CN115849281B - Packaging system for prebiotic syrup production and application method thereof - Google Patents
Packaging system for prebiotic syrup production and application method thereof Download PDFInfo
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- CN115849281B CN115849281B CN202310174373.XA CN202310174373A CN115849281B CN 115849281 B CN115849281 B CN 115849281B CN 202310174373 A CN202310174373 A CN 202310174373A CN 115849281 B CN115849281 B CN 115849281B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention relates to the technical field of packaging and discloses a packaging system for producing prebiotic syrup and a using method thereof, the packaging system comprises a conveying belt and a top plate, wherein a turntable is rotatably arranged at the top of the conveying belt, arc grooves are formed in four ends of the top of the turntable, an arc baffle is horizontally and fixedly arranged on one side of the conveying belt, the arc baffle is matched with the turntable, round rollers are horizontally and rotatably arranged at two ends of one side of the conveying belt, a cleaning sleeve is arranged above one end of the conveying belt, a hot pressing plate is arranged above one side of the conveying belt, the top plate is horizontally arranged above the conveying belt, supports are fixedly arranged at four corners of the bottom of the top plate, the four supports are fixedly arranged on one symmetrical side surface of the conveying belt respectively, and a first rotating mechanism for rotating the turntable is arranged at the bottom of the top plate. According to the invention, through the arrangement of the arc-shaped frame and the first belt of the main shaft, the rotation of the turntable, the movement of the hot pressing plate and the rotation of the round roller can be synchronously performed, so that the operation steps are reduced, and the efficiency of packaging the prebiotic syrup is improved.
Description
Technical Field
The invention relates to the technical field of packaging, in particular to a packaging system for producing prebiotic syrup and a using method thereof.
Background
Prebiotics refer to organic substances that are not digested and absorbed by the host but which selectively promote the metabolism and proliferation of beneficial bacteria in the body, thereby improving the health of the host. Successful prebiotics should be one that is largely undigested and fermented by the intestinal flora when passing through the upper digestive tract; most importantly, it can only stimulate the growth of beneficial flora, not harmful bacteria with potentially pathogenic or spoilage activity. The most basic prebiotics are carbohydrates, but non-carbohydrate materials used as prebiotics are not excluded by definition. In theory, any species that can reduce harmful bacteria and is beneficial to health or activity can be called a prebiotic, and commonly used prebiotics are oligosaccharides, including fructooligosaccharides, galactooligosaccharides, xylooligosaccharides, isomaltooligosaccharides, soy oligosaccharides, inulin, etc., and the prebiotic syrup needs to be packaged after the completion of the production and filling.
The existing packaging system for producing the prebiotic syrup has the following defects:
when the filled prebiotic syrup is packaged, conveying and hot pressing are required, and basically the conveying and the hot pressing are distributed, so that the prebiotic syrup packaging device has no linkage function and reduces the efficiency when the prebiotic syrup is packaged;
when the prebiotic syrup is packaged, the prebiotic syrup bottle mouth is not cleaned, and liquid which drops during filling can be adhered to the prebiotic syrup bottle mouth, so that the packaged quality can be reduced if the prebiotic syrup bottle mouth is not cleaned.
Therefore, there is a need to redesign a packaging system for producing prebiotic syrup and a using method thereof to solve the problems of low packaging efficiency and poor packaging quality.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a packaging system for producing prebiotic syrup and a using method thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a prebiotic syrup production packaging system comprising:
the conveying belt is characterized in that a turntable is rotatably arranged at the top of the conveying belt, arc-shaped grooves are formed in four ends of the top of the turntable, an arc-shaped baffle plate is horizontally and fixedly arranged on one side of the conveying belt, the arc-shaped baffle plate is matched with the turntable, round rollers are horizontally and rotatably arranged at two ends of one side of the conveying belt, a cleaning sleeve is arranged above one end of the conveying belt, and a hot pressing plate is arranged above one side of the conveying belt;
the roof, roof level sets up in the conveyer belt top, and the equal fixed mounting in roof bottom four corners has the support, four fixed mounting is in a conveyer belt symmetry side respectively, the roof bottom is equipped with the first slewing mechanism that is used for rotating the carousel, and the roof bottom still is equipped with the elevating system who is used for reciprocate the hot pressing board, roof bottom one side is equipped with the second slewing mechanism that is used for rotating the clearance cover, roof bottom one side is equipped with the third slewing mechanism that is used for rotating one of them roller, and second slewing mechanism, third slewing mechanism and elevating system all are connected with first slewing mechanism.
As a further aspect of the present invention, the first rotating mechanism includes: the main shaft is rotatably arranged at the center of the bottom of the top plate and is vertically arranged, the tail end of the main shaft is rotatably arranged at the center of the top of the turntable, a first gear is fixedly sleeved on the surface of the main shaft, the driving motor is vertically and fixedly arranged at the bottom of the top plate, a vertical shaft is vertically and fixedly arranged on an output shaft of the driving motor, a gear lack is fixedly arranged at the tail end of the vertical shaft, and the gear lack and the first gear are mutually meshed.
As a further aspect of the present invention, the second rotation mechanism includes: the sleeve is rotatably mounted at the bottom of the top plate and is vertically arranged, the bottom of the sleeve is connected with a sleeve rod through a spline, and the surfaces of the sleeve and the vertical shaft are fixedly sleeved with a second pulley.
As a further technical scheme of the invention, the second belt is sleeved on the two second pulleys, the surface of the sleeve rod is rotatably sleeved with a round sleeve, and one side of the round sleeve is horizontally and fixedly provided with the connecting rod.
As a further aspect of the present invention, the third rotation mechanism includes: the first belt and the third bevel gear, first belt slope rotates in roof below, and first belt both ends all are equipped with first pulley, one of them first pulley one side horizontal fixed mounting has the bull stick, and bull stick other end fixed mounting in one of them roller one side center department.
As a further technical scheme of the invention, the third bevel gear is fixedly sleeved on the surface of the main shaft, the third bevel gear is positioned below the first bevel gear, one side of the third bevel gear is meshed with a fourth bevel gear, one side of the fourth bevel gear is horizontally and fixedly provided with a rotating shaft, the other end of the rotating shaft is fixedly arranged at the center of one side of the other first pulley, the bottom of the top plate is vertically and fixedly provided with a second mounting plate, and the surface of the rotating shaft is rotatably arranged in the second mounting plate.
As a further technical solution of the present invention, the lifting mechanism includes: the arc frame and the first bevel gear, arc frame level sets up in the roof below, and the vertical fixed mounting in hot pressboard top center department has the connecting rod, connecting rod top fixed mounting is in arc frame bottom one end, and links up the other end fixed mounting in arc frame one end.
As a further technical scheme of the invention, the first bevel gear is horizontally and fixedly arranged at the center of the bottom of the gear lack, one side of the first bevel gear is meshed with a second bevel gear, an L-shaped rod is fixedly arranged at the center of one side of the second bevel gear, a sliding column is arranged in the arc-shaped frame in a sliding manner, and one end of the sliding column is fixedly arranged at one end of the vertical side of the L-shaped rod.
As a further technical scheme of the invention, the two ends of the top of the arc-shaped frame are vertically and fixedly provided with the telescopic loop bars, the top ends of the two telescopic loop bars are fixedly arranged at the bottom of the top plate, the bottom of the top plate is vertically and fixedly provided with the first mounting plate, and the surface of the transverse edge of the L-shaped rod is rotatably arranged in the first mounting plate.
The invention discloses a using method of a packaging system for producing prebiotic syrup, which comprises the following steps:
s1: firstly, mounting a packaging belt roller on one round roller, fixing the other end of the packaging belt on the other round roller, and placing the prebiotic syrup bottle on a conveying belt;
s2: the prebiotic syrup bottle moves along with the conveying belt and can enter the arc-shaped groove, the vertical shaft is driven to rotate by the driving motor, the vertical shaft rotates to drive the gear-lack wheel to rotate, the gear-lack wheel rotates to drive the first gear and the first bevel gear to rotate, the first gear rotates to drive the main shaft to rotate, and the main shaft rotates to drive the turntable and the third bevel gear to rotate, so that the prebiotic syrup bottle can be rotated below the hot-pressing plate;
s3: the third bevel gear rotates to drive the fourth bevel gear to rotate, the fourth bevel gear rotates to drive the rotating shaft to rotate, the rotating shaft rotates to drive the first belt and the first pulley to rotate, the first pulley rotates to drive the rotating rod to rotate, and the rotating rod rotates to drive one of the round rollers to rotate, so that the packaging belt can rotate to be conveniently pressed by the hot pressing plate;
s4: the first bevel gear rotates to drive the second bevel gear to rotate, the second bevel gear rotates to drive the L-shaped rod to rotate, the L-shaped rod rotates to drive the sliding column to move, the sliding column moves to drive the arc-shaped frame to move up and down, the arc-shaped frame moves up and down to drive the connecting rod to move, the connecting rod moves to drive the hot pressing plate to move, further the prebiotic syrup bottle below the hot pressing plate can be subjected to hot pressing packaging, the gear lack and the first gear are not meshed during hot pressing, and when the hot pressing plate is lifted up in the forward direction, the gear lack can be meshed with the first gear again to carry out packaging of the next prebiotic syrup bottle;
s5: when the former prebiotic syrup bottle is packaged, the packaged prebiotic syrup bottle can be driven to move onto the conveying belt again along with the rotation of the turntable, the vertical shaft can drive the second belt and the second pulley to rotate at the moment, the second pulley can drive the sleeve to rotate, the sleeve can drive the sleeve rod to rotate, the sleeve rod can drive the cleaning sleeve to rotate, the connecting rod can be driven to move when the arc-shaped frame moves downwards, the connecting rod can drive the round sleeve to move downwards, the round sleeve can drive the cleaning sleeve to move downwards, the cleaning sleeve can be made to descend to rotate on the prebiotic syrup bottle mouth to clean the same, the cleaning sleeve moves upwards along with the hot-pressing plate after the cleaning, and at the moment, the prebiotic syrup bottle can be conveyed away along with the conveying belt, and the integral packaging of the prebiotic syrup is completed.
The beneficial effects of the invention are as follows:
1. the invention can synchronously carry out the rotation of the turntable, the movement of the hot pressing plate and the rotation of the round rollers through the arrangement of the arc-shaped frame and the first belt of the main shaft, reduces the operation steps, is beneficial to improving the packaging efficiency of the prebiotic syrup, firstly, the packaging belt roller is arranged on one round roller 6, the other end of the packaging belt is fixed on the other round roller 6, and the prebiotic syrup bottle is placed on the conveying belt, so that the prebiotic syrup bottle enters the arc-shaped groove along with the movement of the conveying belt, the vertical shaft is driven by the driving motor to rotate, the vertical shaft can drive the gear lack rotation (one quarter of the gear lack is toothed), the gear lack rotation can drive the first gear and the first bevel gear to rotate, the first gear rotation can drive the main shaft to rotate, the main shaft rotation can drive the turntable and the third bevel gear to rotate, and the prebiotic syrup bottle can be rotated below the hot pressing plate (at the moment, the gear lack and the first gear are not meshed), the gear is not rotated, the third bevel gear rotates to drive the fourth bevel gear to rotate, the fourth bevel gear rotates to drive the rotating shaft to rotate, the rotating shaft rotates to drive the first belt and the first pulley to rotate, the first pulley rotates to drive the rotating rod to rotate, the rotating rod rotates to drive one of the round rollers to rotate, so that the packaging belt can be conveniently pressed by the hot pressing plate, the first bevel gear rotates to drive the second bevel gear to rotate, the second bevel gear rotates to drive the L-shaped rod to rotate, the L-shaped rod rotates to drive the sliding column to move, the sliding column moves to drive the arc-shaped frame to move up and down, the arc-shaped frame moves up and down to drive the connecting rod to move, the connecting rod moves to drive the hot pressing plate to move, and further the prebiotics syrup bottle positioned below the hot pressing plate can be packaged in a hot pressing mode, the gear lack and the first gear do not mesh when hot pressing, and the gear lack can mesh with the first gear again and carry out the encapsulation of next prebiotic syrup bottle after the hot pressing board lifts up in the past, and reciprocal continuous encapsulation to prebiotic syrup in proper order to whole journey need not manual intervention, and then has improved the efficiency of this equipment to prebiotic syrup encapsulation.
2. According to the invention, through the arrangement of the cleaning sleeve, the packaged prebiotic syrup bottle can be wiped, the neatness of the packaged prebiotic syrup bottle is ensured, after the former prebiotic syrup bottle is packaged, the packaged prebiotic syrup bottle is driven to move to the conveying belt again along with the rotation of the rotary table (the conveying belt is an intermittent conveying belt, when the packaged prebiotic syrup bottle just rotates to the conveying belt, the conveying belt is in a static state), at the moment, the vertical shaft rotates to drive the second belt and the second pulley to rotate, the second pulley rotates to drive the sleeve to rotate, the sleeve rotates to drive the sleeve rod to rotate, the sleeve rod rotates to drive the cleaning sleeve to rotate, and the connecting rod moves to drive the round sleeve to move downwards when the arc frame moves, the round sleeve moves downwards to drive the cleaning sleeve to move downwards, so that the cleaning sleeve descends to be sleeved on the prebiotic syrup bottle mouth to clean, and the cleaning sleeve and the hot pressing plate synchronously move, and the quality of the packaged prebiotic syrup of the device is improved.
Drawings
FIG. 1 is a schematic diagram of a packaging system for producing prebiotic syrups according to the present invention;
fig. 2 is a schematic bottom view of a conveyor belt and a top plate of a packaging system for producing prebiotic syrup according to the present invention;
FIG. 3 is a schematic side view of a conveyor belt and a top plate of a packaging system for producing prebiotic syrup according to the present invention;
fig. 4 is a schematic top-plate bottom view of a packaging system for producing prebiotic syrup according to the present invention;
fig. 5 is a schematic diagram of a top plate and a connection structure of a packaging system for producing prebiotic syrup according to the present invention;
fig. 6 is a schematic diagram of a spindle and a connection structure of a packaging system for producing prebiotic syrup according to the present invention;
fig. 7 is a schematic diagram of a driving motor and a connection structure of a packaging system for producing prebiotic syrup according to the present invention;
FIG. 8 is a schematic cross-sectional view of a prebiotic syrup manufacturing packaging system according to the present invention;
FIG. 9 is an enlarged schematic view of portion A of FIG. 5;
fig. 10 is a schematic diagram of a hot platen and a cleaning sleeve of a packaging system for producing prebiotic syrup and a connection structure thereof according to the present invention.
In the figure: 1. a conveyor belt; 2. a top plate; 3. a bracket; 4. a turntable; 5. an arc baffle; 6. a round roller; 7. a hot pressing plate; 8. a connecting rod; 9. a main shaft; 10. a first belt; 11. a first pulley; 12. a first gear; 13. a gear-missing; 14. a first bevel gear; 15. a second bevel gear; 16. a driving motor; 18. an arc frame; 19. a telescopic loop bar; 20. a sleeve; 21. a loop bar; 22. an arc-shaped groove; 23. a spool; 24. an L-shaped rod; 25. a first mounting plate; 26. a second mounting plate; 27. a rotating rod; 28. a rotating shaft; 29. a third bevel gear; 30. a fourth bevel gear; 31. a vertical axis; 32. a second belt; 33. a second pulley; 34. cleaning the sleeve; 35. a round sleeve; 36. and (5) connecting the rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The invention will be described in detail below with reference to the drawings in connection with embodiments.
Referring to fig. 1-10, a prebiotic syrup producing packaging system comprising: the conveyer belt 1 and roof 2, conveyer belt 1 top rotates and is provided with carousel 4, and arc wall 22 has all been seted up to carousel 4 top four ends, conveyer belt 1 one side horizontal fixed mounting has arc baffle 5, and arc baffle 5 and carousel 4 looks adaptation, conveyer belt 1 one side both ends all horizontal rotation are installed round roller 6, and conveyer belt 1 one end top is provided with clearance cover 34, conveyer belt 1 one side top is provided with hot pressboard 7, roof 2 level sets up in conveyer belt 1 top, and the equal fixed mounting in roof 2 bottom four corners has support 3, four support 3 fixed mounting respectively in a symmetrical side of conveyer belt 1, roof 2 bottom is equipped with the first rotary mechanism that is used for rotating carousel 4, and roof 2 bottom still is equipped with the elevating system that is used for reciprocate hot pressboard 7, roof 2 bottom one side is equipped with the second rotary mechanism that is used for rotating clearance cover 34, roof 2 bottom one side is equipped with the third rotary mechanism that is used for rotating one of them round roller 6, and second rotary mechanism, third rotary mechanism and elevating system all are connected with first rotary mechanism, through the setting up of this equipment, can make equipment wholly carry out the linkage, when having improved encapsulation at the encapsulation efficiency, help the encapsulation to the encapsulation efficiency of the encapsulation of the equipment, the drive equipment of the syrup is step-by 1.
Referring to fig. 1, 4 and 2, in a preferred embodiment, the first rotation mechanism includes: the main shaft 9 and driving motor 16, main shaft 9 rotates to install in roof 2 bottom center department and vertical setting, and main shaft 9 end rotates to install in carousel 4 top center department, main shaft 9 fixed surface has cup jointed first gear 12, driving motor 16 vertical fixed mounting is in roof 2 bottom, and driving motor 16's vertical fixed mounting of output shaft has vertical shaft 31, vertical shaft 31 end fixed mounting has lack gear 13, lack gear 13 and first gear 12 intermesh, through the setting of first rotary mechanism, be used for driving vertical shaft 31 and main shaft 9 rotation, conveniently carry out the crazy rotation to the prebiotics syrup.
Referring to fig. 5 and 9, in a preferred embodiment, the second rotation mechanism includes: the sleeve 20 and the second belt 32, sleeve 20 rotates to be installed in roof 2 bottom and vertical setting, and sleeve 20 bottom has loop bar 21 through spline connection, sleeve 20 and vertical shaft 31 surface all are fixed to be cup jointed second pulley 33, second belt 32 cover is located on two second pulleys 33, and loop bar 21 surface rotation has cup jointed circle cover 35, circle cover 35 one side horizontal fixed mounting has connecting rod 36, setting through second rotary mechanism, be used for driving cleaning sleeve 34 and rotate, and cleaning sleeve 34 still can reciprocate when rotating, the convenience is cleared up the prebiotics syrup bottle after the encapsulation, help improving the quality to the encapsulation of prebiotics syrup.
Referring to fig. 10, 8 and 6, in a preferred embodiment, the third rotation mechanism includes: the first belt 10 and the third bevel gear 29, first belt 10 slope rotates in roof 2 below, and first belt 10 both ends all are equipped with first pulley 11, one of them first pulley 11 one side horizontal fixed mounting has bull stick 27, and bull stick 27 other end fixed mounting is in one of them round roller 6 one side center department, third bevel gear 29 fixedly cup joints in main shaft 9 surface, and third bevel gear 29 is located first gear 12 below, third bevel gear 29 one side meshing has fourth bevel gear 30, and fourth bevel gear 30 one side horizontal fixed mounting has pivot 28, pivot 28 other end fixed mounting is in another first pulley 11 one side center department, and roof 2 bottom vertical fixed mounting has second mounting panel 26, pivot 28 surface rotation is installed in second mounting panel 26 inside, through the setting of third rotary mechanism, be used for making round roller 6 drive the encapsulation area rotation, and the rotation of encapsulation area is synchronous with carousel 4 rotation, all be intermittent type rotation, and do not influence the hot pressing encapsulation of hot pressing board 7.
Referring to fig. 5 and 7, in a preferred embodiment, the lifting mechanism comprises: arc frame 18 and first bevel gear 14, arc frame 18 level sets up in roof 2 below, and the vertical fixed mounting in hot pressboard 7 top center department has connecting rod 8, connecting rod 8 top fixed mounting is in arc frame 18 bottom one end, and link up lever 36 other end fixed mounting in arc frame 18 one end, first bevel gear 14 level fixed mounting is in the central department in short gear 13 bottom, and first bevel gear 14 one side meshing has second bevel gear 15, second bevel gear 15 one side center department fixed mounting has L type pole 24, and the inside slip of arc frame 18 has slide post 23, slide post 23 one end fixed mounting is in L type pole 24 vertical limit one side tip, the equal vertical fixed mounting in arc frame 18 top both ends have flexible loop bar 19, and two flexible loop bar 19 top equal fixed mounting are in roof 2 bottom, the vertical fixed mounting in roof 2 bottom has first mounting panel 25, and L type pole 24 horizontal limit surface rotation is installed in inside first mounting panel 25, through elevating system's setting, be used for driving hot pressboard 7 and clearance cover 34 lift, the convenience carries out and clears up the syrup to the prebiotics syrup.
The invention discloses a using method of a packaging system for producing prebiotic syrup, which comprises the following steps:
s1: firstly, mounting the packaging belt roller on one round roller 6, fixing the other end of the packaging belt on the other round roller 6, and placing the prebiotic syrup bottle on the conveyor belt 1;
s2: the prebiotic syrup bottles move along with the conveyor belt 1 and enter the arc-shaped groove 22, the vertical shaft 31 is driven to rotate by the driving motor 16, the vertical shaft 31 rotates to drive the gear-lack 13 to rotate, the gear-lack 13 rotates to drive the first gear 12 and the first bevel gear 14 to rotate, the first gear 12 rotates to drive the main shaft 9 to rotate, and the main shaft 9 rotates to drive the turntable 4 and the third bevel gear 29 to rotate, so that the prebiotic syrup bottles can be rotated below the hot-pressing plate 7;
s3: the third bevel gear 29 rotates to drive the fourth bevel gear 30 to rotate, the fourth bevel gear 30 rotates to drive the rotating shaft 28 to rotate, the rotating shaft 28 rotates to drive the first belt 10 and the first pulley 11 to rotate, the first pulley 11 rotates to drive the rotating rod 27 to rotate, and the rotating rod 27 rotates to drive one of the round rollers 6 to rotate, so that the packaging belt can be conveniently pressed by the hot pressing plate 7;
s4: the first bevel gear 14 rotates to drive the second bevel gear 15 to rotate, the second bevel gear 15 rotates to drive the L-shaped rod 24 to rotate, the L-shaped rod 24 rotates to drive the sliding column 23 to move, the sliding column 23 moves to drive the arc-shaped frame 18 to move up and down, the arc-shaped frame 18 moves up and down to drive the connecting rod 8 to move, the connecting rod 8 moves to drive the hot pressing plate 7 to move, further the prebiotic syrup bottle below the hot pressing plate 7 can be packaged in a hot pressing way, the gear-lack 13 and the first gear 12 are not meshed during hot pressing, and when the hot pressing plate 7 is lifted up, the gear-lack 13 is meshed with the first gear 12 again to perform packaging of the next prebiotic syrup bottle;
s5: when the former prebiotic syrup bottle is packaged, the packaged prebiotic syrup bottle is driven to move onto the conveyor belt 1 again along with the rotation of the turntable 4, the vertical shaft 31 rotates to drive the second belt 32 and the second pulley 33 to rotate, the second pulley 33 rotates to drive the sleeve 20 to rotate, the sleeve 20 rotates to drive the sleeve rod 21 to rotate, the sleeve rod 21 rotates to drive the cleaning sleeve 34 to rotate, the connecting rod 36 is driven to move when the arc frame 18 moves downwards, the connecting rod 36 moves to drive the round sleeve 35 to move downwards, the round sleeve 35 moves downwards to drive the cleaning sleeve 34 to move downwards, so that the cleaning sleeve 34 can be enabled to rotate on the prebiotic syrup bottle mouth to clean the prebiotic syrup bottle, the cleaning sleeve 34 moves upwards along with the hot pressing plate 7 after cleaning, and the prebiotic syrup bottle can be conveyed away along with the conveyor belt 1, so that the whole packaging of the prebiotic syrup is completed.
From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects: firstly, the packaging belt roller is arranged on one round roller 6, the other end of the packaging belt is fixed on the other round roller 6, and the prebiotic syrup bottle is placed on the conveying belt 1, so that the prebiotic syrup bottle enters the arc-shaped groove 22 along with the movement of the conveying belt 1, the vertical shaft 31 is driven to rotate by the driving motor 16, the vertical shaft 31 rotates to drive the gear deficiency 13 to rotate (one fourth of the gear deficiency 13 is provided with teeth), the gear deficiency 13 rotates to drive the first gear 12 and the first bevel gear 14 to rotate, the first gear 12 rotates to drive the main shaft 9 to rotate, the main shaft 9 rotates to drive the turntable 4 and the third bevel gear 29 to rotate, the prebiotic syrup bottle can be rotated below the hot-pressing plate 7 (at this time, the gear deficiency 13 and the first gear 12 are not meshed, the gear deficiency 13 continues to rotate, and the first gear 12 does not rotate), the third bevel gear 29 rotates to drive the fourth bevel gear 30 to rotate, the fourth bevel gear 30 rotates to drive the rotating shaft 28 to rotate, the rotating shaft 28 rotates to drive the first belt 10 and the first pulley 11 to rotate, the first pulley 11 rotates to drive the rotating rod 27 to rotate, the rotating rod 27 rotates to drive one of the round rollers 6 to rotate, so that the packaging belt can be conveniently pressed by the hot pressing plate 7, the first bevel gear 14 rotates to drive the second bevel gear 15 to rotate, the second bevel gear 15 rotates to drive the L-shaped rod 24 to rotate, the L-shaped rod 24 rotates to drive the sliding column 23 to move, the sliding column 23 moves to drive the arc-shaped frame 18 to move up and down, the arc-shaped frame 18 moves up and down to drive the connecting rod 8 to move, the connecting rod 8 moves to drive the hot pressing plate 7 to move, further the prebiotic syrup bottle positioned below the hot pressing plate 7 can be packaged in a hot pressing mode, the gear 13 and the first gear 12 are not meshed during hot pressing, when the hot pressing plate 7 is lifted up in the past, the missing gear 13 is meshed with the first gear 12 again to seal the next prebiotic syrup bottle, the prebiotic syrup can be sealed continuously in a reciprocating manner in sequence, manual intervention is not needed in the whole process, after the former prebiotic syrup bottle is sealed, the sealed prebiotic syrup bottle can be driven to move to the conveyer belt 1 again along with the rotation of the rotary disc 4 (the conveyer belt 1 is an intermittent conveyer belt, when the sealed prebiotic syrup bottle just rotates to the conveyer belt 1, the conveyer belt 1 is in a static state), at this time, the vertical shaft 31 rotates to drive the second belt 32 and the second pulley 33 to rotate, the second pulley 33 rotates to drive the sleeve 20 to rotate, the sleeve 20 rotates to drive the sleeve rod 21 to rotate, the sleeve rod 21 rotates to drive the cleaning sleeve 34 to rotate, and when the arc-shaped frame 18 moves downwards, the connecting rod 36 moves to drive the round sleeve 35 to move downwards, the sleeve 34 to move downwards, so that the cleaning sleeve 34 descends the sleeve 34 to the syrup bottle mouth and the sealing sleeve 7 moves downwards along with the movement of the hot pressing plate, and the heat pressing plate is cleaned by the heat pressing plate 7, namely, the quality of the sealing plate is improved.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A packaging system for prebiotic syrup production, comprising:
the conveying belt (1), the top of the conveying belt (1) is rotatably provided with a rotary table (4), arc grooves (22) are formed in four ends of the top of the rotary table (4), an arc baffle (5) is horizontally and fixedly arranged on one side of the conveying belt (1), the arc baffle (5) is matched with the rotary table (4), round rollers (6) are horizontally and rotatably arranged at two ends of one side of the conveying belt (1), a cleaning sleeve (34) is arranged above one end of the conveying belt (1), and a hot pressing plate (7) is arranged above one side of the conveying belt (1);
roof (2), roof (2) level sets up in conveyer belt (1) top, and roof (2) bottom four corners all fixed mounting have support (3), four support (3) are fixed mounting in conveyer belt (1) a symmetry side respectively, roof (2) bottom is equipped with the first rotary mechanism that is used for rotating carousel (4), and roof (2) bottom still is equipped with the elevating system who is used for reciprocate hot pressboard (7), roof (2) bottom one side is equipped with the second rotary mechanism that is used for rotating clearance cover (34), roof (2) bottom one side is equipped with the third rotary mechanism that is used for rotating one of them roller (6), and second rotary mechanism, third rotary mechanism and elevating system all are connected with first rotary mechanism.
2. The packaging system for prebiotic syrup production of claim 1 wherein the first rotating mechanism comprises: main shaft (9) and driving motor (16), main shaft (9) rotate and install in roof (2) bottom center department and vertical setting, and main shaft (9) end rotate and install in carousel (4) top center department, main shaft (9) fixed surface has cup jointed first gear (12), driving motor (16) vertical fixed mounting is in roof (2) bottom, and driving motor (16) output shaft vertical fixed mounting has vertical axle (31), vertical axle (31) end fixed mounting has lacks gear (13), lack gear (13) and first gear (12) intermeshing.
3. The packaging system for prebiotic syrup production of claim 2 wherein the second rotating mechanism comprises: sleeve (20) and second belt (32), sleeve (20) rotate and install in roof (2) bottom and vertical setting, and sleeve (20) bottom is connected with loop bar (21) through the spline, sleeve (20) and vertical axle (31) surface all are fixed cup joint second pulley (33).
4. A packaging system for producing prebiotic syrup according to claim 3, characterized in that the second belt (32) is sleeved on two second pulleys (33), the surface of the sleeve rod (21) is rotatably sleeved with a round sleeve (35), and one side of the round sleeve (35) is horizontally and fixedly provided with a connecting rod (36).
5. The packaging system for prebiotic syrup production of claim 4 wherein the third rotating mechanism comprises: the belt conveyor comprises a first belt (10) and a third bevel gear (29), wherein the first belt (10) obliquely rotates below a top plate (2), two ends of the first belt (10) are respectively provided with a first pulley (11), one side of the first pulleys (11) is horizontally and fixedly provided with a rotating rod (27), and the other end of the rotating rod (27) is fixedly arranged at the center of one side of one round roller (6).
6. The packaging system for producing prebiotic syrup according to claim 5, wherein the third bevel gear (29) is fixedly sleeved on the surface of the main shaft (9), the third bevel gear (29) is positioned below the first gear (12), a fourth bevel gear (30) is meshed on one side of the third bevel gear (29), a rotating shaft (28) is horizontally and fixedly arranged on one side of the fourth bevel gear (30), the other end of the rotating shaft (28) is fixedly arranged at the center of one side of the other first pulley (11), a second mounting plate (26) is vertically and fixedly arranged at the bottom of the top plate (2), and the surface of the rotating shaft (28) is rotatably arranged inside the second mounting plate (26).
7. The packaging system for prebiotic syrup production of claim 6 wherein the lifting mechanism comprises: arc frame (18) and first bevel gear (14), arc frame (18) level sets up in roof (2) below, and the vertical fixed mounting in hot pressboard (7) top center department has connecting rod (8), connecting rod (8) top fixed mounting is in arc frame (18) bottom one end, and links up lever (36) other end fixed mounting in arc frame (18) one end.
8. The packaging system for producing the prebiotic syrup according to claim 7, wherein the first bevel gear (14) is horizontally and fixedly arranged at the center of the bottom of the gear-lack wheel (13), a second bevel gear (15) is meshed with one side of the first bevel gear (14), an L-shaped rod (24) is fixedly arranged at the center of one side of the second bevel gear (15), a sliding column (23) is arranged in the arc-shaped frame (18) in a sliding manner, and one end of the sliding column (23) is fixedly arranged at one end of the vertical side of the L-shaped rod (24).
9. The packaging system for producing prebiotic syrup according to claim 8, wherein the two ends of the top of the arc-shaped frame (18) are vertically and fixedly provided with telescopic loop bars (19), the top ends of the two telescopic loop bars (19) are fixedly arranged at the bottom of the top plate (2), the bottom of the top plate (2) is vertically and fixedly provided with a first mounting plate (25), and the surface of the transverse edge of the L-shaped bar (24) is rotatably arranged inside the first mounting plate (25).
10. The method of using a prebiotic syrup manufacturing packaging system as in claim 9, comprising the steps of:
s1: firstly, mounting a packaging belt roller on one round roller (6), fixing the other end of the packaging belt on the other round roller (6), and placing a prebiotic syrup bottle on a conveying belt (1);
s2: the prebiotic syrup bottles move along with the conveyor belt (1) and enter the arc-shaped groove (22), the vertical shaft (31) is driven to rotate by the driving motor (16), the vertical shaft (31) rotates and drives the gear-lack (13) to rotate, the gear-lack (13) rotates and drives the first gear (12) and the first bevel gear (14) to rotate, the first gear (12) rotates and drives the main shaft (9) to rotate, and the main shaft (9) rotates and drives the turntable (4) and the third bevel gear (29) to rotate, so that the prebiotic syrup bottles can be rotated below the hot-pressing plate (7);
s3: the third bevel gear (29) rotates to drive the fourth bevel gear (30) to rotate, the fourth bevel gear (30) rotates to drive the rotating shaft (28) to rotate, the rotating shaft (28) rotates to drive the first belt (10) and the first pulley (11) to rotate, the first pulley (11) rotates to drive the rotating rod (27) to rotate, and the rotating rod (27) rotates to drive one of the round rollers (6) to rotate, so that the packaging belt can be conveniently pressed by the hot pressing plate (7) in a rotating way;
s4: the first bevel gear (14) rotates to drive the second bevel gear (15) to rotate, the second bevel gear (15) rotates to drive the L-shaped rod (24) to rotate, the L-shaped rod (24) rotates to drive the sliding column (23) to move, the sliding column (23) moves to drive the arc frame (18) to move up and down, the arc frame (18) moves up and down to drive the connecting rod (8) to move, the connecting rod (8) moves to drive the hot pressing plate (7) to move, further, the hot pressing packaging can be carried out on the prebiotic syrup bottle below the hot pressing plate (7), the gear-missing (13) and the first gear (12) are not meshed during hot pressing, and when the hot pressing plate (7) moves up, the gear-missing (13) is meshed with the first gear (12) again to carry out packaging of the next prebiotic syrup bottle;
s5: when the former prebiotic syrup bottle is packaged, the packaged prebiotic syrup bottle can be driven to move to the conveyor belt (1) again along with the rotation of the turntable (4), the vertical shaft (31) can drive the second belt (32) and the second pulley (33) to rotate at the moment, the second pulley (33) can drive the sleeve (20) to rotate, the sleeve (20) can drive the sleeve rod (21) to rotate, the sleeve rod (21) can drive the cleaning sleeve (34) to rotate, and the connecting rod (36) can be driven to move when the arc-shaped frame (18) moves downwards, the circular sleeve (35) can be driven to move downwards by the movement of the connecting rod (36), so that the cleaning sleeve (34) can be driven to move downwards to clean the prebiotic syrup by the descending sleeve on the prebiotic syrup bottle mouth, the cleaning sleeve (34) can move upwards along with the hot pressing plate (7) after the cleaning, and the prebiotic syrup bottle can be conveyed along with the conveyor belt (1) at the moment, and the whole packaging of the prebiotic syrup is completed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310174373.XA CN115849281B (en) | 2023-02-28 | 2023-02-28 | Packaging system for prebiotic syrup production and application method thereof |
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| CN202310174373.XA CN115849281B (en) | 2023-02-28 | 2023-02-28 | Packaging system for prebiotic syrup production and application method thereof |
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| CN115849281B true CN115849281B (en) | 2023-05-26 |
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| JP2003104305A (en) * | 2001-09-28 | 2003-04-09 | Daiwa Can Co Ltd | Cup vessel sealing device |
| US8087220B2 (en) * | 2009-04-21 | 2012-01-03 | Extreme Packaging Machinery, Inc. | Film sealing and wrapping machine with rotary cut and seal jaw |
| CN205527691U (en) * | 2016-03-22 | 2016-08-31 | 东莞市亚洲制药有限公司 | Syrup filling and seal continuous production line |
| CN216072993U (en) * | 2021-09-06 | 2022-03-18 | 江西龙恩自动化设备有限公司 | High-speed syrup tank sealing device not prone to generating waste residues |
| CN216887503U (en) * | 2021-12-20 | 2022-07-05 | 浙江闽兴包装材料科技有限公司 | Sealing device of plastic uptake box |
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