CN115846318B - Anti-blocking sludge cutting machine - Google Patents
Anti-blocking sludge cutting machine Download PDFInfo
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- CN115846318B CN115846318B CN202310187076.9A CN202310187076A CN115846318B CN 115846318 B CN115846318 B CN 115846318B CN 202310187076 A CN202310187076 A CN 202310187076A CN 115846318 B CN115846318 B CN 115846318B
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Abstract
The invention discloses an anti-blocking sludge cutting machine, which relates to the technical field of pipeline cleaning equipment and comprises a conveying pipeline, wherein an installation box body is arranged on the outer side of the conveying pipeline, connecting flanges are arranged at two ends of the conveying pipeline, threaded holes are uniformly formed in the connecting flanges, a cutting mechanism is arranged at the conveying tail end of the conveying pipeline, and the starting end of the conveying pipeline is connected with a pressurizer through the connecting flanges; the device comprises a mounting box body and is characterized in that a beating mechanism is arranged in the mounting box body and comprises a surrounding assembly and a driving assembly, and the beating mechanism is connected with a moving mechanism; according to the invention, the cutting mechanism is matched with the pressurizer to realize the cutting operation of the sludge, and the beating mechanism and the moving mechanism are matched to realize the beating of the outer wall of the conveying pipeline, so that the separation efficiency between the sludge and the outer wall of the pipeline is improved, and the sludge cleaning and cutting efficiency is further improved.
Description
Technical Field
The invention relates to the technical field of pipeline cleaning equipment, in particular to an anti-blocking sludge cutting machine.
Background
The sewage pipeline is a pipeline for conveying sewage, and the sewage contains a large amount of impurities, and precipitates such as oil sludge and rust are often attached to the inner wall of the sewage pipeline for long-term use, the sludge can be adsorbed under long-term use, and long-fiber impurities in the sewage are matched, so that the sludge is attached to the inner wall of the pipeline to further block the sludge to cause pipeline blockage, and the pipeline is required to be cleaned at regular time. Traditional cleaning mode is manual cleaning, and inefficiency, consuming time are longer.
Disclosure of Invention
The invention aims to provide an anti-blocking sludge cutter for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the anti-blocking sludge cutting machine comprises a conveying pipeline, wherein an installation box body is arranged on the outer side of the conveying pipeline, connecting flanges are arranged at the two ends of the conveying pipeline, threaded holes are uniformly formed in the connecting flanges, a cutting mechanism is arranged at the conveying tail end of the conveying pipeline, and the starting end of the conveying pipeline is connected with a pressurizer through the connecting flanges;
the cutting mechanism comprises a rotary cutter arranged inside a conveying pipeline, wherein a mounting pipe is arranged on the conveying pipeline, the rotary cutter is arranged in a semicircular mode, two ends of the rotary cutter are provided with rotary shafts, the rotary shafts and the mounting pipe are rotatably and hermetically mounted, a first fixing plate is arranged on one side of the mounting box body, which faces the tail end of the conveying pipeline, a driven gear is arranged on the rotary shaft, which is rotatably mounted between the rotary shaft on one side of the rotary cutter and the first fixing plate, a driving gear meshed with the driven gear is rotatably mounted on the first fixing plate, and the driving gear is connected with a motor.
As a further scheme of the invention: the utility model discloses a rotary cutter, including first fixed plate, rotary cutter, extension post, rotary cutter, hollow tube, apopore and hollow tube, the upside parallel arrangement of first fixed plate is provided with the second fixed plate, the rotation axis on the driven gear is connected with the extension post, hollow setting between rotation axis and the extension post, the upside of extension post is provided with rotary joint, be provided with the water supply pipe on the rotary joint, be provided with the connecting pipe between rotary cutter and the rotation axis, rotary cutter's inside is provided with the hollow tube, rotary cutter's both sides evenly are provided with the apopore, the apopore link up with the hollow tube.
As still further aspects of the invention: the inside of installation box is provided with the beating mechanism, the beating mechanism includes drive assembly and encircles the subassembly, encircle the annular rail of subassembly in the pipeline outside including setting up, set up annular ring gear on the annular rail, annular rail's both sides are provided with the side groove, slidable mounting has around the frame in the side groove, encircle the frame internal rotation and install around the gear, encircle and be provided with around the motor on the frame, encircle the motor and encircle the gear and link to each other, encircle and be provided with the cooperation wheel on the frame symmetry, encircle and pass through slidable mounting between cooperation wheel and the side groove, encircle the side of frame and be provided with drive assembly.
As still further aspects of the invention: the driving assembly comprises an extension frame arranged on the side edge of the encircling frame, a hoisting frame is arranged on the extension frame, a rotary disk is rotatably arranged on the hoisting frame, a rotary disk is uniformly arranged on the rotary disk, the rotary disk is connected with a power motor, an inserting column is inserted on the extension frame, a return spring is sleeved on the part of the inserting column, which is positioned on the lower side of the extension frame, a limiting block is arranged at the top of the inserting column, a beating frame is connected with the bottom of the inserting column, a linkage frame is arranged on the beating frame, and the linkage frame and the rotary frame are in intermittent fit.
As still further aspects of the invention: the outside of grafting post evenly is provided with the location arch, the grafting post passes through the location arch and extends between the frame slidable mounting, the end of rotating turret is provided with the joint frame, the joint frame is cylindric setting, set up perpendicularly between joint frame and the rotating turret, the bottom of linkage frame is provided with the arc recess that mutually supports with the joint frame, the edge fillet of arc recess is handled.
As still further aspects of the invention: the utility model discloses a hammer, including the casing, the casing is fixed on the casing, the mechanism of beating is connected with moving mechanism, moving mechanism sets up the bottom at the installation casing, moving mechanism sets up under pipeline installation axis, moving mechanism includes the rack, the both sides of rack are provided with horizontal slide rail, be provided with the joint spout in the horizontal slide rail, install the removal frame on the horizontal slide rail, be connected with the joint piece on the removal frame, the removal frame passes through slidable mounting between joint piece and the joint spout, the removal gear is installed to the removal frame rotation, remove gear and rack intermeshing, the fixed driving motor that is provided with on the removal frame, driving motor links to each other with the removal gear.
As still further aspects of the invention: the annular rail is arranged in a two-flap type combined mode, the end portion of the annular rail is connected with the mounting frame through the mounting shaft, the annular rail is fixedly combined and connected through a connecting flange and a fixing bolt, and the connecting flange is arranged towards the inner side of the annular rail.
As still further aspects of the invention: the support assembly comprises telescopic cylinders uniformly arranged on the inner side of the annular track, the tail ends of the telescopic cylinders point to the installation axis of the conveying pipeline, pulleys are rotatably installed at the tail ends of the telescopic cylinders, and rubber rings are arranged on the outer rings of the pulleys.
Compared with the prior art, the invention has the beneficial effects that:
(1) Connecting flanges are arranged at two ends of the conveying pipeline, quick separation of the conveying pipeline and pipelines at other sections is realized through the connecting flanges, after the conveying pipeline is blocked, the conveying pipeline is separated from the other pipelines, a pressurizer is connected to the conveying starting end of the conveying pipeline, the conveying pipeline is pressurized, sludge is pushed to move forwards, and meanwhile, the sludge is rotationally cut by matching with a cutting mechanism arranged at the tail end of the conveying pipeline, so that continuous sludge is cut off, friction resistance between the sludge and the conveying pipeline is reduced, and dredging efficiency is improved;
(2) The rotary cutter is stopped at a position close to the inner wall of the pipeline to avoid obstructing conveyed substances when the conveying pipeline is used for discharging sewage, the rotary cutter is used for carrying out rotary cutting on sludge after the conveying pipeline is blocked, the rotary shaft is arranged in a hollow mode for improving the cutting efficiency of the sludge, cutting resistance is reduced, a hollow extension column is connected, the rotary joint is connected with the extension column, water is pumped into the rotary shaft and the hollow tube, the rotary cutter is combined with the action of water flow when cutting the sludge, a water film is formed between the cut sludge, the sludge is prevented from adhering together again, and the cleaning capacity of the sludge is improved;
(3) In order to further improve the sludge cleaning efficiency and the cutting efficiency, a beating mechanism is arranged on the outer side of the conveying pipeline, so that the side wall of the conveying pipeline vibrates, and the sludge is separated from the pipe wall; in order to ensure that the outer side of the conveying pipeline is comprehensively beaten, an annular gear ring is arranged through an annular track in the annular assembly, and the annular gear ring is matched with an encircling gear and an encircling motor to drive an encircling frame to rotate along the annular track, so that the side wall of the conveying pipeline is matched with a driving assembly to carry out cyclic beating operation; in order to ensure the beating effect, the rotating disk is uniformly provided with the rotating frame, meanwhile, the rotating frame is provided with the linkage frame, when the rotating frame rotates along with the rotating disk, the rotating frame is contacted with the linkage frame, the linkage frame is driven to be separated from the linkage frame when the linkage frame rises to a certain height, the linkage frame and the beating frame move downwards under the driving of the return spring, the outer wall of the conveying pipeline is beaten, the number of the rotating frames and the rotating speed of the power motor can be adjusted, and then the beating frequency of the beating frame is adjusted, so that the beating effect is ensured;
(4) In order to realize the beating of the whole outer wall of the conveying pipeline, a moving assembly is arranged at the bottom of the installation box body to drive a beating mechanism to move along the conveying pipeline, a moving rack is installed through a rack and a horizontal sliding rail, and the moving rack moves back and forth on the rack through a moving gear and a driving motor so as to drive the beating mechanism connected to the installation rack to move, so that the moving beating operation is carried out; the concentricity of the annular track and the conveying track can be ensured by combining the telescopic cylinder and the pulley, so that the same beating effect is ensured when the beating mechanism beats different parts of the outer wall of the conveying pipeline.
Drawings
FIG. 1 is a schematic diagram of a jam-proof sludge cutter;
FIG. 2 is a schematic diagram of a connection structure between a cutting mechanism and a pipeline in an anti-clogging sludge cutter;
FIG. 3 is a schematic view of a mounting structure of a rotary cutter in an anti-clogging sludge cutter;
FIG. 4 is a schematic diagram of a beating mechanism and a moving mechanism of an anti-clogging sludge cutter and a pipeline matching structure;
FIG. 5 is a schematic view of a moving mechanism in an anti-clogging sludge cutter;
FIG. 6 is a schematic view of a connection structure of a support assembly and an annular rail in an anti-clogging sludge cutter;
FIG. 7 is an enlarged schematic view of the structure of FIG. 6A;
FIG. 8 is a schematic view of the surrounding components of an anti-clogging mud cutter;
FIG. 9 is a schematic view of the drive assembly of the anti-clogging mud cutter;
fig. 10 is a schematic diagram of a cooperation structure of a linkage frame and a rotating frame in an anti-clogging sludge cutter.
In the figure: 1. installing a box body; 2. a delivery conduit; 20. a connecting flange; 21. a threaded hole; 3. a cutting mechanism; 30. installing a pipe; 31. a rotation shaft; 32. a first fixing plate; 33. a second fixing plate; 34. a driven gear; 35. a drive gear; 36. extending the column; 37. a rotary joint; 38. a water supply pipe; 39. rotating the cutter; 310. a connecting pipe; 311. a water outlet hole; 4. a moving mechanism; 40. a rack; 41. a horizontal slide rail; 42. the clamping chute; 43. a moving rack; 44. a clamping block; 45. a moving gear; 46. a driving motor; 47. a mounting frame; 470. a mounting shaft; 5. an endless track; 50. a side groove; 51. a connecting flange; 52. a fixing bolt; 6. a support assembly; 60. a telescopic cylinder; 61. a pulley; 7. a striking mechanism; 71. a surround assembly; 710. a surrounding frame; 711. surrounding the gear; 712. surrounding the motor; 713. a mating wheel; 72. a drive assembly; 720. an extension frame; 721. hoisting the frame; 722. a rotating disc; 723. a rotating frame; 7230. a clamping frame; 724. a power motor; 725. a striking frame; 726. a linkage frame; 7260. an arc-shaped groove; 727. a plug-in column; 728. a return spring; 729. positioning the protrusion.
Detailed Description
In the description of the present invention, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The technical scheme of the patent is further described in detail below with reference to the specific embodiments.
Example 1:
as shown in fig. 1 and 2, an anti-clogging sludge cutter comprises a conveying pipeline 2, wherein a mounting box body 1 is arranged on the outer side of the conveying pipeline 2, connecting flanges 20 are arranged at two ends of the conveying pipeline 2, threaded holes 21 are uniformly formed in the connecting flanges 20, a cutting mechanism 3 is arranged at the conveying tail end of the conveying pipeline 2, and the starting end of the conveying pipeline 2 is connected with a pressurizer through the connecting flanges 20;
the cutting mechanism 3 comprises a rotary cutter 39 arranged inside the conveying pipeline 2, an installation pipe 30 is arranged on the conveying pipeline 2, the rotary cutter 39 is arranged in a semicircular shape, two ends of the rotary cutter 39 are provided with rotary shafts 31, the rotary shafts 31 and the installation pipe 30 are installed in a rotary sealing mode, a first fixing plate 32 is arranged on one side, facing the tail end of the conveying pipeline 2, of the installation box 1, a driven gear 34 is arranged on the rotary shaft 31, which is arranged on one side of the rotary cutter 39, of the rotary shafts 31, the first fixing plate 32 in a rotary mode, a driving gear 35 meshed with the driven gear 34 is installed in a rotary mode, and the driving gear 35 is connected with a motor.
Specifically, set up flange 20 at the both ends of pipeline 2, realize pipeline 2 and the quick split of pipeline of other sections through flange 20, after pipeline 2 takes place to block up, with pipeline 2 and other pipeline separation, connect the pressurizer at pipeline 2's transport starting end, pressurize in pipeline 2, promote silt and move forward, the cutting mechanism 3 that the pipeline 2 end of cooperation set up simultaneously, carry out rotary cutting to the mud, cut off continuous mud, reduce the frictional resistance between mud and the pipeline 2, promote dredging efficiency.
More specifically, the motor, the driving gear 35 and the driven gear 34 are utilized to drive the rotating shaft 31 to rotate, and then the rotary cutter 39 attached to the inner wall of the pipeline is driven to perform rotary cutting operation, when the conveying pipeline 2 is used for sewage discharge, the rotary cutter 39 stays at the position attached to the inner wall of the pipeline, the obstruction to conveying substances is avoided, and when the conveying pipeline 2 is blocked, the rotary cutter 39 performs rotary cutting on sludge.
Further, as shown in fig. 3, the second fixing plate 33 is disposed on the upper side of the first fixing plate 32 in parallel, the rotation shaft 31 on the driven gear 34 is connected with an extension column 36, a hollow space is formed between the rotation shaft 31 and the extension column 36, a rotary joint 37 is disposed on the upper side of the extension column 36, a water supply pipe 38 is disposed on the rotary joint 37, a connection pipe 310 is disposed between the rotary cutter 39 and the rotation shaft 31, a hollow pipe is disposed inside the rotary cutter 39, water outlets 311 are uniformly disposed on two sides of the rotary cutter 39, and the water outlets 311 are communicated with the hollow pipe.
Specifically, in order to promote the cutting efficiency of mud, reduce the cutting resistance, the hollow setting of rotation axis 31, connect hollow extension post 36 simultaneously, utilize extension post 36 to connect rotary joint 37, to rotation axis 31, the intraductal pump water of hollow, rotary cutter 39 combines the effect of rivers when cutting mud, form the water film between the mud of cutting, avoid mud to adhere together once more, promote the clearance ability of mud, it is to say that rotary joint 37 that above-mentioned is prior art product, analogy is the rotary connection structure between washing machine inlet tube and the tap common on the market, this part is prior art product, can directly purchase from the market, consequently no longer carry out the description to its structure.
Example 2:
the embodiment is given on the basis of embodiment 1, with reference to fig. 4, 6, 8, 9 and 10, the inside of the installation box 1 is provided with a beating mechanism 7, the beating mechanism 7 comprises a driving component 72 and a surrounding component 71, the surrounding component 71 comprises an annular track 5 arranged outside the conveying pipeline 2, an annular gear ring is arranged on the annular track 5, side grooves 50 are arranged on two sides of the annular track 5, a surrounding frame 710 is slidably mounted in the side grooves 50, a surrounding gear 711 is rotatably mounted in the surrounding frame 710, a surrounding motor 712 is arranged on the surrounding frame 710, the surrounding motor 712 is connected with the surrounding gear 711, matching wheels 713 are symmetrically arranged on the surrounding frame 710, the surrounding frame 710 is slidably mounted between the matching wheels 713 and the side grooves 50, and the driving component 72 is arranged on the side of the surrounding frame 710.
Specifically, in order to further improve the sludge cleaning efficiency and the cutting efficiency, a beating mechanism 7 is arranged on the outer side of the conveying pipeline 2, so that the side wall of the conveying pipeline 2 vibrates, and the sludge is separated from the pipe wall; in order to ensure that the outer side of the conveying pipeline 2 is fully beaten, an annular gear ring is arranged through an annular track 5 in the annular assembly, and the annular rack 710 is driven to rotate along the annular track 5 by matching with the annular gear 711 and the annular motor 712, so that the side wall of the conveying pipeline 2 is circularly beaten by matching with the driving assembly 72.
Further, as shown in fig. 9, the driving assembly 72 includes an extension frame 720 disposed around a side edge of the frame 710, a lifting frame 721 is disposed on the extension frame 720, a rotating disc 722 is rotatably mounted on the lifting frame 721, a rotating frame 723 is uniformly disposed on the rotating disc 722, the rotating disc 722 is connected with a power motor 724, a plug post 727 is inserted on the extension frame 720, a return spring 728 is sleeved on a portion of the plug post 727 located at the lower side of the extension frame 720, a limiting block is disposed at the top of the plug post 727, a beating frame 725 is connected to the bottom of the plug post 727, a linkage frame 726 is disposed on the beating frame 725, and the linkage frame 726 is in intermittent fit with the rotating frame 723.
Specifically, in order to guarantee the beating effect, the rotating disk 722 is provided with the rotating frame 723 which is uniformly installed, meanwhile, the linkage frame 726 is arranged on the beating frame 725, when the rotating frame 723 rotates along with the rotating disk 722, the rotating frame 723 contacts with the linkage frame 726, the linkage frame 726 is driven to rise to a certain height and is separated from the linkage frame 726, the linkage frame 726 and the beating frame 725 move downwards under the driving of the return spring 728, the outer wall of the conveying pipeline 2 is beaten, the number of the rotating frame 723 and the rotating speed of the power motor 724 can be adjusted, and then the beating frequency of the beating frame 725 is adjusted, so that the beating effect is guaranteed.
Further, as shown in fig. 10, positioning protrusions 729 are uniformly arranged on the outer side of the plug-in post 727, the plug-in post 727 is slidably mounted between the positioning protrusions 729 and the extension frame 720, a clamping frame 7230 is arranged at the tail end of the rotating frame 723, the clamping frame 7230 is in a cylindrical shape, the clamping frame 7230 and the rotating frame 723 are vertically arranged, an arc-shaped groove 7260 matched with the clamping frame 7230 is formed in the bottom of the linkage frame 726, and edge fillets of the arc-shaped groove 7260 are processed.
Specifically, in order to ensure that the rotating frame 723 can reliably drive the linkage frame 726 to ascend and separate from the linkage frame 726 at the highest point, a clamping frame 7230 is arranged on the rotating frame 723, meanwhile, an arc-shaped groove 7260 is formed in the bottom of the linkage frame 726, the clamping frame 7230 is matched with the arc-shaped groove 7260 during rotation of the rotating frame 723 to drive the linkage frame 726 to ascend, and the edge of the arc-shaped groove 7260 processed through a round corner is separated from the linkage frame 726 during the highest point of the linkage frame 726, so that the linkage frame 726 completes energy storage and falls down for beating operation.
Example 3:
the embodiment is given on the basis of embodiment 1 and embodiment 2 with reference to fig. 4, 5, 7 and 8, the beating mechanism 7 is connected with a moving mechanism 4, the moving mechanism 4 is arranged at the bottom of the mounting box 1, the moving mechanism 4 is arranged right below the mounting shaft 470 line of the conveying pipeline 2, the moving mechanism 4 comprises a rack 40, two sides of the rack 40 are provided with horizontal slide rails 41, clamping slide grooves 42 are arranged in the horizontal slide rails 41, a moving frame 43 is arranged on the horizontal slide rails 41, a clamping block 44 is connected to the moving frame 43, the moving frame 43 is slidably arranged between the clamping block 44 and the clamping slide grooves 42, a moving gear 45 is rotatably arranged in the moving frame 43, the moving gear 45 is meshed with the rack 40, a driving motor 46 is fixedly arranged on the moving frame 43, and the driving motor 46 is connected with the moving gear 45.
Specifically, in order to realize beating the whole outer wall of the conveying pipeline 2, a moving assembly is arranged at the bottom of the installation box body 1 to drive the beating mechanism 7 to move along the conveying pipeline 2, the moving frame 43 is installed through the rack 40 and the horizontal sliding rail 41, the moving frame 43 moves back and forth on the rack 40 through the moving gear 45 and the driving motor 46, and then the beating mechanism 7 connected on the installation frame 47 is driven to move, so that the moving beating operation is carried out.
Further, as shown in fig. 8, the annular rail 5 is provided with two-flap type combination, the end of the annular rail 5 is connected with the mounting frame 47 through the mounting shaft 470, the annular rail 5 is fixedly connected with the mounting frame 47 in combination through the connecting flange 51 and the fixing bolt 52, and the connecting flange 51 is provided towards the inner side of the annular rail 5.
Further, as shown in fig. 7, a supporting component 6 is disposed between the annular rail 5 and the conveying pipeline 2, the supporting component 6 includes telescopic cylinders 60 uniformly disposed inside the annular rail 5, the ends of the telescopic cylinders 60 point to the mounting shaft 470 line of the conveying pipeline 2, the ends of the telescopic cylinders 60 are rotatably provided with pulleys 61, and the outer rings of the pulleys 61 are provided with rubber rings.
Specifically, the concentricity of the annular rail 5 and the conveying rail can be ensured by combining the telescopic cylinder 60 and the pulley 61, so that the same beating effect is ensured when the beating mechanism 7 beats different parts of the outer wall of the conveying pipeline 2.
The working principle of the embodiment of the invention is as follows:
as shown in fig. 1-10, connecting flanges 20 are arranged at two ends of a conveying pipeline 2, quick separation of the conveying pipeline 2 from pipelines at other sections is realized through the connecting flanges 20, after the conveying pipeline 2 is blocked, the conveying pipeline 2 is separated from other pipelines, a pressurizer is connected to the conveying starting end of the conveying pipeline 2, the conveying pipeline 2 is pressurized, sludge is pushed to move forward, meanwhile, the sludge is rotationally cut by matching with a cutting mechanism 3 arranged at the tail end of the conveying pipeline 2, continuous sludge is cut off, friction resistance between the sludge and the conveying pipeline 2 is reduced, and dredging efficiency is improved. The motor, the driving gear 35 and the driven gear 34 are utilized to drive the rotating shaft 31 to rotate, and then the rotary cutter 39 attached to the inner wall of the pipeline is driven to perform rotary cutting operation, when the conveying pipeline 2 is used for sewage discharge, the rotary cutter 39 stays at the position attached to the inner wall of the pipeline, the obstruction to conveyed substances is avoided, and when the conveying pipeline 2 is blocked, the rotary cutter 39 performs rotary cutting on sludge. In order to improve the cutting efficiency of the sludge, reduce the cutting resistance, the rotating shaft 31 is arranged in a hollow mode, meanwhile, the hollow extension column 36 is connected, the rotating joint 37 is connected by utilizing the extension column 36, water is pumped into the rotating shaft 31 and the hollow pipe, the rotating cutter 39 combines the action of water flow when cutting the sludge, a water film is formed between the cut sludge, the sludge is prevented from adhering together again, the cleaning capacity of the sludge is improved, in order to further improve the sludge cleaning efficiency and the cutting efficiency, the beating mechanism 7 is arranged on the outer side of the conveying pipeline 2, the side wall of the conveying pipeline 2 vibrates, and accordingly the sludge is separated from the pipe wall; in order to ensure that the outer side of the conveying pipeline 2 is fully beaten, an annular gear ring is arranged through an annular track 5 in the annular assembly, and the annular rack 710 is driven to rotate along the annular track 5 by matching with the annular gear 711 and the annular motor 712, so that the side wall of the conveying pipeline 2 is circularly beaten by matching with the driving assembly 72. In order to guarantee the beating effect, the rotating disk 722 is arranged to evenly install the rotating frame 723, meanwhile, the linkage frame 726 is arranged on the beating frame 725, when the rotating frame 723 rotates along with the rotating disk 722, the rotating frame 723 contacts with the linkage frame 726, the linkage frame 726 is driven to rise to a certain height and is separated from the linkage frame 726, the linkage frame 726 and the beating frame 725 move downwards under the driving of the return spring 728 to beat the outer wall of the conveying pipeline 2, the number of the rotating frame 723 and the rotating speed of the power motor 724 can be adjusted, and the beating frequency of the beating frame 725 is further adjusted, so that the beating effect is guaranteed. In order to ensure that the rotating frame 723 can reliably drive the linkage frame 726 to ascend and separate from the linkage frame 726 at the highest point, a clamping frame 7230 is arranged on the rotating frame 723, meanwhile, an arc-shaped groove 7260 is arranged at the bottom of the linkage frame 726, the clamping frame 7230 is matched with the arc-shaped groove 7260 when the rotating frame 723 rotates and then drives the linkage frame 726 to ascend, and the edge of the arc-shaped groove 7260 processed through a round corner is separated from the linkage frame 726 when the linkage frame 726 is at the highest point, and the linkage frame 726 finishes energy storage and falls down to perform beating operation. In order to realize beating the whole outer wall of the conveying pipeline 2, a moving assembly is arranged at the bottom of the installation box body 1 to drive the beating mechanism 7 to move along the conveying pipeline 2, a moving frame 43 is installed through a rack 40 and a horizontal sliding rail 41, the moving frame 43 moves back and forth on the rack 40 through a moving gear 45 and a driving motor 46, and then the beating mechanism 7 connected to the installation frame 47 is driven to move, so that the moving beating operation is carried out. The concentricity of the annular track 5 and the conveying track can be ensured by combining the telescopic cylinder 60 and the pulley 61, so that the same beating effect is ensured when the beating mechanism 7 beats different parts of the outer wall of the conveying pipeline 2.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (8)
1. The anti-blocking sludge cutting machine comprises a conveying pipeline (2), wherein an installation box body (1) is arranged on the outer side of the conveying pipeline (2), and is characterized in that connecting flanges (20) are arranged at two ends of the conveying pipeline (2), threaded holes (21) are uniformly formed in the connecting flanges (20), a cutting mechanism (3) is arranged at the conveying tail end of the conveying pipeline (2), and the starting end of the conveying pipeline (2) is connected with a pressurizer through the connecting flanges (20);
cutting mechanism (3) are including setting up rotatory cutter (39) inside pipeline (2), be provided with installation tube (30) on pipeline (2), rotatory cutter (39) are semi-circular setting, the both ends of rotatory cutter (39) are provided with rotation axis (31), rotate sealed installation between rotation axis (31) and installation tube (30), install box (1) and be provided with first fixed plate (32) in the terminal one side of pipeline (2), rotate between rotation axis (31) and first fixed plate (32) of rotatory cutter (39) one side and install just be provided with driven gear (34) on rotation axis (31), rotate on first fixed plate (32) install with driven gear (34) intermeshing's driving gear (35), driving gear (35) are connected with the motor.
2. The anti-clogging sludge cutting machine according to claim 1, characterized in that a second fixing plate (33) is arranged on the upper side of the first fixing plate (32) in parallel, a rotating shaft (31) on the driven gear (34) is connected with an extension column (36), a hollow arrangement is arranged between the rotating shaft (31) and the extension column (36), a rotary joint (37) is arranged on the upper side of the extension column (36), a water supply pipe (38) is arranged on the rotary joint (37), a connecting pipe (310) is arranged between the rotary cutter (39) and the rotating shaft (31), a hollow pipe is arranged inside the rotary cutter (39), water outlet holes (311) are uniformly formed in two sides of the rotary cutter (39), and the water outlet holes (311) are communicated with the hollow pipe.
3. The anti-clogging sludge cutter as claimed in claim 1, wherein the inside of the mounting case (1) is provided with a beating mechanism (7), the beating mechanism (7) comprises a driving component (72) and a surrounding component (71), the surrounding component (71) comprises an annular track (5) arranged outside the conveying pipeline (2), an annular gear ring is arranged on the annular track (5), side grooves (50) are arranged on two sides of the annular track (5), a surrounding frame (710) is slidably mounted in the side grooves (50), a surrounding gear (711) is rotatably mounted in the surrounding frame (710), a surrounding motor (712) is arranged on the surrounding frame (710), the surrounding motor (712) is connected with the surrounding gear (711), a matching wheel (713) is symmetrically arranged on the surrounding frame (710), the surrounding frame (710) is slidably mounted between the matching wheel (713) and the side grooves (50), and the driving component (72) is arranged on the side of the surrounding frame (710).
4. A blocking-preventing sludge cutter according to claim 3, wherein the driving assembly (72) comprises an extension frame (720) arranged on the side edge of the surrounding frame (710), a lifting frame (721) is arranged on the extension frame (720), a rotating disc (722) is rotatably arranged on the lifting frame (721), a rotating frame (723) is uniformly arranged on the rotating disc (722), the rotating disc (722) is connected with a power motor (724), a plug column (727) is plugged on the extension frame (720), a limiting block is arranged at the top of the plug column (727) and is connected with a beating frame (725) in a sleeved mode at the lower side of the extension frame (720), a linkage frame (723) is arranged on the beating frame (725), and the plug column (727) and the rotating frame (723) are in intermittent fit.
5. The anti-clogging sludge cutting machine according to claim 4, wherein positioning protrusions (729) are uniformly arranged on the outer side of the plugging column (727), the plugging column (727) is slidably mounted between the positioning protrusions (729) and the extension frame (720), a clamping frame (7230) is arranged at the tail end of the rotating frame (723), the clamping frame (7230) is in a cylindrical shape, the clamping frame (7230) and the rotating frame (723) are vertically arranged, an arc-shaped groove (7260) matched with the clamping frame (7230) is formed in the bottom of the linkage frame (726), and edge fillets of the arc-shaped groove (7260) are processed.
6. A clogging-preventing sludge cutter as claimed in claim 3, wherein the beating mechanism (7) is connected with a moving mechanism (4), the moving mechanism (4) is arranged at the bottom of the mounting box body (1), the moving mechanism (4) is arranged right below a mounting shaft (470) of the conveying pipeline (2), the moving mechanism (4) comprises a rack (40), two sides of the rack (40) are provided with horizontal sliding rails (41), clamping sliding grooves (42) are arranged in the horizontal sliding rails (41), a moving frame (43) is arranged on the horizontal sliding rails (41), clamping blocks (44) are connected to the moving frame (43), the moving frame (43) is slidably mounted between the clamping blocks (44) and the clamping sliding grooves (42), a moving gear (45) is rotatably mounted in the moving frame (43), the moving gear (45) is meshed with the rack (40), a driving motor (46) is fixedly arranged on the moving frame (43), and the driving motor (46) is connected with the driving gear (45).
7. A clogging-preventing sludge cutter as claimed in claim 3, wherein the annular rail (5) is provided in a two-piece combination, the end of the annular rail (5) is connected with the mounting frame (47) through the mounting shaft (470), the annular rail (5) is fixedly connected in a combination through the connecting flange (51) and the fixing bolt (52), and the connecting flange (51) is provided toward the inner side of the annular rail (5).
8. A sludge cutter as claimed in claim 3, wherein a supporting assembly (6) is arranged between the annular rail (5) and the conveying pipeline (2), the supporting assembly (6) comprises telescopic cylinders (60) which are uniformly arranged on the inner side of the annular rail (5), the tail ends of the telescopic cylinders (60) are directed to a mounting shaft (470) line of the conveying pipeline (2), the tail ends of the telescopic cylinders (60) are rotatably provided with pulleys (61), and the outer rings of the pulleys (61) are provided with rubber rings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310187076.9A CN115846318B (en) | 2023-03-02 | 2023-03-02 | Anti-blocking sludge cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310187076.9A CN115846318B (en) | 2023-03-02 | 2023-03-02 | Anti-blocking sludge cutting machine |
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| Publication Number | Publication Date |
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| CN115846318A CN115846318A (en) | 2023-03-28 |
| CN115846318B true CN115846318B (en) | 2023-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310187076.9A Active CN115846318B (en) | 2023-03-02 | 2023-03-02 | Anti-blocking sludge cutting machine |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117920691A (en) * | 2024-03-21 | 2024-04-26 | 国网山东省电力公司安丘市供电公司 | Underground pipeline recycling cleaner |
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| CN115846318A (en) | 2023-03-28 |
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