CN115806244A - Cable saddle transverse sliding device, cable saddle system and transverse moving method - Google Patents

Cable saddle transverse sliding device, cable saddle system and transverse moving method Download PDF

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Publication number
CN115806244A
CN115806244A CN202211502413.0A CN202211502413A CN115806244A CN 115806244 A CN115806244 A CN 115806244A CN 202211502413 A CN202211502413 A CN 202211502413A CN 115806244 A CN115806244 A CN 115806244A
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CN
China
Prior art keywords
cable saddle
pulley
cable
pulley block
assembly
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Pending
Application number
CN202211502413.0A
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Chinese (zh)
Inventor
秦大燕
杜海龙
韩玉
罗小斌
高丰
郑健
吕中玉
林广泰
唐睿楷
曹璐
王楚杰
周广铭
朱宗裕
宁显东
李世俭
张程
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Guangxi Road and Bridge Engineering Group Co Ltd
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Guangxi Road and Bridge Engineering Group Co Ltd
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Application filed by Guangxi Road and Bridge Engineering Group Co Ltd filed Critical Guangxi Road and Bridge Engineering Group Co Ltd
Priority to CN202211502413.0A priority Critical patent/CN115806244A/en
Publication of CN115806244A publication Critical patent/CN115806244A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a cable saddle of a cable crane, in particular to a transverse sliding device, a cable saddle system and a transverse moving method of the cable saddle. The cable saddle transverse sliding device comprises; a connecting member; the transverse moving pulley is provided with a first pulley block on at least one side; one side of the end cross beam close to the first pulley block is connected with a second pulley block; the transverse moving track is used for enabling the connecting piece and the end cross beam to move relatively; the transverse steel wire rope is connected with the first pulley block and the second pulley block; the transverse moving winch enables the first pulley block and the second pulley block to be relatively close to each other by winding and unwinding the transverse moving steel wire rope. According to the cable saddle transverse sliding device, the transverse moving pulley enables the first pulley block and the second pulley block to be relatively close to each other by winding the transverse moving steel wire rope under the traction effect of the winch, so that the cable saddle system can transversely slide to the tower frame relatively, and the purpose of moving the cable saddle system to the set position is achieved.

Description

Cable saddle transverse sliding device, cable saddle system and transverse moving method
Technical Field
The invention relates to a cable saddle of a cable crane, in particular to a cable saddle transverse sliding device, a cable saddle system and a transverse sliding method.
Background
In recent years, with the rapid development of large-span bridges, bridge construction methods have also been diversified. The methods have respective advantages and disadvantages, wherein the construction method of the cable crane has the advantages of large spanning capability, small influence on a navigation channel, strong adaptability (vertical hoisting and horizontal longitudinal transportation), turnover use and the like, and is one of the most competitive construction methods of the large-span bridge. The traditional cable crane system moves the cable crane together with the main cable through the tower, the cable crane usually arranges a slideway and a sliding plate at the bottom of the tower, and the cable crane loosens the cable rope at the periphery of the tower when moving, and releases or loosens the connection of the main cable and the ground anchor. The whole tower is dragged to move by using a winch, and the tower can be positioned only by adjusting and moving for many times. The cable crane has complex movement and more movement times, and cannot move back and forth or move with load. In other related researches, a rigid sliding block is arranged at the top end of a tower on one shore of a crane system, and a main cable is embedded in a cable groove of a cable saddle at the top end of the sliding block. The main cable moves by dragging the sliding blocks by the windlasses at the two ends of the tower top. The main cable is directly connected with the rear anchor cable of the anchoring system, so that the main cable, the slider cable rope and the welded part for fixing the slider need to be loosened when the slider moves. After the movable steel wire rope is moved to a proper position, the sliding block is fixed and the main cable is adjusted, so that the construction is not flexible, and the mounting and dismounting workload is large.
The cable hoisting system is mainly used for hoisting sections such as arch rib sections and bridge deck beams, the hoisting positions are inconsistent when the arch rib sections and the bridge deck beam sections are hoisted, and the cable crane can cover the whole bridge range through the transverse movement of the tower top cable saddle. When the arch rib is hoisted, the two groups of main cableways are combined to form a set of large main cableway; when the bridge deck beam segment is hoisted, the two groups of main cable ways are separated, and the four hoisting points work cooperatively to lift and hoist together. The two sets of main ropeways have the functions of cooperative hoisting and independent hoisting.
The traditional cable saddle traversing system mainly adopts a tower and a cable to move a cable crane together, the cable crane is usually provided with a slideway and a sliding plate at the bottom of the tower, and cable ropes at the periphery of the tower are loosened during moving to release or loosen the connection between a main cable and a ground anchor. The whole tower is dragged to move by using a winch, and the tower can be positioned generally by adjusting and moving for many times. The cable crane has complex movement and more movement times, and cannot move back and forth or move with load.
Disclosure of Invention
The invention aims to: aiming at the problems that in the prior art, a cable crane is moved by adopting a tower frame and a cable together, and a winch is required to drag the whole tower frame to move, the cable saddle transverse sliding device, the cable saddle system and the transverse moving method are provided.
In order to achieve the purpose, the invention adopts the technical scheme that:
a cable saddle lateral sliding device comprises;
a connecting member;
the transverse pulley is connected with the connecting piece, and at least one side of the transverse pulley is provided with a first pulley block;
the end part cross beam is positioned on one side of the first pulley block, and one side of the end part cross beam, which is close to the first pulley block, is connected with a second pulley block;
a traversing rail for relative movement of the connector and the end cross beam;
the transverse steel wire rope is connected with the first pulley block and the second pulley block;
and the transverse moving winch enables the first pulley block and the second pulley block to be relatively close by winding the transverse moving steel wire rope.
The application a cable saddle lateral slipping device, at the during operation, pass through the connecting pin bolt with cable saddle system and sideslip coaster through the connecting piece and be connected, utilize the sideslip track to make cable saddle system can follow the cross bridge to sliding relatively with the pylon, the sideslip coaster makes through rolling up sideslip wire rope under the traction of hoist engine first assembly pulley and second assembly pulley are close to relatively for cable saddle system can the cross bridge to sliding relatively with the pylon, thereby reach the mesh that removes cable saddle system to the set position.
Preferably, the first pulley block, the second pulley block and the end cross beam are arranged on two sides of the transverse moving pulley.
Preferably, both ends of the traverse wire rope are connected with traverse winches.
Under the condition that the power requirement of a single winch is not increased, the speed of relative approach of the first pulley block and the second pulley block can be effectively increased, and the transverse moving efficiency of the connecting piece and an object connected with the connecting piece is further increased.
Preferably, the lower part of the end cross beam is connected with a first direction-changing pulley and a second direction-changing pulley, one end of the traverse steel wire rope is matched with the first direction-changing pulley after passing around the outermost pulley at one end of the first pulley block, and the other end of the traverse steel wire rope is matched with the second direction-changing pulley after passing around the outermost pulley at the other end of the first pulley block.
Through first diversion pulley and second diversion pulley for the sideslip hoist engine can set up subaerial in cable tower lower part, more makes things convenient for operating personnel to operate.
Preferably, the end cross beam is connected with the second pulley block through at least two first transition pieces, the first transition pieces are hinged with the end cross beam through first pin shafts, the first transition pieces are hinged with the second pulley block through second pin shafts, all the first pin shafts are arranged in parallel, all the second pin shafts are arranged in parallel, and the first pin shafts are perpendicular to the second pin shafts.
In operation, the transverse steel wire rope bypassing the second pulley block can normally apply a tilting force to the second pulley block, and a large bending moment can be generated at the joint of the end cross beam and the second pulley block, so that the probability of damage to the end cross beam or the second pulley block can be increased. The bending moment formed by the tilting force can be released within a certain angle range, and the probability of damage to the end cross beam or the second pulley block is effectively reduced.
Preferably, the traverse pulley further comprises at least two second transition pieces, the second transition pieces are hinged to the connecting piece through third pin shafts, the second transition pieces are hinged to the first pulley block through fourth pin shafts, all the third pin shafts are arranged in parallel, all the fourth pin shafts are arranged in parallel, and the third pin shafts are perpendicular to the fourth pin shafts.
In operation, the traverse steel wire rope bypassing the first pulley block can normally apply an inclination force to the first pulley block, and the inclination force can generate a large bending moment on a joint of the traverse pulley and the connecting piece, so that the probability of damage of the traverse pulley or the connecting piece can be increased. The bending moment formed by the tilting force can be released within a certain angle range, and the probability of damage to the transverse sliding trolley or the connecting piece is effectively reduced.
The application also discloses a cable saddle system, including basis and at least one cable saddle subassembly, cable saddle subassembly is including being used for the main rope cable saddle with main rope matched with, still includes this application a cable saddle lateral slipping device, the connecting piece connect in on the cable saddle subassembly, the basis with the tip crossbeam is relatively fixed, cable saddle subassembly with through sideslip track sliding fit between the basis.
The application a cable saddle system, at the during operation, be connected cable saddle system and sideslip coaster through the connecting piece through connecting pin bolt, utilize the sideslip track to make cable saddle system can follow the cross bridge to sliding relatively with the basis, the sideslip coaster is under the traction effect of hoist engine, through receiving and winding sideslip wire rope makes first assembly pulley and second assembly pulley are close to relatively for cable saddle system can the cross bridge to with pylon relative slip to reach the mesh that removes cable saddle system to the established position.
In the above solution, the foundation is a tower of a cable crane, and the cable saddle assembly includes at least one of a cable-holding cable saddle and a working cable saddle.
Preferably, the cable saddle assembly is at least two, and the adjacent cable saddle assemblies are detachably connected.
When the bridge deck beam is hoisted, at least two cable saddle assemblies are arranged, the adjacent cable saddle assemblies are detachably connected, when the cable saddle assemblies are transversely moved, the at least two cable saddle assemblies are transversely moved to one hoisting station, the positioned cable saddle assemblies are fixed through the anchoring devices, then the two groups of cable saddle assemblies are separated, if the transverse moving pulley is connected with the cable saddle assemblies which are already anchored and positioned, the transverse moving pulley and the cable saddle assemblies which are already anchored and positioned are separated from each other (only the connecting pin shaft needs to be pulled out), namely, the transverse moving pulley is separated from the cable saddle assemblies which are already anchored and positioned, and the two cable saddle assemblies are separated. After the operations are completed, the traversing tackle is connected with the other cable saddle assembly, then the traversing traction winch is started, the other cable saddle system is moved to the installation station, and finally the anchoring is carried out, so that the traversing of the cable saddle system is completed.
Specifically, adjacent cable saddle components are detachably connected through a cable saddle pin shaft.
Preferably, be provided with on the main rope cable saddle be used for with main rope complex loose pulley assembly, loose pulley assembly includes center pin and force-bearing component, the cover is equipped with a plurality of recess axle sleeves and a plurality of tongue axle sleeve on the center pin, the recess axle sleeve with the tongue axle sleeve is followed the center pin axial sets gradually, the cover is equipped with first pulley on the tongue axle sleeve, first pulley is adjacent with at least one side have the clearance between the recess axle sleeve, first pulley can be followed the center pin length direction butt is adjacent the recess axle sleeve makes and is close to force-bearing component recess axle sleeve or tongue axle sleeve butt force-bearing component.
The application also discloses a traversing method for the cable saddle system, which comprises the following steps:
s1, connecting adjacent cable saddle assemblies in a detachable mode, and connecting a transverse sliding pulley with the connecting piece on the cable saddle assembly at the foremost end in the sliding direction;
s2, transversely moving the cable saddle assembly to a first installation station by using a cable saddle transverse sliding device, separating the cable saddle assembly at the rearmost end along the sliding direction from the adjacent cable saddle assembly, and fixing the cable saddle assembly at the rearmost end, wherein the first installation station is the installation station closest to the initial position of the cable saddle assembly;
and S3, continuously utilizing the cable saddle transverse sliding device to transversely move the cable saddle assembly to a subsequent installation station, and sequentially installing all the cable saddle assemblies in place and fixing the cable saddle assembly from back to front along the sliding direction.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. the application a cable saddle lateral slipping device at during operation, pass through the connecting piece with cable saddle system and sideslip coaster through connecting pin bolt and be connected, utilize the sideslip track to make cable saddle system can follow the cross-bridge to sliding relatively with the pylon, the sideslip coaster is under the traction effect of hoist engine, through rolling up sideslip wire rope makes first assembly pulley and second assembly pulley are close to relatively for cable saddle system can the cross-bridge to sliding relatively with the pylon, thereby reach the mesh that moves cable saddle system to the set position.
2. The application a cable saddle system, at the during operation, be connected cable saddle system and sideslip coaster through the connecting piece through connecting pin bolt, utilize the sideslip track to make cable saddle system can follow the cross bridge to sliding relatively with the basis, the sideslip coaster is under the traction effect of hoist engine, through receiving and winding sideslip wire rope makes first assembly pulley and second assembly pulley are close to relatively for cable saddle system can the cross bridge to with pylon relative slip to reach the mesh that removes cable saddle system to the established position.
Drawings
Fig. 1 is a perspective view of a cable saddle lateral sliding device of the present invention.
Fig. 2 is an enlarged schematic view of the portion a of fig. 1 according to the present invention.
FIG. 3 is an enlarged view of the portion B of FIG. 1 according to the present invention.
Fig. 4 is a front view schematically showing the structure of a cable saddle lateral sliding device of the present invention.
Fig. 5 is a perspective view of a cable saddle system of the present invention.
Fig. 5-1 is an enlarged schematic view of the portion C of fig. 5 according to the present invention.
FIG. 6 is a perspective view of a cable saddle assembly of the present invention.
FIG. 7 is a perspective view of a cable saddle assembly of the present invention.
Figure 8 is a longitudinal cross-sectional structural schematic view of the sheave assembly of the present invention.
Fig. 9 is an enlarged schematic view of the portion a of fig. 1 according to the present invention.
Fig. 10 is a longitudinal sectional view schematically showing the boss bushing of the present invention.
Fig. 11 is a longitudinal sectional view schematically showing the configuration of the grooved bushing of the present invention.
Fig. 12 is a longitudinal sectional view schematically showing the end boss of the present invention.
Fig. 13 is a schematic view of the fitting structure of the end plate and the stiffened plate of the present invention.
Fig. 14 is a schematic view of the construction of the sleeve of the present invention.
FIG. 15 is a schematic structural view of the cable saddle assembly of the present invention.
FIG. 16 is a schematic view of the connection of adjacent saddle assemblies of the present invention.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
As shown in fig. 1-4, the cable saddle lateral sliding device of the present embodiment comprises;
a connecting member 312;
the transverse pulley 39 is connected with the connecting piece 312, and at least one side of the transverse pulley 39 is provided with a first pulley block 31;
the end cross beam 36 is positioned on one side of the first pulley block 31, one side of the end cross beam 36 close to the first pulley block 31 is connected with a second pulley block 311, and the second pulley block 311;
a traverse rail 313 for relative movement of the connecting member 312 and the end cross member 36;
the transverse steel wire rope 315 is connected with the first pulley block 31 and the second pulley block 311;
and a traverse winch 314 for relatively approaching the first pulley block 31 and the second pulley block 311 by winding the traverse wire 315.
When the cable saddle transverse sliding device works, the cable saddle system 2 and the transverse sliding pulley 39 are connected through the connecting pin 34 through the connecting piece 312, the cable saddle system 2 can slide relative to a tower along a transverse bridge by utilizing the transverse sliding rail 313, the transverse sliding pulley 39 enables the first pulley block 31 and the second pulley block 311 to be relatively close by winding the transverse steel wire rope 315 under the traction action of the winch 33, so that the cable saddle system 2 can slide relative to the tower along the transverse bridge, and the purpose of moving the cable saddle system 2 to a set position is achieved.
On the basis, in a further preferable mode, the first pulley block 31, the second pulley block 311 and the end cross beam 36 are arranged on both sides of the traverse pulley 39.
On the basis, in a further preferable mode, the two ends of the traverse steel wire rope 315 are connected with the traverse winch 314, so that under the condition that the power requirement of a single winch is not increased, the relatively approaching speed of the first pulley block 31 and the second pulley block 311 can be effectively increased, and the traverse efficiency of the connecting piece 312 and an object connected with the connecting piece 312 is further increased.
On the basis, in a further preferable mode, the lower part of the end cross beam 36 is connected with a first direction changing pulley 316 and a second direction changing pulley 317, one end of the traverse steel wire rope 315 passes around the outermost pulley at one end of the first pulley block 31 and then is matched with the first direction changing pulley 316, the other end of the traverse steel wire rope 315 passes around the outermost pulley at the other end of the first pulley block 31 and then is matched with the second direction changing pulley 317, and the traverse winch 314 can be arranged on the ground at the lower part of the cable tower through the first direction changing pulley 316 and the second direction changing pulley 317, so that the operation of an operator is facilitated.
On the basis, in a further preferable mode, the end cross beam 36 is connected with the second pulley block 311 through at least two first transition pieces 319, the first transition pieces 319 are hinged with the end cross beam 36 through first pin shafts 320, the first transition pieces 319 are hinged with the second pulley block 311 through second pin shafts 321, all the first pin shafts 320 are arranged in parallel, all the second pin shafts 321 are arranged in parallel, and the first pin shafts 320 and the second pin shafts 321 are arranged perpendicularly.
In operation, the traverse steel wire 315 bypassing the second pulley block 311 generally applies an oblique force to the second pulley block 311, which may generate a large bending moment at a connection between the end cross beam 36 and the second pulley block 311, so as to increase the probability of damage to the end cross beam 36 or the second pulley block 311, so that the first transition piece 319 is a transition structure between the first pulley block 31 and the connection member 312, the first transition piece 319 is hinged to the end cross beam 36 through a first pin shaft 320, the first transition piece 319 is hinged to the second pulley block 311 through a second pin shaft 321, and the first pin shaft 320 is perpendicular to the second pin shaft 321. The bending moment formed by the tilting force can be released within a certain angle range, and the probability of damage to the end cross beam 36 or the second pulley block 311 is effectively reduced.
On the basis, in a further preferable mode, the traverse pulley 39 further includes at least two second transition pieces 318, the second transition pieces 318 are hinged to the connecting pieces 312 through third pins 322, the second transition pieces 318 are hinged to the first pulley blocks 31 through fourth pins 323, all the third pins 322 are arranged in parallel, all the fourth pins 323 are arranged in parallel, and the third pins 322 are arranged perpendicular to the fourth pins 323.
In operation, the traverse cable 315 bypassing the first pulley block 31 generally applies an inclination force to the first pulley block 31, which generates a large bending moment at the connection between the traverse pulley 39 and the connecting member 312, thereby increasing the probability of damage to the traverse pulley 39 or the connecting member 312, so that the second transition member 318 is a transition structure between the first pulley block 31 and the connecting member 312, the second transition member 318 is hinged to the connecting member 312 by a third pin 322, the second transition member 318 is hinged to the first pulley block 31 by a fourth pin 323, and the third pin 322 is perpendicular to the fourth pin 323. The bending moment generated by the tilting force can be released within a certain angle range, and the probability of damage to the traverse pulley 39 or the connecting member 312 can be effectively reduced.
In the embodiment, a cable saddle traversing system is developed, and the system comprises a first pulley block 31, a second pulley block 311, a limiting rod 32, a winch 33, a connecting pin 34, a bolt 35, an end cross beam 36, a conversion seat 37, a main cable saddle 24, a working cable saddle 25, a conversion wheel 38 and a traversing rail 313. In operation, the upper cable saddle system 2 is connected with the lower traverse trolley 39 through the connecting pin 34, the traverse rail 313 and the cable saddle system 2 can slide relatively along the transverse bridge direction, and the traverse trolley 39 enables the cable saddle system 2 to slide relatively along the transverse bridge direction and the traverse rail 313 under the traction action of the winch 33. When the arch rib is hoisted, the two groups of main rope sports cars are tied together and move by the power provided by the windlass 33, and when the main rope sports cars move to a set position, the rope saddle anchoring device is installed to fix the rope saddle system 2. When the bridge deck beam is hoisted, the cable saddle system 2 is transversely moved to one hoisting station, the anchoring devices are installed to fix the positioned cable saddle, then the two groups of cable saddle connecting devices are loosened, the cable saddle system 2 which is anchored and positioned and the lower pulley are loosened, only the connecting pin shaft needs to be pulled out, namely the transverse moving frame is separated from the fixed cable saddle, and the two main cable saddles are separated. After the above operations are completed, the traversing traction winch 33 is started again, the other cable saddle system 2 is moved to the installation station, and finally, the anchoring is performed, so that the traversing of the cable saddle system 2 is completed.
In the above scheme, the first pulley block 31 and the second pulley block 311 are correspondingly arranged.
The structure of this patent design, contain first assembly pulley 31, the gag lever post 32, hoist engine 33, connecting pin bolt 34, bolt 35, end cross beam 36, conversion seat 37, main rope cable saddle 24, work rope cable saddle 25, conversion wheel 38 etc. constitute, be connected lower part coaster and upper portion cable saddle system 2 through bolt 35 promptly, ann tears the convenience open, drive the coaster through hoist engine 33, with 2 cross bridges of cable saddle system to removing to the assigned position, whole work progress is very nimble, it is convenient, this project organization is more traditional structure from cable saddle system 2 and the connected mode of the sideslip coaster 39 of lower part, many-sided improvement such as sideslip coaster 39 structural style of lower part, the efficiency of construction has been showing and has been improved.
Example 2
As shown in fig. 5, 5-1, 6 and 7, the cable saddle system of the present embodiment comprises a base 324 and at least one cable saddle assembly 20, and further comprises a cable saddle lateral sliding device as described in embodiment 1, wherein the connecting member 312 is connected to the cable saddle assembly 20, the base 324 is fixed relative to the end cross member 36, and the cable saddle assembly 20 is slidably engaged with the base 324 through a traversing rail 313.
As shown in fig. 15, the saddle assembly 20 includes a main cable saddle 24 for cooperating with the main cable 10, and a working cable saddle 25 is attached to both sides of the main cable saddle 24. The main cable is generally used for hoisting large mechanical equipment, and the working cable is mainly used for hoisting small equipment.
The cable saddle system comprises a cable saddle system 2, a transverse pulley 39, a connecting piece 312, a transverse rail 313, a transverse steel wire rope 315, a first pulley block 31, a second pulley block 311, a cable saddle system 2 and a transverse bolt 34, wherein the cable saddle system 2 and the transverse pulley 39 are connected through the connecting piece 312 during operation, the cable saddle system 2 can slide relative to a foundation 324 along a cross bridge, the transverse pulley 39 is wound under the traction action of a winch 33 through the transverse steel wire rope 315, the first pulley block 31 and the second pulley block 311 are relatively close to each other, the cable saddle system 2 can slide relative to the tower along the cross bridge, and therefore the purpose of moving the cable saddle system 2 to a set position is achieved.
In the above solution, the foundation 324 is a tower of a cable crane, the cable saddle assembly 20 includes at least one of a main cable saddle 24 and a working cable saddle 25, and the pulley assembly 21 for passing the main cable of the cable crane is disposed on the main cable saddle 24.
In addition to the above, it is further preferable that at least two cable saddle assemblies 20 are provided, and the adjacent cable saddle assemblies 20 are detachably connected. Specifically, adjacent cable saddle assemblies 20 are detachably connected by a cable saddle pin 23.
When the bridge deck system is lifted, because the bridge deck system is wider, the adjacent cable saddle assemblies 20 are separated, and when the arch rib is lifted, the two sets of cable saddle assemblies 20 are combined.
When the bridge deck beam is hoisted, at least two cable saddle assemblies 20 are arranged, the adjacent cable saddle assemblies 20 are detachably connected, during transverse moving, at least two cable saddle assemblies 20 are transversely moved to one hoisting station, the positioned cable saddle assemblies 20 are fixed through an anchoring device, then the two groups of cable saddle assemblies 20 are separated, if the transverse moving pulley 39 is connected with the cable saddle assemblies 20 which are anchored and positioned at the moment, the transverse moving pulley 39 and the cable saddle assemblies 20 which are anchored and positioned are separated from each other only by pulling out a connecting pin shaft, namely the transverse moving pulley 39 is separated from the cable saddle assemblies 20 which are anchored and positioned, and the two cable saddle assemblies 20 are separated. After the above operations are completed, the traverse trolley 39 is connected to the other cable saddle assembly 20, the traverse traction winch 33 is started, and the other cable saddle system 2 is moved to the installation station and finally anchored, thereby completing the traverse of the cable saddle system 2.
Example 3
As shown in fig. 8 to 14, in the cable saddle system of the present embodiment, the main cable saddle 24 is provided with pulley assemblies for cooperating with the main cable, which is different from embodiment 2 in that: the pulley component comprises a central shaft 216 and a force bearing component, wherein the central shaft 216 is sleeved with a plurality of groove shaft sleeves 212 and a plurality of convex groove shaft sleeves 211, the groove shaft sleeves 212 and the convex groove shaft sleeves 211 are sequentially arranged along the axial direction of the central shaft 216, the convex groove shaft sleeves 211 are sleeved with a first pulley 215, a gap is formed between the first pulley 215 and at least one side of the adjacent groove shaft sleeves 212, and the first pulley 215 can abut against the adjacent groove shaft sleeves 212 along the length direction of the central shaft 216, so that the groove shaft sleeves 212 or the convex groove shaft sleeves 211 close to the force bearing component abut against the force bearing component.
Specifically, the width of the boss shaft sleeve 211 in the axial direction of the center shaft 216 is larger than the width of the first pulley 215 in the axial direction of the center shaft 216, so that there is a gap between the first pulley 215 and at least one side adjacent to the boss shaft sleeve 212.
On the basis of the above, it is further preferable that the groove shaft sleeve 212 or the convex groove shaft sleeve 211 at the outermost end abuts against the force bearing component.
On the basis, in a further preferable mode, the pulley assembly according to this embodiment further includes a support 210, where the support 210 is provided with at least one batten plate 218, the batten plate 218 is located between adjacent first pulleys 215, the batten plate 218 is provided with a first slot 223, the groove shaft sleeve 212 is disposed on the first slot 223, and two ends of the groove shaft sleeve 212 protrude out of the first slot 223.
Because the first pulley 215 can abut against the adjacent groove shaft sleeve 212 along the length direction of the central shaft 216, the batten plate 218 is provided with the first groove hole 223, the groove shaft sleeve 212 is arranged on the first groove hole 223, and two ends of the groove shaft sleeve 212 protrude out of the first groove hole 223, so that when the first pulley 215 bears the lateral load of the bearing cable 10, a gap is formed between the first pulley 215 and the adjacent batten plate 218, the lateral load cannot be transmitted to the adjacent batten plate 218 by the first pulley 215, the stress of the batten plate 218 is effectively reduced, the lateral load borne by the first pulley 215 cannot be applied to the adjacent first pulley 215, the problems that the batten plate on the traditional cable saddle is squeezed, the first pulley 215 rotates slowly, and the first pulley 215 and the adjacent batten plate are seriously worn are effectively solved, and the construction safety of the cable saddle is remarkably improved.
In addition, in a further preferable mode, one side of the first slot 223 is opened. To facilitate the installation of the groove boss 212 and the central shaft 216.
The force bearing assembly comprises an end baffle 224, a reinforcing plate 219 is arranged on one side of the end baffle 224, which is far away from the first pulley 215, and the concave groove shaft sleeve 212 or the convex groove shaft sleeve 211 which is closest to the end baffle 224 abuts against the end baffle 224.
In addition, in a further preferable mode, the force bearing assembly includes an end baffle 224, a stiffened plate 219 is disposed on a side of the end baffle 224 away from the first pulley 215, an end bushing 213 is disposed on a side of the end baffle 224 close to the first pulley 215, the groove bushing 212 or the tongue bushing 211 closest to the end bushing 213 abuts against the end bushing 213, and the end bushing 213 can abut against the end baffle 224.
The loading capacity of the end baffle 224 along the length of the central shaft 216 is effectively increased by providing a ribbed plate 219 on the side of the end baffle 224 remote from the first pulley 215.
In addition to the above, it is further preferable that the end bushing 213 is provided with an annular extension 225 extending radially outward along the central shaft 216, the annular extension 225 is located on a side of the end baffle 224 close to the first pulley 215, and the annular extension 225 can abut against the end baffle 224.
In addition to the above, it is further preferable that the adjacent groove shaft sleeves 212 and the adjacent tongue shaft sleeves 211 are relatively fixed along the circumferential direction of the central shaft 216, the groove shaft sleeve 212 or the tongue shaft sleeve 211 closest to the end shaft sleeve 213 is relatively fixed along the circumferential direction of the central shaft 216, the end baffle 224 is provided with a second slot 231, a part of the end shaft sleeve 213 is disposed in the second slot 231, one side of the end baffle 224 away from the first pulley 215 is connected with an end plate 214, and the end plate 214 is connected with the end shaft sleeve 213.
Specifically, at least one side of the concave groove shaft sleeve 212 is provided with a first concave groove 232, the convex groove shaft sleeve 211 adjacent to the first concave groove shaft sleeve is correspondingly provided with a convex block 233, and the convex block 233 is in concave-convex fit with the first concave groove 232, so that the purpose of relatively fixing the adjacent concave groove shaft sleeve 212 and the convex groove shaft sleeve 211 along the circumferential direction of the central shaft 216 is achieved.
Similarly, the concave groove shaft sleeve 212 or the convex groove shaft sleeve 211 closest to the end shaft sleeve 213 is in concave-convex fit with the end shaft sleeve 213, and the purpose of relatively fixing the concave groove shaft sleeve 212 or the convex groove shaft sleeve 211 closest to the end shaft sleeve 213 with the end shaft sleeve 213 along the circumferential direction of the central shaft 216 can also be achieved, wherein generally, the convex groove shaft sleeve 211 closest to the end shaft sleeve 213 is the convex groove shaft sleeve 211 because the first pulley 215 is sleeved on the outer side of the convex groove shaft sleeve 211, if the convex groove shaft sleeve 211 is provided with the convex block 233, the second concave groove 234 is correspondingly arranged on one side of the end shaft sleeve 213 close to the convex groove shaft sleeve 211, and the second concave groove 234 is in concave-convex fit with the corresponding convex block 233.
In addition to the above, it is further preferable that the end plate 214 is provided with a stopper 226 for axially limiting the center shaft 216. Thereby restricting the central shaft 216 from moving axially therealong.
On the basis, in a further preferable mode, the end plate 214 is provided with a first through hole 230, the boss shaft sleeve 211 is radially provided with a shaft sleeve oil groove 227 in a penetrating manner, the central shaft 216 is provided with an oil groove 220 therein, one end of the oil groove 220 is communicated with the boss oil groove 227, and the other end of the oil groove 220 is connected with the first through hole 230.
On the basis, in a further preferable mode, a sleeve 217 is sleeved outside the convex groove shaft sleeve 211, the first pulley 215 is sleeved outside the sleeve 217, and a gap is formed between the sleeve 217 and at least one side of the adjacent concave groove shaft sleeve 212.
On the basis, in a further preferred mode, in the pulley assembly according to this embodiment, when the pulley assembly works, the central shaft 216 and the boss shaft sleeve 211 may have a circumferential relative displacement along the central shaft 216, and there may be a case where the sleeve oil groove 227 and the oil groove 220 are misaligned, so that the oil liquid or the lubricant in the oil groove 220 cannot enter the sleeve oil groove 227, in this case, the inner wall of the boss shaft sleeve 211 is provided with at least one circle of annular groove 235 along the circumferential direction, the port of the inner side of the sleeve oil groove 227 is located in the annular groove 235, and when the sleeve oil groove 227 and the oil groove 220 are misaligned, the oil liquid or the lubricant in the oil groove 220 still may enter the sleeve oil groove 227 through the annular groove 235, so as to ensure a lubricating effect between the boss shaft sleeve 211 and the first pulley 215 or the sleeve 217.
Specifically, an axial oil groove 228 and a radial oil groove 229 which are communicated with each other are arranged in the central shaft 216, the shaft sleeve oil groove 227 is communicated with at least one radial oil groove 229, and the first through hole 230 is communicated with the axial oil groove 228.
The pulley assembly comprises a central shaft 216 and a force bearing assembly, wherein the central shaft 216 is sleeved with a plurality of groove shaft sleeves 212 and a plurality of convex groove shaft sleeves 211, the groove shaft sleeves 212 and the convex groove shaft sleeves 211 are sequentially arranged along the axial direction of the central shaft 216, when the first pulley 215 bears a lateral load along the axial direction of the central shaft 216 during operation, the lateral load is transmitted to the length direction of the central shaft 216, because a gap is reserved between adjacent groove shaft sleeves 212 on at least one side of the first pulley 215, the first pulley 215 can abut against the adjacent groove shaft sleeves 212 along the length direction of the central shaft 216, the lateral load borne by the first pulley 215 is laterally transmitted to the groove shaft sleeves 212 from the position of the first pulley 215 close to the center, the groove shaft sleeves 212 are continuously transmitted to the adjacent convex groove shaft sleeves 211, the lateral load borne by the wheel groove 223 along the first pulley 215 is transmitted to the force bearing by the axial load close to the center of the first pulley 215 through the above process, the axial load is subsequently transmitted to the force bearing assembly, and the lateral load bearing effect on the adjacent first pulley 215 is not generated, and the first pulley 215 is not greatly influenced by the lateral load bearing, so that the first pulley 215 is not applied to the safety pulley, and the first pulley 215, the safety cable plate can be slowly and the safety pulley, and the safety cable can be greatly improved when the first pulley 215 is applied.
The pulley assembly comprises a support 210, a ribbed plate 219, a groove shaft sleeve 212, a tongue shaft sleeve 211, an end shaft sleeve 213, an end plate 214, a pulley block, a sleeve 217, a central shaft 216, an oil groove 220 and a cable limiting pin shaft 221, wherein the pulley block comprises a plurality of first pulleys 215, the support 210 comprises a plurality of batten plates 218 arranged at intervals, the first pulleys 215 are arranged between the adjacent batten plates 218, the end shaft sleeve 213 is arranged between the tongue shaft sleeve 211 at the end part and the batten plate 218 at the end part and can abut against the batten plate 218 at the end part, and through reasonable assembly of the components, lateral extrusion force of each cable is transmitted by the central shaft 216 in the cable hoisting construction process, and the situation that the first pulleys 215 rotate slowly or cannot rotate due to extrusion is avoided.
In order to prevent the rope or cable engaged with the first pulley 215 from jumping out of the pulley groove 223 of the first pulley 215 during construction, a cable limit pin 221 is provided at the top of the pulley groove 223 to fix the position of each cable. Meanwhile, in order to lubricate each wheel and each component well, the friction between the boss 211 and the sleeve 217 during the relative rotation is effectively relieved by making a hole in the center shaft 216 and making a hole in the center of the wheel groove 223 along the diameter direction of the shaft, and injecting oil or lubricant into the end of the center shaft 216 along the center hole so that it flows between the boss 211 and the sleeve 217 outside the boss 211.
Example 4
As shown in fig. 16, in the traversing method for the cable saddle system according to the embodiment 2 or 3, in operation, the cable saddle system 2 is connected to the traversing carriage 39 through the connecting element 312 by the connecting pin 34, the traversing rail 313 is used to enable the cable saddle system 2 to slide along the transverse bridge direction relative to the foundation 324, and the traversing carriage 39 is pulled by the winch 33 to enable the first pulley block 31 and the second pulley block 311 to relatively approach each other by winding the traversing steel wire 315, so that the cable saddle system 2 can slide along the transverse bridge direction relative to the tower, thereby achieving the purpose of moving the cable saddle system 2 to a predetermined position.
In the above solution, the foundation 324 is a tower of a cable crane, the cable saddle assembly 20 includes at least one of a main cable saddle 24 and a working cable saddle 25, and the pulley assembly 21 for passing the main cable of the cable crane is disposed on the main cable saddle 24.
In addition, in a more preferable mode, at least two cable saddle assemblies 20 are provided, and adjacent cable saddle assemblies 20 are detachably connected. Specifically, adjacent cable saddle assemblies 20 are detachably connected by a cable saddle pin 23.
Adjacent said cable saddle assemblies 20 are spaced apart as the deck system is wider when handling the deck system and the two sets of said cable saddle assemblies 20 are merged when handling the ribs.
The transverse moving method comprises the following steps:
s1, connecting adjacent cable saddle assemblies 20 in a detachable mode, and connecting a transverse sliding pulley 39 with the connecting piece 312 on the cable saddle assembly 20 at the foremost end in the sliding direction;
s2, transversely moving the cable saddle assembly 20 to a first installation station by using a cable saddle transverse sliding device, disconnecting the cable saddle assembly 20 at the rearmost end in the sliding direction from the adjacent cable saddle assembly 20, and fixing the cable saddle assembly 20 at the rearmost end, wherein the first installation station is the installation station closest to the initial position of the cable saddle assembly 20;
s3, continuously utilizing the cable saddle transverse sliding device to transversely move the cable saddle assembly 20 to a subsequent installation station, and sequentially installing all the cable saddle assemblies 20 in place and fixing the cable saddle assemblies from back to front along the sliding direction.
Specifically, taking two cable saddle assemblies 20 as an example: when the bridge deck beam is hoisted, the two cable saddle assemblies 20 are detachably connected, during the transverse moving, at least two cable saddle assemblies 20 are transversely moved to one hoisting station, the positioned cable saddle assemblies 20 are fixed through the anchoring devices, then the two groups of cable saddle assemblies 20 are separated, if the transverse moving pulley 39 is connected with the cable saddle assemblies 20 which are anchored and positioned at the moment, the transverse moving pulley 39 and the cable saddle assemblies 20 which are anchored and positioned are separated from each other only by pulling out the connecting pin shaft, namely the transverse moving pulley 39 is separated from the cable saddle assemblies 20 which are anchored and positioned, and the two cable saddle assemblies 20 are separated. After the above operations are completed, the traverse trolley 39 is connected to the other cable saddle assembly 20, the traverse traction winch 33 is started, and the other cable saddle system 2 is moved to the installation station and finally anchored, thereby completing the traverse of the cable saddle system 2.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. A cable saddle lateral sliding device is characterized by comprising;
a connector (312);
the traverse pulley (39) is connected with the connecting piece (312), and at least one side of the traverse pulley (39) is provided with a first pulley block (31);
the end cross beam (36) is positioned on one side of the first pulley block (31), one side, close to the first pulley block (31), of the end cross beam (36) is connected with a second pulley block (311), and the second pulley block (311) is connected with the end cross beam;
a traverse rail (313) for relative movement of the connection member (312) and the end beam (36);
a traverse steel wire rope (315) connecting the first pulley block (31) and the second pulley block (311);
and a traverse winch (314) which relatively approaches the first pulley block (31) and the second pulley block (311) by winding the traverse wire rope (315).
2. Cable saddle lateral slipping device according to claim 1, characterized in that the first pulley block (31), the second pulley block (311) and the end cross beam (36) are provided on both sides of the traverse trolley (39).
3. A cable saddle lateral sliding apparatus as claimed in claim 1, wherein a lateral sliding hoist (314) is connected to both ends of said lateral sliding wire rope (315).
4. A cable saddle lateral sliding device as claimed in claim 1, wherein a first direction changing pulley (316) and a second direction changing pulley (317) are connected to the lower part of the end beam (36), one end of the traverse wire rope (315) is passed around the outermost pulley of one end of the first pulley block (31) and then is engaged with the first direction changing pulley (316), and the other end of the traverse wire rope (315) is passed around the outermost pulley of the other end of the first pulley block (31) and then is engaged with the second direction changing pulley (317).
5. A cable saddle lateral displacement device according to claim 1, wherein the end cross member (36) is connected to the second pulley block (311) by at least two first transition pieces (319), the first transition pieces (319) being hinged to the end cross member (36) by first pins (320), the first transition pieces (319) being hinged to the second pulley block (311) by second pins (321), all first pins (320) being arranged in parallel, all second pins (321) being arranged in parallel, the first pins (320) being arranged perpendicularly to the second pins (321).
6. A cable saddle lateral sliding device according to claim 1, wherein the traverse tackle (39) further comprises at least two second transition pieces (318), the second transition pieces (318) are hinged to the connecting piece (312) by a third pin (322), the second transition pieces (318) are hinged to the first pulley block (31) by a fourth pin (323), all the third pins (322) are arranged in parallel, all the fourth pins (323) are arranged in parallel, and the third pins (322) are arranged perpendicular to the fourth pins (323).
7. A cable saddle system comprising a base (324) and at least one cable saddle assembly (20), said cable saddle assembly (20) comprising a main cable saddle (24) for engagement with a main cable (10), characterized in that it further comprises a cable saddle lateral displacement device as claimed in any one of claims 1 to 6, said connector (312) being attached to said cable saddle assembly (20), said base (324) being fixed relative to said end cross-member (36), said cable saddle assembly (20) being slidably engaged with said base (324) by a traversing rail (313).
8. Saddle system according to claim 7, wherein said saddle assemblies (20) are at least two, adjacent saddle assemblies (20) being detachably connected.
9. The cable saddle system according to any one of claims 7 to 8, wherein the main cable saddle (24) is provided with a pulley assembly (21) for cooperating with the main cable (10), the pulley assembly comprises a central shaft (216) and a force-bearing assembly, the central shaft (216) is sleeved with a plurality of groove bushings (212) and a plurality of tongue bushings (211), the groove bushings (212) and the tongue bushings (211) are sequentially arranged along the axial direction of the central shaft (216), the tongue bushings (211) are sleeved with a first pulley (215), a gap is formed between the first pulley (215) and at least one side of the adjacent groove bushings (212), and the first pulley (215) can abut against the adjacent groove bushings (212) along the length direction of the central shaft (216), so that the groove bushings (212) or the tongue bushings (211) adjacent to the force-bearing assembly abut against the force-bearing assembly.
10. A traverse method for a cable saddle system as claimed in claim 8, comprising the steps of:
s1, detachably connecting adjacent cable saddle assemblies (20), and connecting a transverse sliding pulley (39) with a connecting piece (312) on the cable saddle assembly (20) at the foremost end in the sliding direction;
s2, transversely moving the cable saddle assembly (20) to a first installation station by using a cable saddle transverse sliding device, disconnecting the cable saddle assembly (20) at the rearmost end along the sliding direction from the adjacent cable saddle assembly (20), and fixing the cable saddle assembly (20) at the rearmost end, wherein the first installation station is the installation station closest to the initial position of the cable saddle assembly (20);
s3, continuously utilizing the cable saddle transverse sliding device to transversely move the cable saddle assembly (20) to a subsequent installation station, and sequentially installing all the cable saddle assemblies (20) in place and fixing the cable saddle assemblies from back to front along the sliding direction.
CN202211502413.0A 2022-11-28 2022-11-28 Cable saddle transverse sliding device, cable saddle system and transverse moving method Pending CN115806244A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211502413.0A CN115806244A (en) 2022-11-28 2022-11-28 Cable saddle transverse sliding device, cable saddle system and transverse moving method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211502413.0A CN115806244A (en) 2022-11-28 2022-11-28 Cable saddle transverse sliding device, cable saddle system and transverse moving method

Publications (1)

Publication Number Publication Date
CN115806244A true CN115806244A (en) 2023-03-17

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Application Number Title Priority Date Filing Date
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116495633A (en) * 2023-06-27 2023-07-28 贵州省公路工程集团有限公司 Cable separator for cable hoisting system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116495633A (en) * 2023-06-27 2023-07-28 贵州省公路工程集团有限公司 Cable separator for cable hoisting system
CN116495633B (en) * 2023-06-27 2023-08-22 贵州省公路工程集团有限公司 Cable separator for cable hoisting system

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