CN104327441A - Montmorillonite synergistic flame-retardant ABS composite material and preparation method thereof - Google Patents

Montmorillonite synergistic flame-retardant ABS composite material and preparation method thereof Download PDF

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Publication number
CN104327441A
CN104327441A CN201310310798.5A CN201310310798A CN104327441A CN 104327441 A CN104327441 A CN 104327441A CN 201310310798 A CN201310310798 A CN 201310310798A CN 104327441 A CN104327441 A CN 104327441A
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Prior art keywords
retardant
polynite
flame
abs
montmorillonite
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CN201310310798.5A
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于桂菊
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于桂菊
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Abstract

The invention discloses a montmorillonite synergistic flame-retardant ABS composite material. The material is composed of the following components: 60.0-85.0 wt% of an ABS resin, 15.0-35.0 wt% of a phosphorus-based flame retardant, 0.0-25.0 wt% of a nitrogen-based flame retardant, 0.4-5.0 wt% of montmorillonite, 0.0-10.0 wt% of a silicon-based synergist, 0.5-15.0 wt% of a compatibilizer and 0.6-0.8 wt% of an antioxidant. According to the invention, the phosphorus-based flame retardant and the nitrogen-based or silicon-based synergist are co-used, montmorillonite is added for synergistic flame retardance, and a preparation method that employs melt blending extrusion is adopted, so that flame-retardant efficiency can be increased; mechanical, processing and other physical properties of halogen-free flame retardant ABS composite material are increased; the amount of toxic gas released during a combustion process can be reduced; and the montmorillonite synergistic flame-retardant ABS composite material has low smoke and low toxicity and is an environment-friendly flame-retardant material.

Description

A kind of polynite synergistic flame-retardant ABS compound material and preparation method thereof
Technical field
The invention belongs to halogen-free flame retardant ABS material, be specifically related to a kind of phosphorus system synergistic flame-retardant ABS compound material.
Background technology
ABS resin is the blend of acrylonitrile-butadiene-styrene copolymer or vinyl cyanide/cinnamic multipolymer and styrene/butadiene copolymers, English name is Acrylonitrile-Butadiene-Styrene (ABS), it is the graft copolymer of divinyl and the mixture of acrylonitritrile-styrene resin, wherein vinyl cyanide accounts for 15%-35%, divinyl accounts for 5%-30%, and vinylbenzene accounts for 40-60%.Along with the change of three kinds of component proportionss, the physical and mechanical properties of ABS resin changes thereupon.ABS resin is that a kind of intensity is high, good toughness, heat-resisting, low temperature resistant, chemical resistance corrosion, physical strength and electric property are excellent, is easy to thermoplastics type's macromolecular material of machine-shaping.The fields such as ABS is widely used in automobile, electronic apparatus, building materials, packaging, sports goods, machinery instrument industry.Along with domestic ABS resin is in the increase of the industry annual requirements such as automobile, electronic apparatus, building materials, the demand of flame-proof ABS increases year by year.At present, domestic and international investigator starts to attempt one after another all kinds of halogen-free flame retardants is applied to ABS, to obtaining the halogen-free flame retardant ABS product of low toxicity, few cigarette, high-efficiency environment friendly green.
At present, the halogen-free flame-retardant system of ABS resin and alloy thereof comprises phosphorous, nitrogen, silicon flame-retardant system and inorganic fire-retarded system.Aluminium hydroxide and magnesium hydroxide are the two kinds of inorganic combustion inhibitors commonly used the most, because of have nontoxic, press down cigarette, the advantage such as cheap and be widely used in the flame-retardant modified of ABS, but the flame retarding efficiency of inorganic powdered filler is lower, addition reaches more than 40% and just likely reaches UL94V-0 flame retardant rating, inorganic combustion inhibitor and ABS poor compatibility in addition, high amount of inorganic filler makes the mechanical properties decrease of material in ABS resin serious, and outward appearance and processing characteristics sharply worsen.
Polynite takes off the soil series smectiteclay (comprising calcium base, sodium base, Sodium/Calcium base, magnesium base illiteracy clay) forms through dispersion of delaminating, remodeling of purifying, super-fine classified, special organic composite, and average wafer thickness is less than 25nm, and being has commercial use most inorganic polymerclass thickening material.There is good dispersing property, can widespread use macromolecular materialindustry is as nanometer polymer macromolecular material's additive, improve shock resistance, antifatigue, dimensional stabilityand gas barrier property etc., thus play the effect strengthening polymkeric substance comprehensive physical performance, improve materiel machining performance simultaneously.Application in the polymer can be added when polymkeric substance, also can be meltingtime blendedadd (employing screw rod is blended usually).Mainly include machine polynite, inorganic polynite, sodium-based montmorillonite, nano organic montmorillonite etc., all can be used for halogen-free flameproof, fire-retardant, activeness and quietness.
Summary of the invention
The object of the invention is for the low shortcoming of the flame retarding efficiency of halogen-free flame retardants to ABS, a kind of polynite synergistic halogen-free flame-retardant ABS compound material is provided, the flame-retardant ABS compound material that theres is provided in the present invention adopts phosphorus system and nitrogen system synergistic flame-retardant system or phosphorus system and silicon-series five-retardant is collaborative uses, and add environment friendly and pollution-free polynite and strengthen fire-retardant, the flame retarding efficiency of halogen-free flame retardant ABS material can be improved, promote the comprehensive mechanical property of halogen-free flame-retardant ABS compound material; And the poisonous gas discharged in minimizing combustion processes, the few poison of low cigarette.Therefore the polynite synergistic flame-retardant ABS compound material in the present invention is a kind of environmentally friendly fire retardant material.
A kind of polynite synergistic flame-retardant ABS compound material, this material is made up of following component: ABS resin 60.0-85.0 wt%, phosphorus flame retardant 15.0-35.0wt%, nitrogenated flame retardant 0.0-25.0wt%, polynite 0.4-5.0wt%, silicon system synergist 0.0-10.0wt%, expanding material 0.5-15.0wt%, oxidation inhibitor 0.6-0.8wt%.
Above component is all weight percentage, wherein the preferred 65.0-75.0wt% of ABS, the preferred 15.0-20.0wt% of phosphorus flame retardant, the preferred 0.0-15.0wt% of nitrogenated flame retardant, the preferred 1.0-8.0wt% of silicon-series five-retardant, the preferred 1.2-8.0wt% of expanding material, the preferred 0.6-0.75wt%. of oxidation inhibitor
Described phosphorus flame retardant comprise in pyrophosphate salt, poly-phosphate, organic hypophosphite, inorganic hypophosphite and phosphoric acid salt one or more.
Described nitrogenated flame retardant comprise in trimeric cyanamide, Dyhard RU 100, melamine salt, melamine and salt thereof and guanidinesalt one or more.
Described polynite comprise organo montmorillonite, inorganic polynite, sodium-based montmorillonite, nano organic montmorillonite one or more.
Described silicon system synergist comprise in silane, silicone resin, dimethyl siloxane, methylphenyl siloxane, polysilsesquioxane (POSS) one or more.
Described compatilizer comprise in methacrylic ester-styrene-butadiene rubber(SBR)-styrol copolymer, methacrylate acrylate-styrol copolymer, ABS-g-MAH, SEBS-g-MAH, acrylate-glycidyl ester-ethene, maleic anhydride stem grafting polyolefin elastomerics, ethylene-acrylate copolymer, ethylene vinyl acetate and acrylonitrile ethylene styrene copolymer one or more.
The preparation method of described a kind of polynite synergistic flame-retardant ABS compound material is the method adopting melt blending to extrude, and it is characterized in that, concrete technological process and blending condition as follows:
(1) dried fire retardant, polynite, synergist, compatilizer and oxidation inhibitor are mixed built agent as fire retardant by proportioning in high-speed mixer.
(2) by the built agent of PC/ABS alloy and fire retardant, join melt blending in twin screw extruder and extrude, the temperature that twin screw extruder is each section is 190-235 DEG C, melt extrudes rear cooling granulation.
Embodiment
By the following examples the present invention is specifically described; it is important to point out that following examples are only for the invention will be further described; limiting the scope of the invention can not be interpreted as; some nonessential improvement and adjustment that the person skilled in the art in this field makes the present invention according to the invention described above content, still belong to scope.
embodiment 1
20.0wt% pyrophosphate salt, 10.0 wt% Dyhard RU 100s, the inorganic polynite of 0.4wt%, 1.0wt% methylphenyl siloxane, 8.0wt% ethylene-acrylate copolymer, 0.6% oxidation inhibitor (0.3wt%1010 and 0.3wt%168) are put into pulverizer and mixed rear obtained composite flame-proof modifier, then after mixing with 60.0wt%ABS, put into twin screw extruder, melt extrude in 190-235 DEG C, and cooling granulation.The LOI of the ABS material of the polynite cooperative flame retardant of gained is 27.2%, UL94 vertical combustion rank is V-0.
embodiment 2
18.0wt% hypo-aluminum orthophosphate, 0.5wt% organo montmorillonite, 8.0wt% silicone resin, 0.75wt% methacrylic ester-styrene-butadiene rubber(SBR)-styrol copolymer, 0.75wt% oxidation inhibitor (0.3wt%1010 and 0.45wt%168) are put into pulverizer and pulverized flame-proof modifier obtained composite evenly, then after mixing with 72.0wt%ABS, put into twin screw extruder, melt extrude at 195-220 DEG C, and cooling granulation.The LOI of the ABS material of the polynite cooperative flame retardant of gained is 27.0%, UL94 vertical combustion rank is V-0.
embodiment 3
15.0wt% diethyl hypo-aluminum orthophosphate, 15.0wt% cyanogen urea acid melamine salt, 5.0wt% organo montmorillonite, 1.2wt% ethylene-methyl acrylate-glycidyl methacrylate copolymer, 0.8% oxidation inhibitor are put into pulverizer and mixed rear obtained composite flame-proof modifier, then after mixing with the ABS of 63.0wt%, put into twin screw extruder, melt extrude in 200-235 DEG C, and cooling granulation.The LOI of the ABS material of the polynite cooperative flame retardant of gained is 26.8%, UL94 vertical combustion rank is V-0.
Polynite synergistic flame-retardant ABS compound material prepared by the embodiment of the present invention is injection molded into the standard batten of test by standard size, its physicals is respectively by China's national standard and U.S. UL standard testing.Wherein ABS resin is German BASF GP22.In various embodiments of the present invention, the corresponding physicals of polynite synergistic flame-retardant ABS compound material is in table 1.
Tensile strength GB1040
Elongation at break GB1040
Izod notched Izod impact strength GB1843
Flexural strength GB9341
Incendivity UL94
LOI GB/T 2406-93
the mechanical property of table 1 embodiment flame-proof ABS and flame retardant properties
Performance Embodiment 1 Embodiment 2 Embodiment 3
Tensile strength/MPa 41.2 39.4 38.9
Tensile modulus/GPa 2.20 2.45 2.41
Elongation/% 6 6 5
Notched Izod impact strength/KJ/m 2 4.4 4.3 4.2
Flexural strength/MPa 62.4 61.9 60.8
Modulus in flexure/GPa 4.15 4.35 4.23
Flame retardant rating/3.2mm V-0 V-0 V-0
Oxygen index (LOI)/% 27.2 27.0 26.8

Claims (7)

1. a polynite synergistic flame-retardant ABS compound material, is characterized in that, this material is made up of following component:
ABS resin 60.0-85.0 wt%
Phosphorus flame retardant 15.0-35.0wt%
Nitrogenated flame retardant 0.0-25.0wt%
Polynite 0.4-5.0wt%
Silicon system synergist 0.0-10.0wt%
Expanding material 0.5-15.0wt%
Oxidation inhibitor 0.6-0.8wt%
Above component is all weight percentage, wherein the preferred 65.0-75.0wt% of ABS, the preferred 15.0-20.0wt% of phosphorus flame retardant, the preferred 0.0-15.0wt% of nitrogenated flame retardant, the preferred 1.0-8.0wt% of silicon-series five-retardant, the preferred 1.2-8.0wt% of expanding material, the preferred 0.6-0.75wt% of oxidation inhibitor.
2. a kind of polynite synergistic flame-retardant ABS compound material according to claim 1, is characterized in that, described phosphorus flame retardant comprise in pyrophosphate salt, poly-phosphate, organic hypophosphite, inorganic hypophosphite and phosphoric acid salt one or more.
3. a kind of polynite synergistic flame-retardant ABS compound material according to claim 2, is characterized in that, described nitrogenated flame retardant comprise in trimeric cyanamide, Dyhard RU 100, melamine salt, melamine and salt thereof and guanidinesalt one or more.
4. a kind of polynite synergistic flame-retardant ABS compound material according to claim 3, is characterized in that, described polynite comprise organo montmorillonite, inorganic polynite, sodium-based montmorillonite, nano organic montmorillonite one or more.
5. a kind of polynite synergistic flame-retardant ABS compound material according to claim 4, it is characterized in that, described silicon system synergist comprise in silane, silicone resin, dimethyl siloxane, methylphenyl siloxane, polysilsesquioxane (POSS) one or more.
6. a kind of polynite synergistic flame-retardant ABS compound material according to claim 5, it is characterized in that, described compatilizer comprise in methacrylic ester-styrene-butadiene rubber(SBR)-styrol copolymer, methacrylate acrylate-styrol copolymer, ABS-g-MAH, SEBS-g-MAH, acrylate-glycidyl ester-ethene, maleic anhydride stem grafting polyolefin elastomerics, ethene-acrylate copolymer, ethylene vinyl acetate and acrylonitrile ethylene styrene copolymer one or more.
7. the preparation method of a kind of polynite synergistic flame-retardant ABS compound material according to claim 6 adopts the method extruded of melt blending, it is characterized in that, concrete technological process and blending condition as follows:
(1) dried fire retardant, polynite, synergist, compatilizer and oxidation inhibitor are mixed built agent as fire retardant by proportioning in high-speed mixer;
(2) by the built agent of PC/ABS alloy and fire retardant, join melt blending in twin screw extruder and extrude, the temperature that twin screw extruder is each section is 190-235 DEG C, melt extrudes rear cooling granulation.
CN201310310798.5A 2013-07-22 2013-07-22 Montmorillonite synergistic flame-retardant ABS composite material and preparation method thereof Pending CN104327441A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107974034A (en) * 2017-11-24 2018-05-01 广东威林工程塑料股份有限公司 A kind of phosphorus of high thermal stability, halogen, silicon composite flame-proof material and preparation method thereof
CN108250328A (en) * 2017-12-29 2018-07-06 湖南美莱珀科技发展有限公司 A kind of fire retardant of the triazine containing diamino and preparation method thereof
CN110105703A (en) * 2019-05-23 2019-08-09 南京德荣包装制品有限公司 A kind of ABS resin material and preparation method thereof
CN110698809A (en) * 2019-11-28 2020-01-17 青岛中新华美塑料有限公司 Anti-aging and anti-impact composite material and preparation method thereof
CN112940439A (en) * 2021-03-02 2021-06-11 宁波福尔达智能科技有限公司 Flame-retardant ABS composite material and preparation process thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107974034A (en) * 2017-11-24 2018-05-01 广东威林工程塑料股份有限公司 A kind of phosphorus of high thermal stability, halogen, silicon composite flame-proof material and preparation method thereof
CN108250328A (en) * 2017-12-29 2018-07-06 湖南美莱珀科技发展有限公司 A kind of fire retardant of the triazine containing diamino and preparation method thereof
CN108250328B (en) * 2017-12-29 2021-11-19 湖南美莱珀科技发展有限公司 Flame retardant containing diaminotriazine and preparation method thereof
CN110105703A (en) * 2019-05-23 2019-08-09 南京德荣包装制品有限公司 A kind of ABS resin material and preparation method thereof
CN110698809A (en) * 2019-11-28 2020-01-17 青岛中新华美塑料有限公司 Anti-aging and anti-impact composite material and preparation method thereof
CN112940439A (en) * 2021-03-02 2021-06-11 宁波福尔达智能科技有限公司 Flame-retardant ABS composite material and preparation process thereof
CN112940439B (en) * 2021-03-02 2021-09-28 宁波福尔达智能科技股份有限公司 Flame-retardant ABS composite material and preparation process thereof

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Application publication date: 20150204