CN115745653A - Billiard table top plate and manufacturing method thereof - Google Patents
Billiard table top plate and manufacturing method thereof Download PDFInfo
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- CN115745653A CN115745653A CN202211435821.9A CN202211435821A CN115745653A CN 115745653 A CN115745653 A CN 115745653A CN 202211435821 A CN202211435821 A CN 202211435821A CN 115745653 A CN115745653 A CN 115745653A
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- billiard table
- table panel
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Abstract
The invention provides a billiard table panel and a manufacturing method thereof, relating to sports equipment, wherein the manufacturing method of the billiard table panel comprises the following steps: the novel manufacturing method of the billiard table panel effectively overcomes the defects of low durability, difficult installation, high processing cost and easy water absorption of the traditional billiard table panel, can be put into production in batches, realizes the standardization effect, is easy to obtain raw materials, has low cost, and relieves the excessive dependence on natural stones.
Description
Technical Field
The invention relates to sports equipment, in particular to a billiard table panel and a manufacturing method thereof.
Background
The billiard table top board is used as the realization basis of billiard movement, and the quality of the material selection directly determines the use experience and the service life of the billiard table.
The traditional billiard table top board has certain requirements on rigidity, hardness and strength, the billiard table top board made of the natural stone board generally adopted at present has the following defects:
1. the natural stone is easy to break, cracks can be generated inside the natural stone in the deposition forming process, and once the cracks bear the load, the probability of breaking is higher;
2. high weight, and specific gravity of stone material more than 2500 kilograms per m 3 The installation and the transportation process are very troublesome, one deck plate is often required to be divided into a plurality of blocks for installation and leveling, a large amount of labor is wasted, and the deck plate is easy to misplace in the use process due to loss of integrity;
3. the stone is relatively brittle, the table board needs to be provided with cross holes on the side surface and the metal fastening components are arranged in the cross holes, so that the table board is rigidly connected with the frame, and due to the relatively brittle characteristic of the stone, the cross holes are easy to break to cause waste, so that the processing cost of the billiard table board is increased;
4. the table top board made of natural stone is full of pores which are difficult to observe by naked eyes, has high water absorption rate, can cause the table top to be wet after careless water absorption, influences the ball speed and rotation, causes poor use experience, and can cause the linear reduction of the mechanical property of the stone after long-term water absorption.
Disclosure of Invention
The invention aims to solve the following problems in the prior art:
how to provide a novel processing mode of billiard table top board, overcome traditional stone material billiard table top board low durability, difficult installation, processing cost height and the drawback of easily absorbing water.
In order to solve the problems in the prior art, the invention provides a method for manufacturing a billiard table panel, which comprises the following steps:
s1: mixing inorganic substances such as natural silicate, oxide, non-oxide and the like serving as raw materials, putting the mixture into a ball mill, grinding and pressing the mixture into mixed powder, and introducing a proper amount of high-temperature foaming agent in the grinding and pressing process;
s2: burying the prepared mixed powder into a special die for the billiard table panel, and pressing into a blank;
s3: calcining the prepared blank at high temperature for molding;
s4: and cooling and demolding after the green body is calcined.
The billiard table panel manufactured by the manufacturing method of the billiard table panel comprises a panel base body, an outer frame, fasteners and fastening bolts, wherein the outer frame is wrapped on the outer edge of the panel base body, the fasteners are embedded in the panel base body, and the fastening bolts matched with the fasteners are arranged on the outer frame in an inserting mode.
In the step S2, powder is filled into the special die for the billiard table panel, and meanwhile, a fastening piece matched with a fastening bolt is pre-buried, and the fastening bolt is matched with the fastening piece and used for connecting the panel base body and the outer frame.
In step S2, high-strength quartz and clay are uniformly paved on the surface of the pressed blank body, and the blank body is rolled and leveled.
Compared with the prior art, the invention has the beneficial effects that:
1. the billiard table top board manufactured by adopting a specific mode has light weight due to a large number of air holes, the specific gravity is reduced to below one sixth of that of a natural stone board, and meanwhile, the billiard table top board is integrally calcined and manufactured without being divided and installed, so that the difficulty of actual carrying and installation is remarkably reduced while the integrity is kept.
2. Each air hole reserved during the manufacturing of the billiard table panel is in an independent closed hole form, so that the water absorption rate is low, and the transmission and the penetration of water vapor to the billiard table panel can be effectively prevented.
3. The fastener has adopted pre-buried form and has combined with the panel base member, and integrated into one piece has eliminated the later stage and has punched the processing and cause the hidden danger of waste product easily after the panel base member is fired and is accomplished.
4. During sintering, the high-strength quartz and the clay are added after being reasonably proportioned, so that the surface of the table top board blank does not generate gas, a ceramic tile shape is formed, the billiards are guaranteed to move and rotate smoothly, and meanwhile the impact resistance of the table top board is obviously improved.
5. The billiard table top board manufactured by the method can be put into production in batches, realizes standardization, is easy to obtain raw materials and low in cost, and relieves excessive dependence on natural stone.
Drawings
FIG. 1 is a schematic sectional view of a connection structure of a panel base and an outer frame according to the present invention;
FIG. 2 is a schematic view of a substrate layout structure of the fastening bolt opposite to the panel;
FIG. 3 is a schematic flow chart of a method for manufacturing a billiard table panel according to the present invention;
reference numerals are as follows: 1-a panel base; 2-outer frame; 3-a fastener; 4-fastening bolts.
Detailed Description
The present invention will be further described with reference to the following detailed description and the accompanying drawings, which are provided for the purpose of illustrating the invention and are not intended to limit the invention to the particular embodiments disclosed. Other embodiments obtained by persons skilled in the art without making creative efforts based on the embodiments in the implementation belong to the protection scope of the invention.
Specific embodiments of the present invention are described below with reference to the accompanying drawings.
As shown in fig. 3, a method for manufacturing a billiard table panel comprises the following steps:
s1: mixing inorganic substances such as natural silicate, oxide (aluminum oxide, zirconium oxide, titanium oxide and the like) and non-oxide (silicon nitride, boron carbide and the like) serving as raw materials, putting the mixture into a ball mill, and grinding and pressing the mixture into mixed powder, wherein a proper amount of high-temperature foaming agent is introduced in the grinding and pressing process;
s2: burying the prepared mixed powder into a special die for the billiard table panel, and pressing into a blank;
s3: calcining the prepared blank at high temperature for molding;
s4: and cooling and demoulding after the green body is calcined.
In the step S1, coal gangue and fly ash are used as main raw materials for pressing the mixed powder, and sulfate, carbonate, silicon carbide and the like are used as high-temperature foaming agents;
in the step S3, quartz and clay are used as raw materials, ground, added with water, and coated on the surface of the blank;
in step S4, calcining for 10 hours at 1200 ℃;
compared with the traditional mode of manufacturing the billiard table panel by the stone, the manufacturing mode provided by the invention has the characteristics that:
forming a ceramic with an inorganic closed-cell honeycomb structure, specifically:
in the calcining process, the added materials are softened, the raw materials such as inorganic matters including natural silicate, oxide, non-oxide and the like and the foaming agent are subjected to chemical reaction to generate a large amount of volatile gas, the volatile gas can cause the overall expansion of the materials due to the high viscosity of a melt formed by melting the raw materials at high temperature, the pores in the melt after the gas is volatilized are reserved along with the reduction of the sintering temperature, and the inside of the material is provided with closed pores.
The billiard table top board formed based on the process has the light weight characteristic due to a large number of air holes, the specific gravity of the billiard table top board is reduced to below one sixth of that of a natural stone board, meanwhile, the billiard table top board is integrally calcined, the billiard table top board is not required to be divided and installed, and the difficulty of actual carrying and installation is obviously reduced while the integrity is kept.
Each reserved air hole is in an independent closed hole form, so that the water absorption rate is low, and the transmission and the penetration of water vapor to the billiard table panel can be effectively prevented.
In addition, as shown in fig. 1-3, some specific arrangements provide further enhancements to the billiard table panel usage characteristics:
(1) the billiard table panel comprises a panel base body 1, an outer frame 2, fasteners 3 and fastening bolts 4, wherein the outer frame 2 is wrapped on the outer edge of the panel base body 1, the fasteners 3 are pre-embedded in the panel base body 1, the fastening bolts 4 matched with the fasteners 3 are arranged on the outer frame 2 in an inserting mode, powder is filled into a special die for the billiard table panel during actual manufacturing, the fasteners 3 matched with the fastening bolts 4 are pre-embedded at the same time, and the fastening bolts 4 are matched with the fasteners 3 and used for connecting the panel base body 1 and the outer frame 2;
(2) In the step S2, high-strength quartz and clay are uniformly laid on the surface of the pressed blank and are rolled and flattened, and during sintering, the high-strength quartz and clay are added to ensure that no gas is generated on the surface of the table top board blank, so that a ceramic tile shape is formed (a material layer configured by the quartz and the clay is fired together with the table top board blank, the material layer is roasted at high temperature and is fused to cover the surface layer of the table top board, and when the temperature is reduced, a vitreous thin layer on the surface of ceramic is formed), so that the surface of the prepared table top board has enough smoothness, is convenient to clean and is not easy to pollute dust, and the impact resistance of the table top board is obviously improved while the billiards are ensured to move and rotate smoothly.
The billiard table top board manufactured by the method can be put into production in batches, realizes standardization, is easy to obtain raw materials and low in cost, and relieves excessive dependence on natural stone.
Claims (4)
1. The method for manufacturing the billiard table top plate is characterized by comprising the following steps of:
s1: mixing inorganic substances such as natural silicate, oxide, non-oxide and the like serving as raw materials, then putting the mixture into a ball mill for grinding and pressing to form mixed powder, and introducing a proper amount of high-temperature foaming agent in the grinding and pressing process;
s2: burying the prepared mixed powder into a special die for the billiard table panel, and pressing into a blank;
s3: calcining the prepared blank at high temperature for molding;
s4: and cooling and demolding after the green body is calcined.
2. A billiard table panel manufactured by the method for manufacturing the billiard table panel according to claim 1, which comprises a panel base body (1), an outer frame (2), fasteners (3) and fastening bolts (4), and is characterized in that the outer frame (2) is wrapped on the outer edge of the panel base body (1), a plurality of fasteners (3) are pre-embedded in the panel base body (1), and the fastening bolts (4) matched with the fasteners (3) are inserted and arranged on the outer frame (2).
3. A method of making a billiard table panel of claim 2, wherein: and in the step S2, powder is filled into the special die for the billiard table panel, meanwhile, the fastening piece (3) matched with the fastening bolt (4) is embedded, and the fastening bolt (4) is matched with the fastening piece (3) and used for connecting the billiard table panel (1) with the outer frame (2).
4. A method of making a billiard table panel of claim 1, wherein: in the step S2, high-strength quartz and clay are uniformly paved on the surface of the pressed blank body, and the pressed blank body is rolled and leveled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211435821.9A CN115745653A (en) | 2022-11-16 | 2022-11-16 | Billiard table top plate and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211435821.9A CN115745653A (en) | 2022-11-16 | 2022-11-16 | Billiard table top plate and manufacturing method thereof |
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| CN115745653A true CN115745653A (en) | 2023-03-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211435821.9A Pending CN115745653A (en) | 2022-11-16 | 2022-11-16 | Billiard table top plate and manufacturing method thereof |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103446745A (en) * | 2013-08-27 | 2013-12-18 | 张铁望 | Oval billiard table |
| CN103495279A (en) * | 2013-10-26 | 2014-01-08 | 湖南省常德市皇冠桌球台总厂 | Billiard table stone plate and manufacturing method thereof |
| CN103520904A (en) * | 2013-10-26 | 2014-01-22 | 湖南省常德市皇冠桌球台总厂 | Billiard table whole stone slab and manufacturing method thereof |
| CN108503338A (en) * | 2018-04-25 | 2018-09-07 | 东北大学 | A method of using coal ash for manufacturing for high intensity foamed ceramic material |
| CN109437964A (en) * | 2018-12-15 | 2019-03-08 | 柳州市柳晶科技股份有限公司 | A kind of foamed ceramic plate |
| CN111576770A (en) * | 2020-05-26 | 2020-08-25 | 葛现起 | High-strength ceramic tile and preparation method thereof |
-
2022
- 2022-11-16 CN CN202211435821.9A patent/CN115745653A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103446745A (en) * | 2013-08-27 | 2013-12-18 | 张铁望 | Oval billiard table |
| CN103495279A (en) * | 2013-10-26 | 2014-01-08 | 湖南省常德市皇冠桌球台总厂 | Billiard table stone plate and manufacturing method thereof |
| CN103520904A (en) * | 2013-10-26 | 2014-01-22 | 湖南省常德市皇冠桌球台总厂 | Billiard table whole stone slab and manufacturing method thereof |
| CN108503338A (en) * | 2018-04-25 | 2018-09-07 | 东北大学 | A method of using coal ash for manufacturing for high intensity foamed ceramic material |
| CN109437964A (en) * | 2018-12-15 | 2019-03-08 | 柳州市柳晶科技股份有限公司 | A kind of foamed ceramic plate |
| CN111576770A (en) * | 2020-05-26 | 2020-08-25 | 葛现起 | High-strength ceramic tile and preparation method thereof |
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