance of PC/ABS, impact and tensile strength, it two can reduce polycarbonate melt viscosity, improves processing characteristics, reduces PC notch sensitivity, improve PC stress cracking situation, reduce production cost.
In recent years, in order to meet at electronics, the particular requirement of the Application Areas fire safeties such as electric product, PC/ABS alloy must with the flame retardant properties of excellence, and the flame-retarded technology of PC/ABS alloy becomes the focus of people's research.Along with people are grown to even greater heights to the cry of environmental protection and safety, require more and more higher to material environment friendly, the non-halogen cry of fire retardant material is day by day surging, domestic and international investigator starts all kinds of halogen-free flame retardants to be applied to PC/ABS alloy, to obtaining the halogen-free flame retardant PC/ABS product of few cigarette, low toxicity, high-efficiency environment friendly green.
At present, the halogen-free flame-retardant system of PC/ABS alloy comprises phosphorous system, nitrogen system, silicon-series five-retardant, inorganic fire-retarded system and Intumescent Retardant System.Aluminium hydroxide and magnesium hydroxide are the two kinds of inorganic combustion inhibitors commonly used the most, have nontoxic, press down cigarette, the advantage such as cheap, but the flame retarding efficiency of inorganic powdered filler is lower, addition reaches more than 40% and just likely reaches UL94V-0 flame retardant rating, inorganic combustion inhibitor and PC/ABS alloy poor compatibility in addition, high amount of inorganic filler makes the mechanical properties decrease of material in PC/ABS alloy resin serious, and outward appearance and processing characteristics and electrical property sharply worsen.Intumescent Retardant System mainly comprises acid source, charcoal source and source of the gas three elements, wherein with ammonium polyphosphate, tetramethylolmethane and trimeric cyanamide for representative, have nontoxic, press down the advantage such as cigarette, but there is exudative and water miscible problem in tetramethylolmethane, and Intumescent Retardant System is incompatible with polymkeric substance, mechanical property and the water tolerance of polymkeric substance also can be reduced, so Intumescent Retardant System is also restricted in the application of PC/ABS after adding.
Polynite takes off soil series smectite clay (comprising calcium base, sodium base, Sodium/Calcium base, magnesium base illiteracy clay) and forms through dispersion of delaminating, remodeling of purifying, super-fine classified, special organic composite, average wafer thickness is less than 25nm, is the inorganic polymer class thickening material having commercial use most.There is good dispersing property, can widespread use macromolecular material industry as the additive of nanometer polymer macromolecular material, improve shock resistance, antifatigue, dimensional stability and gas barrier property etc., thus play the effect strengthening polymkeric substance comprehensive physical performance, improve materiel machining performance simultaneously.Application in the polymer can be added when polymkeric substance, also can the blended interpolation when melting (employing screw rod is blended usually).Mainly include machine polynite, inorganic polynite, sodium-based montmorillonite, nano organic montmorillonite etc., all can be used for halogen-free flameproof, fire-retardant, activeness and quietness.
For above-mentioned reason, select the phosphorus flame retardant of the higher and water-tolerant of thermostability and in phosphorus flame retardant, introduce the flame retarding efficiency that synergist and polynite can improve PC/ABS alloy effectively.
Summary of the invention
The object of the invention is low for the flame retarding efficiency of halogen-free flame retardants to PC/ABS alloy and thermostability and poor water resistance shortcoming, a kind of polynite phosphorus system synergistic halogen-free flame retardant PC/ABS alloy material is provided, the fire retardation PC provided in the present invention/ABS alloy material adopts phosphorus system and nitrogenated flame retardant or phosphorus flame retardant and silicon system synergist is collaborative uses, and it is fire-retardant to add polynite synergistic, the flame retarding efficiency of halogen-free flame retardant PC/ABS alloy material can be improved, promote the comprehensive mechanical property, thermotolerance, electrical property etc. of halogen-free flame retardant PC/ABS alloy material; And the poisonous gas discharged in minimizing combustion processes, the few poison of low cigarette.Therefore the polynite synergistic fire retardation PC/ABS alloy material in the present invention is a kind of environmentally friendly fire retardant material.
1. polynite synergistic fire retardation PC/ABS alloy material, this material is made up of following component:
PC/ABS alloy 55.0-95.0 wt%
Phosphorus flame retardant 10.0-42.0 wt%
Nitrogenated flame retardant 0.0-15.0 wt%
Polynite 1.0-4.0 wt%
Silicon system synergist 0.0-10.0 wt%
Compatilizer 0.5-10.0 wt%
Oxidation inhibitor 0.1-0.8wt%
Above component is all weight percentage, the wherein preferred 60.0-75.0 wt% of PC/ABS alloy, the preferred 15.0-25.0 wt% of phosphorus flame retardant, the preferred 0.0-12.0 wt% of nitrogenated flame retardant, the preferred 1.0-3.5 wt% of polynite, the preferred 0.0-4.0wt% of silicon system synergist, the preferred 2.0-5.0 wt% of compatilizer, the preferred 0.5-0.6 wt% of oxidation inhibitor.
2. in the PC/ABS alloy resin described in, the weight percent content 60.0-90.0 wt% of contained PC, ABS weight percent content 40.0-10.0 wt%.
3. the phosphorus flame retardant described in comprise in phosphoric acid salt, poly-phosphate, pyrophosphate salt, inorganic hypophosphite, organic hypophosphite one or more.
4. the nitrogenated flame retardant described in comprise in trimeric cyanamide, melamine salt, Dyhard RU 100, melamine and salt thereof and guanidinesalt one or more.
5. the polynite described in comprise in organo montmorillonite, inorganic polynite, sodium-based montmorillonite, nano organic montmorillonite one or more.
6. the silicon system synergist described in comprise in silane, dimethyl siloxane, methylphenyl siloxane, silicone resin, polysilsesquioxane (POSS) one or more.
7. described compatilizer comprise in methacrylic ester-styrene-butadiene rubber(SBR)-styrol copolymer, methacrylate acrylate-styrol copolymer, ABS-g-MAH, SEBS-g-MAH, acrylate-glycidyl ester-ethene, maleic anhydride stem grafting polyolefin elastomerics, ethene-acrylate copolymer, ethylene vinyl acetate and acrylonitrile ethylene styrene copolymer one or more.
8. the preparation method of a kind of polynite synergistic fire retardation PC/ABS alloy material described in is the method adopting melt blending to extrude, concrete technological process and blending condition as follows:
(1) dried fire retardant, polynite, synergist, compatilizer and oxidation inhibitor are mixed built agent as fire retardant by proportioning in high-speed mixer.
(2) by the built agent of PC/ABS alloy and fire retardant, join melt blending in twin screw extruder and extrude, the temperature that twin screw extruder is each section is 185-245 DEG C, melt extrudes rear cooling granulation.
Embodiment
By the following examples the present invention is specifically described; it is important to point out that following examples are only for the invention will be further described; limiting the scope of the invention can not be interpreted as; some nonessential improvement and adjustment that the person skilled in the art in this field makes the present invention according to the invention described above content, still belong to scope.
embodiment 1
By 8.0 wt% ammonium polyphosphates, 1.5 wt% diethyl hypo-aluminum orthophosphates, 2.0 wt% cyanogen urea acid melamine salts, 3.5 wt% nano organic montmorillonites, 0.6 wt% ethylene-acrylate copolymer, 0.4wt% oxidation inhibitor (0.15wt% 1010 and 0.25 wt%168) is put into high-speed mixer and is mixed rear obtained composite flame-proof modifier, then with 83.5 wt% PC/ABS alloy resins (weight ratio 60:40), put into twin screw extruder respectively, melt extrude in 185-220 DEG C, and cooling granulation.The LOI of the polynite cooperative flame retardant PC/ABS alloy material of gained is 26.4%, UL94 vertical combustion rank is V-0.
embodiment 2
By 2.0 wt% aminomethyl phenyl hypo-aluminum orthophosphates, 2.0 wt% hypo-aluminum orthophosphates, 7.0 wt% diethyl hypo-aluminum orthophosphates, 5.5 wt % nano organic montmorillonites, 3.0 wt% dimethyl siloxanes, 8.0wt % maleic anhydride stem grafting polyolefin elastomerics, 0.5wt% oxidation inhibitor (0.25wt% 1010 and 0.25 wt%168) is put into high-speed mixer and is mixed rear obtained composite flame-proof modifier, then with 72wt% PC/ABS alloy (weight ratio 70:30), enter in twin screw extruder respectively by charging opening, melt extrude at 205-235 DEG C, and cooling granulation.The LOI of the polynite cooperative flame retardant PC/ABS alloy material of gained is 24.7%, UL94 vertical combustion rank is V-0.
embodiment 3
By 17.2 wt% hypo-aluminum orthophosphates, 4 wt% melamines, 10 wt% sodium-based montmorillonites, 0.5wt% silicone resin, 0.5wt % ethylene vinyl acetate, 0.8% oxidation inhibitor (0.4wt% 1010 and 0.4 wt%168) is put into high-speed mixer and is mixed rear obtained composite flame-proof modifier, then with the PC/ABS alloy resin (weight ratio 50:50) of 73.5wt%, enter in twin screw extruder respectively by charging opening, melt extrude in 190-245 DEG C, and cooling granulation.The LOI of the halogen-free flame retardant PC/ABS alloy material of gained is 25.8, UL94 vertical combustion rank is V-0.
Claims (8)
1. polynite synergistic fire retardation PC/ABS alloy material, is characterized in that, this material is made up of following component:
PC/ABS alloy 55.0-95.0 wt%
Phosphorus flame retardant 10.0-42.0 wt%
Nitrogenated flame retardant 0.0-15.0 wt%
Polynite 1.0-4.0 wt%
Silicon system synergist 0.0-10.0 wt%
Compatilizer 0.5-10.0 wt%
Oxidation inhibitor 0.1-0.8wt%
Above component is all weight percentage, the wherein preferred 60.0-75.0 wt% of PC/ABS alloy, the preferred 15.0-25.0 wt% of phosphorus flame retardant, the preferred 0.0-12.0 wt% of nitrogenated flame retardant, the preferred 1.0-3.5 wt% of polynite, the preferred 0.0-4.0wt% of silicon system synergist, the preferred 2.0-5.0 wt% of compatilizer, the preferred 0.5-0.6 wt% of oxidation inhibitor.
2. a kind of polynite synergistic fire retardation PC/ABS alloy material according to claim 1, is characterized in that, in described PC/ABS alloy resin, and the weight percent content 60.0-90.0 wt% of contained PC, ABS weight percent content 40.0-10.0 wt%.
3. a kind of polynite synergistic fire retardation PC/ABS alloy material according to claim 2, is characterized in that, described phosphorus flame retardant comprise in pyrophosphate salt, phosphoric acid salt, poly-phosphate, organic hypophosphite, inorganic hypophosphite one or more.
4. a kind of polynite synergistic fire retardation PC/ABS alloy material according to claim 3, is characterized in that, described nitrogenated flame retardant comprise in trimeric cyanamide, Dyhard RU 100, melamine salt, melamine and salt thereof and guanidinesalt one or more.
5. a kind of polynite synergistic fire retardation PC/ABS alloy material according to claim 4, is characterized in that, described polynite comprise organo montmorillonite, inorganic polynite, sodium-based montmorillonite, nano organic montmorillonite one or more.
6. a kind of polynite synergistic fire retardation PC/ABS alloy material according to claim 5, it is characterized in that, described silicon system synergist comprise in silane, silicone resin, dimethyl siloxane, methylphenyl siloxane, polysilsesquioxane (POSS) one or more.
7. a kind of polynite synergistic fire retardation PC/ABS alloy material according to claim 6, it is characterized in that, described compatilizer comprise in methacrylic ester-styrene-butadiene rubber(SBR)-styrol copolymer, methacrylate acrylate-styrol copolymer, ABS-g-MAH, SEBS-g-MAH, acrylate-glycidyl ester-ethene, maleic anhydride stem grafting polyolefin elastomerics, ethene-acrylate copolymer, ethylene vinyl acetate and acrylonitrile ethylene styrene copolymer one or more.
8. the preparation method of a kind of polynite synergistic fire retardation PC/ABS alloy material according to claim 7 adopts the method extruded of melt blending, it is characterized in that, concrete technological process and blending condition as follows:
(1) dried fire retardant, polynite, synergist, compatilizer and oxidation inhibitor are mixed built agent as fire retardant by proportioning in high-speed mixer;
(2) by the built agent of PC/ABS alloy and fire retardant, join melt blending in twin screw extruder and extrude, the temperature that twin screw extruder is each section is 185-245 DEG C, melt extrudes rear cooling granulation.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104761859A (en) * | 2015-03-20 | 2015-07-08 | 左正晓 | Modified PC/ABS material used for automobile |
CN105542424A (en) * | 2016-01-26 | 2016-05-04 | 湖北工程学院 | Flame-retardant, high-transmittance and weather-proof polycarbonate composite used for LED lampshade and preparation method |
CN108219355A (en) * | 2018-02-26 | 2018-06-29 | 合肥尚强电气科技有限公司 | A kind of fire retardation PC/ABS alloy material of electric appliance casing and preparation method thereof |
CN109867935A (en) * | 2017-12-01 | 2019-06-11 | 汉达精密电子(昆山)有限公司 | High fire-retardance high rigidity PC/ABS material and products thereof |
CN115746548A (en) * | 2022-11-29 | 2023-03-07 | 沧州旭阳化工有限公司 | Flame-retardant polyamide elastomer material and preparation method and application thereof |
-
2013
- 2013-07-22 CN CN201310307934.5A patent/CN104327474A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104761859A (en) * | 2015-03-20 | 2015-07-08 | 左正晓 | Modified PC/ABS material used for automobile |
CN105542424A (en) * | 2016-01-26 | 2016-05-04 | 湖北工程学院 | Flame-retardant, high-transmittance and weather-proof polycarbonate composite used for LED lampshade and preparation method |
CN109867935A (en) * | 2017-12-01 | 2019-06-11 | 汉达精密电子(昆山)有限公司 | High fire-retardance high rigidity PC/ABS material and products thereof |
CN108219355A (en) * | 2018-02-26 | 2018-06-29 | 合肥尚强电气科技有限公司 | A kind of fire retardation PC/ABS alloy material of electric appliance casing and preparation method thereof |
CN115746548A (en) * | 2022-11-29 | 2023-03-07 | 沧州旭阳化工有限公司 | Flame-retardant polyamide elastomer material and preparation method and application thereof |
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Application publication date: 20150204 |