CN115771023B - Buckle installation mechanism with detection function - Google Patents
Buckle installation mechanism with detection function Download PDFInfo
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- CN115771023B CN115771023B CN202211480973.0A CN202211480973A CN115771023B CN 115771023 B CN115771023 B CN 115771023B CN 202211480973 A CN202211480973 A CN 202211480973A CN 115771023 B CN115771023 B CN 115771023B
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- buckle
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- 238000009434 installation Methods 0.000 title claims abstract description 160
- 238000001514 detection method Methods 0.000 title claims abstract description 66
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 230000000694 effects Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000003028 elevating effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000005034 decoration Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
Abstract
The invention provides a buckle installation mechanism with a detection function, which is characterized by comprising the following components: the manipulator comprises a manipulator fixing seat, a first horizontal rotation unit for installing the buckle, a second horizontal rotation unit for installing the buckle and a lifting unit for installing the buckle; the buckle mounting piece is arranged on the manipulator and is used for being clamped with the buckle so as to move or mount the buckle; and the buckle detecting unit is used for detecting whether the buckle is installed in place and comprises a detecting motor and a detecting transmission component for buckle installation, wherein the first horizontal rotating unit for buckle installation is arranged on the manipulator fixing seat, the second horizontal rotating unit for buckle installation is arranged on the first horizontal rotating unit for buckle installation, the lifting unit for buckle installation is arranged on the second horizontal rotating unit for buckle installation, the buckle installation piece is driven to lift, the detecting motor for buckle installation is connected with the buckle installation piece through the detecting transmission component, and the detecting motor is used for driving the buckle installation piece to rotate to detect whether the buckle is installed in place.
Description
Technical Field
The invention relates to the field of automobile ornament processing, in particular to a buckle mounting mechanism with a detection function.
Background
With the development of economy, automobiles become a daily used riding tool for people. The living standard of people is increasingly improved, so that the requirements on the processing of automobile parts are also higher and higher, and particularly the processing of automobile ornaments is realized. The automobile ornament has the functions of decoration and beauty of the automobile, and the quality of the decoration effect directly influences the internal and external images of the automobile.
The interior trim part of the automobile mainly comprises a central control board, an automobile door plate, an automobile cushion and other products. Wherein, automobile door plant assembly includes many processes such as beating screw, welding, installation buckle, quality control. The automobile door panel assembly comprises a plurality of procedures such as screw punching, welding, buckle installation, quality inspection and the like. At present, in the process of assembling the automobile door panel, the work piece on the station is processed by manpower in sequence, and the process is time-consuming and labor-consuming and has lower efficiency. Especially, when the buckle is installed, more labor cost is required, and the conditions of easy error, improper installation and the like of manual operation are caused, so that the quality of a finished product is unstable, the production efficiency is lower, and the automation of a production line is not facilitated. In addition, the condition that the standard inspection is lack to the buckle of installing on the door plant, takes place the installation deviation easily, influences the finished product quality.
Therefore, in order to improve the processing efficiency of the automobile door panel assembly line, reduce the production cost, and improve the quality of the finished product, it is necessary to design a door panel assembly system capable of automatically performing the door panel assembly process, wherein a buckle installation mechanism with a detection function, which is suitable for the door panel assembly system, is also required to be correspondingly designed.
Disclosure of Invention
The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a buckle mounting mechanism having a detection function.
The invention provides a buckle installation mechanism with a detection function, which is arranged in a door plate assembly system and is used for installing a buckle, and is characterized by comprising the following components: the manipulator comprises a manipulator fixing seat, a first horizontal rotation unit for installing the buckle, a second horizontal rotation unit for installing the buckle and a lifting unit for installing the buckle; the at least one buckle mounting piece is arranged on the manipulator and is used for being clamped with the buckle so as to move or mount the buckle; and the buckle detecting unit is used for detecting whether the buckle is installed in place, and comprises a detecting motor and a detecting transmission component for buckle installation, wherein the first horizontal rotating unit for buckle installation is rotationally arranged on the manipulator fixing seat, the second horizontal rotating unit for buckle installation is rotationally arranged on the first horizontal rotating unit for buckle installation, and the lifting unit for buckle installation is arranged on the second horizontal rotating unit for buckle installation and is used for driving the buckle installation part to lift, and the detecting motor for buckle installation is connected with the buckle installation part through the detecting transmission component and is used for driving the buckle installation part to rotate after the buckle is installed, so that whether the buckle is installed in place is checked.
The buckle installation mechanism with the detection function provided by the invention can also have the following characteristics: the buckle installation piece is provided with a buckle fixing cavity, and the shape and the size of the buckle fixing cavity are matched with the shape and the size of the buckle.
The buckle installation mechanism with the detection function provided by the invention can also have the following characteristics: wherein, be interference fit between buckle fixed chamber and the buckle.
The buckle installation mechanism with the detection function provided by the invention can also have the characteristics that: the connecting frame for the buckle installation piece is arranged on the lifting unit for buckle installation and is used for connecting the buckle installation piece.
The buckle installation mechanism with the detection function provided by the invention can also have the following characteristics: wherein, buckle installed part sets up to 2, and 2 buckle installed parts are parallel arrangement each other.
The buckle installation mechanism with the detection function provided by the invention can also have the following characteristics: the detection transmission assembly is arranged on the connecting frame for the buckle installation piece and comprises a driving wheel, two driven wheels and a synchronous belt, wherein the driving wheel is connected with the output end of the detection motor for buckle installation, the two driven wheels are fixedly connected with the two buckle installation pieces respectively, and the driving wheel drives the two driven wheels to rotate through the synchronous belt.
The buckle installation mechanism with the detection function provided by the invention can also have the following characteristics: the detection transmission assembly further comprises a tensioning wheel, and the tensioning wheel is used for tensioning the synchronous belt.
The buckle installation mechanism with the detection function provided by the invention can also have the following characteristics: wherein, the lifting unit for the buckle installation is including the lifting motor for the buckle installation and the lifting connection pole for the buckle installation, and the lifting connection pole for the buckle installation is connected with the buckle installed part, and the lifting motor for the buckle installation is used for driving the lifting connection pole for the buckle installation to go up and down.
The buckle installation mechanism with the detection function provided by the invention can also have the following characteristics: the lifting unit for buckle installation further comprises a lifting guide rod for buckle installation, and the lifting guide rod for buckle installation and the lifting connecting rod for buckle installation are arranged in parallel.
Effects and effects of the invention
The buckle installation mechanism with the detection function comprises a manipulator, a buckle installation piece and a buckle detection unit, and has the following effects:
the manipulator includes manipulator fixing base, buckle installation with first horizontal rotation unit, buckle installation with second horizontal rotation unit and buckle installation with elevating unit. The first horizontal rotating unit for buckle installation is rotatably arranged on the manipulator fixing seat, and the second horizontal rotating unit for buckle installation is rotatably arranged on the first horizontal rotating unit for buckle installation, so that movement in the horizontal direction is realized; the lifting unit for buckle installation is arranged on the second horizontal rotating unit for buckle installation, so that the buckle installation piece is driven to lift.
At least one buckle mounting piece is arranged on the manipulator and can be connected with the buckle in a clamping mode, so that the buckle can be moved or mounted under the driving of the manipulator.
The buckle detection unit comprises a detection motor for buckle installation and a detection transmission assembly. The detection motor for installing the buckle is connected with the buckle installation piece through the detection transmission component, and the buckle installation piece can be driven to rotate after the buckle is installed, so that whether the buckle is installed in place is checked.
Therefore, the buckle installation mechanism with the detection function can realize automatic installation of the door plate buckle, the number of buckle installation pieces can be increased according to actual needs, so that the number of single taking pieces can be increased, whether the buckle installation is in place can be checked, the processing efficiency can be effectively improved, the production cost can be reduced, the quality of finished products can be improved, and meanwhile, the automation of an automobile door plate production line can be realized.
Drawings
FIG. 1 is a schematic view of a buckle mounting mechanism with detection function in an embodiment of the present invention;
FIG. 2 is a schematic view of a snap-fit mounting in an embodiment of the invention; and
fig. 3 is a schematic structural diagram of a buckle detecting unit in an embodiment of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement of the purposes and effects of the present invention easy to understand, the following embodiments are specifically described with reference to the accompanying drawings for a buckle installation mechanism with detection function.
Fig. 1 is a schematic structural view of a buckle mounting mechanism with a detection function in an embodiment of the present invention.
As shown in fig. 1, the buckle mounting mechanism 100 having the detection function includes a manipulator 10, a buckle mount 20, a buckle mount connection bracket 30, and a buckle detection unit 40.
The manipulator 10 includes a manipulator fixing base 11, a first horizontal rotation unit 12 for buckle installation, a second horizontal rotation unit 13 for buckle installation, and a lifting unit 14 for buckle installation.
The first horizontal rotation unit 12 for snap fitting is rotatably provided on the robot fixing base 11, and the first horizontal rotation unit 12 for snap fitting includes a first horizontal rotation arm 121 and a first horizontal rotation driving piece. The first horizontal rotation driving member is connected to the first horizontal rotation arm 121 for driving the first horizontal rotation arm 121 to rotate.
The second horizontal rotation unit 13 for snap fitting is rotatably provided on the first horizontal rotation unit 12 for snap fitting. The second horizontal rotation unit 13 for snap fitting includes a second horizontal rotation arm 131 and a second horizontal rotation driver. The second horizontal rotary arm 131 is rotatably coupled to the first horizontal rotary arm 121, and the second horizontal rotary driving member is coupled to the second horizontal rotary arm 131 to thereby drive the second horizontal rotary arm 131 to rotate.
The lifting unit 14 for mounting the buckle is arranged on the second horizontal rotating unit 13 for mounting the buckle and is used for driving the buckle mounting piece 20 to lift. In the present embodiment, the buckle installation elevating unit 14 includes an elevating motor for buckle installation, an elevating connecting rod 142 for buckle installation, and an elevating guide 143 for buckle installation.
The lift motor for mounting the buckle is used for driving the lift connecting rod 142 for mounting the buckle to lift.
One end of the lift link 142 for snap fitting is mounted on the second horizontal swivel arm 131, and the other end is connected to the snap fitting 20 through the connecting frame 30 for snap fitting.
The number of the lifting guide rods 143 for mounting the buckle is 2, and the lifting guide rods are respectively arranged in parallel with the lifting connecting rods 142 for mounting the buckle for guiding and limiting during lifting.
The buckle mounting mechanism 100 includes at least one buckle mounting member 20 provided on the manipulator 10 for being engaged with the buckle to move or mount the buckle. In the present embodiment, the number of the snap mounts 20 is 2.
Fig. 2 is a schematic structural view of a snap-fit mounting in an embodiment of the invention.
As shown in fig. 2, the bottom of the buckle mounting piece 20 is provided with a buckle fixing cavity 21, and the shape and the size of the buckle fixing cavity 21 are matched with those of the buckle. The buckle fixing cavity 21 is in interference fit with the buckle, and the buckle is fixed through friction force. After the buckle is installed in place, the lifting unit 14 for installing the buckle drives the buckle installation part 20 to ascend, so that the buckle and the buckle installation part 20 can be separated.
The buckle mounting connecting frame 30 is mounted on the buckle mounting lifting connecting rod 142 for connecting the buckle mounting member 20. In the present embodiment, 2 fastener mountings 20 are disposed on the fastener mounting connection frame 30 in parallel along the longitudinal direction of the fastener mounting lifting connection rod 142, and 2 fastener pickup can be realized at a time.
Fig. 3 is a schematic structural diagram of a buckle detecting unit in an embodiment of the present invention.
As shown in fig. 3, a buckle detecting unit 40 is provided on the buckle-mounting-member connecting frame 30 for detecting whether the buckle is mounted in place. The buckle detection unit 40 includes a buckle mounting detection motor 41 and a detection transmission assembly 42.
The detection motor 41 for snap attachment is connected to the snap attachment 20 through the detection transmission assembly 42, thereby driving the snap attachment 20 to rotate. In this embodiment, the detection motor 41 for mounting the buckle uses a servo motor, and can feed back the resistance received during rotation to the upper-level equipment such as the controller, and then further judge whether the buckle is mounted in place according to the magnitude of the resistance.
In this embodiment, the detection transmission assembly 42 includes a driving wheel 421, two driven wheels 422, a timing belt 423, and a tensioning wheel 424. The driving wheel 421 is connected to the output end of the buckle mounting detection motor 41, and the two driven wheels 422 are fixedly connected to the two buckle mounting members 20, respectively. The tensioning wheel 424 is used for tensioning the synchronous belt 423, so that the transmission effect is prevented from being influenced by slipping during transmission.
In this embodiment, the buckle mounting point position on the automobile door panel is provided with a buckle mounting groove with a side opening.
When the part is taken out, the manipulator 10 moves to enable the buckle installation part 20 to be positioned above the buckle to be installed, and the lifting unit 14 for buckle installation descends to enable the upper part of the buckle to be clamped into the buckle fixing cavity 21 and fixed.
During installation, the manipulator 10 drives the buckle to move, so that the lower part of the buckle is clamped into the buckle installation groove from the side opening to be fixed.
During detection, the driving wheel 421 drives the driven wheel 422 to rotate through the synchronous belt 423 under the drive of the detection motor 41 for mounting the buckle, so that the buckle mounting piece 20 also rotates along with the driven wheel, thereby applying torsion force to the buckle, and then judging whether the buckle is mounted in place according to the feedback result of the servo motor.
After the buckle is installed in place, the lifting unit 14 for installing the buckle drives the buckle installation piece 20 to ascend and separate from the buckle, so that the installation of the buckle is completed.
Effects and effects of the examples
The buckle installation mechanism with detect function that this embodiment relates to, including manipulator, buckle installed part, link and buckle detecting element for the buckle installed part, these structures have following effect:
the manipulator includes manipulator fixing base, buckle installation with first horizontal rotation unit, buckle installation with second horizontal rotation unit and buckle installation with elevating unit.
The first horizontal rotation unit for buckle installation is rotatably arranged on the manipulator fixing seat and comprises a first horizontal rotation arm and a first horizontal rotation driving piece. The first horizontal rotation driving piece is connected with the first horizontal rotation arm and can drive the first horizontal rotation arm to rotate in the horizontal direction.
The second horizontal rotation unit for buckle installation is rotatably arranged on the first horizontal rotation unit for buckle installation. The second horizontal rotation unit for mounting the buckle comprises a second horizontal rotation arm and a second horizontal rotation driving piece. The second horizontal rotating arm is connected with the first horizontal rotating arm in a rotating way, and the second horizontal rotating driving piece can drive the second horizontal rotating arm to rotate, so that the moving range of the manipulator in the horizontal direction is further enlarged, and the processing of different points is facilitated.
The lifting unit for buckle installation is arranged on the second horizontal rotating unit for buckle installation and is used for driving the buckle installation piece to lift. In this embodiment, the lifting unit for buckle installation includes a lifting motor for buckle installation, a lifting connecting rod for buckle installation, and a lifting guide rod for buckle installation.
One end of the lifting connecting rod for buckle installation is installed on the second horizontal rotating arm, and the other end of the lifting connecting rod for buckle installation is connected with the buckle installation piece through the connecting frame for the buckle installation piece.
The lifting motor for buckle installation can drive the lifting connecting rod for buckle installation to lift, thereby driving the buckle installation piece to lift.
The quantity of lifting guide rods for buckle installation is 2, and the lifting guide rods for buckle installation are respectively arranged in parallel with each other, so that the lifting guide rods can guide and limit the lifting guide rods when lifting, and the stability and accuracy of processing can be effectively improved.
The connecting frame for the buckle installation piece is installed on the lifting connecting rod for buckle installation, and the buckle installation piece can be connected.
The buckle mounting piece is arranged on the manipulator through the connecting frame for the buckle mounting piece, and can be connected with the buckle in a clamping manner so as to move or mount the buckle. The bottom of buckle installed part has the fixed chamber of buckle, the fixed chamber of buckle's shape size and the shape size looks adaptation of buckle. The buckle fixing cavity is in interference fit with the buckle, and the buckle is fixed through friction force. After the buckle is installed in place, the lifting unit for buckle installation drives the buckle installation piece to ascend, so that the buckle and the buckle installation piece are separated, and the lifting device is simple in structure, convenient to use and easy to manufacture.
The quantity of buckle installed part in this embodiment sets up to 2, and 2 buckle installed parts are along the length direction parallel arrangement of lift connecting rod for the buckle installation on the link for the buckle installed part, can once realize getting the piece of 2 buckles, can effectively improve machining efficiency.
The buckle detecting element sets up on the link for the buckle installed part, can detect whether the buckle is installed in place. The buckle detection unit comprises a detection motor for buckle installation and a detection transmission assembly.
The detection motor for buckle installation is connected with the buckle installation piece through detecting the transmission component, and the buckle installation piece can be driven to rotate. The detection motor for buckle installation in the embodiment adopts a servo motor, can feed back the resistance received during rotation to superior equipment such as a controller and the like, and then further judges whether the buckle is installed in place according to the resistance.
The detection transmission assembly comprises a driving wheel, two driven wheels, a synchronous belt and a tensioning wheel. The driving wheel is connected with the output end of the detection motor for buckle installation, and the two driven wheels are fixedly connected with the two buckle installation pieces respectively. The tensioning wheel can tension the synchronous belt, so that the transmission effect is prevented from being influenced by slipping during transmission.
When detecting, under the drive of the detection motor for buckle installation, the driving wheel drives the driven wheel to rotate through the synchronous belt, so that the buckle installation piece rotates, and accordingly torsion force is applied to the buckle on the door plate to check whether the buckle is installed in place, machining precision can be effectively improved, rejection rate can be reduced, and finished product quality can be guaranteed.
Therefore, the buckle installation mechanism with the detection function can realize automatic installation of the door plate buckle, the number of buckle installation pieces can be increased according to actual needs, so that the number of single taking pieces can be increased, whether the buckle installation is in place can be checked, the processing efficiency can be effectively improved, the production cost can be reduced, the quality of finished products can be improved, and meanwhile, the automation of an automobile door plate production line can be realized.
The above embodiments are preferred examples of the present invention, and are not intended to limit the scope of the present invention.
Claims (7)
1. A buckle installation mechanism with detect function sets up in door plant assembly system for install the buckle, its characterized in that includes:
the manipulator comprises a manipulator fixing seat, a first horizontal rotation unit for installing the buckle, a second horizontal rotation unit for installing the buckle and a lifting unit for installing the buckle;
the connecting frame for the buckle installation piece is arranged on the lifting unit for buckle installation and is used for connecting the buckle installation piece;
the at least one buckle mounting piece is arranged on the manipulator and is used for being clamped with the buckle so as to move or mount the buckle; and
the buckle detection unit is used for detecting whether the buckle is installed in place and comprises a detection motor for buckle installation and a detection transmission assembly, the detection transmission assembly is arranged on the connecting frame for the buckle installation part and comprises a driving wheel, a driven wheel and a synchronous belt, the driving wheel is connected with the output end of the detection motor for buckle installation, the driven wheel is fixedly connected with the buckle installation part, the driving wheel drives the driven wheel to rotate through the synchronous belt,
wherein the first horizontal rotating unit for mounting the buckle is rotatably arranged on the manipulator fixing seat,
the second horizontal rotating unit for mounting the buckle is rotatably arranged on the first horizontal rotating unit for mounting the buckle,
the lifting unit for buckle installation is arranged on the second horizontal rotating unit for buckle installation and is used for driving the buckle installation piece to lift, the lifting unit for buckle installation comprises a lifting motor for buckle installation and a lifting connecting rod for buckle installation, the lifting connecting rod for buckle installation is connected with the buckle installation piece, the lifting motor for buckle installation is used for driving the lifting connecting rod for buckle installation to lift,
during detection, under the drive of the detection motor for buckle installation, the driving wheel drives the driven wheel to rotate through the synchronous belt, so that the buckle installation piece also rotates along with the driven wheel, torsion force is applied to the buckle, and then whether the buckle is installed in place is judged according to the feedback result of the detection motor for buckle installation.
2. The buckle installation mechanism with a detection function according to claim 1, wherein:
wherein the buckle mounting piece is provided with a buckle fixing cavity,
the shape and the size of the buckle fixing cavity are matched with those of the buckle.
3. The buckle mounting mechanism with detection function according to claim 2, wherein:
wherein, the buckle fixing cavity is in interference fit with the buckle.
4. The buckle installation mechanism with a detection function according to claim 1, wherein:
wherein, buckle installed part sets up to 2, 2 buckle installed part each other parallel arrangement.
5. The buckle installation mechanism with a detection function according to claim 4, wherein:
the detection transmission assembly comprises two driven wheels, the two driven wheels are fixedly connected with the two buckle installation pieces respectively, and the driving wheel drives the two driven wheels to rotate through the synchronous belt.
6. The buckle installation mechanism with a detection function according to claim 1 or 5, characterized in that:
wherein the detection transmission assembly further comprises a tensioning wheel,
the tensioning wheel is used for tensioning the synchronous belt.
7. The buckle installation mechanism with a detection function according to claim 1, wherein:
wherein the lifting unit for mounting the buckle also comprises a lifting guide rod for mounting the buckle,
the lifting guide rod for buckle installation and the lifting connecting rod for buckle installation are arranged in parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211480973.0A CN115771023B (en) | 2022-11-24 | 2022-11-24 | Buckle installation mechanism with detection function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211480973.0A CN115771023B (en) | 2022-11-24 | 2022-11-24 | Buckle installation mechanism with detection function |
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| Publication Number | Publication Date |
|---|---|
| CN115771023A CN115771023A (en) | 2023-03-10 |
| CN115771023B true CN115771023B (en) | 2024-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211480973.0A Active CN115771023B (en) | 2022-11-24 | 2022-11-24 | Buckle installation mechanism with detection function |
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| CN (1) | CN115771023B (en) |
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| CN115229472A (en) * | 2022-08-02 | 2022-10-25 | 昆山迈征自动化科技有限公司 | Automatic assembly mechanism for rectangular sealing ring |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP5817142B2 (en) * | 2011-02-22 | 2015-11-18 | セイコーエプソン株式会社 | Horizontal articulated robot |
| KR20160055010A (en) * | 2014-11-07 | 2016-05-17 | 삼성전자주식회사 | wafer transfer robot and control method thereof |
| CN109713545B (en) * | 2017-10-25 | 2021-03-23 | 泰科电子(上海)有限公司 | Assembly system and assembly method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05318239A (en) * | 1992-05-19 | 1993-12-03 | Canon Inc | Robot device |
| JPH11170184A (en) * | 1997-12-11 | 1999-06-29 | Seiko Epson Corp | Structure of robot arm |
| CN105666486A (en) * | 2016-04-22 | 2016-06-15 | 广东凯宝机器人科技有限公司 | Multi-axis selective compliance assembly robot arm |
| CN109714943A (en) * | 2017-10-25 | 2019-05-03 | 泰科电子(上海)有限公司 | Package system and assemble method |
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| CN216781833U (en) * | 2021-10-14 | 2022-06-21 | 珠海市海峰机器人系统有限公司 | High-efficiency mechanical arm |
| CN217316772U (en) * | 2022-05-25 | 2022-08-30 | 常青智能科技(天津)有限公司 | Automatic buckle mounting device |
| CN115229472A (en) * | 2022-08-02 | 2022-10-25 | 昆山迈征自动化科技有限公司 | Automatic assembly mechanism for rectangular sealing ring |
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|---|---|
| CN115771023A (en) | 2023-03-10 |
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