CN115818266A - Automatic stacking system of gypsum board - Google Patents
Automatic stacking system of gypsum board Download PDFInfo
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- CN115818266A CN115818266A CN202211710404.0A CN202211710404A CN115818266A CN 115818266 A CN115818266 A CN 115818266A CN 202211710404 A CN202211710404 A CN 202211710404A CN 115818266 A CN115818266 A CN 115818266A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
The invention discloses an automatic stacking system of gypsum boards, which comprises a stacking table and a carrying robot, wherein the carrying robot is used for moving scattered boards to the stacking table; the stacking platform comprises a first lifter and a first conveyor, the first lifter is provided with an execution part capable of vertically lifting, the first conveyor is provided with an execution part used for stacking plates and capable of horizontally conveying the plates, and the first conveyor is fixedly connected with the execution part of the first lifter. The plates are stacked through the execution part of the first conveyor, so that after the plates are stacked, the stacked plates can be directly moved to a material moving trolley or other conveying lines through the first conveyor without manual carrying; meanwhile, the transfer robot transfers the first plate to the execution part of the first conveyor, so that the plate is prevented from being jammed due to friction with the execution part of the first conveyor or the bottom surface of the plate is prevented from being scratched when the plate moves from an upstream station to the first conveyor.
Description
Technical Field
The invention relates to the field of stacking machines, in particular to an automatic stacking system for gypsum boards.
Background
After production is finished, the gypsum boards are distributed on a conveying line in a scattered state, and the conveying line conveys the gypsum boards to one position so that the gypsum boards are stacked for a plurality of layers and then packaged and loaded.
At present, people usually use the lift as the stacking platform of gypsum board, place the forklift plate on the lift usually, near panel conveyed to the lift through belt conveyor and stack on the forklift plate, the height of belt conveyor is unchangeable, and every stack panel, the lift just descends the thickness of one deck panel, and after the stack was accomplished, the lift descends to the height with ground parallel and level, and staff uses fork truck or ox to remove the forklift plate and the panel above it.
Because the fork truck and the ground ox both need manual operation, for this reason, remove the panel on the stack platform and need a large amount of manpowers, the cost of manpower resources is too high.
Disclosure of Invention
The invention aims to provide an automatic stacking system for gypsum boards, which aims to solve the technical problems that the existing stacking platform needs manual unloading and the production cost is high.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
an automatic stacking system for gypsum boards comprising: the stacking platform is used for obtaining scattered plates from an upstream station, stacking the plates layer by layer and then conveying the plates to a downstream station; the handling robot is used for moving scattered plates to the stacking platform; wherein, the stack platform includes: a first lifter having an execution part capable of vertically lifting; and the first conveyor is provided with an execution part which is used for stacking the plates and can horizontally convey the plates, and the first conveyor is fixedly connected with the execution part of the first lifter.
Further, the first conveyors are arranged in a plurality and are distributed at equal intervals along the first direction, and the gap between two adjacent first conveyors is larger than the width of the forklift lever.
Further, sheet material is transferred from an upstream station in the first direction above the first conveyor.
Further, a first beating and aligning device and a first stop catch which are respectively positioned on two sides of the first conveyor are sequentially arranged along a first direction, the first direction is horizontal and vertical to one side of the plate, and the first beating and aligning device is used for pushing one side of the plate to move along the first direction to enable the other side of the plate to abut against the first stop catch; and a second beating and aligning device and a second stopping device which are respectively positioned at two sides of the first conveyor are sequentially arranged along a second direction, the second direction is horizontal and vertical to the first direction, and the second beating and aligning device is used for pushing one edge of the plate to move along the second direction so that the other edge of the plate is abutted against the second stopping device.
Furthermore, a second conveyor is arranged on the discharging side of the first conveyor, when the executing part of the first lifter is located at the lowest height, the first conveyor is flush with the second conveyor, and the transmission directions of the first conveyor and the second conveyor are the same.
Further, the second conveyor is mounted on a rail car through which the second conveyor moves.
Further, the first elevator is mounted on a rail car through which the first elevator and the first conveyor move.
Further, the stacker station has two and alternately performs stacking and discharging work, and the carrier robot is disposed between the two stacker stations.
Further, a second lifter is arranged beside the first lifter and used for placing the plates in a stacking state, and the carrying robot is used for moving the plates stacked on the second lifter to the first conveyor.
Further, the transfer robot includes: the rail is horizontally arranged at a position higher than the stacking platform and passes right above the stacking platform; a rail car connected with the rail and running through the rail; the telescopic arm is provided with an execution part capable of vertically lifting, and is fixedly connected with the rail car; and the adsorption component is provided with an execution part capable of adsorbing the plate, and the adsorption component is fixedly connected with the execution part of the telescopic arm.
This application compares with prior art and has following beneficial effect:
the automatic stacking system for the gypsum board is provided, plates are stacked through the execution part of the first conveyor, so that after the plates are stacked, the stacked plates can be directly moved to a material moving trolley or other conveying lines through the first conveyor without manual carrying; meanwhile, the transfer robot transfers the first plate to the execution part of the first conveyor, so that the plate is prevented from being jammed due to friction between the plate and the execution part of the first conveyor when the plate moves from the upstream station to the first conveyor, or the bottom surface of the plate is scratched.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
FIG. 1 is a mechanical schematic diagram of a process of transferring a sheet material directly to a first conveyor via a belt conveyor under a working condition of transferring the sheet material to the first conveyor without using a transfer robot according to the present invention;
FIG. 2 is a mechanical schematic of the present invention using a transfer robot to transfer a sheet to a first conveyor;
FIG. 3 is a mechanical schematic of the process of the belt conveyor of the present invention transferring a sheet material to a first conveyor;
FIG. 4 is a mechanical schematic of the process of the first conveyor of the present invention transferring a sheet material to a railcar having a second conveyor;
FIG. 5 is a top view of the present invention;
FIG. 6 is a front view of the present invention;
FIG. 7 is a perspective view of the present invention;
FIG. 8 is a top view of the stacker table of the present invention showing the positions of the first and second snapping devices and the first and second stops;
fig. 9 is a perspective view showing a construction of a transfer robot according to the present invention;
the reference numerals in the drawings denote the following, respectively:
1-a belt conveyor; 2-a stacking table; 21-a first elevator; 22-a first conveyor; 23-a first patting device; 24-a first stop; 25-a second patting device; 26-a second stop; 3-a transfer robot; 31-a track; 32-a rail car; 33-telescopic arm; 34-an adsorption component; 4-a second conveyor; 5-a rail car; 6-second lifter.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 8, the present embodiment provides example 1.
An automatic stacking system for gypsum boards comprising:
the stacking platform 2 is used for obtaining scattered plates from an upstream station, stacking the plates layer by layer and then conveying the plates to a downstream station;
the carrying robot 3 is used for moving scattered plates to the stacking table 2;
wherein, the stacking platform 2 comprises:
a first lifter 21 having an execution part capable of vertically lifting;
and a first conveyor 22 having an actuating part for stacking the plates and capable of horizontally conveying the plates, the first conveyor 22 being fixedly connected to the actuating part of the first lifter 21.
The upper reaches transmission line transmits the gypsum board to first conveyer 22's top, and every pile one deck of gypsum board, first lift 21 drive first conveyer 22 descends one deck, waits that the gypsum board stack is accomplished, and first conveyer 22 drives the gypsum board of stack state and moves to the downstream transmission line, and the gypsum board of stack state passes through the downstream transmission line and moves to the baling station.
The upstream and downstream transmission lines may be belt conveyors, chain plate conveyors, etc.
The first lifter 21 is a scissor type lifter, and the actuating part of the first lifter 21 is a top plate of the first lifter, and in order to enable the first lifter 21 to work more smoothly, the top plate of the first lifter 21 is connected to four columns through four rollers (not shown).
The first conveyor 22 is a slat conveyor, and the execution portion of the first conveyor 22 is its own slat.
Since the first conveyor 22 is required to be able to smoothly convey the gypsum board, for this reason, the friction between the link plate of the first conveyor 22 and the gypsum board is large, which causes one end of the gypsum board to stop moving after coming into contact with the link plate while the first gypsum board (the lowermost layer of the stacked gypsum boards) is conveyed onto the link plate of the first conveyor 22 via the upstream conveying line, and the other end of the gypsum board slips on the conveying surface of the belt conveyor 1.
In order to avoid the above technical problem, before the belt conveyor 1 transfers a first gypsum board to the first conveyor 22, the transfer robot 3 transfers the gypsum board to the first conveyor 22, and after at least one gypsum board is on the first conveyor 22, the belt conveyor 1 starts to transfer the gypsum board to the first conveyor 22, so that the friction between the gypsum board and the gypsum board is small, and the problem of sticking does not occur.
In this embodiment:
the upstream transfer line is the belt conveyor 1, the first lifter 21 is provided beside the belt conveyor 1, the belt conveyor 1 transfers the gypsum boards in the horizontal direction to the execution part of the first conveyor 22, and causes the gypsum boards to be stacked above the execution part of the first conveyor 22, and the difference in height between the belt conveyor 1 and the execution part of the first conveyor 22 is constant.
Further, the method comprises the following steps:
to avoid the situation that the whole production line is forced to stop when the first conveyor 22 fails and cannot convey the gypsum boards to the outside, the present embodiment provides example 2 on the basis of example 1.
The first conveyors 22 are plural and are distributed at equal intervals along the first direction, and a gap between adjacent two first conveyors 22 is larger than a width of the forklift mast.
When the first conveyor 22 fails and cannot work, workers can insert forklift rods into gaps between the first conveyors 22 and use the forklift to move gypsum boards above the first conveyors 22 away, so that production line stop is avoided.
Further:
to provide a fork truck with a large working space for the staff to use the truck to remove the plasterboard from the first conveyor 22, this embodiment provides example 3 on the basis of example 2.
The sheet is transferred from the upstream station in the first direction to above the first conveyor 22.
When the staff uses fork truck to carry the gypsum board, fork truck and belt conveyor 1 are located the both sides of stacking platform 2 respectively, therefore fork truck has broad work interval, easily staff's operation.
Further:
since the plasterboard continues to move by inertia after being separated from the belt conveyor 1, the end point of the plasterboard is uncertain, which causes the edges of the plasterboard stacked on the first conveyor 22 to be uneven, affecting subsequent conveying and baling.
To solve the above technical problem, the present embodiment provides example 4 on the basis of any one of examples 1 to 3.
A first beating and aligning device 23 and a first stopping device 24 which are respectively positioned at two sides of the first conveyor 22 are sequentially arranged along a first direction, the first direction is horizontal and vertical to one side of the plate, and the first beating and aligning device 23 is used for pushing one side of the plate to move along the first direction so that the other side of the plate is abutted against the first stopping device 24;
and a second patting device 25 and a second stopping device 26 which are respectively positioned at two sides of the first conveyor 22 are sequentially arranged along a second direction, the second direction is horizontal and vertical to the first direction, and the second patting device 25 is used for pushing one edge of the plate to move along the second direction so that the other edge of the plate is abutted against the second stopping device 26.
After each gypsum board has been transferred above the first conveyor 22, the first and second clapping devices 23, 25 are operated so that the two perpendicular edges of the gypsum board are aligned with the first and second stops 24, 26, respectively, so that the edges of each gypsum board are smoothed.
In the above technical means, the first stopper 24 and the second stopper 26 are both dead stoppers, that is, fixed-position stopper plates made of metal or plastic, the first beating-alignment device 23 and the second beating-alignment device 25 are both movable push rods with power sources, and the first beating-alignment device 23 and the second beating-alignment device 25 perform corresponding actions through their own power sources, including linear propulsion, stepping or rotating actions, so as to beat plasterboards orderly.
Further:
the first conveyor 22, as a chain-plate conveyor, can move the plasterboards stacked above itself, but it is necessary to have a device capable of receiving the stacked plasterboards being transferred, so that the plasterboards are not toppled or skewed during the transfer.
In order to achieve the above object, this embodiment provides three possible embodiments based on any one of embodiments 1 to 4.
First, example 5.
The second conveyor 4 is arranged on the discharging side of the first conveyor 22, when the executing part of the first lifter 21 is at the lowest height, the first conveyor 22 is flush with the second conveyor 4, and the conveying directions of the first conveyor 22 and the second conveyor 4 are the same.
The second conveyor 4 is a chain slat conveyor in the same direction as the first conveyor 22, and the first conveyor 22 and the second conveyor 4 operate at the same speed and direction so that gypsum boards are smoothly transferred from the first conveyor 22 to the second conveyor 4, and then the second conveyor 4 directly transfers the gypsum boards in a stacked state to a downstream station.
Second, example 6.
The second conveyor 4 is arranged on the discharging side of the first conveyor 22, the second conveyor 4 is installed on a rail car 5, the second conveyor 4 moves through the rail car 5, when the executing portion of the first lifting machine 21 is located at the lowest height, the first conveyor 22 is flush with the second conveyor 4, and the conveying directions of the first conveyor 22 and the second conveyor 4 are the same.
The first conveyor 22 and the second conveyor 4 work in conjunction to transfer the plasterboards in a stacked state onto the trolley 5, and the plasterboards are transferred by the trolley 5 and the second conveyor 4 to a downstream station whose associated equipment cooperates with the second conveyor 4 to remove the plasterboards.
Third, example 7.
The first lifter 21 is installed on the rail car 5, and the first lifter 21 and the first conveyor 22 are moved by the rail car 5.
Embodiment 7 is not shown in the drawings, and in embodiment 7, the stacking table 2 is integrated with the rail car 5, and after the rail car 5 moves the stacking table 2 to a downstream station, the related equipment of the downstream station cooperates with the first conveyor 22 to remove gypsum boards, and then the rail car 5 drives the stacking table 2 back to the original position.
Further:
to avoid the situation in which subsequent gypsum boards cannot be transported to the first conveyor 22 as it is discharged, i.e. the belt conveyor 1 needs to be stopped, the entire production line is stopped, and to avoid this, embodiment 8 is provided on the basis of any of the above-described embodiments.
The stacker station 2 has two and alternately performs stacking and discharging work, and the carrier robot 3 is disposed between the two stacker stations 2.
When one stacking station 2 is finished stacking and discharging, the other stacking station 2 is used for stacking gypsum boards so that the production of gypsum boards can be carried out without interruption.
Further, the method comprises the following steps:
how many gypsum boards are transferred to the stacking platform 2 by the transfer robot 3 means how many gypsum boards need to be stacked in advance in the working space of the transfer robot 3, the number of the gypsum boards is small, workers need to supplement the gypsum boards continuously, time and labor are wasted, the number of the gypsum boards is large, the execution part of the transfer robot 3 needs to move vertically by a large distance, and the production cost of the transfer robot 3 is remarkably improved.
To solve the above technical problem, the present embodiment provides example 9 on the basis of any one of the above examples.
A second lifter 6 is disposed beside the first lifter 21, the second lifter 6 is used for placing the plates in a stacked state, and the transfer robot 3 is used for moving the plates stacked on the second lifter 6 to the first conveyor 22.
After the transfer robot 3 takes a gypsum board off the second lifter 6 each time and places it on the first conveyor 22, the second lifter 6 raises the thickness of the gypsum board by one layer, so that the execution part of the transfer robot 3 only needs to be lowered by the same height each time to obtain the gypsum board.
Optionally, on the basis of any one of the above embodiments, this detailed description further provides example 10.
The transfer robot 3 includes:
the track 31 is horizontally arranged at a position higher than the stacking platform 2 and passes right above the stacking platform 2;
a rail car 32 connected to the rail 31 and running through the rail 31;
a telescopic arm 33 having an execution part capable of vertically lifting, the telescopic arm 33 being fixedly connected with the rail car 32;
the suction unit 34 has an actuator capable of sucking the plate material, and the suction unit 34 is fixedly connected to the actuator of the telescopic arm 33.
In the combination of embodiments 8, 9, and 10, the rail 31 connects the two first conveyors 22 and passes directly above the second lifter 6, the telescopic arm 33 is a servo motor pusher, and the suction assembly 34 includes a plurality of vacuum cups and a vacuum pump that gives suction force to the vacuum cups.
The above embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and the scope of the present invention is defined by the claims. Various modifications and equivalents may be made by those skilled in the art to the present invention without departing from the spirit and scope of the invention, and such modifications and equivalents should be considered as falling within the scope of the invention.
Claims (10)
1. An automatic stacking system for gypsum boards, comprising:
the stacking platform (2) is used for obtaining scattered plates from an upstream station, stacking the plates layer by layer and then conveying the plates to a downstream station;
a transfer robot (3) for moving the scattered sheet material to the stacker deck (2);
wherein the palletizing table (2) comprises:
a first lifter (21) having an execution part capable of vertically lifting;
a first conveyor (22) having an implement for stacking the sheet material and capable of horizontally conveying the sheet material, the first conveyor (22) being fixedly connected to the implement of the first elevator (21).
2. An automatic stacking system for plasterboards according to claim 1,
the first conveyors (22) are distributed at equal intervals along the first direction, and the gap between two adjacent first conveyors (22) is larger than the width of a forklift rod.
3. An automatic stacking system for plasterboards according to claim 2, characterised in that,
the sheet material is transferred from an upstream station in the first direction to above the first conveyor (22).
4. An automatic stacking system for plasterboards according to any one of claims 1 to 3,
a first beating and aligning device (23) and a first stop (24) which are respectively positioned at two sides of the first conveyor (22) are sequentially arranged along a first direction, the first direction is horizontal and vertical to one side of the plate, and the first beating and aligning device (23) is used for pushing one side of the plate to move along the first direction so that the other side of the plate is abutted against the first stop (24);
and a second beating and aligning device (25) and a second stopping device (26) which are respectively positioned at two sides of the first conveyor (22) are sequentially arranged along a second direction, the second direction is horizontal and vertical to the first direction, and the second beating and aligning device (25) is used for pushing one edge of the plate to move along the second direction so that the other edge of the plate is abutted against the second stopping device (26).
5. An automatic stacking system for plasterboards according to any one of the claims 1-3, characterised in that,
the discharge side of the first conveyor (22) is provided with a second conveyor (4), when the execution part of the first lifter (21) is positioned at the lowest height, the first conveyor (22) is flush with the second conveyor (4), and the transmission directions of the first conveyor (22) and the second conveyor (4) are the same.
6. An automatic stacking system for plasterboards according to claim 5,
the second conveyor (4) is mounted on a rail car (5), and the second conveyor (4) moves through the rail car (5).
7. An automatic stacking system for plasterboards according to any one of the claims 1-3, characterised in that,
the first elevator (21) is mounted on a rail car (5), and the first elevator (21) and the first conveyor (22) are moved by the rail car (5).
8. An automatic stacking system for plasterboards according to claim 1,
the stacking table (2) is provided with two stacking tables and alternately performs stacking and discharging work, and the transfer robot (3) is arranged between the two stacking tables (2).
9. An automatic stacking system for plasterboards according to claim 1,
the side of first lift (21) is provided with second lift (6), second lift (6) are used for placing the panel of stack state, transfer robot (3) are used for with the panel of stack on second lift (6) move to first conveyer (22).
10. An automatic stacking system for plasterboards according to claim 1,
the transfer robot (3) comprises:
a rail (31) horizontally arranged at a position higher than the stacking platform (2) and passing right above the stacking platform (2);
a rail car (32) connected to the rail (31) and running through the rail (31);
the telescopic arm (33) is provided with an execution part capable of vertically lifting, and the telescopic arm (33) is fixedly connected with the rail car (32);
and the adsorption component (34) is provided with an execution part capable of adsorbing the plate material, and the adsorption component (34) is fixedly connected with the execution part of the telescopic arm (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211710404.0A CN115818266A (en) | 2022-12-29 | 2022-12-29 | Automatic stacking system of gypsum board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211710404.0A CN115818266A (en) | 2022-12-29 | 2022-12-29 | Automatic stacking system of gypsum board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115818266A true CN115818266A (en) | 2023-03-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211710404.0A Pending CN115818266A (en) | 2022-12-29 | 2022-12-29 | Automatic stacking system of gypsum board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115818266A (en) |
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2022
- 2022-12-29 CN CN202211710404.0A patent/CN115818266A/en active Pending
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