CN115919922B - Method for preparing fermented soybean by mixed fermentation - Google Patents
Method for preparing fermented soybean by mixed fermentation Download PDFInfo
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- CN115919922B CN115919922B CN202211558932.9A CN202211558932A CN115919922B CN 115919922 B CN115919922 B CN 115919922B CN 202211558932 A CN202211558932 A CN 202211558932A CN 115919922 B CN115919922 B CN 115919922B
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Abstract
The invention discloses a method for preparing fermented soybeans by mixed fermentation. The specific method comprises the following steps: A. decocting adjuvants including folium Mori and herba Artemisiae Annuae: stirring folium Mori and herba Artemisiae Annuae, decocting, and collecting decoction; B. infiltration of black beans: adding the decoction into black beans, and sucking the decoction out after the black beans are completely soaked; C. steaming black beans: heating black beans with steam, steaming thoroughly, taking out and cooling; D. primary fermentation: inoculating mixed strain, stirring, fermenting until yellow mycelium grows on the surface of black soybean; E. yellow mycelium is cleaned: washing yellow mycelia on the surface of black beans with water; F. secondary fermentation: placing the cleaned black beans into an airtight container for secondary fermentation, and stopping fermentation when the fragrance overflows; G. secondary steaming and drying: heating the black beans after the secondary fermentation by using steam, taking out, and drying to obtain the fermented black beans. The method provided by the invention improves the taste and smell of the fermented soybean, is pleasant to smell and eat, and greatly saves the labor cost of cleaning and impurity removing the mulberry leaf residue and the sweet wormwood residue.
Description
Technical field:
the invention relates to the technical field of traditional Chinese medicine processing, in particular to a method for preparing fermented soybean by mixed fermentation.
The background technology is as follows:
Fermented soybean is a common fermented traditional Chinese medicine and is also a medicinal and edible traditional Chinese medicine. In many hospital pharmacies, the fermented soybean drug chest is located in a position accessible by tentacles. Most medical staff holding the medicine in the pharmacy can put the fermented soybean decoction pieces on the counter in a short time of one or two minutes. This is sufficient to indicate that fermented soybean is a convenient decoction piece of traditional Chinese medicine in the pharmacy of traditional Chinese medicine hospitals. In the pharmacopoeia 2020, the main effects of fermented soybean are: relieving exterior syndrome, relieving restlessness, and dispersing stagnated heat. Can be used for treating common cold, headache due to cold and heat, dysphoria, chest distress, dysphoria, and insomnia. Searching the fermented soybean in the medicine intelligent network database can find that: the prescription of the Chinese patent medicine containing the fermented soya beans is 56, the prescription of the Chinese patent medicine containing the fermented soya beans is 44, and the number of domestic health-care foods containing the fermented soya beans is 5. The prescription mainly comprises Yinqiao granules, yinqiao powder, yinqiao liquid and the like.
Preliminary estimation is carried out, and the annual output of each grade of fermented soybeans in China exceeds 1000 tons. But the quality superiority has high cost, high selling price and small supply. In the process of researching the fermented soybean decoction pieces on the market, the high-quality fermented soybean decoction pieces are found to be difficult to find. The quality of the fermented soybean decoction pieces is poor, which fills the market of medicinal materials in a large quantity. Most of the fermented soybean decoction pieces have bad smell and strange taste. The people feel daunting and feel tired during the inspection, and the popularization and the use of the fermented soybean for both medicine and food are seriously affected.
In pharmacopoeia 2020, the following description is given to the preparation of fermented soybeans: decocting 70-100 g of mulberry leaves and sweet wormwood with water, filtering, mixing the decoction with 1000g of clean soybean, steaming thoroughly, taking out, airing, putting in a container, covering with decocted mulberry leaves and sweet wormwood residues, stewing to ferment to a yellow coat, taking out, removing the residues, cleaning, putting in the container, stewing for 15-20 days until full fermentation and fragrance overflows, taking out, slightly steaming, and drying to obtain the sweet wormwood wine. The black beans are fermented for the first time, and the black beans are covered by decocted mulberry leaves and sweet wormwood herb residues. And the subsequent removal of mulberry leaves and sweet wormwood slag covered on the surface of the fermented black beans greatly increases the complexity of the procedure. The large-scale production of the fermented soybeans is limited to a great extent, and the labor cost of the fermented soybeans is increased.
It is speculated on the theory and possible effect that 4 reasons for decocting mulberry leaves and sweet wormwood are covered in the fermented soybean fermentation process: the heat preservation effect, the moisture preservation effect and natural flora which is beneficial to black bean fermentation can be adsorbed on the decocted sweet wormwood herb residues of the mulberry leaves, and the migration of volatile pharmacodynamic molecules to the fermented soybeans can be facilitated by the decocted sweet wormwood herb residues of the mulberry leaves.
However, under the condition of modern powerful fermentation equipment and facilities, the use of decocted mulberry leaves and sweet wormwood for temperature and moisture preservation is somewhat backward and inconvenient. In addition, in the fermentation process of mixed bacteria inoculated black beans, optimized, coordinated and sufficient artificial inoculated flora is utilized for fermentation, and the action and effect of the mixed bacteria inoculated black beans are superior to those of trace natural flora on dregs, although the natural flora has ingenious natural balance function. Finally, the decocted mulberry leaves and sweet wormwood herb exist in water-soluble state in the water extract for the most part. And the drug effect substance molecules which are difficult to enter the water body are more difficult to migrate from the dregs to the fermented black beans in the air. Therefore, the black beans are covered with the decocted mulberry leaves and sweet wormwood herb residues for fermentation, and the actual effect may not exist. The operation of covering the decocted mulberry leaves and sweet wormwood should be removed from the viewpoints of simplifying the process and reducing the cost of labor.
The invention comprises the following steps:
In view of the above-mentioned shortcomings of the prior art, the present invention aims to provide a method for preparing fermented soybeans by mixed fermentation, which aims to reduce labor cost in the preparation process of the fermented soybeans and improve taste and smell of the fermented soybeans for both medicine and food.
The invention relates to a method for preparing fermented soybean by mixed fermentation, which comprises the following steps:
A. decocting adjuvants including folium Mori and herba Artemisiae Annuae: stirring folium Mori and herba Artemisiae Annuae, decocting, and collecting decoction;
B. infiltration of black beans: adding the decoction into black beans, and sucking the decoction out after the black beans are completely soaked;
C. steaming black beans: heating black beans with steam, steaming thoroughly, taking out and cooling;
D. Primary fermentation: inoculating mixed strain, stirring, fermenting until yellow mycelium grows on the surface of black soybean;
E. yellow mycelium is cleaned: washing yellow mycelia on the surface of black beans with water;
F. secondary fermentation: placing the cleaned black beans into an airtight container for secondary fermentation, and stopping fermentation when the fragrance overflows;
G. secondary steaming and drying: heating the black beans after secondary fermentation by using steam, taking out, and drying to obtain the fermented black beans;
Preferably, the mixed strain is a mixed strain of aspergillus oryzae, aspergillus niger, bacillus subtilis and lactobacillus plantarum.
Preferably, the mass ratio of the aspergillus oryzae powder, the aspergillus niger powder, the bacillus subtilis powder and the lactobacillus plantarum powder in the mixed strain is 10:1:2:3, and the inoculation ratio of the mixed strain is three parts per million.
Preferably, in the raw materials, the mass ratio of black beans to mulberry leaves to sweet wormwood is=100:7:7, namely, the raw materials are weighed according to the mass ratio of black beans to mulberry leaves to sweet wormwood is=100:7:7, the mulberry leaves and sweet wormwood are placed in a boiling pot with heating and stirring functions, water with the weight 16 times that of the mulberry leaves and sweet wormwood is added, stirring is carried out, the mulberry leaves are smashed, the heating temperature of the boiling pot is preferably 110-125 ℃, and the stirring rotating speed is preferably 80-150 rpm. Decocting, and collecting appropriate amount of concentrated decoction of 1-1.2 times of semen Sojae Atricolor.
Preferably, the soaking of the black beans is performed at room temperature.
Preferably, in the first fermentation process, the inoculated black beans are tiled, ditching is carried out, the stacking height of the inoculated black beans is 20-35 cm, the relative humidity is 90%, the fermentation temperature is 20-35 ℃, white coating appears after inoculation, the black beans are turned over again for three times in time after subsequent fermentation, and the black beans are fermented until the surfaces of the black beans are full of yellow mycelia. The black beans fermented by the mixed bacteria have pleasant fermentation flavor after the first fermentation is finished. The yellow mycelium on the surface of black beans is washed by water. The mycelia and spores on the surface of black beans should be washed as much as possible. Otherwise, the serious condition will cause the subsequent fermentation failure, and the light condition will cause the fermented soybean finished product to have a bitter taste.
Preferably, the fermentation temperature is 28-32 ℃.
Preferably, in the secondary fermentation process, the cleaned black beans are placed in a stainless steel barrel with good air tightness for closed fermentation, the stacking height of the inoculated black beans is 20-35 cm, the stainless steel barrel is placed in a food-grade sunlight room with good heat collection and heat preservation effects for stacking fermentation, and a temperature regulation and control device is arranged in the food-grade sunlight room, so that the temperature of the sunlight room can be received at 20-50 ℃ and the temperature can be kept for 15-20 days. Therefore, the energy consumption of the temperature regulation of the food-grade sunlight room can be reduced to the greatest extent, the electricity cost of the long period of the second fermented soybean fermentation is obviously reduced, and the cost competitive advantage of the fermented soybean is improved.
Preferably, the fermentation temperature is 25 to 50 ℃.
Preferably, in the secondary steaming process, the black beans after secondary fermentation are heated by steam, and after the temperature is raised to 100 ℃, the black beans are steamed for 40 minutes and taken out, and the black beans are dried in the air rarely.
Preferably, the drying is to dry the secondarily steamed and less-dried black beans in a food-grade drying room at 65 ℃ until the moisture content is lower than 13%. The dried fermented soybean is slightly soft or crisp in texture, and the cross section is brown black. The final fermented soybean has pleasant fragrance, and slightly sweet taste.
The invention mainly aims at the defects of poor quality and high cost of fermented soybean decoction pieces in the market, and provides a fermented soybean preparation method with competitive advantage and a fermentation method for edible and medicinal dual-purpose fermented soybean with pleasant smell and pleasant eating. With this method, fermented soybean after the first fermentation has pleasant fermented flavor; the fermented soybeans after the two times of fermentation are dried have a strong fragrance; the dried fermented soybean is light Gan Tianwei after being crushed, no residue is left after being melted in the mouth, and the tongue bed has aftertaste after more than ten minutes. The method omits the step of covering black beans with the sweet wormwood herb of the mulberry leaves after the first fermentation, and greatly saves the labor cost of cleaning and impurity removing the mulberry leaves residues and sweet wormwood herb residues.
The specific embodiment is as follows:
The invention is further described below in connection with specific embodiments.
The following examples are further illustrative of the invention and are not intended to be limiting thereof.
Aspergillus niger powder, aspergillus oryzae powder, bacillus subtilis powder and Lactobacillus plantarum powder were purchased from Shandong Yuyuan Bio Inc., and Beijing Chuan Xiusheng Bio Inc., respectively, were used in the following examples.
Example 1
Weighing black beans and auxiliary materials (mulberry leaves and sweet wormwood): black beans: mulberry leaf: the raw materials and the auxiliary materials are weighed according to the weight ratio of sweet wormwood=100:7:7.
Decocting adjuvants including folium Mori and herba Artemisiae Annuae: placing folium Mori and herba Artemisiae Annuae in a boiling pot with heating and stirring, adding 16 times of water, and stirring at low speed until folium Mori and herba Artemisiae Annuae are crushed. The heating temperature of the digester is preferably 115 ℃, and the stirring rotation speed is preferably 100 rpm. Decocting, and collecting concentrated decoction of 1-1.2 times of semen Sojae Atricolor.
Infiltration of black beans: adding the concentrated decoction into black beans, maintaining the temperature at room temperature, and transferring until the black beans absorb the decoction completely.
Steaming black beans: heating semen Sojae Atricolor with steam device, steaming thoroughly, taking out, and air drying until hands are not scalded.
Primary fermentation: and (3) uniformly stirring the steamed black beans according to the mass per three parts per million of mixed strains of the steamed black beans per 1 ton, and fermenting until the surfaces of the steamed black beans are full of yellow mycelia. The mixed strain contains Aspergillus oryzae powder, aspergillus niger powder, bacillus subtilis powder and Lactobacillus plantarum powder. The mass ratio of the using amount of the 4 strains is as follows: 10:1:2:3. The thickness of the black beans after inoculation is preferably 20 cm. The first fermentation temperature was set at 20 ℃. White clothes appear after inoculation, and turn over in time. And the subsequent fermentation is performed for twice and three times at the right time. The black beans fermented by the mixed bacteria have pleasant fermentation flavor after the first fermentation is finished.
Yellow mycelium is cleaned: the yellow mycelium on the surface of black beans is washed by water. The mycelia and spores on the surface of black beans should be washed as much as possible. Otherwise, the serious condition will cause the subsequent fermentation failure, and the light condition will cause the fermented soybean finished product to have a bitter taste.
Secondary fermentation: and (3) performing secondary fermentation on the cleaned black beans, and standing for 15-20 days until the fragrance overflows, and stopping fermentation. Placing the cleaned black beans in a stainless steel barrel with good air tightness for closed fermentation. Meanwhile, the stainless steel barrel is placed in a food-grade sunlight room with good heat collection and heat preservation effects for stacking fermentation. The food-grade sunlight room is provided with temperature regulating equipment, and the temperature of the sunlight room is developed at 20 ℃. The thickness of the black beans subjected to secondary fermentation is 20cm. Therefore, the energy consumption of the temperature regulation of the food-grade sunlight room can be reduced to the greatest extent, the electricity cost of the long fermentation period of the second fermented soybean is obviously reduced, and the cost competitive advantage of the fermented soybean is improved.
And (3) secondary steaming: heating the black beans after secondary fermentation by using steam, steaming for about 40 minutes after the temperature is raised to 100 ℃, taking out, airing less, and transferring.
Drying in a drying room: drying at 65deg.C for a suitable time. And (3) drying the secondarily steamed and less-dried black beans in a food-grade drying room. Preferably to a moisture content of 12.0%. The dried fermented soybean is slightly soft or crisp in texture, and the cross section is brown black. The final fermented soybean has pleasant fragrance, and slightly sweet taste.
Example 2:
Weighing black beans and auxiliary materials (mulberry leaves and sweet wormwood): weighing raw materials and auxiliary materials according to the weight ratio of black beans to mulberry leaves to sweet wormwood=100:7:7.
Decocting adjuvants including folium Mori and herba Artemisiae Annuae: placing folium Mori and herba Artemisiae Annuae in a boiling pot with heating and stirring, adding 16 times of water, and stirring at low speed until folium Mori and herba Artemisiae Annuae are crushed. The heating temperature of the digester is preferably 120 ℃, and the stirring rotation speed is preferably 125 rpm. Decocting, and collecting decoction of 1-1.2 times of semen Sojae Atricolor.
Infiltration of black beans: adding the decoction into black beans, maintaining the temperature at room temperature, and transferring until the black beans absorb the decoction completely.
Steaming black beans: heating semen Sojae Atricolor with steam device, steaming thoroughly, taking out, and air drying until hands are not scalded.
Primary fermentation: and (3) uniformly stirring the steamed black beans according to the mass per three parts per million of mixed strains of the steamed black beans per 1 ton, and fermenting until the surfaces of the steamed black beans are full of yellow mycelia. The mixed strain contains Aspergillus oryzae powder, aspergillus niger powder, bacillus subtilis powder and Lactobacillus plantarum powder. The mass ratio of the using amount of the 4 strains is as follows: 10:1:2:3. The thickness of the black beans after inoculation is preferably 25 cm. The first fermentation temperature was in the range of 30℃to an acceptable temperature. White clothes appear after inoculation, and turn over in time. And the subsequent fermentation is performed for twice and three times at the right time. The black beans fermented by the mixed bacteria have pleasant fermentation flavor after the first fermentation is finished.
Yellow mycelium is cleaned: the yellow mycelium on the surface of black beans is washed by water. The mycelia and spores on the surface of black beans should be washed as much as possible. Otherwise, the serious case will cause the subsequent fermentation failure, and the light case will cause the fermented soybean product to have a bitter taste.
Secondary fermentation: and (3) performing secondary fermentation on the cleaned black beans, and standing for 15-20 days until the fragrance overflows, and stopping fermentation. Placing the cleaned black beans in a stainless steel barrel with good air tightness for closed fermentation. Meanwhile, the stainless steel barrel is placed in a food-grade sunlight room with good heat collection and heat preservation effects for stacking fermentation. The food-grade sunlight room is provided with temperature regulating equipment, and can accept the temperature of the sunlight room at 35 ℃. The thickness of the black beans subjected to secondary fermentation is 30cm. Therefore, the energy consumption of the temperature regulation of the food-grade sunlight room can be reduced to the greatest extent, the electricity cost of the long fermentation period of the second fermented soybean is obviously reduced, and the cost competitive advantage of the fermented soybean is improved.
And (3) secondary steaming: heating the black beans after secondary fermentation by using steam, steaming for about 40 minutes after the temperature is raised to 100 ℃, taking out, airing less, and transferring.
Drying in a drying room: drying at 65deg.C for a suitable time. And (3) drying the secondarily steamed and less-dried black beans in a food-grade drying room. Preferably to a moisture content of 12.5%. The dried fermented soybean is slightly soft or crisp in texture, and the cross section is brown black. The final fermented soybean has pleasant fragrance, and slightly sweet taste.
Example 3:
Weighing black beans and auxiliary materials (mulberry leaves and sweet wormwood): black beans: mulberry leaf: the raw materials and the auxiliary materials are weighed according to the weight ratio of sweet wormwood=100:7:7.
Decocting adjuvants including folium Mori and herba Artemisiae Annuae: placing folium Mori and herba Artemisiae Annuae in a boiling pot with heating and stirring, adding 16 times of water, and stirring at low speed until folium Mori and herba Artemisiae Annuae are crushed. The heating temperature of the digester is preferably 125 ℃, and the stirring rotation speed is preferably 150 rpm. Decocting, and collecting decoction of 1-1.2 times of semen Sojae Atricolor.
Infiltration of black beans: adding the decoction into black beans at room temperature, and transferring until the black beans absorb the decoction completely.
Steaming black beans: heating semen Sojae Atricolor with steam device, steaming thoroughly, taking out, and air drying until hands are not scalded.
Primary fermentation: and (3) uniformly stirring the steamed black beans according to the mass per three parts per million of mixed strains of the steamed black beans per 1 ton, and fermenting until the surfaces of the steamed black beans are full of yellow mycelia. The mixed strain contains Aspergillus oryzae powder, aspergillus niger powder, bacillus subtilis powder and Lactobacillus plantarum powder. The mass ratio of the using amount of the 4 strains is as follows: 10:1:2:3. The thickness of the black beans fermented for the first time after inoculation is set to be 35cm. The first fermentation temperature was such that a temperature of 35℃was acceptable. White clothes appear after inoculation, and turn over in time. And the subsequent fermentation is performed for twice and three times at the right time. The black beans fermented by the mixed bacteria have pleasant fermentation flavor after the first fermentation is finished.
Yellow mycelium is cleaned: the yellow mycelium on the surface of black beans is washed by water. The mycelia and spores on the surface of black beans should be washed as much as possible. Otherwise, the subsequent fermentation fails and the light fermented soybean product has a bitter taste.
Secondary fermentation: and (3) performing secondary fermentation on the cleaned black beans, and standing for 15-20 days until the fragrance overflows, and stopping fermentation. Placing the cleaned black beans in a stainless steel barrel with good air tightness for closed fermentation. Meanwhile, the stainless steel barrel is placed in a food-grade sunlight room with good heat collection and heat preservation effects for stacking fermentation. The food-grade sunlight room is provided with temperature regulating equipment, and can accept the temperature of the sunlight room to be 50 ℃. The thickness of the black beans subjected to secondary fermentation is 35cm. Therefore, the energy consumption of the temperature regulation of the food-grade sunlight room can be reduced to the greatest extent, the electricity cost of the long fermentation period of the second fermented soybean is obviously reduced, and the cost competitive advantage of the fermented soybean is improved.
And (3) secondary steaming: heating the black beans after secondary fermentation by using steam, steaming for about 40 minutes after the temperature is raised to 100 ℃, taking out, airing less, and transferring.
Drying in a drying room: drying at 65deg.C for a suitable time. And (3) drying the secondarily steamed and less-dried black beans in a food-grade drying room. Preferably to a moisture content of 12.8%. The dried fermented soybean is slightly soft or crisp in texture, and the cross section is brown black. The final fermented soybean has pleasant fragrance, and slightly sweet taste.
The data of the percentages of daidzein, genistein, and total of daidzein and genistein in example 1, example 2, and example 3 are shown in table 1, and the percentages of daidzein, genistein, and total of daidzein and genistein in each of the fermented soybeans are higher than those in the fermented soybean Bozhou samples 1 and Anguo samples 1 prepared by the conventional method.
Table 1 daidzein content, genistein content, and total amount of daidzein and genistein in each example
Claims (4)
1. The method for preparing the fermented soybean by mixed fermentation is characterized by comprising the following steps of:
A. decocting adjuvants including folium Mori and herba Artemisiae Annuae: stirring folium Mori and herba Artemisiae Annuae, decocting, and collecting decoction;
B. infiltration of black beans: adding the decoction into black beans, and sucking the decoction out after the black beans are completely soaked;
C. steaming black beans: heating black beans with steam, steaming thoroughly, taking out and cooling;
D. Primary fermentation: inoculating mixed strain, stirring, fermenting until yellow mycelium grows on the surface of black soybean;
E. yellow mycelium is cleaned: washing yellow mycelia on the surface of black beans with water;
F. secondary fermentation: placing the cleaned black beans into an airtight container for secondary fermentation, and stopping fermentation when the fragrance overflows;
G. secondary steaming and drying: heating the black beans after secondary fermentation by using steam, taking out, and drying to obtain the fermented black beans;
The mass ratio of the aspergillus oryzae powder, the aspergillus niger powder, the bacillus subtilis powder and the lactobacillus plantarum powder in the mixed strain is 10:1:2:3, and the inoculation ratio of the mixed strain is three parts per million;
In the raw materials, black beans and sweet wormwood are placed in a boiling pot with heating and stirring functions, water with the weight being 16 times that of the mulberry leaves and the sweet wormwood is added, stirring is carried out to crush the mulberry leaves, the heating temperature of the boiling pot is 110-125 ℃, the stirring rotating speed is 80-150 rpm, the black beans are boiled, and a proper amount of concentrated decoction with the weight being 1-1.2 times that of the black beans is collected;
In the first fermentation process, the inoculated black beans are tiled, ditching is carried out, the stacking height of the inoculated black beans is 20-35 cm, the relative humidity is 90%, the fermentation temperature is 20-35 ℃, white clothes appear after inoculation, the black beans are turned over, and the black beans are turned over again for three times in time after subsequent fermentation;
In the secondary fermentation process, the cleaned black beans are placed in a stainless steel barrel with good air tightness, the stacking height of the inoculated black beans is 20-35 cm, the stainless steel barrel is subjected to stacking fermentation in a food-grade sunlight room, the fermentation temperature is 20-50 ℃, and the black beans are placed in a closed state for 15-20 days.
2. The method according to claim 1, wherein the fermentation temperature is 28 to 32 ℃ during the first fermentation; in the secondary fermentation process, the fermentation temperature is 25-50 ℃.
3. The method according to claim 1, wherein during the secondary steaming, the black beans after the secondary fermentation are heated by steam, and after the temperature is raised to 100 ℃, the black beans are steamed for 40 minutes, taken out and dried in the air.
4. The method of claim 1, wherein the drying is performed by drying the twice steamed less-dried black beans in a food-grade drying room at 65 ℃ until the moisture content is less than 13%.
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