CN115817660A - A dual-crawler chassis synchronous walking system and its application method - Google Patents

A dual-crawler chassis synchronous walking system and its application method Download PDF

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CN115817660A
CN115817660A CN202211679697.0A CN202211679697A CN115817660A CN 115817660 A CN115817660 A CN 115817660A CN 202211679697 A CN202211679697 A CN 202211679697A CN 115817660 A CN115817660 A CN 115817660A
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gear
chassis
walking
slewing
crawler
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彭长长
潘寒
曾庆
王创
廖峰
余嘉俊
周丙浩
李明威
李俊宏
徐才胜
朱培磊
侯晋伟
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China Construction Third Engineering Bureau Yungou Robot Co ltd
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China Construction Third Engineering Bureau Science and Innovation Industry Development Co Ltd
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Abstract

本发明公开了一种双履带底盘同步行走系统及使用方法,包括两个行走底盘机构,所述行走底盘机构包括履带底盘组件和回转组件;所述驱动轮模块包括驱动轮、行走编码器、支架和第一齿轮副;所述回转驱动模块包括电机、减速机和回转编码器,所述回转支承模块包括内回转管盘、外回转套管和第二齿轮副。本发明中,及时监测出两侧立柱单元中的行走底盘机构与伸缩套架机构之间偏转的角度差,进而计算出行程差,并根据行程差自动反馈调整落后一方的行走底盘机构的行走速度,直至行程差被补偿、双行走底盘机构回归于保持同步行走,同时实时监测双履带底盘的行走速度,确保行走底盘机构运行平稳,提高本建造平台整体使用的安全性。

Figure 202211679697

The invention discloses a dual-crawler chassis synchronous walking system and a method for using it, comprising two walking chassis mechanisms, the walking chassis mechanism including a crawler chassis assembly and a slewing assembly; the driving wheel module including a driving wheel, a walking encoder, and a bracket and the first gear pair; the rotary drive module includes a motor, a reducer and a rotary encoder, and the rotary support module includes an inner rotary tube disk, an outer rotary sleeve and a second gear pair. In the present invention, the deflection angle difference between the walking chassis mechanism and the telescopic sleeve frame mechanism in the column units on both sides is monitored in time, and then the stroke difference is calculated, and the walking speed of the trailing chassis mechanism is automatically adjusted according to the stroke difference , until the stroke difference is compensated, the dual-track chassis mechanism returns to maintain synchronous walking, and at the same time monitors the walking speed of the dual-track chassis in real time to ensure the smooth operation of the walking chassis mechanism and improve the safety of the overall use of the construction platform.

Figure 202211679697

Description

一种双履带底盘同步行走系统及使用方法A dual-crawler chassis synchronous walking system and its application method

技术领域technical field

本发明涉及建筑行业钢结构工业厂房建造装备技术领域,具体地说涉及一种双履带底盘同步行走系统及使用方法。The invention relates to the technical field of steel structure industrial factory building construction equipment in the construction industry, in particular to a dual-crawler chassis synchronous walking system and a use method.

背景技术Background technique

钢结构工业厂房的建造需要人工将大量钢结构件通过螺栓、焊接等方式连接起来。由于钢结构件尺寸大、重量重,并且作业面大部分设在高空,所以传统的高空作业施工方式多采用自制吊篮、井字架、登高车、钢爬梯等常规设备配合起重机、吊臂机来完成的。然而在施工过程中,利用起重机、吊臂机进行高空作业依旧存在着实际作业空间受限、操作不便、危险源较多、事故安全无法得到有效控制的问题,建造平台由此应运而生。The construction of steel structure industrial plants requires manual connection of a large number of steel structure parts through bolts, welding and other methods. Due to the large size and heavy weight of the steel structural parts, and most of the working surface is located at high altitude, the traditional high-altitude construction method mostly uses conventional equipment such as self-made hanging baskets, well-shaped frames, climbing vehicles, steel ladders, etc., together with cranes and boom cranes to complete. However, during the construction process, the use of cranes and boom cranes for high-altitude operations still has problems such as limited actual working space, inconvenient operation, many hazards, and accident safety that cannot be effectively controlled. Therefore, the construction platform came into being.

为满足在更大范围、更广空间内安全高效进行高空作业的需求,目前建造平台已经衍生出了双履带行走的集成平台。但是在现有技术中,双履带底盘一般由液压系统驱动,当两侧的履带底盘出现不同步的行程差的情况时,连接在双履带底盘之间的连接架的受力则会增大,当不同步的行程差达到一定值时,连接架的结构则会发生破坏,进而整个建造平台的结构也会跟着发生损坏,导致人身安全、经济财产的双重损失。In order to meet the needs of safe and efficient high-altitude operations in a wider range and wider space, the current construction platform has derived an integrated platform with dual crawlers. However, in the prior art, the double-track chassis is generally driven by a hydraulic system. When there is an asynchronous stroke difference between the crawler chassis on both sides, the force on the connecting frame connected between the double-track chassis will increase. When the asynchronous stroke difference reaches a certain value, the structure of the connecting frame will be damaged, and then the structure of the entire construction platform will also be damaged, resulting in double losses of personal safety and economic property.

发明内容Contents of the invention

本发明所要解决的技术问题是提供一种确保底盘平稳运行、保护整体安全的双履带底盘同步行走系统及使用方法。The technical problem to be solved by the present invention is to provide a dual-crawler chassis synchronous walking system and a use method that ensure the stable operation of the chassis and protect the overall safety.

为了解决上述技术问题,本发明采用如下技术方案:一种双履带底盘同步行走系统,包括两个行走底盘机构,所述行走底盘机构包括履带底盘组件和回转组件;In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a dual-crawler chassis synchronous traveling system, including two traveling chassis mechanisms, and the traveling chassis mechanism includes a crawler chassis assembly and a slewing assembly;

所述履带底盘组件包括驱动轮模块,所述驱动轮模块包括驱动轮、行走编码器、支架和第一齿轮副,所述第一齿轮副包括第一齿轮圈和第一齿轮,所述第一齿轮圈固定套设在所述驱动轮的外围,所述第一齿轮与所述行走编码器同轴相连,且两者分别夹设安装在所述支架的两侧面,所述第一齿轮与所述第一齿轮圈啮合匹配;The crawler chassis assembly includes a driving wheel module, the driving wheel module includes a driving wheel, a travel encoder, a bracket and a first gear pair, and the first gear pair includes a first gear ring and a first gear, and the first gear pair includes a first gear ring and a first gear. The gear ring is fixedly sleeved on the periphery of the driving wheel, the first gear is coaxially connected with the travel encoder, and the two are installed on both sides of the bracket respectively, the first gear and the The meshing and matching of the first gear ring;

所述回转组件包括回转驱动模块和回转支承模块,所述回转驱动模块包括电机、减速机和回转编码器,所述回转支承模块包括内回转管盘、外回转套管和第二齿轮副,所述第二齿轮副包括第二齿轮圈和第二齿轮,所述第二齿轮圈固定嵌装在所述内回转管盘的内圈,所述第二齿轮安装在所述回转驱动模块的底部,所述第二齿轮与所述第二齿轮圈啮合匹配。The slewing assembly includes a slewing drive module and a slewing bearing module, the slewing drive module includes a motor, a reducer and a slewing encoder, and the slewing bearing module includes an inner slewing pipe coil, an outer slewing sleeve and a second gear pair, the The second gear pair includes a second gear ring and a second gear, the second gear ring is fixedly embedded in the inner ring of the inner rotary tube disk, the second gear is installed at the bottom of the rotary drive module, The second gear meshes with the second gear ring.

进一步地,所述驱动轮模块还包括安装板,所述支架固定在所述安装板上,所述第一齿轮圈为外圈齿轮环,齿径大于所述第一齿轮的齿径,所述第一齿轮圈为主动齿轮,所述第一齿轮为从动齿轮,所述驱动轮用于带动所述第一齿轮圈转动,所述行走编码器用于监测所述第一齿轮的转速。Further, the driving wheel module also includes a mounting plate, the bracket is fixed on the mounting plate, the first gear ring is an outer ring gear ring, the tooth diameter is larger than the tooth diameter of the first gear, and the The first gear ring is a driving gear, the first gear is a driven gear, the driving wheel is used to drive the first gear ring to rotate, and the travel encoder is used to monitor the rotation speed of the first gear.

进一步地,所述履带底盘组件还包括底盘和履带,所述履带具有两条,分别套设在所述底盘的两侧,所述驱动轮模块具有两个,分别安装在所述底盘的两侧,且位于所述履带内。Further, the crawler chassis assembly also includes a chassis and crawlers, the crawler belts have two, respectively sleeved on both sides of the chassis, and the drive wheel module has two, respectively installed on both sides of the chassis , and located inside the track.

进一步地,所述回转支承模块还包括支承板,所述内回转管盘固定在所述支承板上,所述外回转套管可转动套装在所述内回转管盘的外围,所述第二齿轮圈为内圈齿轮环,齿径大于所述第二齿轮的齿径,所述第二齿轮为主动齿轮,所述第二齿轮圈为从动齿轮,所述回转驱动模块用于驱动所述第二齿轮转动,所述回转编码器内置于所述回转驱动模块中,用于监测所述第二齿轮的转动角度。Further, the slewing support module also includes a support plate, the inner slewing pipe coil is fixed on the support plate, the outer slewing sleeve is rotatably fitted on the periphery of the inner slewing tube plate, the second The gear ring is an inner ring gear ring with a tooth diameter larger than that of the second gear, the second gear is a driving gear, the second gear ring is a driven gear, and the rotary drive module is used to drive the The second gear rotates, and the rotary encoder is built in the rotary drive module for monitoring the rotation angle of the second gear.

进一步地,所述行走底盘机构还包括支撑组件,所述支撑组件包括支撑梁、支腿油缸和均压板,所述支撑梁架设于所述履带底盘组件之上,所述支腿油缸具有四个,分别安装在所述支撑梁的底部四角,且各所述支腿油缸的底部均固定有可抵触至地面的所述均压板。Further, the walking chassis mechanism also includes a support assembly, the support assembly includes a support beam, an outrigger cylinder and a pressure equalizing plate, the support beam is erected on the crawler chassis assembly, and the outrigger cylinder has four , respectively installed at the four corners of the bottom of the support beam, and the bottom of each of the outrigger cylinders is fixed with the pressure equalizing plate that can touch the ground.

进一步地,所述支撑组件还包括连接梁,所述连接梁为呈X型的上下双层结构,水平居中安装在所述支撑梁之间,所述回转组件居中安装在所述履带底盘组件上,所述连接梁的下层固定焊接至所述外回转套管的外壁,所述连接梁的上层位于所述回转支承模块之上,且可卡住所述回转驱动模块并限制其转动的路径范围。Further, the support assembly also includes a connecting beam, which is an X-shaped upper and lower double-layer structure, installed horizontally and centrally between the supporting beams, and the slewing assembly is centrally installed on the crawler chassis assembly , the lower layer of the connecting beam is fixedly welded to the outer wall of the outer slewing sleeve, the upper layer of the connecting beam is located on the slewing support module, and can clamp the slewing drive module and limit its rotation path range .

进一步地,还包括作业平台单元与立柱单元,所述立柱单元具有两个,分别间隔安装在所述作业平台单元底部的左右两端,所述立柱单元包括伸缩套架机构与所述行走底盘机构。Further, it also includes a work platform unit and a column unit, the column unit has two, respectively installed at the left and right ends of the bottom of the work platform unit at intervals, the column unit includes a telescopic sleeve mechanism and the walking chassis mechanism .

进一步地,所述伸缩套架机构包括内外套装且滑动匹配的内套架和外套架,所述行走底盘机构可转动安装在所述外套架的底部,所述作业平台单元可调节铰接在所述内套架的顶部。Further, the telescopic sleeve frame mechanism includes an inner sleeve frame and an outer sleeve frame that are fitted inside and outside and are slidably matched. The top of the inner sleeve.

进一步地,还包括连接在两个所述伸缩套架机构之间的跨越连接架,所述跨越连接架位于所述作业平台单元的下方,包括第一节段和第二节段,所述第一节段至少具有两个,可彼此相互横向铰接水平相连或者可与所述第二节段横向铰接水平相连。Further, it also includes a spanning connection frame connected between the two telescopic sleeve mechanisms, the spanning connection frame is located below the working platform unit, and includes a first section and a second section, the first section A segment is at least two, and may be horizontally hinged transversely to each other or horizontally hinged transversely to said second segment.

一种双履带底盘同步行走系统的使用方法,包括所述的双履带底盘同步行走系统,所述方法包括以下步骤:A method for using a dual-crawler chassis synchronous walking system, including the dual-crawler chassis synchronous walking system, the method includes the following steps:

S1:所述支腿油缸收缩,所述均压板离地,两个所述履带底盘组件保持同步行走,带动本建造平台在各施工工位之间进行转移;S1: the outrigger cylinder shrinks, the pressure equalizing plate lifts off the ground, and the two crawler chassis components keep walking synchronously, driving the construction platform to transfer between construction stations;

S2:所述回转驱动模块驱动所述回转支承模块转动,带动所述履带底盘组件与所述回转支承模块保持同向转动,以实现所述行走底盘机构的横向转动、纵向转动,进而实现本建造平台在工位间的灵活转向;S2: The slewing drive module drives the slewing support module to rotate, drives the crawler chassis assembly and the slewing support module to keep rotating in the same direction, so as to realize the lateral rotation and longitudinal rotation of the walking chassis mechanism, and then realize the construction Flexible steering of the platform between stations;

S3:所述支腿油缸伸出,所述均压板触地,两个所述履带底盘组件停止行走,本建造平台保持静立;S3: the outrigger cylinder is stretched out, the pressure equalizing plate touches the ground, the two crawler chassis assemblies stop walking, and the construction platform remains static;

S4:两个所述行走底盘机构沿同一行走方向移动时,当由于打滑或其他原因造成其中一个所述行走底盘机构产生不同步的行程差ΔL,位于两侧的所述立柱单元中的所述伸缩套架机构与所述行走底盘机构之间会产生θ°的角度差,θ°的角度差通过总控制系统的回转减速比放大后,分别反馈至两个所述回转驱动模块中的所述回转编码器,所述回转编码器可精确测量该θ°的角度差,再计算处理得出ΔL行程差,并将结果发送至总控制系统;S4: When the two traveling chassis mechanisms move in the same traveling direction, when one of the traveling chassis mechanisms produces an asynchronous stroke difference ΔL due to slipping or other reasons, the An angle difference of θ° will be generated between the telescopic sleeve mechanism and the walking chassis mechanism, and the angle difference of θ° will be amplified by the slewing reduction ratio of the overall control system, and then fed back to the two slewing drive modules respectively. A rotary encoder, the rotary encoder can accurately measure the angle difference of θ°, and then calculate and process to obtain the ΔL stroke difference, and send the result to the general control system;

S5:总控制系统根据接收得到的ΔL行程差,结合当前两个所述履带底盘组件的行走速度,提高落后于同步行程的所述履带底盘组件的行走速度,直至补偿ΔL行程差、两个所述行走底盘机构回归于同步行走,所述行走编码器测量所述第一齿轮的转速,再计算处理得出所述驱动轮的转速,并将结果发送至总控制系统,实时监测所述履带底盘组件的行走速度,确保两个所述行走底盘机构运行平稳。S5: According to the received ΔL stroke difference, the general control system increases the walking speed of the crawler chassis assembly that lags behind the synchronous stroke in combination with the current walking speeds of the two crawler chassis assemblies until the ΔL stroke difference is compensated, and the two crawler chassis assemblies The walking chassis mechanism returns to synchronous walking, the walking encoder measures the rotational speed of the first gear, calculates and processes the rotational speed of the driving wheel, and sends the result to the general control system to monitor the crawler chassis in real time The walking speed of the components ensures that the two walking chassis mechanisms run smoothly.

本发明的有益效果体现在:The beneficial effects of the present invention are reflected in:

本发明中,双行走底盘机构均采用电气控制系统与液压控制系统相结合的总控制方式,不仅可以灵活自如地实现双履带底盘的移动、转向,还可以在两侧履带底盘因转移打滑或其他原因出现不同步的行程差时,及时监测出两侧立柱单元中的行走底盘机构与伸缩套架机构之间偏转的角度差,进而计算出行程差,并根据行程差自动反馈调整落后一方的行走底盘机构的行走速度,直至行程差被补偿、双行走底盘机构回归于保持同步行走,同时实时监测双履带底盘的行走速度,确保行走底盘机构运行平稳,提高本建造平台整体使用的安全性。In the present invention, the dual-travel chassis mechanism adopts the general control mode combining the electric control system and the hydraulic control system, which can not only realize the movement and steering of the double-track chassis flexibly, but also prevent the crawler chassis on both sides from slipping due to transfer or other Reason When there is an asynchronous stroke difference, the deflection angle difference between the walking chassis mechanism and the telescopic sleeve mechanism in the column units on both sides is monitored in time, and then the stroke difference is calculated, and the walking of the lagging side is automatically adjusted according to the stroke difference The walking speed of the chassis mechanism is maintained until the stroke difference is compensated and the dual-travel chassis mechanism returns to maintain synchronous walking. At the same time, the walking speed of the double-crawler chassis is monitored in real time to ensure the smooth operation of the walking chassis mechanism and improve the safety of the overall use of the construction platform.

附图说明Description of drawings

图1是本发明一实施例的行走底盘机构转动至纵向时整体结构正视图。Fig. 1 is a front view of the overall structure when the traveling chassis mechanism of an embodiment of the present invention is rotated to the longitudinal direction.

图2是本发明一实施例的行走底盘机构转动至横向时整体结构正视图。Fig. 2 is a front view of the overall structure when the traveling chassis mechanism of an embodiment of the present invention is rotated to the horizontal direction.

图3是本发明一实施例的行走底盘机构轴测图。Fig. 3 is an axonometric view of a walking chassis mechanism according to an embodiment of the present invention.

图4是本发明一实施例的回转驱动模块与回转支承模块局部装配示意图。Fig. 4 is a partial assembly diagram of the slewing drive module and the slewing support module according to an embodiment of the present invention.

图5是本发明一实施例的驱动轮模块局部示意图。Fig. 5 is a partial schematic diagram of a driving wheel module according to an embodiment of the present invention.

图6是本发明一实施例的跨越连接架正视图。Fig. 6 is a front view of a spanning connecting frame according to an embodiment of the present invention.

图7是本发明一实施例双履带底盘出现行程差时的示意图。Fig. 7 is a schematic diagram of a double-crawler chassis according to an embodiment of the present invention when there is a stroke difference.

附图中各部件的标记为:1、作业平台单元;2、立柱单元;3、伸缩套架机构;4、行走底盘机构;5、履带底盘组件;501、底盘;502、履带;6、驱动轮模块;601、驱动轮;602、行走编码器;603、安装板;604、支架;7、第一齿轮副;701、第一齿轮圈;702、第一齿轮;8、支撑组件;801、支撑梁;802、连接梁;803、支腿油缸;804、均压板;9、回转组件;10、回转驱动模块;1001、电机;1002、减速机;1003、回转编码器;11、回转支承模块;1101、内回转管盘;1102、外回转套管;1103、支承板;12、第二齿轮副;1201、第二齿轮圈;1202、第二齿轮;13、跨越连接架;1301、第一节段;1302、第二节段。The marks of each component in the accompanying drawings are: 1. Working platform unit; 2. Column unit; 3. Telescopic frame mechanism; 4. Traveling chassis mechanism; Wheel module; 601, driving wheel; 602, travel encoder; 603, mounting plate; 604, bracket; 7, first gear pair; 701, first gear ring; 702, first gear; 8, support assembly; 801, Supporting beam; 802, connecting beam; 803, outrigger cylinder; 804, equalizing plate; 9, rotary assembly; 10, rotary drive module; 1001, motor; 1002, reducer; 1003, rotary encoder; ; 1101, the inner rotary pipe coil; 1102, the outer rotary casing; 1103, the support plate; 12, the second gear pair; 1201, the second gear ring; 1202, the second gear; segment; 1302, the second segment.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。需要说明,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. It should be noted that if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. Implying their relative importance or implying the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features.

参见图1-图7。See Figures 1-7.

本发明提供了一种双履带底盘同步行走系统,包括两个行走底盘机构4,所述行走底盘机构4包括履带底盘组件5和回转组件9;The present invention provides a dual-crawler chassis synchronous walking system, which includes two walking chassis mechanisms 4, and the walking chassis mechanism 4 includes a crawler chassis assembly 5 and a rotary assembly 9;

所述履带底盘组件5包括驱动轮模块6,所述驱动轮模块6包括驱动轮601、行走编码器602、支架604和第一齿轮副7,所述第一齿轮副7包括第一齿轮圈701和第一齿轮702,所述第一齿轮圈701固定套设在所述驱动轮601的外围,所述第一齿轮702与所述行走编码器602同轴相连,且两者分别夹设安装在所述支架604的两侧面,所述第一齿轮702与所述第一齿轮圈701啮合匹配;The crawler chassis assembly 5 includes a driving wheel module 6, the driving wheel module 6 includes a driving wheel 601, a travel encoder 602, a bracket 604 and a first gear pair 7, and the first gear pair 7 includes a first gear ring 701 and the first gear 702, the first gear ring 701 is fixedly sleeved on the periphery of the driving wheel 601, the first gear 702 is coaxially connected with the travel encoder 602, and the two are installed on the On both sides of the bracket 604, the first gear 702 meshes with the first gear ring 701;

所述回转组件9包括回转驱动模块10和回转支承模块11,所述回转驱动模块10包括电机1001、减速机1002和回转编码器1003,所述回转支承模块11包括内回转管盘1101、外回转套管1102和第二齿轮副12,所述第二齿轮副12包括第二齿轮圈1201和第二齿轮1202,所述第二齿轮圈1201固定嵌装在所述内回转管盘1101的内圈,所述第二齿轮1202安装在所述回转驱动模块10的底部,所述第二齿轮1202与所述第二齿轮圈1201啮合匹配。The rotary assembly 9 includes a rotary drive module 10 and a rotary support module 11, the rotary drive module 10 includes a motor 1001, a reducer 1002 and a rotary encoder 1003, and the rotary support module 11 includes an inner rotary tube disk 1101, an outer rotary The casing 1102 and the second gear pair 12, the second gear pair 12 includes a second gear ring 1201 and a second gear 1202, and the second gear ring 1201 is fixedly embedded in the inner ring of the inner rotary tube disk 1101 , the second gear 1202 is mounted on the bottom of the rotary drive module 10 , and the second gear 1202 meshes with the second gear ring 1201 .

本发明中,双行走底盘机构均采用电气控制系统与液压控制系统相结合的总控制方式,不仅可以灵活自如地实现双履带底盘的移动、转向,还可以在两侧履带底盘因转移打滑或其他原因出现不同步的行程差时,及时监测出两侧立柱单元中的行走底盘机构与伸缩套架机构之间偏转的角度差,进而计算出行程In the present invention, the dual-travel chassis mechanism adopts the general control mode combining the electric control system and the hydraulic control system, which can not only realize the movement and steering of the double-track chassis flexibly, but also prevent the crawler chassis on both sides from slipping due to transfer or other Reason When there is an asynchronous stroke difference, the deflection angle difference between the walking chassis mechanism and the telescopic sleeve mechanism in the column units on both sides is monitored in time, and then the stroke is calculated.

差,并根据行程差自动反馈调整落后一方的行走底盘机构的行走速度,直至行5程差被补偿、双行走底盘机构回归于保持同步行走,同时实时监测双履带底盘的行走速度,确保行走底盘机构运行平稳,提高本建造平台整体使用的安全性。difference, and automatically adjust the walking speed of the trailing chassis mechanism according to the stroke difference until the 5-stroke difference is compensated, and the dual-track chassis mechanism returns to maintain synchronous walking. At the same time, the walking speed of the dual-track chassis is monitored in real time to ensure The mechanism runs smoothly, improving the safety of the overall use of the construction platform.

在一实施例中,所述驱动轮模块6还包括安装板603,所述支架604固定在所述安装板603上,所述第一齿轮圈701为外圈齿轮环,齿径大于所述第一In one embodiment, the driving wheel module 6 further includes a mounting plate 603, the bracket 604 is fixed on the mounting plate 603, the first gear ring 701 is an outer gear ring, and the tooth diameter is larger than that of the first gear ring. one

齿轮702的齿径,所述第一齿轮圈701为主动齿轮,所述第一齿轮702为从动0齿轮,所述驱动轮601用于带动所述第一齿轮圈701转动,所述行走编码器602The tooth diameter of the gear 702, the first gear ring 701 is a driving gear, the first gear 702 is a driven gear, the driving wheel 601 is used to drive the first gear ring 701 to rotate, and the walking code device 602

用于监测所述第一齿轮702的转速。这样设计,所述驱动轮模块6驱动所述履带底盘组件5行走运行,所述驱动轮601的转速即体现为所述履带底盘组件5的行走速度,所述第一齿轮圈701与所述驱动轮601同轴转动,所述第一齿轮702与所述第一齿轮圈701啮合,即保持与所述驱动轮601同样的转速,所述5行走编码器602连接至所述第一齿轮702,即可通过对所述第一齿轮702转速的实时测量,体现出对所述履带底盘组件5行走速度的实时测量。It is used to monitor the rotation speed of the first gear 702 . Designed in this way, the driving wheel module 6 drives the crawler chassis assembly 5 to run, the speed of the driving wheel 601 is reflected as the walking speed of the crawler chassis assembly 5, and the first gear ring 701 and the driving The wheel 601 rotates coaxially, the first gear 702 meshes with the first gear ring 701, that is, maintains the same speed as the driving wheel 601, the 5-travel encoder 602 is connected to the first gear 702, That is, the real-time measurement of the walking speed of the crawler chassis assembly 5 can be reflected by the real-time measurement of the rotational speed of the first gear 702 .

在一实施例中,所述履带底盘组件5还包括底盘501和履带502,所述履带502具有两条,分别套设在所述底盘501的两侧,所述驱动轮模块6具有两In one embodiment, the crawler chassis assembly 5 further includes a chassis 501 and a crawler belt 502, the crawler belt 502 has two, respectively sleeved on both sides of the chassis 501, and the driving wheel module 6 has two

个,分别安装在所述底盘501的两侧,且位于所述履带502内。这样设计,所0述底盘501内设有液压驱动马达和行走减速机,所述履带底盘组件5通过行走来带动本集成平台在各施工工位之间进行平稳移动。one, respectively installed on both sides of the chassis 501, and located in the track 502. Designed in this way, the chassis 501 is provided with a hydraulic drive motor and a travel reducer, and the crawler chassis assembly 5 drives the integrated platform to move smoothly between construction stations through walking.

在一实施例中,所述回转支承模块11还包括支承板1103,所述内回转管盘1101固定在所述支承板1103上,所述外回转套管1102可转动套装在所述内In one embodiment, the slewing support module 11 further includes a support plate 1103, the inner slewing tube plate 1101 is fixed on the support plate 1103, and the outer slewing sleeve 1102 is rotatably set in the inner slewing tube plate 1103.

回转管盘1101的外围,所述第二齿轮圈1201为内圈齿轮环,齿径大于所述第5二齿轮1202的齿径,所述第二齿轮1202为主动齿轮,所述第二齿轮圈1201为从动齿轮,所述回转驱动模块10用于驱动所述第二齿轮1202转动,所述回转编码器1003内置于所述回转驱动模块10中,用于监测所述第二齿轮1202的转动角度。这样设计,所述回转驱动模块10驱动所述回转支承模块11转向,并带动固定在所述回转支承模块11所底部的所述履带底盘组件5一并转向,以实现所述行走底盘机构4的横向转动或纵向转动,进而实现本集成平台在工位之间的灵活转向和转移,运行稳定。On the periphery of the rotary tube disk 1101, the second gear ring 1201 is an inner ring gear ring with a tooth diameter larger than that of the fifth second gear 1202, the second gear 1202 is a driving gear, and the second gear ring 1201 is a driven gear, the rotary drive module 10 is used to drive the second gear 1202 to rotate, and the rotary encoder 1003 is built in the rotary drive module 10 to monitor the rotation of the second gear 1202 angle. Designed in this way, the slewing drive module 10 drives the slewing support module 11 to turn, and drives the crawler chassis assembly 5 fixed at the bottom of the slewing support module 11 to turn together, so as to realize the movement of the walking chassis mechanism 4 Horizontal rotation or vertical rotation, and then realize the flexible steering and transfer of the integrated platform between stations, and the operation is stable.

在一实施例中,所述行走底盘机构4还包括支撑组件8,所述支撑组件8包括支撑梁801、支腿油缸803和均压板804,所述支撑梁801架设于所述履带底盘组件5之上,所述支腿油缸803具有四个,分别安装在所述支撑梁801的底部四角,且各所述支腿油缸803的底部均固定有可抵触至地面的所述均压板804。这样设计,当所述支腿油缸803向上收缩时,所述均压板804离地,两个所述履带底盘组件5保持同步行走,带动本建造平台在各施工工位之间进行转移,当所述支腿油缸803向下伸出时,所述均压板804触地,两个所述履带底盘组件5停止行走,本建造平台保持静立。In one embodiment, the walking chassis mechanism 4 further includes a support assembly 8, the support assembly 8 includes a support beam 801, an outrigger cylinder 803 and a pressure equalizing plate 804, and the support beam 801 is erected on the crawler chassis assembly 5 Above, there are four outrigger cylinders 803, which are respectively installed at the four corners of the bottom of the support beam 801, and the bottom of each outrigger cylinder 803 is fixed with the pressure equalizing plate 804 that can touch the ground. Designed in this way, when the outrigger cylinder 803 contracts upwards, the pressure equalizing plate 804 is off the ground, and the two crawler chassis assemblies 5 keep synchronously walking, driving the construction platform to transfer between construction stations. When the outrigger cylinder 803 extends downward, the pressure equalizing plate 804 touches the ground, the two crawler chassis assemblies 5 stop walking, and the construction platform remains standing.

在一实施例中,所述支撑组件8还包括连接梁802,所述连接梁802为呈X型的上下双层结构,水平居中安装在所述支撑梁801之间,所述回转组件9居中安装在所述履带底盘组件5上,所述连接梁802的下层固定焊接至所述外回转套管1102的外壁,所述连接梁802的上层位于所述回转支承模块11之上,且可卡住所述回转驱动模块10并限制其转动的路径范围。这样设计,由于所述连接梁802的下层是固定连接在所述外回转套管1102的外壁与所述支撑梁801之间的,所述当所述回转驱动模块10驱动所述内回转管盘1101转动时,套装在所述内回转管盘1101外围的所述外回转套管1102保持不转,又由于所述回转驱动模块10位于所述连接梁802的上层之间,所以当所述回转驱动模块10驱动所述第二齿轮1202绕所述第二齿轮圈1201的内圈啮合转动时,所述回转驱动模块10会被所述连接梁802的上层卡住而无法转动,进而转变成所述第二齿轮圈1201绕所述第二齿轮1202转动,即所述内回转管盘1101发生转动,实现所述回转支承模块11带动所述履带底盘组件5转动。In one embodiment, the support assembly 8 further includes a connecting beam 802, the connecting beam 802 is an X-shaped upper and lower double-layer structure, installed horizontally and centrally between the supporting beams 801, and the slewing assembly 9 is centrally Installed on the crawler chassis assembly 5, the lower layer of the connecting beam 802 is fixedly welded to the outer wall of the outer slewing sleeve 1102, and the upper layer of the connecting beam 802 is located on the slewing support module 11, and can be clamped Hold the rotary drive module 10 and limit the path range of its rotation. Designed in this way, since the lower layer of the connecting beam 802 is fixedly connected between the outer wall of the outer rotary sleeve 1102 and the support beam 801, when the rotary drive module 10 drives the inner rotary tube coil When 1101 rotates, the outer rotary sleeve 1102 set on the periphery of the inner rotary tube plate 1101 keeps not rotating, and since the rotary drive module 10 is located between the upper layers of the connecting beams 802, when the rotary When the drive module 10 drives the second gear 1202 to rotate around the inner ring of the second gear ring 1201, the rotary drive module 10 will be blocked by the upper layer of the connecting beam 802 and cannot rotate, and then transformed into the The second gear ring 1201 rotates around the second gear 1202 , that is, the inner rotating tube plate 1101 rotates, so that the slewing support module 11 drives the crawler chassis assembly 5 to rotate.

在一实施例中,还包括作业平台单元1与立柱单元2,所述立柱单元2具有两个,分别间隔安装在所述作业平台单元1底部的左右两端,所述立柱单元2包括伸缩套架机构3与所述行走底盘机构4。这样设计,所述作业平台单元1受底部两个所述立柱单元2的支撑,结构更加稳定,且适用于更宽广的厂房建造使用。In one embodiment, it also includes a work platform unit 1 and a column unit 2. There are two column units 2, which are respectively installed at the left and right ends of the bottom of the work platform unit 1 at intervals. The column unit 2 includes a telescopic sleeve Frame mechanism 3 and said walking chassis mechanism 4. With this design, the working platform unit 1 is supported by the two column units 2 at the bottom, the structure is more stable, and it is suitable for wider factory buildings.

在一实施例中,所述伸缩套架机构3包括内外套装且滑动匹配的内套架和外套架,所述行走底盘机构4可转动安装在所述外套架的底部,所述作业平台单元1可调节铰接在所述内套架的顶部。这样设计,通过上下滑动调节所述内套架和外套架,调整所述伸缩套架机构3的高度,以适应高度更高或更低的厂房的建设需求,适用范围更广、使用更加灵活。In one embodiment, the telescopic frame mechanism 3 includes an inner frame and an outer frame that are fitted inside and outside and are slidingly matched. The walking chassis mechanism 4 is rotatably mounted on the bottom of the outer frame. The working platform unit 1 An adjustable hinge is attached to the top of the inner sleeve. In this design, the inner sleeve frame and the outer sleeve frame are adjusted by sliding up and down, and the height of the telescopic sleeve frame mechanism 3 is adjusted to meet the construction requirements of higher or lower factory buildings, and the application range is wider and the use is more flexible.

在一实施例中,还包括连接在两个所述伸缩套架机构3之间的跨越连接架13,所述跨越连接架13位于所述作业平台单元1的下方,包括第一节段1301和第二节段1302,所述第一节段1301至少具有两个,可彼此相互横向铰接水平相连或者可与所述第二节段1302横向铰接水平相连。这样设计,通过拆除或连接所述第一节段1301和第二节段1302,改变所述跨越连接架13的长度,以适应跨度更窄或更宽的厂房的建设需求,同时所述跨越连接架13还起到增强本建造平台整体结构强度的作用。In one embodiment, it also includes a spanning connecting frame 13 connected between the two telescopic frame mechanisms 3, the spanning connecting frame 13 is located below the working platform unit 1, and includes a first section 1301 and The second segment 1302 , the first segment 1301 has at least two, can be horizontally connected to each other with a transverse hinge or can be horizontally connected to the second segment 1302 with a transverse hinge. In such a design, by removing or connecting the first segment 1301 and the second segment 1302, the length of the span connector 13 can be changed to meet the construction needs of a factory building with a narrower or wider span, while the span connection The frame 13 also plays the role of enhancing the overall structural strength of the construction platform.

一种双履带底盘同步行走系统的使用方法,包括所述的双履带底盘同步行走系统,所述方法包括以下步骤:A method for using a dual-crawler chassis synchronous walking system, including the dual-crawler chassis synchronous walking system, the method includes the following steps:

S1:所述支腿油缸803收缩,所述均压板804离地,两个所述履带底盘组件5保持同步行走,带动本建造平台在各施工工位之间进行转移;S1: the outrigger cylinder 803 shrinks, the pressure equalizing plate 804 lifts off the ground, and the two crawler chassis assemblies 5 keep moving synchronously, driving the construction platform to transfer between construction stations;

S2:所述回转驱动模块10驱动所述回转支承模块11转动,带动所述履带底盘组件5与所述回转支承模块11保持同向转动,以实现所述行走底盘机构4的横向转动、纵向转动,进而实现本建造平台在工位间的灵活转向;S2: The slewing drive module 10 drives the slewing support module 11 to rotate, and drives the crawler chassis assembly 5 to keep rotating in the same direction as the slewing support module 11, so as to realize the lateral rotation and longitudinal rotation of the walking chassis mechanism 4 , so as to realize the flexible steering of the construction platform between stations;

S3:所述支腿油缸803伸出,所述均压板804触地,两个所述履带底盘组件5停止行走,本建造平台保持静立;S3: The outrigger cylinder 803 is stretched out, the pressure equalizing plate 804 touches the ground, the two crawler chassis assemblies 5 stop walking, and the construction platform remains standing;

S4:两个所述行走底盘机构4沿同一行走方向移动时,当由于打滑或其他原因造成其中一个所述行走底盘机构4产生不同步的行程差ΔL,位于两侧的所述立柱单元2中的所述伸缩套架机构3与所述行走底盘机构4之间会产生θ°的角度差,θ°的角度差通过总控制系统的回转减速比放大后,分别反馈至两个所述回转驱动模块10中的所述回转编码器1003,所述回转编码器1003可精确测量该θ°的角度差,再计算处理得出ΔL行程差,并将结果发送至总控制系统;S4: When the two traveling chassis mechanisms 4 move in the same traveling direction, when one of the traveling chassis mechanisms 4 produces an asynchronous stroke difference ΔL due to slipping or other reasons, the column units 2 located on both sides An angle difference of θ° will be generated between the telescopic sleeve mechanism 3 and the walking chassis mechanism 4, and the angle difference of θ° will be amplified by the slewing reduction ratio of the general control system, and then fed back to the two slewing drives respectively. The rotary encoder 1003 in the module 10, the rotary encoder 1003 can accurately measure the angle difference of θ°, and then calculate and process to obtain the ΔL stroke difference, and send the result to the general control system;

S5:总控制系统根据接收得到的ΔL行程差,结合当前两个所述履带底盘组件5的行走速度,提高落后于同步行程的所述履带底盘组件5的行走速度,直至补偿ΔL行程差、两个所述行走底盘机构4回归于同步行走,所述行走编码器602测量所述第一齿轮702的转速,再计算处理得出所述驱动轮601的转速,并将结果发送至总控制系统,实时监测所述履带底盘组件5的行走速度,确保两个所述行走底盘机构4运行平稳。S5: According to the received ΔL stroke difference, the general control system increases the walking speed of the crawler chassis assembly 5 that is behind the synchronous stroke in combination with the current walking speeds of the two crawler chassis assemblies 5 until the ΔL stroke difference is compensated, the two The walking chassis mechanism 4 returns to synchronous walking, the walking encoder 602 measures the rotating speed of the first gear 702, and then calculates and processes the rotating speed of the driving wheel 601, and sends the result to the general control system, The walking speed of the crawler chassis assembly 5 is monitored in real time to ensure that the two walking chassis mechanisms 4 run smoothly.

应当理解本文所述的例子和实施方式仅为了说明,并不用于限制本发明,本领域技术人员可根据它做出各种修改或变化,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。It should be understood that the examples and implementations described herein are for illustration only, and are not intended to limit the present invention, and those skilled in the art can make various modifications or changes based on it, and within the spirit and principles of the present invention, any Modifications, equivalent replacements, improvements, etc., should all be included within the protection scope of the present invention.

Claims (10)

1. The utility model provides a synchronous traveling system of two crawler chassis which characterized in that: the crawler type crawler belt chassis comprises two walking chassis mechanisms (4), wherein each walking chassis mechanism (4) comprises a crawler belt chassis component (5) and a rotary component (9);
the crawler chassis assembly (5) comprises a driving wheel module (6), the driving wheel module (6) comprises a driving wheel (601), a walking encoder (602), a bracket (604) and a first gear pair (7), the first gear pair (7) comprises a first gear ring (701) and a first gear (702), the first gear ring (701) is fixedly sleeved on the periphery of the driving wheel (601), the first gear (702) is coaxially connected with the walking encoder (602) and respectively clamped and installed on two side faces of the bracket (604), and the first gear (702) is meshed and matched with the first gear ring (701);
the slewing assembly (9) comprises a slewing drive module (10) and a slewing bearing module (11), the slewing drive module (10) comprises a motor (1001), a speed reducer (1002) and a slewing encoder (1003), the slewing bearing module (11) comprises an inner slewing pipe disc (1101), an outer slewing sleeve (1102) and a second gear pair (12), the second gear pair (12) comprises a second gear ring (1201) and a second gear (1202), the second gear ring (1201) is fixedly embedded in an inner ring of the inner slewing pipe disc (1101), the second gear (1202) is installed at the bottom of the slewing drive module (10), and the second gear (1202) is meshed and matched with the second gear ring (1201).
2. The dual-track undercarriage synchronous walking system of claim 1 wherein: drive wheel module (6) still includes mounting panel (603), support (604) are fixed on mounting panel (603), first gear circle (701) are outer lane ring gear, and the tooth diameter is greater than the tooth diameter of first gear (702), first gear circle (701) are the driving gear, first gear (702) are driven gear, drive wheel (601) are used for driving first gear circle (701) rotate, walking encoder (602) are used for monitoring the rotational speed of first gear (702).
3. The dual-track undercarriage synchronous walking system of claim 1 wherein: the crawler chassis assembly (5) further comprises a chassis (501) and two crawler belts (502), the two crawler belts (502) are respectively sleeved on two sides of the chassis (501), and the two driving wheel modules (6) are respectively installed on two sides of the chassis (501) and located in the crawler belts (502).
4. The dual-track undercarriage synchronous walking system of claim 1 wherein: the slewing bearing module (11) further comprises a bearing plate (1103), the inner slewing pipe disc (1101) is fixed on the bearing plate (1103), the outer slewing sleeve (1102) is rotatably sleeved on the periphery of the inner slewing pipe disc (1101), the second gear ring (1201) is an inner ring gear ring, the tooth diameter of the second gear ring is larger than that of the second gear (1202), the second gear (1202) is a driving gear, the second gear ring (1201) is a driven gear, the slewing drive module (10) is used for driving the second gear (1202) to rotate, and the slewing encoder (1003) is arranged in the slewing drive module (10) and used for monitoring the rotation angle of the second gear (1202).
5. The dual-track undercarriage synchronous walking system of claim 1 wherein: walking chassis mechanism (4) still include supporting component (8), supporting component (8) are including supporting beam (801), landing leg hydro-cylinder (803) and equalizer plate (804), supporting beam (801) erect in on the crawler chassis subassembly (5), landing leg hydro-cylinder (803) have four, install respectively the bottom four corners of supporting beam (801), and each the bottom of landing leg hydro-cylinder (803) all is fixed with can contradict to ground equalizer plate (804).
6. The dual-track undercarriage synchronous walking system of claim 5 wherein: support assembly (8) still include tie-beam (802), tie-beam (802) are the upper and lower bilayer structure that is the X type, and the level is installed centrally between supporting beam (801), install centrally rotary assembly (9) on crawler chassis subassembly (5), the lower floor of tie-beam (802) is fixed welded to the outer wall of outer gyration sleeve pipe (1102), the upper strata of tie-beam (802) is located on slewing bearing module (11), and can block slewing drive module (10) and restrict its pivoted route scope.
7. The dual-track undercarriage synchronous walking system of claim 1 wherein: still include operation platform unit (1) and stand unit (2), stand unit (2) have two, install at the interval respectively both ends about operation platform unit (1) bottom, stand unit (2) including flexible jacket frame mechanism (3) with walking chassis mechanism (4).
8. The dual track undercarriage synchronous walking system of claim 7 wherein: the telescopic sleeve frame mechanism (3) comprises an inner sleeve frame and an outer sleeve frame which are sleeved inside and outside and matched in a sliding mode, the walking chassis mechanism (4) is rotatably installed at the bottom of the outer sleeve frame, and the operation platform unit (1) is adjustably hinged to the top of the inner sleeve frame.
9. The dual track undercarriage synchronous walking system of claim 7 wherein: the cross connection frame (13) is connected between the two telescopic sleeve frame mechanisms (3), the cross connection frame (13) is positioned below the working platform unit (1) and comprises a first section (1301) and a second section (1302), and the first section (1301) is at least two and can be horizontally hinged to each other or the second section (1302).
10. A use method of a double-crawler-belt chassis synchronous walking system is characterized by comprising the following steps: a dual track undercarriage synchronous walking system comprising any one of claims 1-9, the method comprising the steps of:
s1: the supporting leg oil cylinders (803) are contracted, the pressure equalizing plates (804) are lifted off, and the two crawler chassis assemblies (5) keep walking synchronously to drive the construction platform to transfer among construction stations;
s2: the slewing drive module (10) drives the slewing bearing module (11) to rotate to drive the crawler chassis assembly (5) and the slewing bearing module (11) to rotate in the same direction so as to realize transverse rotation and longitudinal rotation of the walking chassis mechanism (4) and further realize flexible steering of the construction platform between stations;
s3: the supporting leg oil cylinders (803) extend out, the pressure equalizing plates (804) contact the ground, the two crawler chassis assemblies (5) stop walking, and the construction platform is kept static;
s4: when the two walking chassis mechanisms (4) move along the same walking direction, when one walking chassis mechanism (4) generates asynchronous stroke difference delta L due to slipping or other reasons, the angle difference of theta degrees can be generated between the telescopic sleeve frame mechanisms (3) in the upright post units (2) on the two sides and the walking chassis mechanism (4), the angle difference of theta degrees is amplified through the rotation reduction ratio of the master control system and then fed back to the rotary encoders (1003) in the two rotary driving modules (10), the rotary encoders (1003) can accurately measure the angle difference of theta degrees, the delta L stroke difference is obtained through calculation and processing, and the result is sent to the master control system;
s5: the total control system combines the current two traveling speeds of the crawler chassis assemblies (5) according to the received delta L stroke difference, the traveling speed of the crawler chassis assemblies (5) behind the synchronous stroke is improved, the traveling speed of the crawler chassis assemblies (5) is reduced until the delta L stroke difference and the two traveling chassis mechanisms (4) return to synchronous traveling, the traveling encoder (602) measures the rotating speed of the first gear (702), the rotating speed of the driving wheel (601) is obtained through calculation processing, the result is sent to the total control system, the traveling speed of the crawler chassis assemblies (5) is monitored in real time, and the traveling chassis mechanisms (4) are ensured to run stably.
CN202211679697.0A 2022-12-21 2022-12-21 A dual-crawler chassis synchronous walking system and its application method Pending CN115817660A (en)

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CN202164064U (en) * 2011-07-13 2012-03-14 上海三一科技有限公司 Five-row roller type slewing bearing of crane and crane comprising same
KR101389268B1 (en) * 2013-02-16 2014-04-25 서영숙 Rotational working caterpillar vehicle
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