CN115849281A - Packaging system for prebiotic syrup production and use method thereof - Google Patents
Packaging system for prebiotic syrup production and use method thereof Download PDFInfo
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- CN115849281A CN115849281A CN202310174373.XA CN202310174373A CN115849281A CN 115849281 A CN115849281 A CN 115849281A CN 202310174373 A CN202310174373 A CN 202310174373A CN 115849281 A CN115849281 A CN 115849281A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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Abstract
The invention relates to the technical field of packaging, and discloses a packaging system for prebiotics syrup production and a using method thereof. According to the invention, through the arrangement of the arc-shaped frame and the first belt of the main shaft, the rotation of the turntable, the movement of the hot pressing plate and the rotation of the round roller can be synchronously carried out, so that the operation steps are reduced, and the improvement of the prebiotics syrup packaging efficiency is facilitated.
Description
Technical Field
The invention relates to the technical field of packaging, in particular to a packaging system for prebiotic syrup production and a using method thereof.
Background
Prebiotics refer to organic substances that are not digested and absorbed by the host but that selectively promote the metabolism and proliferation of beneficial bacteria in the body, thereby improving the health of the host. Successful prebiotics should be largely undigested and fermented by the gut flora when they pass through the upper gut; most importantly, it stimulates the growth of beneficial bacterial flora and not harmful bacteria with potentially pathogenic or putrefactive activity. The most basic prebiotic is a carbohydrate, but by definition does not exclude non-carbohydrate substances which are used as prebiotics. In theory, any antibiotic that can reduce harmful bacteria species and is beneficial to promote health can be called prebiotics, and the commonly used prebiotics include oligosaccharides, including fructo-oligosaccharide, galacto-oligosaccharide, xylo-oligosaccharide, isomalto-oligosaccharide, soy oligosaccharide, inulin, etc., and the prebiotic syrup needs to be packaged after production and filling.
The existing packaging system for prebiotics syrup production has the following defects:
when the filled prebiotics syrup is packaged, conveying and hot pressing are needed, and basically all the conveying and the hot pressing are distributed operations and do not have a linkage function, so that the efficiency of packaging the prebiotics syrup is reduced;
when the prebiotics syrup is packaged, the prebiotics syrup bottle mouth is not cleaned, and the quality of the packaged prebiotics syrup is reduced if the prebiotics syrup bottle mouth is not cleaned because liquid dropping during filling may be adhered to the prebiotics syrup bottle mouth.
Therefore, there is a need to redesign an encapsulation system for prebiotic syrup production and a method for using the same to solve the problems of low encapsulation efficiency and poor encapsulation quality.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a packaging system for prebiotic syrup production and a using method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a packaging system for prebiotic syrup production comprising:
the conveying belt is provided with a turntable in a rotating mode at the top of the conveying belt, arc-shaped grooves are formed in four ends of the top of the turntable, an arc-shaped baffle is horizontally and fixedly installed on one side of the conveying belt and matched with the turntable, round rollers are horizontally and rotatably installed at two ends of one side of the conveying belt, a cleaning sleeve is arranged above one end of the conveying belt, and a hot pressing plate is arranged above one side of the conveying belt;
the roof, the roof level sets up in the conveyer belt top, and the equal fixed mounting in roof bottom four corners has a support, four the support is fixed mounting in a conveyer belt symmetry side respectively, the roof bottom is equipped with the first slewing mechanism who is used for rotating the carousel, and the roof bottom still is equipped with the elevating system who is used for reciprocating the hot pressboard, roof bottom one side is equipped with the second slewing mechanism who is used for rotating the clearance cover, roof bottom one side is equipped with the third slewing mechanism who is used for rotating one of them round roller, and second slewing mechanism, third slewing mechanism and elevating system all are connected with first slewing mechanism.
As a further aspect of the present invention, the first rotation mechanism includes: main shaft and driving motor, the main shaft rotates to be installed in roof bottom center department and vertical setting, and the main shaft end rotates to be installed in carousel top center department, the fixed cover in main shaft surface has connect first gear, the vertical fixed mounting of driving motor in roof bottom, and the vertical fixed mounting of driving motor's output shaft has vertical axis, vertical axis end fixed mounting lacks the gear, lack gear and first gear intermeshing.
As a further aspect of the present invention, the second rotating mechanism includes: sleeve and second belt, the sleeve rotates to be installed in roof bottom and vertical setting, and there is the loop bar sleeve bottom through splined connection, sleeve and vertical axis surface all fixedly cup jointed the second pulley.
As a further technical scheme of the invention, the second belt is sleeved on the two second pulleys, the surface of the loop bar is rotatably sleeved with a round sleeve, and one side of the round sleeve is horizontally and fixedly provided with a connecting bar.
As a further aspect of the present invention, the third rotating mechanism includes: the first belt is obliquely rotated below the top plate, the two ends of the first belt are respectively provided with a first pulley, one of the first pulleys is horizontally and fixedly provided with a rotating rod, and the other end of the rotating rod is fixedly arranged at the center of one side of one of the round rollers.
As a further technical scheme of the present invention, the third bevel gear is fixedly sleeved on the surface of the main shaft, the third bevel gear is located below the first gear, one side of the third bevel gear is engaged with the fourth bevel gear, one side of the fourth bevel gear is horizontally and fixedly provided with a rotating shaft, the other end of the rotating shaft is fixedly installed at the center of one side of the other first pulley, the bottom of the top plate is vertically and fixedly provided with a second installation plate, and the surface of the rotating shaft is rotatably installed inside the second installation plate.
As a further aspect of the present invention, the elevating mechanism includes: the hot-pressing plate comprises an arc-shaped frame and a first bevel gear, wherein the arc-shaped frame is horizontally arranged below a top plate, a connecting rod is vertically and fixedly arranged at the center of the top of the hot-pressing plate, the top end of the connecting rod is fixedly arranged at one end of the bottom of the arc-shaped frame, and the other end of a connecting rod is fixedly arranged at one end of the arc-shaped frame.
As a further technical scheme of the invention, the first bevel gear is horizontally and fixedly arranged at the center of the bottom of the gear-lacking part, one side of the first bevel gear is meshed with the second bevel gear, the center of one side of the second bevel gear is fixedly provided with the L-shaped rod, the arc-shaped frame is internally provided with the sliding column in a sliding manner, and one end of the sliding column is fixedly arranged at the end part of one side of the vertical edge of the L-shaped rod.
As a further technical scheme, telescopic loop bars are vertically and fixedly installed at two ends of the top of the arc-shaped frame, the top ends of the two telescopic loop bars are fixedly installed at the bottom of the top plate, a first installation plate is vertically and fixedly installed at the bottom of the top plate, and the surface of the transverse edge of the L-shaped bar is rotatably installed inside the first installation plate.
The invention discloses a use method of a packaging system for prebiotic syrup production, which comprises the following steps:
s1: firstly, mounting a packaging belt roller on one of the round rollers, fixing the other end of the packaging belt on the other round roller, and placing prebiotics syrup bottles on a conveying belt;
s2: the prebiotics syrup bottle can enter the arc-shaped groove along with the movement of the conveying belt, the vertical shaft is driven to rotate by the driving motor, the vertical shaft can drive the missing gear to rotate, the missing gear can drive the first gear and the first bevel gear to rotate, the first gear can drive the main shaft to rotate, and the main shaft can drive the rotating disc and the third bevel gear to rotate, so that the prebiotics syrup bottle can be rotated below the hot pressing plate;
s3: the rotation of the third bevel gear can drive the rotation of the fourth bevel gear, the rotation of the fourth bevel gear can drive the rotation of the rotating shaft, the rotation of the rotating shaft can drive the first belt and the first pulley to rotate, the rotation of the first pulley can drive the rotating rod to rotate, and the rotation of the rotating rod can drive one of the round rollers to rotate, so that the packaging belt can rotate to be pressed by the hot pressing plate conveniently;
s4: the first bevel gear rotates to drive the second bevel gear to rotate, the second bevel gear rotates to drive the L-shaped rod to rotate, the L-shaped rod rotates to drive the sliding column to move, the sliding column moves to drive the arc-shaped frame to move up and down, the arc-shaped frame moves up and down to drive the connecting rod to move, the connecting rod moves to drive the hot pressing plate to move, the prebiotics syrup bottle below the hot pressing plate can be further subjected to hot pressing packaging, the gear lack and the first gear are not meshed during hot pressing, and the gear lack can be meshed with the first gear again after the hot pressing plate is moved and lifted up to package the next prebiotics syrup bottle;
s5: after the previous prebiotics syrup bottle is packaged, the prebiotics syrup bottle which is packaged can be driven to move to the conveying belt again along with the rotation of the rotary table, the vertical shaft can drive the second belt and the second pulley to rotate at the moment, the second pulley can drive the sleeve to rotate, the sleeve can drive the sleeve rod to rotate, the sleeve rod can drive the cleaning sleeve to rotate, the arc-shaped frame can drive the connecting rod to move downwards, the connecting rod can drive the round sleeve to move downwards, the round sleeve can drive the cleaning sleeve to move downwards, the cleaning sleeve can be driven to rotate on the prebiotics syrup bottle mouth to clean the prebiotics syrup bottle mouth in a descending mode, the cleaning sleeve moves upwards along with the hot pressing plate after being cleaned, the prebiotics syrup bottle can be conveyed along with the conveying belt at the moment, and the whole packaging of prebiotics syrup is completed.
The invention has the beneficial effects that:
1. the invention can make the rotation of the rotary table, the movement of the hot pressing plate and the rotation of the round rollers synchronously go through by the arrangement of the arc-shaped frame and the first belt of the main shaft, reduces the operation steps and is beneficial to improving the efficiency of packaging prebiotics syrup, firstly, the packaging belt roller is arranged on one round roller 6, the other end of the packaging belt is fixed on the other round roller 6, and the prebiotics syrup bottle is arranged on the conveying belt, so the prebiotics syrup bottle can enter the arc-shaped groove along with the movement of the conveying belt, the vertical shaft is driven to rotate by the driving motor, the rotation of the vertical shaft can drive the missing gear to rotate (one fourth of the missing gear is provided with teeth), the rotation of the missing gear can drive the first gear and the first bevel gear to rotate, the first gear can drive the main shaft to rotate, the main shaft can drive the rotary table and the third bevel gear to rotate, thereby the prebiotics syrup bottle can be rotated to the lower part of the hot pressing plate (at the moment, the missing gear and the first gear are not engaged, the missing gear will continue to rotate, but the first gear will not rotate), the third bevel gear will drive the fourth bevel gear to rotate, the fourth bevel gear will drive the rotating shaft to rotate, the rotating shaft will drive the first belt and the first pulley to rotate, the first pulley will drive the rotating rod to rotate, the rotating rod will drive one of the round rollers to rotate, so that the packaging belt can rotate to be pressed by the hot pressing plate, the first bevel gear will drive the second bevel gear to rotate, the second bevel gear will drive the L-shaped rod to rotate, the L-shaped rod will drive the sliding column to move, the sliding column will drive the arc frame to move up and down, the arc frame will drive the connecting rod to move up and down, the connecting rod will drive the hot pressing plate to move, further, the prebiotics syrup bottle below the hot pressing plate can be hot-pressed and packaged, lack gear and first gear non-meshing during the hot pressing, lack the gear and can carry out the encapsulation of next prebiotics syrup bottle with first gear engagement once more when the hot pressboard lifts up toward removing, reciprocal can be continuous in proper order encapsulates prebiotics syrup to whole journey need not artificial intervention, and then has improved the efficiency of this equipment to prebiotics syrup encapsulation.
2. According to the invention, through the arrangement of the cleaning sleeve, the packaged prebiotics syrup bottle can be wiped, so that the neatness of the packaged prebiotics syrup bottle is ensured, when the previous prebiotics syrup bottle is packaged, the packaged prebiotics syrup bottle can be driven to move to the conveying belt again along with the rotation of the rotary disc (the conveying belt is an intermittent conveying belt, and when the packaged prebiotics syrup bottle just rotates to the conveying belt, the conveying belt is in a static state), at the moment, the vertical shaft rotates to drive the second belt and the second pulley to rotate, the second pulley rotates to drive the sleeve to rotate, the sleeve rotates to drive the sleeve rod to rotate, the sleeve rod rotates to drive the cleaning sleeve to rotate, and when the arc-shaped frame moves downwards, the connecting rod also drives the circular sleeve to move downwards, and the circular sleeve moves downwards to drive the cleaning sleeve to move downwards, so that the cleaning sleeve can descend to be sleeved on the mouth of the prebiotics syrup bottle to clean the prebiotics syrup, and the cleaning sleeve can be synchronously cleaned with the hot-pressing plate, and the quality of the packaged prebiotics syrup is improved.
Drawings
Fig. 1 is a schematic structural diagram of a packaging system for prebiotic syrup production according to the present invention;
fig. 2 is a schematic bottom view of a conveyor belt and a top plate of the packaging system for prebiotic syrup production according to the present invention;
fig. 3 is a schematic side view of a conveyor belt and a top plate of the packaging system for prebiotic syrup production according to the present invention;
fig. 4 is a schematic top-view, bottom-view, structural view of a packaging system for prebiotic syrup production according to the present invention;
fig. 5 is a schematic view of a top plate and a connection structure of the packaging system for prebiotic syrup production according to the present invention;
fig. 6 is a schematic view of a main shaft of the packaging system for prebiotic syrup production and a connection structure thereof according to the present invention;
fig. 7 is a schematic view of a driving motor and a connection structure thereof of the packaging system for prebiotic syrup production according to the present invention;
fig. 8 is a schematic cross-sectional view of a packaging system for prebiotic syrup production in accordance with the present invention;
FIG. 9 is an enlarged view of portion A of FIG. 5;
fig. 10 is a schematic view of a hot pressing plate and a cleaning sleeve of the packaging system for prebiotic syrup production and a connection structure thereof.
In the figure: 1. a conveyor belt; 2. a top plate; 3. a support; 4. a turntable; 5. an arc-shaped baffle plate; 6. a round roller; 7. hot pressing plate; 8. a connecting rod; 9. a main shaft; 10. a first belt; 11. a first pulley; 12. a first gear; 13. a gear is missing; 14. a first bevel gear; 15. a second bevel gear; 16. a drive motor; 18. an arc frame; 19. a telescopic loop bar; 20. a sleeve; 21. a loop bar; 22. an arc-shaped slot; 23. a traveler; 24. an L-shaped rod; 25. a first mounting plate; 26. a second mounting plate; 27. a rotating rod; 28. a rotating shaft; 29. a third bevel gear; 30. a fourth bevel gear; 31. a vertical axis; 32. a second belt; 33. a second pulley; 34. cleaning the sleeve; 35. a round sleeve; 36. a connecting rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
Referring to fig. 1-10, a packaging system for prebiotic syrup production, comprising: conveyer belt 1 and roof 2, 1 top of conveyer belt is rotated and is provided with carousel 4, and four ends at carousel 4 top have all seted up arc wall 22, 1 one side level fixed mounting of conveyer belt has cowl 5, and cowl 5 and 4 looks adaptations of carousel, 1 one side both ends of conveyer belt are equal level to rotate and are installed round roller 6, and 1 one end top of conveyer belt is provided with clearance cover 34, 1 one side top of conveyer belt is provided with hot platen 7, 2 levels of roof set up in 1 top of conveyer belt, and 2 bottom four corners of roof equal fixed mounting have support 3, four support 3 are fixed mounting respectively in 1 symmetrical side of conveyer belt, 2 bottoms of roof are equipped with the first slewing mechanism that is used for rotating carousel 4, and 2 bottoms of roof still are equipped with the elevating system that is used for reciprocating hot platen 7, 2 bottom one side of roof is equipped with the second slewing mechanism that is used for rotating clearance cover 34, 2 bottom one side of roof is equipped with the third slewing mechanism that is used for rotating one of them round roller 6, and the second slewing mechanism, third slewing mechanism and elevating system all are connected with first slewing mechanism, through the setting of this equipment, can make the whole linkage that carries out, the synchronism when the encapsulation, help improving the encapsulation efficiency of the drive equipment, it is beneficial to benefit to the conveyer belt, 1 drive motor.
Referring to fig. 1, 4 and 2, in a preferred embodiment, the first rotation mechanism includes: main shaft 9 and driving motor 16, main shaft 9 rotates and installs in 2 bottom centers of roof department and vertical setting, and the end of main shaft 9 rotates and installs in 4 top centers of carousel department, the fixed cover in main shaft 9 surface has connect first gear 12, the vertical fixed mounting of driving motor 16 is in 2 bottoms of roof, and the vertical fixed mounting of output shaft of driving motor 16 has vertical axis 31, the terminal fixed mounting of vertical axis 31 lacks gear 13, lack gear 13 and first gear 12 intermeshing, setting through a slewing mechanism, be used for driving vertical axis 31 and main shaft 9 and rotate, the convenience carries out the overruning to prebiotics syrup.
Referring to fig. 5 and 9, in a preferred embodiment, the second rotating mechanism includes: sleeve 20 and second belt 32, sleeve 20 rotates and installs in 2 bottoms of roof and vertical setting, and there is loop bar 21 sleeve 20 bottom through splined connection, sleeve 20 and 31 fixed surface of vertical axis have cup jointed second pulley 33, two second pulleys 33 are located to second belt 32 cover, and loop bar 21 surface rotates and has cup jointed round cover 35, the horizontal fixed mounting in round cover 35 one side has link pole 36, setting through second slewing mechanism, be used for driving clearance cover 34 and rotate, and clearance cover 34 still can reciprocate in the pivoted, the convenience is cleared up the benefit vitality syrup bottle after the encapsulation, help improving the quality to the encapsulation of vitality syrup.
Referring to fig. 10, 8 and 6, in a preferred embodiment, the third rotation mechanism includes: the first belt 10 and the third bevel gear 29, the first belt 10 rotates obliquely below the top plate 2, and the first belt 10 is provided with the first pulleys 11 at both ends, one side of one of the first pulleys 11 is horizontally and fixedly provided with the rotating rod 27, and the other end of the rotating rod 27 is fixedly arranged at the center of one side of one of the circular rollers 6, the third bevel gear 29 is fixedly sleeved on the surface of the main shaft 9, the third bevel gear 29 is positioned below the first gear 12, one side of the third bevel gear 29 is engaged with the fourth bevel gear 30, and one side of the fourth bevel gear 30 is horizontally and fixedly provided with the rotating shaft 28, the other end of the rotating shaft 28 is fixedly arranged at the center of one side of the other first pulley 11, the bottom of the top plate 2 is vertically and fixedly provided with the second mounting plate 26, the surface of the rotating shaft 28 is rotatably arranged inside the second mounting plate 26, and the third rotating mechanism is arranged to enable the circular rollers 6 to drive the packaging belt to rotate, and the rotation of the packaging belt and the rotation of the turntable 4 are synchronous and both intermittent rotation, and the hot-press packaging of the hot-pressing plate 7 is not affected.
Referring to fig. 5 and 7, in a preferred embodiment, the elevating mechanism includes: arc frame 18 and first bevel gear 14, arc frame 18 level sets up in roof 2 below, and the vertical fixed mounting in hot platen 7 top center department has connecting rod 8, connecting rod 8 top fixed mounting is in arc frame 18 bottom one end, and the other end fixed mounting of joint pole 36 is in arc frame 18 one end, first bevel gear 14 level fixed mounting is in lacking gear 13 bottom center department, and first bevel gear 14 one side meshing has second bevel gear 15, second bevel gear 15 one side center fixed mounting has L type pole 24, and arc frame 18 inside slides has traveller 23, traveller 23 one end fixed mounting is in L type pole 24 vertical side end, the equal vertical fixed mounting in arc frame 18 top both ends has flexible loop bar 19, and equal fixed mounting in two flexible loop bar 19 tops is in roof 2 bottom, the vertical fixed mounting in roof 2 bottom has first mounting panel 25, and L type pole 24 horizontal side surface rotation is installed inside first mounting panel 25, through elevating system's setting, be used for driving hot platen 7 and clearance cover 34 and go up and down, conveniently carry out hot pressing and clear up and down to prebiotics syrup.
The invention discloses a use method of a packaging system for prebiotic syrup production, which comprises the following steps:
s1: firstly, mounting a packaging belt roller on one of the round rollers 6, fixing the other end of the packaging belt on the other round roller 6, and placing prebiotics syrup bottles on the conveying belt 1;
s2: the prebiotics syrup bottle can enter the arc-shaped groove 22 along with the movement of the conveying belt 1, the vertical shaft 31 is driven to rotate by the driving motor 16, the missing gear 13 is driven to rotate by the rotation of the vertical shaft 31, the first gear 12 and the first bevel gear 14 are driven to rotate by the rotation of the missing gear 13, the main shaft 9 is driven to rotate by the rotation of the first gear 12, the rotary table 4 and the third bevel gear 29 are driven to rotate by the rotation of the main shaft 9, and therefore the prebiotics syrup bottle can be rotated below the hot pressing plate 7;
s3: the rotation of the third bevel gear 29 can drive the rotation of a fourth bevel gear 30, the rotation of the fourth bevel gear 30 can drive a rotating shaft 28 to rotate, the rotation of the rotating shaft 28 can drive the first belt 10 and the first pulley 11 to rotate, the rotation of the first pulley 11 can drive a rotating rod 27 to rotate, and the rotation of the rotating rod 27 can drive one of the round rollers 6 to rotate, so that the packaging tape can rotate to be conveniently pressed by the hot pressing plate 7;
s4: the first bevel gear 14 rotates to drive the second bevel gear 15 to rotate, the second bevel gear 15 rotates to drive the L-shaped rod 24 to rotate, the L-shaped rod 24 rotates to drive the sliding column 23 to move, the sliding column 23 moves to drive the arc-shaped frame 18 to move up and down, the arc-shaped frame 18 moves up and down to drive the connecting rod 8 to move, the connecting rod 8 moves to drive the hot pressing plate 7 to move, the prebiotics syrup bottle below the hot pressing plate 7 can be further subjected to hot pressing packaging, the missing gear 13 is not meshed with the first gear 12 during hot pressing, and the missing gear 13 is meshed with the first gear 12 again after the hot pressing plate 7 is moved and lifted up to perform packaging of the next prebiotics syrup bottle;
s5: after the previous prebiotics syrup bottle is packaged, the prebiotics syrup bottle can be driven to move to the conveying belt 1 again along with the rotation of the rotary table 4, at the moment, the vertical shaft 31 rotates to drive the second belt 32 and the second pulley 33 to rotate, the second pulley 33 rotates to drive the sleeve 20 to rotate, the sleeve 20 rotates to drive the sleeve rod 21 to rotate, the sleeve rod 21 rotates to drive the cleaning sleeve 34 to rotate, and the arc-shaped frame 18 can also drive the connecting rod 36 to move when moving downwards, the connecting rod 36 moves to drive the round sleeve 35 to move downwards, the round sleeve 35 moves downwards to drive the cleaning sleeve 34 to move downwards, so that the cleaning sleeve 34 can be driven to rotate on the prebiotics syrup bottle mouth to clean the prebiotics syrup bottle mouth, the cleaning sleeve 34 moves upwards along with the hot pressing plate 7 after cleaning, at the moment, the prebiotics syrup bottle can be conveyed along with the conveying belt 1, and the whole packaging of the prebiotics syrup can be completed.
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects: firstly, the packaging belt roller is arranged on one of the circular rollers 6, the other end of the packaging belt is fixed on the other circular roller 6, and the prebiotic syrup bottle is placed on the conveyer belt 1, so that the prebiotic syrup bottle can enter the arc-shaped groove 22 along with the movement of the conveyer belt 1, the vertical shaft 31 is driven to rotate through the driving motor 16, the gear 13 is driven to rotate by the rotation of the vertical shaft 31 (one fourth of the gear 13 is provided with teeth), the gear 13 rotates to drive the first gear 12 and the first bevel gear 14 to rotate, the first gear 12 rotates to drive the main shaft 9 to rotate, the main shaft 9 rotates to drive the rotating disc 4 and the third bevel gear 29 to rotate, so that the prebiotic syrup bottle can be rotated to the position below the hot-pressing plate 7 (at the moment, the gear 13 is not meshed with the first gear 12, the gear 13 continues to rotate, the first gear 12 does not rotate), the third bevel gear 29 rotates to drive the fourth bevel gear 30 to rotate, the fourth bevel gear 30 rotates to drive the rotating shaft 28 to rotate, the rotating shaft 28 rotates to drive the first belt 10 and the first pulley 11 to rotate, the first pulley 11 rotates to drive the rotating rod 27 to rotate, the rotating rod 27 rotates to drive one of the round rollers 6 to rotate, so that the packaging belt can rotate to be pressed by the hot pressing plate 7 conveniently, the first bevel gear 14 rotates to drive the second bevel gear 15 to rotate, the second bevel gear 15 rotates to drive the L-shaped rod 24 to rotate, the L-shaped rod 24 rotates to drive the sliding column 23 to move, the sliding column 23 moves to drive the arc-shaped frame 18 to move up and down, the arc-shaped frame 18 moves up and down to drive the connecting rod 8 to move, the connecting rod 8 moves to drive the hot pressing plate 7 to move, further, the prebiotics syrup bottle below the hot pressing plate 7 can be subjected to hot pressing packaging, the absent gear 13 is not meshed with the first gear 12 during hot pressing, and the absent gear 13 is meshed with the first gear 12 again to be subjected to next prebiotics syrup bottle after the hot pressing plate 7 is moved and lifted up The encapsulation of thick liquid bottle, reciprocal continuous encapsulating prebiotics syrup in proper order, and whole journey need not manual intervention, after encapsulating preceding prebiotics syrup bottle, can drive the prebiotics syrup bottle that encapsulates once more and move to conveyer belt 1 along with the rotation of carousel 4 (conveyer belt 1 is intermittent type formula conveyer belt, conveyer belt 1 is static state when the prebiotics syrup bottle that encapsulates just has just rotated to conveyer belt 1 on, vertical axis 31 rotates this moment and can drive second belt 32 and second pulley 33 rotation, second pulley 33 rotates and can drive sleeve 20 and rotate, sleeve 20 rotates and can drive loop bar 21 and rotate, loop bar 21 rotates and can drive clearance cover 34 and rotate, and still can drive link bar 36 when arc frame 18 moves down and move, link bar 36 moves and can drive round sleeve 35 and move down, round sleeve 35 moves down and can drive clearance cover 34 and move down, thereby can make clearance cover 34 descend the cover to rotate on prebiotics syrup bottle mouth and clear up it and clear up the syrup, and clear up the hot pressing board 7 in step, and clear up the prebiotics syrup bottle along with this time and hot pressing board and remove, prebiotics syrup bottle can be carried forward by the equipment along with this time this prebiotics syrup bottle and moved up.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An encapsulation system for prebiotic syrup production, comprising:
the conveying belt comprises a conveying belt (1), wherein a turntable (4) is rotatably arranged at the top of the conveying belt (1), arc-shaped grooves (22) are formed in four ends of the top of the turntable (4), an arc-shaped baffle (5) is horizontally and fixedly installed on one side of the conveying belt (1), the arc-shaped baffle (5) is matched with the turntable (4), a round roller (6) is horizontally and rotatably installed at two ends of one side of the conveying belt (1), a cleaning sleeve (34) is arranged above one end of the conveying belt (1), and a hot pressing plate (7) is arranged above one side of the conveying belt (1);
roof (2), roof (2) level sets up in conveyer belt (1) top, and the equal fixed mounting in roof (2) bottom four corners has support (3), four support (3) fixed mounting is in conveyer belt (1) symmetrical side respectively, roof (2) bottom is equipped with the first slewing mechanism who is used for rotating carousel (4), and roof (2) bottom still is equipped with the elevating system who is used for reciprocating hot pressboard (7), roof (2) bottom one side is equipped with the second slewing mechanism who is used for rotating clearance cover (34), roof (2) bottom one side is equipped with the third slewing mechanism who is used for rotating one of them round roller (6), and second slewing mechanism, third slewing mechanism and elevating system all are connected with first slewing mechanism.
2. The prebiotic syrup production packaging system of claim 1, wherein the first rotation mechanism comprises: main shaft (9) and driving motor (16), main shaft (9) rotate and install in roof (2) bottom center department and vertical setting, and main shaft (9) end rotation installs in carousel (4) top center department, main shaft (9) surface fixing cover has connect first gear (12), the vertical fixed mounting of driving motor (16) is in roof (2) bottom, and the vertical fixed mounting of output shaft of driving motor (16) has vertical axis (31), vertical axis (31) end fixed mounting has scarce gear (13), lack gear (13) and first gear (12) intermeshing.
3. The prebiotic syrup production packaging system of claim 2, wherein the second rotation mechanism comprises: sleeve (20) and second belt (32), sleeve (20) rotate to be installed in roof (2) bottom and vertical setting, and sleeve (20) bottom has loop bar (21) through splined connection, sleeve (20) and vertical axis (31) surface all fixed the second pulley (33) of having cup jointed.
4. The prebiotic syrup production packaging system of claim 3, wherein the second belt (32) is sleeved on the two second pulleys (33), a round sleeve (35) is rotatably sleeved on the surface of the sleeve rod (21), and an engagement rod (36) is horizontally and fixedly installed on one side of the round sleeve (35).
5. The prebiotic syrup production packaging system of claim 4, wherein the third rotational mechanism comprises: first belt (10) and third bevel gear (29), first belt (10) slope is rotated in roof (2) below, and just first belt (10) both ends all are equipped with first pulley (11), one of them first pulley (11) one side level fixed mounting has bull stick (27), and bull stick (27) other end fixed mounting is in one of them round roller (6) one side center department.
6. The prebiotic syrup production packaging system of claim 5, wherein the third bevel gear (29) is fixedly sleeved on the surface of the main shaft (9), the third bevel gear (29) is positioned below the first gear (12), one side of the third bevel gear (29) is engaged with a fourth bevel gear (30), one side of the fourth bevel gear (30) is horizontally and fixedly provided with a rotating shaft (28), the other end of the rotating shaft (28) is fixedly arranged at the center of one side of the other first pulley (11), the bottom of the top plate (2) is vertically and fixedly provided with a second mounting plate (26), and the surface of the rotating shaft (28) is rotatably arranged inside the second mounting plate (26).
7. The packaging system for prebiotic syrup production of claim 6 wherein the lifting mechanism comprises: the hot pressing plate comprises an arc-shaped frame (18) and a first bevel gear (14), wherein the arc-shaped frame (18) is horizontally arranged below a top plate (2), a connecting rod (8) is vertically and fixedly arranged at the center of the top of the hot pressing plate (7), the top end of the connecting rod (8) is fixedly arranged at one end of the bottom of the arc-shaped frame (18), and the other end of a connecting rod (36) is fixedly arranged at one end of the arc-shaped frame (18).
8. The prebiotic syrup production packaging system of claim 7, wherein the first bevel gear (14) is horizontally and fixedly arranged at the center of the bottom of the missing gear (13), one side of the first bevel gear (14) is engaged with the second bevel gear (15), the center of one side of the second bevel gear (15) is fixedly provided with an L-shaped rod (24), the arc-shaped frame (18) is internally provided with a sliding column (23) in a sliding manner, and one end of the sliding column (23) is fixedly arranged at the end part of one vertical side of the L-shaped rod (24).
9. The prebiotic syrup production packaging system of claim 8, wherein the top of the arc-shaped frame (18) is vertically and fixedly provided with telescopic loop bars (19) at both ends, the top ends of the two telescopic loop bars (19) are fixedly arranged at the bottom of the top plate (2), the bottom of the top plate (2) is vertically and fixedly provided with a first mounting plate (25), and the transverse side surface of the L-shaped bar (24) is rotatably arranged inside the first mounting plate (25).
10. Use of a packaging system for prebiotic syrup production according to any of claims 1 to 9 characterised in that it comprises the following steps:
s1: firstly, mounting a packaging belt roller on one of the round rollers (6), fixing the other end of the packaging belt on the other round roller (6), and placing prebiotics syrup bottles on the conveying belt (1);
s2: the prebiotics syrup bottle can enter the arc-shaped groove (22) along with the movement of the conveying belt (1), the vertical shaft (31) is driven to rotate through the driving motor (16), the vertical shaft (31) rotates to drive the missing gear (13) to rotate, the missing gear (13) rotates to drive the first gear (12) and the first bevel gear (14) to rotate, the first gear (12) rotates to drive the main shaft (9) to rotate, the main shaft (9) rotates to drive the rotary table (4) and the third bevel gear (29) to rotate, and therefore the prebiotics syrup bottle can be rotated below the hot pressing plate (7);
s3: the rotation of the third bevel gear (29) can drive the fourth bevel gear (30) to rotate, the rotation of the fourth bevel gear (30) can drive the rotating shaft (28) to rotate, the rotation of the rotating shaft (28) can drive the first belt (10) and the first pulley (11) to rotate, the rotation of the first pulley (11) can drive the rotating rod (27) to rotate, the rotation of the rotating rod (27) can drive one of the circular rollers (6) to rotate, and therefore the packaging belt can rotate and can be pressed by the hot pressing plate (7) conveniently;
s4: the first bevel gear (14) rotates to drive the second bevel gear (15) to rotate, the second bevel gear (15) rotates to drive the L-shaped rod (24) to rotate, the L-shaped rod (24) rotates to drive the sliding column (23) to move, the sliding column (23) moves to drive the arc-shaped frame (18) to move up and down, the arc-shaped frame (18) moves up and down to drive the connecting rod (8) to move, the connecting rod (8) moves to drive the hot pressing plate (7) to move, further, the prebiotics syrup bottle below the hot pressing plate (7) can be subjected to hot pressing packaging, the missing gear (13) is not meshed with the first gear (12) during hot pressing, and the missing gear (13) is meshed with the first gear (12) again to package the next prebiotics syrup bottle after the hot pressing plate (7) is moved and lifted up;
s5: after the previous prebiotics syrup bottle is packaged, the packaged prebiotics syrup bottle can be driven to move to the conveying belt (1) again along with the rotation of the rotary disc (4), at the moment, the vertical shaft (31) rotates to drive the second belt (32) and the second pulley (33) to rotate, the second pulley (33) rotates to drive the sleeve (20) to rotate, the sleeve (20) rotates to drive the sleeve rod (21) to rotate, the sleeve rod (21) rotates to drive the cleaning sleeve (34) to rotate, and when the arc-shaped frame (18) moves downwards, the connecting rod (36) moves to drive the round sleeve (35) to move downwards, the round sleeve (35) moves downwards to drive the cleaning sleeve (34) to move downwards, so that the cleaning sleeve (34) can move downwards to rotate on the prebiotics syrup bottle mouth to clean the prebiotics syrup bottle, after the prebiotics syrup bottle is cleaned, the cleaning sleeve (34) moves upwards along with the hot pressing plate (7), at the prebiotics syrup bottle can be packaged integrally by the prebiotics syrup bottle, and the packaged prebiotics syrup bottle (1) can be conveyed integrally.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310174373.XA CN115849281B (en) | 2023-02-28 | 2023-02-28 | Packaging system for prebiotic syrup production and application method thereof |
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| CN202310174373.XA CN115849281B (en) | 2023-02-28 | 2023-02-28 | Packaging system for prebiotic syrup production and application method thereof |
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| CN115849281B CN115849281B (en) | 2023-05-26 |
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Cited By (1)
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| CN117485865A (en) * | 2023-12-25 | 2024-02-02 | 沈阳创意力天科技有限公司 | Full-automatic sealing device for sealing iron sheet box |
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| JP2003104305A (en) * | 2001-09-28 | 2003-04-09 | Daiwa Can Co Ltd | Cup vessel sealing device |
| US20170246754A1 (en) * | 2009-04-21 | 2017-08-31 | Extreme Packaging Machinery, Inc. | Film sealing and wrapping machine with rotary cut and seal jaw |
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| CN115849281B (en) | 2023-05-26 |
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