CN115846318A - Prevent sludge cutting machine of jam - Google Patents

Prevent sludge cutting machine of jam Download PDF

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Publication number
CN115846318A
CN115846318A CN202310187076.9A CN202310187076A CN115846318A CN 115846318 A CN115846318 A CN 115846318A CN 202310187076 A CN202310187076 A CN 202310187076A CN 115846318 A CN115846318 A CN 115846318A
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China
Prior art keywords
frame
conveying pipeline
surrounding
rotating
pipeline
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Granted
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CN202310187076.9A
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CN115846318B (en
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孙传书
孙辉南
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Fujian Kassey Intelligent Equipment Co ltd
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Fujian Kassey Intelligent Equipment Co ltd
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Priority to CN202310187076.9A priority Critical patent/CN115846318B/en
Publication of CN115846318A publication Critical patent/CN115846318A/en
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Abstract

The invention discloses an anti-blocking sludge cutting machine, which relates to the technical field of pipeline cleaning equipment and comprises a conveying pipeline, wherein an installation box body is arranged on the outer side of the conveying pipeline, connecting flanges are arranged at two ends of the conveying pipeline, threaded holes are uniformly formed in the connecting flanges, a cutting mechanism is arranged at the conveying tail end of the conveying pipeline, and the starting end of the conveying pipeline is connected with a pressurizer through the connecting flanges; a beating mechanism is arranged in the installation box body, the beating mechanism comprises a surrounding assembly and a driving assembly, and the beating mechanism is connected with a moving mechanism; according to the sludge-removing device, the cutting mechanism is matched with the pressurizer to realize the cutting operation of the sludge, and the beating mechanism and the moving mechanism are matched to realize beating of the outer wall of the conveying pipeline, so that the separation efficiency between the sludge and the outer wall of the pipeline is improved, and further the sludge cleaning and cutting efficiency is improved.

Description

Prevent sludge cutting machine of jam
Technical Field
The invention relates to the technical field of pipeline cleaning equipment, in particular to an anti-blocking sludge cutting machine.
Background
The sewage pipeline is the pipeline that is used for carrying sewage, and contains a large amount of impurity in the sewage, often is stained with deposits such as fatlute, rust dirt on the sewage pipeline inner wall of long-term use, can adsorb mud under the long-time use, and some long fiber impurity that exist in the cooperation sewage for mud is attached to further block mud on the pipeline inner wall and cause the pipe blockage, needs regularly clear up. The traditional cleaning mode is manual cleaning, the efficiency is low, and the time consumption is long.
Disclosure of Invention
The invention aims to provide an anti-clogging sludge cutting machine, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the anti-blocking sludge cutting machine comprises a conveying pipeline, wherein an installation box body is arranged on the outer side of the conveying pipeline, connecting flanges are arranged at two ends of the conveying pipeline, threaded holes are uniformly formed in the connecting flanges, a cutting mechanism is arranged at the conveying tail end of the conveying pipeline, and the starting end of the conveying pipeline is connected with a pressurizer through the connecting flanges;
the cutting mechanism is including setting up the inside rotary cutter at pipeline, the last installation pipe that is provided with of pipeline, rotary cutter is semi-circular setting, rotary cutter's both ends are provided with the rotation axis, rotate sealed mounting between rotation axis and the installation pipe, the installation box is provided with first fixed plate in one side towards pipeline end, rotary cutter wherein rotates between the rotation axis of one side and the first fixed plate the installation just be provided with driven gear on the rotation axis, rotate on the first fixed plate and install the driving gear with driven gear intermeshing, the driving gear is connected with the motor.
As a further scheme of the invention: the upside parallel arrangement of first fixed plate has the second fixed plate, last rotation axis of driven gear is connected with the extension post, hollow setting between rotation axis and the extension post, the upside of extension post is provided with rotary joint, the last water pipe that is provided with of rotary joint, be provided with the connecting pipe between rotary cutter and the rotation axis, rotary cutter's inside is provided with the hollow tube, rotary cutter's both sides evenly are provided with the apopore, the apopore link up with the hollow tube.
As a still further scheme of the invention: the inside of installation box is provided with beats the mechanism, beat the mechanism and include drive assembly and encircle the subassembly, encircle the subassembly including setting up the circular orbit in the pipeline outside, set up annular ring gear on the circular orbit, circular orbit's both sides are provided with the side groove, sliding mounting has around the frame in the side groove, it installs around the gear to encircle the frame internal rotation, it encircles the motor to encircle to be provided with on the frame, encircle the motor and link to each other with surrounding gear, it is provided with the cooperation wheel to encircle the symmetry on the frame, encircle and pass through sliding mounting between cooperation wheel and the side groove, the side of encircleing the frame is provided with drive assembly.
As a still further scheme of the invention: the driving assembly comprises an extension frame arranged on the side edge of the surrounding frame, a hoisting frame is arranged on the extension frame, a rotating disc is rotatably mounted on the hoisting frame, rotating frames are uniformly arranged on the rotating disc, the rotating disc is connected with a power motor, an inserting column is inserted into the extension frame, a return spring is sleeved on the part, located on the lower side of the extension frame, of the inserting column, a limiting block is arranged at the top of the inserting column, the bottom of the inserting column is connected with a knocking frame, a linkage frame is arranged on the knocking frame, and the linkage frame and the rotating frame are in discontinuous fit.
As a still further scheme of the invention: the utility model discloses a connector, including the pivot frame, the pivot frame is connected with the pivot frame, the outside of grafting post evenly is provided with the location arch, the grafting post passes through location arch and extends slidable mounting between the frame, the end of pivot frame is provided with the joint frame, the joint frame is cylindric setting, set up perpendicularly between joint frame and the pivot frame, the bottom of linkage frame is provided with the arc recess of mutually supporting with the joint frame, the edge fillet of arc recess is handled.
As a still further scheme of the invention: the utility model discloses a pipeline installation box, including beating mechanism, moving mechanism, conveyer pipe, joint spout, beating mechanism, horizontal slide rail, joint spout, joint piece, drive motor, drive gear and rack, beating mechanism is connected with moving mechanism, moving mechanism sets up the bottom at the installation box, moving mechanism sets up under the pipeline installation axis, moving mechanism includes the rack, the both sides of rack are provided with horizontal slide rail, be provided with the joint spout in the horizontal slide rail, install the removal frame on the horizontal slide rail, be connected with the joint piece on the removal frame, the removal frame passes through slidable mounting between joint piece and the joint spout, remove the frame internal rotation and install the removal gear, remove wheel and rack intermeshing, the fixed driving motor that is provided with on the removal frame, driving motor links to each other with the removal gear.
As a still further scheme of the invention: the circular orbit is two lamella formula combinations and sets up, the tip of circular orbit is connected between installation axle and the mounting bracket, the circular orbit is through the fixed combination connection of connecting flange and fixing bolt, the connecting flange sets up towards the inboard of circular orbit.
As a still further scheme of the invention: be provided with supporting component between circular orbit and the pipeline, supporting component is including evenly setting up the inboard telescopic cylinder at circular orbit, telescopic cylinder's the directional pipeline's of end installation axis, telescopic cylinder's end is rotated and is installed the pulley, the outer lane of pulley is provided with the rubber circle.
Compared with the prior art, the invention has the beneficial effects that:
(1) The two ends of the conveying pipeline are provided with connecting flanges, the conveying pipeline and other sections of pipelines are quickly split through the connecting flanges, the conveying pipeline is separated from other pipelines after being blocked, a pressurizer is connected to the conveying starting end of the conveying pipeline to pressurize the conveying pipeline, sludge is pushed to move forwards, and meanwhile, a cutting mechanism arranged at the tail end of the conveying pipeline is matched to rotationally cut the sludge, cut off continuous sludge, reduce friction resistance between the sludge and the conveying pipeline and improve dredging efficiency;
(2) Utilize motor and driving gear, driven gear drives the rotation axis and rotates, and then drive the attached rotary cutter who installs on the pipeline inner wall and carry out the rotary cutting operation, when pipeline carries out the blowdown, rotary cutter stops in the position of pasting and leaning on the pipeline inner wall, avoid causing the hindrance to transported substance, after taking place to block up in the pipeline, rotary cutter carries out the rotary cutting to mud, in order to promote the cutting efficiency of mud, reduce the cutting resistance, the hollow setting of rotation axis, connect hollow extension post simultaneously, utilize extension post connection rotary joint, to the rotation axis, pump water in the hollow tube, rotary cutter combines the effect of rivers when cutting mud, form the water film between the mud of cutting, avoid mud adhesion together once more, promote the cleaning ability of mud;
(3) In order to further improve the sludge cleaning efficiency and the cutting efficiency, a beating mechanism is arranged on the outer side of the conveying pipeline, so that the pipeline side wall of the conveying pipeline vibrates, and the sludge is separated from the pipe wall; in order to ensure that the outer side of the conveying pipeline is beaten completely, an annular gear ring is arranged on an annular track in an annular assembly, and a surrounding gear and a surrounding motor are matched to drive a surrounding frame to rotate along the annular track, so that the side wall of the conveying pipeline is beaten circularly by matching with a driving assembly; in order to ensure the knocking effect, the rotating disc is arranged to uniformly install the rotating frame, meanwhile, the knocking frame is provided with the linkage frame, when the rotating frame rotates along with the rotating disc, the rotating frame is in contact with the linkage frame to drive the linkage frame to ascend to a certain height and be separated from the linkage frame, the linkage frame and the knocking frame move downwards under the driving of the return spring to knock the outer wall of the conveying pipeline, the number of the rotating frames and the rotating speed of the power motor can be adjusted to further adjust the knocking frequency of the knocking frame, and therefore the knocking effect is ensured;
(4) In order to realize the knocking of the whole outer wall of the conveying pipeline, a moving assembly is arranged at the bottom of the mounting box body and drives a knocking mechanism to move along the conveying pipeline, a moving frame is mounted through a rack and a horizontal sliding rail, the moving frame moves back and forth on the rack through a moving gear and a driving motor, and then the knocking mechanism connected to the mounting frame is driven to move, so that the moving knocking operation is carried out; the concentricity of the annular track and the conveying track can be ensured by combining the telescopic cylinder and the pulley, so that the same beating effect can be generated when the beating mechanism beats different parts of the outer wall of the conveying pipeline.
Drawings
FIG. 1 is a schematic view of a block resistant sludge cutting machine;
FIG. 2 is a schematic view of a connecting structure of a cutting mechanism and a pipeline in the anti-clogging sludge cutting machine;
FIG. 3 is a schematic view of the installation structure of a rotary cutter in the anti-clogging sludge cutting machine;
FIG. 4 is a schematic view of the matching structure of the beating mechanism and the moving mechanism with the pipeline in the anti-clogging sludge cutting machine;
FIG. 5 is a schematic structural view of a moving mechanism in the sludge cutting machine for preventing clogging;
FIG. 6 is a schematic view of the connection structure of the support assembly and the circular track in the anti-clogging sludge cutting machine;
FIG. 7 is an enlarged view of the structure at A in FIG. 6;
FIG. 8 is a schematic diagram of the surrounding components of an anti-clogging sludge cutting machine;
FIG. 9 is a schematic view of the drive assembly of the sludge cutting machine with clogging prevention;
FIG. 10 is a schematic view of a linkage frame and a rotating frame of the anti-clogging sludge cutting machine.
In the figure: 1. installing a box body; 2. a delivery conduit; 20. a connecting flange; 21. a threaded hole; 3. a cutting mechanism; 30. installing a pipe; 31. a rotating shaft; 32. a first fixing plate; 33. a second fixing plate; 34. a driven gear; 35. a driving gear; 36. extending the column; 37. a rotary joint; 38. a water supply pipe; 39. rotating the cutter; 310. a connecting pipe; 311. a water outlet hole; 4. a moving mechanism; 40. a rack; 41. a horizontal slide rail; 42. clamping the chute; 43. a movable frame; 44. a clamping block; 45. a moving gear; 46. a drive motor; 47. a mounting frame; 470. installing a shaft; 5. an annular track; 50. a side groove; 51. a connecting flange; 52. fixing the bolt; 6. a support assembly; 60. a telescopic cylinder; 61. a pulley; 7. a tapping mechanism; 71. a surround assembly; 710. a surrounding frame; 711. a surrounding gear; 712. a wrap-around motor; 713. a mating wheel; 72. a drive assembly; 720. an extension frame; 721. a hoisting frame; 722. rotating the disc; 723. a rotating frame; 7230. a clamping frame; 724. a power motor; 725. a knocking frame; 726. a linkage frame; 7260. an arc-shaped groove; 727. inserting the column; 728. a return spring; 729. and a positioning projection.
Detailed Description
In the description of the present invention, it is to be understood that the terms "longitudinal," "lateral," "upper," "lower," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and thus are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Example 1:
as shown in fig. 1 and 2, the anti-clogging sludge cutting machine comprises a conveying pipeline 2, wherein an installation box body 1 is arranged on the outer side of the conveying pipeline 2, connecting flanges 20 are arranged at two ends of the conveying pipeline 2, threaded holes 21 are uniformly formed in the connecting flanges 20, a cutting mechanism 3 is arranged at the conveying tail end of the conveying pipeline 2, and the starting end of the conveying pipeline 2 is connected with a pressurizer through the connecting flanges 20;
cutting mechanism 3 is including setting up at the inside rotary cutter 39 of pipeline 2, pipeline 2 is last to be provided with installation pipe 30, rotary cutter 39 is semi-circular setting, rotary cutter 39's both ends are provided with rotation axis 31, rotate sealed mounting between rotation axis 31 and the installation pipe 30, installation box 1 is provided with first fixed plate 32 in the terminal one side of pipeline 2 of orientation, rotary cutter 39 rotate between rotation axis 31 of one side wherein and the first fixed plate 32 the last driven gear 34 that is provided with of rotation axis 31, rotate on the first fixed plate 32 and install the driving gear 35 with driven gear 34 intermeshing, driving gear 35 is connected with the motor.
Specifically, set up flange 20 at pipeline 2's both ends, realize the quick split of pipeline 2 with other sections through flange 20, after pipeline 2 takes place to block up, with pipeline 2 and other pipeline separation, connect the presser at pipeline 2's transport initiating terminal, pressurize in pipeline 2, promote silt and move forward, cooperate the cutting mechanism 3 that 2 end settings of pipeline simultaneously, carry out the rotary cutting to mud, cut off continuous mud, reduce the frictional resistance between mud and the pipeline 2, promote mediation efficiency.
More specifically, utilize motor and driving gear 35, driven gear 34 to drive rotation axis 31 and rotate, and then drive the attached rotary cutter 39 of installing on pipe inner wall and carry out the rotary cutting operation, when pipeline 2 carries out the blowdown, rotary cutter 39 stops and leans on the position of leaning on pipe inner wall, avoids causing the hindrance to the transported substance, and after taking place to block up in pipeline 2, rotary cutter 39 carries out rotary cutting to mud.
Further, as shown in fig. 3, a second fixing plate 33 is arranged on the upper side of the first fixing plate 32 in parallel, the rotating shaft 31 on the driven gear 34 is connected with an extension column 36, the rotating shaft 31 and the extension column 36 are arranged in a hollow manner, a rotary joint 37 is arranged on the upper side of the extension column 36, a water supply pipe 38 is arranged on the rotary joint 37, a connecting pipe 310 is arranged between the rotary cutter 39 and the rotating shaft 31, a hollow pipe is arranged inside the rotary cutter 39, water outlet holes 311 are uniformly formed in two sides of the rotary cutter 39, and the water outlet holes 311 are communicated with the hollow pipe.
Concretely, in order to promote the cutting efficiency of mud, reduce the cutting resistance, the hollow setting of rotation axis 31, connect hollow extension post 36 simultaneously, utilize extension post 36 to connect rotary joint 37, to rotation axis 31, hollow tube internal pump water, rotary cutter 39 combines the effect of rivers when cutting mud, form the water film between the mud of cutting, avoid mud adhesion once more together, promote the cleaning power of mud, it is the prior art product to say that rotary joint 37 mentioned above is, analogy is the swivelling joint structure between common washing machine inlet tube and the tap on the market, this part is prior art product, can directly buy from the market, consequently, no longer give unnecessary details to its structure.
Example 2:
in this embodiment, based on embodiment 1, as shown in fig. 4, 6, 8, 9, and 10, a rapping mechanism 7 is disposed inside the installation box 1, the rapping mechanism 7 includes a driving component 72 and a surrounding component 71, the surrounding component 71 includes an annular rail 5 disposed outside the conveying pipeline 2, an annular ring gear is disposed on the annular rail 5, side grooves 50 are disposed on two sides of the annular rail 5, a surrounding frame 710 is slidably mounted in the side grooves 50, a surrounding gear 711 is rotatably mounted in the surrounding frame 710, a surrounding motor 712 is disposed on the surrounding frame 710, the surrounding motor 712 is connected to the surrounding gear 711, fitting wheels 713 are symmetrically disposed on the surrounding frame 710, the surrounding frame 710 is slidably mounted between the fitting wheels 713 and the side grooves 50, and the driving component 72 is disposed on a side of the surrounding frame 710.
Specifically, in order to further improve the sludge cleaning efficiency and the cutting efficiency, a beating mechanism 7 is arranged on the outer side of the conveying pipeline 2, so that the pipeline side wall of the conveying pipeline 2 vibrates, and the sludge is separated from the pipe wall; in order to ensure that the outer side of the conveying pipeline 2 is completely beaten, an annular gear ring is arranged through the annular rail 5 in the annular assembly, and the surrounding frame 710 is driven to rotate along the annular rail 5 by matching with the surrounding gear 711 and the surrounding motor 712, so that the driving assembly 72 is matched to carry out circulating beating operation on the side wall of the conveying pipeline 2.
Further, as shown in fig. 9, the driving assembly 72 includes an extension frame 720 disposed on the side of the surrounding frame 710, a hoisting frame 721 is disposed on the extension frame 720, a rotating disc 722 is rotatably mounted on the hoisting frame 721, a rotating frame 723 is uniformly disposed on the rotating disc 722, the rotating disc 722 is connected to a power motor 724, a plugging column 727 is plugged on the extension frame 720, a return spring 728 is sleeved on a portion of the plugging column 727 located on the lower side of the extension frame 720, a limit block is disposed on the top of the plugging column 727, a striking frame 725 is connected to the bottom of the plugging column 727, a linkage frame 726 is disposed on the striking frame 725, and the linkage frame 726 and the rotating frame 723 are in intermittent fit.
Specifically, in order to ensure the knocking effect, the rotating disc 722 is uniformly provided with the rotating frames 723, the link frame 726 is arranged on the knocking frame 725, when the rotating frame 723 rotates along with the rotating disc 722, the rotating frame 723 is in contact with the link frame 726 to drive the link frame 726 to ascend to a certain height and to be separated from the link frame 726, the link frame 726 and the knocking frame 725 move downwards under the driving of the return spring 728 to knock the outer wall of the conveying pipeline 2, the number of the rotating frames 723 and the rotating speed of the power motor 724 can be adjusted to further adjust the knocking frequency of the knocking frame 725, and therefore the knocking effect is ensured.
Further, as shown in fig. 10, positioning protrusions 729 are uniformly disposed on the outer side of the insertion column 727, the insertion column 727 is slidably mounted between the positioning protrusions 729 and the extension frame 720, a clamping frame 7230 is disposed at the end of the rotating frame 723, the clamping frame 7230 is cylindrical, the clamping frame 7230 and the rotating frame 723 are vertically disposed, an arc groove 7260 which is matched with the clamping frame 7230 is disposed at the bottom of the linkage frame 726, and the edge of the arc groove 7260 is rounded.
Specifically, in order to ensure that the rotating frame 723 can reliably drive the linkage frame 726 to ascend and separate from the linkage frame 726 at the highest point, the rotating frame 723 is provided with a clamping frame 7230, meanwhile, the bottom of the linkage frame 726 is provided with an arc-shaped groove 7260, when the rotating frame 723 rotates, the clamping frame 7230 is matched with the arc-shaped groove 7260 and then drives the linkage frame 726 to ascend, and when the highest point of the linkage frame 726 is located, the edge of the arc-shaped groove 7260 subjected to fillet processing is separated from the linkage frame 726, and the linkage frame 726 finishes energy storage and falls to perform knocking operation.
Example 3:
this embodiment combines fig. 4, fig. 5, fig. 7, fig. 8 to give on embodiment 1 and embodiment 2's basis, beat mechanism 7 and be connected with moving mechanism 4, moving mechanism 4 sets up the bottom at installation box 1, moving mechanism 4 sets up under pipeline 2 installation axle 470 line, moving mechanism 4 includes rack 40, the both sides of rack 40 are provided with horizontal slide rail 41, be provided with joint spout 42 in the horizontal slide rail 41, install on the horizontal slide rail 41 and move frame 43, be connected with joint piece 44 on moving frame 43, moving frame 43 passes through slidable mounting between joint piece 44 and the joint spout 42, moving gear 45 is installed to the internal rotation of moving frame 43, moving gear 45 and rack 40 intermeshing, the fixed driving motor 46 that is provided with on moving frame 43, driving motor 46 links to each other with moving gear 45.
Specifically, in order to realize the beating of the entire outer wall of the conveying pipe 2, a moving component is arranged at the bottom of the installation box 1 to drive the beating mechanism 7 to move along the conveying pipe 2, a rack 40 and a horizontal slide rail 41 are arranged to install a moving frame 43, the moving frame 43 moves back and forth on the rack 40 through a moving gear 45 and a driving motor 46, and then the beating mechanism 7 connected to the installation frame 47 is driven to move, so that the moving beating operation is performed.
Further, as shown in fig. 8, the annular rail 5 is provided in a two-piece combination, an end of the annular rail 5 is connected to the mounting bracket 47 through a mounting shaft 470, the annular rail 5 is fixedly combined and connected through a connecting flange 51 and a fixing bolt 52, and the connecting flange 51 is provided toward the inner side of the annular rail 5.
Further, as shown in fig. 7, a supporting assembly 6 is arranged between the annular rail 5 and the conveying pipeline 2, the supporting assembly 6 includes telescopic cylinders 60 evenly arranged inside the annular rail 5, the tail ends of the telescopic cylinders 60 point to the installation axis 470 of the conveying pipeline 2, pulleys 61 are rotatably installed at the tail ends of the telescopic cylinders 60, and rubber rings are arranged on the outer rings of the pulleys 61.
Specifically, the telescopic cylinder 60 and the pulley 61 are combined to ensure the concentricity of the annular rail 5 and the conveying rail, so that the same knocking effect can be generated when the knocking mechanism 7 knocks different parts on the outer wall of the conveying pipeline 2.
The working principle of the embodiment of the invention is as follows:
as shown in fig. 1-10, the two ends of the conveying pipeline 2 are provided with the connecting flanges 20, the conveying pipeline 2 and other sections of pipelines can be quickly detached through the connecting flanges 20, after the conveying pipeline 2 is blocked, the conveying pipeline 2 is separated from other pipelines, the conveying starting end of the conveying pipeline 2 is connected with the pressurizer, the conveying pipeline 2 is pressurized, sludge is pushed to move forwards, meanwhile, the cutting mechanism 3 arranged at the tail end of the conveying pipeline 2 is matched to perform rotary cutting on the sludge, continuous sludge is cut off, the friction resistance between the sludge and the conveying pipeline 2 is reduced, and the dredging efficiency is improved. Utilize motor and driving gear 35, driven gear 34 to drive rotation axis 31 and rotate, and then drive the attached rotary cutter 39 of installing on the pipeline inner wall and carry out the rotary cutting operation, when pipeline 2 carries out the blowdown, rotary cutter 39 stops and leans on the position of pasting the pipeline inner wall, avoids causing the hindrance to the transported substance, after taking place to block up in pipeline 2, rotary cutter 39 carries out the rotary cutting to mud. In order to improve the cutting efficiency of the sludge and reduce the cutting resistance, the rotating shaft 31 is arranged in a hollow manner and is simultaneously connected with a hollow extension column 36, the extension column 36 is connected with a rotating joint 37, water is pumped into the rotating shaft 31 and the hollow pipe, a rotary cutter 39 is combined with the action of water flow when the sludge is cut, a water film is formed between the cut sludge, the sludge is prevented from being adhered together again, the cleaning capacity of the sludge is improved, and in order to further improve the sludge cleaning efficiency and the cutting efficiency, a beating mechanism 7 is arranged on the outer side of the conveying pipeline 2, so that the pipeline side wall of the conveying pipeline 2 is vibrated, and the sludge is separated from the pipeline wall; in order to ensure that the outer side of the conveying pipeline 2 is completely beaten, an annular gear ring is arranged through the annular rail 5 in the annular assembly, and the surrounding frame 710 is driven to rotate along the annular rail 5 by matching with the surrounding gear 711 and the surrounding motor 712, so that the driving assembly 72 is matched to carry out circulating beating operation on the side wall of the conveying pipeline 2. In order to ensure the knocking effect, the rotating disc 722 is uniformly provided with the rotating frame 723, the linking frame 726 is arranged on the knocking frame 725, when the rotating frame 723 rotates along with the rotating disc 722, the rotating frame 723 is in contact with the linking frame 726 to drive the linking frame 726 to be separated from the linking frame 726 when the linking frame 726 rises to a certain height, the linking frame 726 and the knocking frame 725 move downwards under the driving of the return spring 728 to knock the outer wall of the conveying pipeline 2, the number of the rotating frames 723 and the rotating speed of the power motor 724 can be adjusted to adjust the knocking frequency of the knocking frame 725, and therefore the knocking effect is ensured. In order to ensure that the rotating frame 723 can reliably drive the linkage frame 726 to ascend and be separated from the linkage frame 726 at the highest point, the rotating frame 723 is provided with a clamping frame 7230, an arc-shaped groove 7260 is formed in the bottom of the linkage frame 726, when the rotating frame 723 rotates, the clamping frame 7230 is matched with the arc-shaped groove 7260 to drive the linkage frame 726 to ascend, when the linkage frame 726 is at the highest point, the edge of the arc-shaped groove 7260 subjected to fillet processing is separated from the linkage frame 726, and the linkage frame 726 finishes energy storage and falls to carry out knocking operation. In order to realize the beating of the whole outer wall of the conveying pipeline 2, a moving component is arranged at the bottom of the mounting box body 1 to drive the beating mechanism 7 to move along the conveying pipeline 2, a rack 40 and a horizontal sliding rail 41 are arranged to mount a moving frame 43, the moving frame 43 moves back and forth on the rack 40 through a moving gear 45 and a driving motor 46, and then the beating mechanism 7 connected to a mounting frame 47 is driven to move, so that the moving beating operation is carried out. The combination of the telescopic cylinder 60 and the pulley 61 can ensure the concentricity of the annular track 5 and the conveying track, thereby ensuring that the beating mechanism 7 can generate the same beating effect when beating different parts of the outer wall of the conveying pipeline 2.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (8)

1. The anti-blocking sludge cutting machine comprises a conveying pipeline (2), wherein an installation box body (1) is arranged on the outer side of the conveying pipeline (2), and is characterized in that connecting flanges (20) are arranged at two ends of the conveying pipeline (2), threaded holes (21) are uniformly formed in the connecting flanges (20), a cutting mechanism (3) is arranged at the conveying tail end of the conveying pipeline (2), and the starting end of the conveying pipeline (2) is connected with a pressurizer through the connecting flanges (20);
cutting mechanism (3) is including setting up at inside rotary cutter (39) of pipeline (2), be provided with installation pipe (30) on pipeline (2), rotary cutter (39) are semi-circular setting, the both ends of rotary cutter (39) are provided with rotation axis (31), rotate sealed installation between rotation axis (31) and installation pipe (30), installation box (1) is provided with first fixed plate (32) towards pipeline (2) terminal one side, rotary cutter (39) wherein rotate between rotation axis (31) and first fixed plate (32) of one side install just be provided with driven gear (34) on rotation axis (31), rotate on first fixed plate (32) and install driving gear (35) with driven gear (34) intermeshing, driving gear (35) are connected with the motor.
2. The sludge cutting machine for preventing blockage according to claim 1, wherein a second fixing plate (33) is arranged on the upper side of the first fixing plate (32) in parallel, an extension column (36) is connected to a rotating shaft (31) on the driven gear (34), the rotating shaft (31) and the extension column (36) are arranged in a hollow mode, a rotating joint (37) is arranged on the upper side of the extension column (36), a water feeding pipe (38) is arranged on the rotating joint (37), a connecting pipe (310) is arranged between the rotating cutter (39) and the rotating shaft (31), a hollow pipe is arranged inside the rotating cutter (39), water outlet holes (311) are uniformly formed in two sides of the rotating cutter (39), and the water outlet holes (311) are communicated with the hollow pipe.
3. The anti-clogging sludge cutting machine according to claim 1, wherein a beating mechanism (7) is arranged inside the mounting box body (1), the beating mechanism (7) comprises a driving component (72) and a surrounding component (71), the surrounding component (71) comprises an annular rail (5) arranged outside the conveying pipeline (2), an annular gear ring is arranged on the annular rail (5), side grooves (50) are arranged on two sides of the annular rail (5), a surrounding frame (710) is slidably mounted in the side grooves (50), a surrounding gear (711) is rotatably mounted in the surrounding frame (710), a surrounding motor (712) is arranged on the surrounding frame (710), the surrounding motor (712) is connected with the surrounding gear (711), matching wheels (713) are symmetrically arranged on the surrounding frame (710), the surrounding frame (710) is slidably mounted between the matching wheels (713) and the side grooves (50), and the driving component (72) is arranged on the side of the surrounding frame (710).
4. The anti-clogging sludge cutting machine according to claim 3, characterized in that the driving assembly (72) comprises an extension frame (720) arranged on the side of the surrounding frame (710), a hoisting frame (721) is arranged on the extension frame (720), a rotating disc (722) is rotatably mounted on the hoisting frame (721), a rotating frame (723) is uniformly arranged on the rotating disc (722), the rotating disc (722) is connected with a power motor (724), a plugging column (727) is plugged on the extension frame (720), a return spring (728) is sleeved on the part of the plugging column (727) located on the lower side of the extension frame (720), a limiting block is arranged at the top of the plugging column (727), a knocking frame (725) is connected to the bottom of the plugging column (727), a linkage frame (726) is arranged on the knocking frame (725), and the linkage frame (726) and the rotating frame (723) are in intermittent fit.
5. The anti-blocking sludge cutting machine according to claim 4, wherein the outer side of the inserting column (727) is uniformly provided with positioning protrusions (729), the inserting column (727) is slidably mounted between the positioning protrusions (729) and the extending frame (720), the tail end of the rotating frame (723) is provided with a clamping frame (7230), the clamping frame (7230) is arranged in a cylindrical shape, the clamping frame (7230) and the rotating frame (723) are vertically arranged, the bottom of the linkage frame (726) is provided with an arc-shaped groove (7260) which is matched with the clamping frame (7230), and the edge of the arc-shaped groove (7260) is subjected to fillet treatment.
6. The anti-blocking sludge cutting machine according to claim 3, wherein the knocking mechanism (7) is connected with a moving mechanism (4), the moving mechanism (4) is arranged at the bottom of the installation box body (1), the moving mechanism (4) is arranged under an installation shaft (470) line of the conveying pipeline (2), the moving mechanism (4) comprises a rack (40), horizontal sliding rails (41) are arranged on two sides of the rack (40), clamping sliding grooves (42) are formed in the horizontal sliding rails (41), a moving frame (43) is installed on the horizontal sliding rails (41), a clamping block (44) is connected onto the moving frame (43), the moving frame (43) is slidably installed between the clamping block (44) and the clamping sliding grooves (42), a moving gear (45) is rotatably installed in the moving frame (43), the moving gear (45) is meshed with the rack (40), a driving motor (46) is fixedly arranged on the moving frame (43), and the driving motor (46) is connected with the moving gear (45).
7. The sludge cutting machine according to claim 3, wherein the annular rail (5) is provided in a two-piece combination, the end of the annular rail (5) is connected with the mounting frame (47) through a mounting shaft (470), the annular rail (5) is fixedly combined and connected through a connecting flange (51) and a fixing bolt (52), and the connecting flange (51) is provided towards the inner side of the annular rail (5).
8. The sludge cutting machine for preventing blockage according to claim 3, characterized in that a supporting assembly (6) is arranged between the annular rail (5) and the conveying pipeline (2), the supporting assembly (6) comprises telescopic cylinders (60) uniformly arranged on the inner side of the annular rail (5), the tail ends of the telescopic cylinders (60) point to a mounting shaft (470) line of the conveying pipeline (2), pulleys (61) are rotatably mounted at the tail ends of the telescopic cylinders (60), and rubber rings are arranged on the outer rings of the pulleys (61).
CN202310187076.9A 2023-03-02 2023-03-02 Anti-blocking sludge cutting machine Active CN115846318B (en)

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