CN102091446B - Central transmission mud-scraping and sucking machine - Google Patents

Central transmission mud-scraping and sucking machine Download PDF

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Publication number
CN102091446B
CN102091446B CN2010106028801A CN201010602880A CN102091446B CN 102091446 B CN102091446 B CN 102091446B CN 2010106028801 A CN2010106028801 A CN 2010106028801A CN 201010602880 A CN201010602880 A CN 201010602880A CN 102091446 B CN102091446 B CN 102091446B
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China
Prior art keywords
mud
scraping
sucking machine
sludge collector
suction
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Expired - Fee Related
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CN2010106028801A
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Chinese (zh)
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CN102091446A (en
Inventor
戴一成
罗炎雄
陈炼义
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SHENZHEN ZHONGBANG (GROUP) CONSTRUCTION CONTACT CO Ltd
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SHENZHEN ZHONGBANG (GROUP) CONSTRUCTION CONTACT CO Ltd
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Priority to CN2010106028801A priority Critical patent/CN102091446B/en
Publication of CN102091446A publication Critical patent/CN102091446A/en
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Abstract

The invention relates to a central transmission mud-scraping and sucking machine, which is arranged in a secondary sedimentation tank and comprises a driving mechanism, a mud scraping mechanism, a mud sucking mechanism, a mud collecting mechanism, a mud discharging mechanism and a support mechanism, wherein the driving mechanism is arranged on the support mechanism, the mud scraping mechanism and the mud sucking mechanism are connected with the driving mechanism, the mud sucking mechanism is connected with the mud collecting mechanism, the mud discharging mechanism is arranged on the support mechanism, and one end of the mud discharging mechanism is connected with the mud collecting mechanism while the other end is connected to the outside of the sedimentation tank. When in use, a rotary frame is driven by the driving mechanism to rotate so as to drive the mud scraping mechanism to rotate, afterwards, the mud is sucked to the mud collecting mechanism by the mud sucking mechanism and then discharged out of the sedimentation tank through the mud discharging mechanism based on the principal of siphon. The central transmission mud-scraping and sucking machine is simple in structure and low in energy consumption.

Description

Center transmission scraping and sucking machine
Technical field
The present invention relates to technical field of sewage, specifically, relate to a kind of center transmission scraping and sucking machine, it is applicable to large-scale wastewater treatment plant circumferential water feed, center water outlet and mud extraction secondary sedimentation tank, in second pond, rises and scrapes the precipitating sludge of inhaling at the bottom of the pond.
Background technology
In water factory or some Treatment of Sludge factories, through needing special equipment the building of routine is handled, for some circumferential water feeds, center water outlet or mud extraction secondary sedimentation tank, it is through being to adopt scraping and sucking machine to handle.
But, the equipment of present this type, domestic still is blank out so far, relies on import fully, this import equipment, complex structure, its driving section steric hindrance power is big, and energy consumption is high.And, expensive.
Summary of the invention
The object of the present invention is to provide a kind of center transmission scraping and sucking machine, it can overcome above-mentioned shortcoming, and is simple in structure, and energy consumption is little.
For realizing above-mentioned purpose, the technical scheme that the present invention adopted is:
A kind of center transmission scraping and sucking machine; It is located in the secondary sedimentation tank; It comprises driving mechanism, mud-scraping mechanism, suction dredge structure, sludge collector structure, spoil disposal mechanism and supporting mechanism, and described driving mechanism is located on the described supporting mechanism, and described mud-scraping mechanism, suction dredge structure link to each other with described driving mechanism; Described suction dredge structure links to each other with described sludge collector structure; Described spoil disposal mechanism is located on the described supporting mechanism, and the one of which end links to each other with described sludge collector structure, and the other end is connected to outside the sedimentation basin; Above-mentioned spoil disposal mechanism, it comprises vavuum pump, bend pipe and discharge pipeline, and described vavuum pump is located on the described supporting mechanism, and described bend pipe communicates with described vavuum pump, and described bend pipe is a twin elbow, is configured as the shape of falling U; Insert in the sludge collector structure described twin elbow bottom, and described discharge pipeline one end links to each other with described twin elbow, and the other end is connected to outside the described sedimentation basin.。
Preferably, above-mentioned bend pipe is a twin elbow, and described spoil disposal mechanism is located at the top of described supporting mechanism.
Preferably, above-mentioned supporting mechanism comprises holder and swivel mount, and described holder is fixed on the bottom centre of sedimentation basin, and described swivel mount is set on the described holder, and described swivel mount sets firmly with described sludge collector structure mutually.
Preferably; Above-mentioned driving mechanism comprises reductor, worm reduction box, output shaft, gear assembly; Described reductor links to each other with worm reduction box, and the power of described worm reduction box is through described output shaft output, and described gear assembly is located at an end of output shaft.
Preferably, above-mentioned gear assembly comprises pinion and internal gear, and described pinion is located at an end of output shaft, and described internal gear and sludge collector structure set firmly.
Preferably, above-mentioned suction dredge structure comprises suction nozzle and suction pipe, and described suction nozzle is located at described sedimentation basin bottom, and described suction pipe communicates with the sludge collector structure.
Above-mentioned center transmission scraping and sucking machine, it also further includes inhales the mud governor motion, and described suction mud governor motion is located in the described sludge collector structure.
Above-mentioned center transmission scraping and sucking machine, it also further includes the deslagging automatic cleaning mechanism, and described deslagging automatic cleaning mechanism links to each other with described mud-scraping mechanism.
Preferably; Above-mentioned deslagging automatic cleaning mechanism comprises support, scum board, slag gathering hopper, cleaning device and discharge nozzle; Described is erected on the described mud-scraping mechanism, and described scum board is located on the described support, and slag gathering hopper is located on the pool wall of sedimentation basin; Described cleaning device is located on the described slag gathering hopper wall, and described discharge nozzle is connected the outlet of described slag gathering hopper.
After adopting technique scheme, during use, through driving mechanism; The driven rotary frame rotates, and rotates thereby drive mud-scraping mechanism, to scrape the mud of sedimentation basin bottom; Then, through the suction dredge structure, mud is drawn onto in the mud-collecting slot of sludge collector structure; Through spoil disposal mechanism, utilize " siphon " principle again, mud is discharged sedimentation basin through discharge pipeline.The scum silica frost on sedimentation basin top through the scum board of deslagging automatic developing machine structure, in following the rotation process of mud-scraping mechanism, scrapes scum silica frost in the slag gathering hopper, through being located at the cleaning device on the slag gathering hopper inwall, scum silica frost is flushed in the discharge nozzle, goes out sedimentation basin.Structure of the present invention because it is the segmentation manufacturing, connects compactness, on-the-spot combination, and interchangeability is good, guarantees integral intensity and rigidity; In addition, this driving mechanism structure is simple, only drives the big internal gear of mud-collecting slot upper end with SEW reductor shaft pinion; Main transmission position is universal connection (scraping arm is end, center support, power transmission shaft not), and the resistance of motion reduces 60%~70% than general mud scraper; Electricity consumption practices thrift 40% than general mud scraper, and than the mud scraper of equal treating capacity, 30% (mainly scraping arm member and crane span structure parts) saves material; This model machine has been filled up domestic blank.Save wash water (press the JC-60 type, the outer garden of maximum linear velocity is 5m/min, and work a day calculating, water are upper waters in the pond) but every day conserve water 400Kg.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a partial top view of the present invention;
Fig. 3 is the structural representation of driving mechanism of the present invention;
Fig. 4 is the structural representation of the holder of supporting mechanism of the present invention;
Fig. 5 is the structural representation of swivel mount of the present invention;
Fig. 6 be Fig. 5 E-E to cutaway view;
Fig. 7 is the structural representation of sludge collector structure of the present invention;
Fig. 8 is the partial enlarged drawing at the A place of Fig. 7;
Fig. 9 is the partial enlarged drawing at the B place of Fig. 7;
Figure 10 is the partial enlarged drawing at the C place of Fig. 7;
Figure 11 is the structural representation of spoil disposal of the present invention mechanism;
Figure 12 is the structural representation of mud-scraping mechanism of the present invention;
Figure 13 is the structural representation of mud-scraping mechanism connector of the present invention;
Figure 14 is the partial enlarged drawing of Figure 12;
Figure 15 is the structural representation of suction dredge structure of the present invention;
Figure 16 is the vertical view of suction dredge structure of the present invention;
Figure 17 inhales the structural representation of mud governor motion for the present invention;
Figure 17 F is the partial enlarged drawing at the F place of Figure 17;
Figure 18 is the structural representation of deslagging automatic developing machine structure of the present invention;
Figure 19 is the partial enlarged drawing at the G place of Figure 18.
The specific embodiment
In order to make the object of the invention, technical scheme and advantage clearer,, the present invention is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
Cooperate Fig. 1, shown in 2; The invention discloses a kind of center transmission scraping and sucking machine; It is to be applied to secondary sedimentation tank 1; It comprises driving mechanism 2, sludge collector structure 3, spoil disposal mechanism 4, mud-scraping mechanism 5, suction dredge structure 6, supporting mechanism 7, inhales mud governor motion 8 and deslagging automatic developing machine structure 9, wherein:
With reference to shown in Figure 3; Driving mechanism 2; Comprise reductor 21, big joint 22, contiguous block 23, little joint 24 and worm reduction box 25; Big joint 22 links to each other with contiguous block 23 with the tip through cotter, and contiguous block 23 links to each other with little joint 24 with the tip through cotter again, and little joint 24 links to each other with worm reduction box 25 with pin through nut.During installation, reductor 21 all is installed on the supporting mechanism 7 with worm reduction box 25.The power of worm reduction box 25 transmits through output shaft 251.
This driving mechanism 2 sends mechanicalness noise<35dB in the operation process, the scraping arm maximum is the linear velocity ≯ 3~5M/min in garden outward, does not disturb the deposition of mud during work.
With reference to shown in Figure 8, the bottom of output shaft 251 is connected with a pinion 26, and pinion 26 links to each other with internal gear 27, and the below of internal gear 27 is provided with bearing 28, and bearing 28 is located on the bearing locating ring 728 of holder 72.
During use, the output shaft of reductor 21 links to each other with big joint 22, and it drives big joint 22 and rotates; Through contiguous block 23, big joint 22 is transferred to little joint 24 with power again, and the power of little joint 24 is through behind the worm reduction box 25; Its speed reduces, and then, worm reduction box 25 is given pinion 26 through output shaft 251 with transmission of power again; Pinion 26 and internal gear 27 engagements, internal gear 27 rotates under the drive of pinion 26.
Supporting mechanism 7 comprises crane span structure 71, holder 72 and swivel mount 73, and an end of crane span structure 71 is erected on the holder 72, and the other end is erected at the edge of secondary sedimentation tank 1, and holder 72 is fixed on the centre bottom of sedimentation basin 1.With reference to shown in Figure 4, holder 72 comprises pre-embedded steel slab 721, base plate 722, column 723, cylinder table 724, during installation; Pre-embedded steel slab 721 is embedded in the bottom of sedimentation basin 1, and base plate 722 is installed on the pre-embedded steel slab 721, and column 723 is installed on the base plate 722; Column 723 is hollow setting, for protection intensity, also is provided with one group of column gusset 725 in the upper end of column 723; Cylinder table 724 is installed on the column 723; Cylinder table 724 also has hollow setting, is provided with inner reinforced plate 726 in it, and its outside, upper end is provided with one group of stiffener 727.With reference to shown in Figure 8, on stiffener 727, also be provided with bearing locating ring 728.Cooperate shown in Figure 9ly, below cylinder table 724, be provided with wear ring erecting bed 729.
With reference to shown in Figure 5, swivel mount 73 comprises moving runner 731, stay pipe assembly 732, terminal pad 733, reinforcement 734 and wheel carrier 735, when implementing; Moving runner 731 is one group, is distributed on the circumference stay pipe assembly 732; It comprises cross bar square tube 7321, montant square tube 7322 and diagonal brace square tube 7323, cooperates shown in Figure 6ly, and montant square tube 7322 is four; Cross bar square tube 7321 is one group with diagonal brace square tube 7323, is erected on adjacent two montant square tubes 7322 side, top and the bottom of montant square tube 7322 respectively; Also be provided with reinforcement 734, terminal pad 733 is configured as annular, during installation; Moving runner 731 is installed in the below of wheel carrier 735, and stay pipe assembly 732 is installed on the wheel carrier 735, and terminal pad 733 is installed on the stay pipe assembly 732.Swivel mount 73 is set in outside the holder 72.
With reference to shown in Figure 7, sludge collector structure 3 includes mud-collecting slot 31 and strengthens gusset 32, and mud-collecting slot 31 is set in the outside of cylinder table 724, is provided with wear ring 33 between itself and the cylinder table 724, and wear ring 33 is located on the wear ring erecting bed 729 of holder 72.With reference to shown in Figure 5, the lower end of mud-collecting slot 31 and terminal pad 733 set firmly.
With reference to shown in Figure 10, internal gear 27 sets firmly with mud-collecting slot 31, and therefore, when internal gear 27 rotated under the drive of pinion 26, mud-collecting slot 31 also rotated together.Owing between mud-collecting slot 31 and the cylinder table 72 relative motion is arranged, therefore, it is easy to generate wearing and tearing when rotating, and the setting of wear ring 33 can prevent that it from reducing the resistance of motion because of wearing and tearing.
With reference to shown in Figure 11, spoil disposal mechanism 4 comprises vavuum pump 41, vacuum pump seat 42, twin elbow 43, support bar 44 and discharge pipeline 45; Support bar 44 is fixedly arranged on the cylinder table 724 of holder 72, and it plays a supportive role to twin elbow 43, and two straight tubes of twin elbow 43 are inserted in the mud-collecting slot 31; One end of discharge pipeline 45 communicates with twin elbow 43; Vavuum pump 41 is located on the vacuum pump seat 42, and vacuum pump seat 42 is located on the twin elbow 43, and vavuum pump 41 communicates with twin elbow 43.Discharge pipeline 45 passes from holder 72 and swivel mount 73.
During use, it adopts " siphon " principle, promptly only needs to inhale once, no longer need inhale next time, and this is that the position of sucking-off is low because the position that sucks is high, under the gravity effect, can suck all the time.That is, mud can be drawn onto the twin elbow 43 from mud-collecting slot 31 all the time, and then discharges sedimentation basin by discharge pipeline 45.
With reference to shown in Figure 12, mud-scraping mechanism 5, it comprises scraping arm 51, scraper plate 52, angle cleat 53 and connector 54; Scraping arm 51 comprises big A-frame 511 and tilt stand 512; With reference to shown in Figure 14, angle cleat 53 is connected on the base of scraping arm 51, during enforcement scraper plate 52; Preferably, make scraper plate 52 tilt to be installed on the scraping arm 51; Connector 54 is connected on the swivel mount 73 scraping arm 51, cooperates shown in Figure 13ly, and connector 54 is configured as triangle.During enforcement, mud-scraping mechanism 5 is two, is fixedly arranged on the symmetrical both sides of swivel mount 73 respectively.
With reference to shown in Figure 15, suction dredge structure 6, it comprises suction nozzle 61 and suction pipe 62, suction nozzle 61 is located at the lowermost end of suction pipe 62; The suction inlet position is inhaled the mud mouth and is parallel at the bottom of the pond for inhaling head-on direction (clockwise direction) of mud motion, and gradient should be consistent with the pond slanted floor, and the other end of suction pipe 62 links to each other with the bottom of mud-collecting slot 31; Muddy water from suction nozzle 61 is adsorbed onto through suction pipe 62, focuses in the mud-collecting slot 31, with reference to shown in Figure 16; This suction dredge structure 6, it is one group, is located at respectively on the scraping arm 51 of mud-scraping mechanism 5.
The installation of suction nozzle 61 is confirmed by the calculating of pond bed mud amount distributing position, each suction nozzle 61 interchangeable and independent replacing, and left and right sides scraping arm 51, its positive three angle connectors 54 and both sides suction pipe 62 are all interchangeable; Inhale mud and do not stay corner, dead angle, the center is provided with discharge pipeline.
With reference to shown in Figure 17, inhale mud governor motion 8, it is located in the mud-collecting slot 31; It comprises operating desk 801, fagging 802, fixed guide frame 803, safety pole 804, backstay 805, elevating lever 806, the spirit 807 of living, sleeve 808, wrench 809, helps plate 810, bottom plate 811, conical plug 812 and lead 813; During installation, operating desk 801 is installed in the upper end of mud-collecting slot 31, supports through fagging 802; Elevating lever 806 passes the spirit 807 of living and is located on the operating desk 801; The lower end of elevating lever 806 is located on the fixed guide frame 803, and sleeve 808 is set on the elevating lever 806, and wrench 809 links to each other with sleeve 808; Safety pole 804 vertically is located at the edge of operating desk 801; One end of backstay 805 links to each other with the top of safety pole 804, and the support that the other end surpasses elevating lever 806 is installed on the operating desk 801, and elevating lever 806 is worked to regulate suction mud amount size.The lower end of elevating lever 806 is provided with and helps plate 810, shown in figure 17F, helps plate 810 to be provided with two; Be set at the bottom of the near-spherical with elevating lever 806 bottoms in its formed space; Elevating lever 806 can be rotated within it, and two help plate 810 to weld together; Through two settings that help plate 810, can save material; In addition, an end of bottom plate 811 welds with a top end that helps plate 810 mutually, and the other end of bottom plate 811 is set on the lead 813; This other end can move up and down along lead 813, helps the below of plate 810 to be provided with conical plug 812, and conical plug 812 is aimed at the outlet that suction pipe 62 leads to mud-collecting slot 31 just; During use, wrench 809 move left and right, it drives elevating lever 806 and moves up and down; Thereby driving bottom plate 811 moves up and down; And then drive conical plug 812 and move up and down, thereby the outlet size of regulating suction pipe 62 plays the effect that mud is regulated of inhaling.Because that inhales the mud amount is adjusted in unified operating platform (promptly driving and automatically controlled platform), therefore, the adjusting of mud amount is flexible.
With reference to shown in Figure 180, deslagging automatic developing machine structure 9, it comprises support 91, scum board 92, slag gathering hopper 93, cleaning device 94 and discharge nozzle 95; Support 91 is located on the scraping arm 51 of mud-scraping mechanism 5 on right side; Scum board 92 is located on the support 91, and slag gathering hopper 93 is located on the pool wall of sedimentation basin, also is located at the inboard of water outlet weir plate simultaneously; With reference to shown in Figure 19; Cleaning device 94 is located on the outer wall of slag gathering hopper 93, and its rinse mouth passes slag gathering hopper 93 and is positioned on its inwall, and discharge nozzle 95 is connected the outlet of slag gathering hopper 93.
During use, through driving mechanism 2, driven rotary frame 73 rotates; Rotate thereby drive mud-scraping mechanism 5, to scrape the mud of sedimentation basin 1 bottom, then; Through suction dredge structure 6, mud is drawn onto in the mud-collecting slot 31 of sludge collector structure 3, again through spoil disposal mechanism 4; Utilize " siphon " principle, mud is discharged sedimentation basin 1 through discharge pipeline 45.The scum silica frost on sedimentation basin 1 top is through the scum board 92 of deslagging automatic developing machine structure 9, in the rotation process of following mud-scraping mechanism 5; Scum silica frost is scraped in the slag gathering hopper 93; Most scum silica frost is gone out discharge nozzle 95 in himself gravity effect, and remaining scum silica frost is through being located at the cleaning device 94 (cooperating shown in Figure 19) on slag gathering hopper 93 walls; It is flushed in the discharge nozzle 95, goes out sedimentation basin 1.
The above is merely preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of within spirit of the present invention and principle, being done, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.

Claims (9)

1. center transmission scraping and sucking machine; It is located in the secondary sedimentation tank; It comprises driving mechanism, mud-scraping mechanism, suction dredge structure, sludge collector structure, spoil disposal mechanism and supporting mechanism, and described driving mechanism is located on the described supporting mechanism, and described mud-scraping mechanism, suction dredge structure link to each other with described driving mechanism; Described suction dredge structure links to each other with described sludge collector structure; Described spoil disposal mechanism is located on the described supporting mechanism, and the one of which end links to each other with described sludge collector structure, and the other end is connected to outside the sedimentation basin; It is characterized in that: described spoil disposal mechanism, it comprises vavuum pump, bend pipe and discharge pipeline, and described vavuum pump is located on the described supporting mechanism, and described bend pipe communicates with described vavuum pump, and described bend pipe is a twin elbow, is configured as the shape of falling U; Insert in the sludge collector structure described twin elbow bottom, and described discharge pipeline one end links to each other with described twin elbow, and the other end is connected to outside the described sedimentation basin.
2. transmission scraping and sucking machine in center as claimed in claim 1 is characterized in that: described bend pipe is a twin elbow, and described spoil disposal mechanism is located at the top of described supporting mechanism.
3. according to claim 1 or claim 2 center transmission scraping and sucking machine; It is characterized in that: described supporting mechanism comprises holder and swivel mount; Described holder is fixed on the bottom centre of sedimentation basin; Described swivel mount is set on the described holder, and described swivel mount sets firmly with described sludge collector structure mutually.
4. according to claim 1 or claim 2 center transmission scraping and sucking machine; It is characterized in that: described driving mechanism comprises reductor, worm reduction box, output shaft, gear assembly; Described reductor links to each other with worm reduction box; The power of described worm reduction box is through described output shaft output, and described gear assembly is located at an end of output shaft.
5. like transmission scraping and sucking machine in center as claimed in claim 4, it is characterized in that: described gear assembly comprises pinion and internal gear, and described pinion is located at an end of output shaft, and described internal gear and sludge collector structure set firmly.
6. according to claim 1 or claim 2 center transmission scraping and sucking machine, it is characterized in that: described suction dredge structure comprises suction nozzle and suction pipe, and described suction nozzle is located at described sedimentation basin bottom, and described suction pipe communicates with the sludge collector structure.
7. transmission scraping and sucking machine in center as claimed in claim 1 is characterized in that: it also further includes inhales the mud governor motion, and described suction mud governor motion is located in the described sludge collector structure.
8. according to claim 1 or claim 2 center transmission scraping and sucking machine, it is characterized in that: it also further includes the deslagging automatic cleaning mechanism, and described deslagging automatic cleaning mechanism links to each other with described mud-scraping mechanism.
9. transmission scraping and sucking machine in center as claimed in claim 8; It is characterized in that: described deslagging automatic cleaning mechanism comprises support, scum board, slag gathering hopper, cleaning device and discharge nozzle; Described is erected on the described mud-scraping mechanism, and described scum board is located on the described support, and described slag gathering hopper is located on the pool wall of sedimentation basin; Described cleaning device is located on the described slag gathering hopper wall, and described discharge nozzle is connected the outlet of described slag gathering hopper.
CN2010106028801A 2010-12-22 2010-12-22 Central transmission mud-scraping and sucking machine Expired - Fee Related CN102091446B (en)

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Application Number Priority Date Filing Date Title
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CN107583316A (en) * 2017-11-01 2018-01-16 江苏新宏大集团有限公司 A kind of concentrator scrapes wall device
CN108479130B (en) * 2018-04-13 2020-10-30 于浩 A mud pipe fixing device for truss car formula suction dredge

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US1379095A (en) * 1921-05-24 Continuous thickening process
CN2605249Y (en) * 2003-03-11 2004-03-03 宜兴市新纪元环保有限公司 Improved mud-discharging device of radial-flow sedimentation tank mud scrap-suction machine
CN1201843C (en) * 2003-08-21 2005-05-18 丁扣林 Mud-scraping suction dredge and solid-liquid separating process thereof
CN101342429A (en) * 2007-07-10 2009-01-14 楚相锋 Assorted technique for periphery-transmission double-layer scrape-suction dredge and periphery-in and periphery-out sedimentation tank
CN201139972Y (en) * 2007-12-03 2008-10-29 天津百利二通机械有限公司 Center drive device torque control mechanism of center drive type mud scraper
CN101306266A (en) * 2008-02-01 2008-11-19 广州市新之地环保产业有限公司 Intellectual center driving mono-tube soil sucker
CN201906491U (en) * 2010-12-22 2011-07-27 深圳市中邦(集团)建设总承包有限公司 Centre drive sludge scraping and sucking machine

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