CN1157378A - 具有优异耐磨性能的耐磨材料及其制备方法 - Google Patents

具有优异耐磨性能的耐磨材料及其制备方法 Download PDF

Info

Publication number
CN1157378A
CN1157378A CN96120269A CN96120269A CN1157378A CN 1157378 A CN1157378 A CN 1157378A CN 96120269 A CN96120269 A CN 96120269A CN 96120269 A CN96120269 A CN 96120269A CN 1157378 A CN1157378 A CN 1157378A
Authority
CN
China
Prior art keywords
solid lubricant
projection
alloy
matrix
wear
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN96120269A
Other languages
English (en)
Inventor
柳秉真
梁承浩
金刚滢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Samsung Heavy Industries Co Ltd
Original Assignee
Samsung Heavy Industries Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Samsung Heavy Industries Co Ltd filed Critical Samsung Heavy Industries Co Ltd
Publication of CN1157378A publication Critical patent/CN1157378A/zh
Pending legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/14Special methods of manufacture; Running-in
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/08Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/002Pretreatement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/0013Resistance welding; Severing by resistance heating welding for reasons other than joining, e.g. build up welding
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M103/00Lubricating compositions characterised by the base-material being an inorganic material
    • C10M103/04Metals; Alloys
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/02Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
    • C10M107/04Polyethene
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/021Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material including at least one metal alloy layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/023Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/10Construction relative to lubrication
    • F16C33/1095Construction relative to lubrication with solids as lubricant, e.g. dry coatings, powder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/12Structural composition; Use of special materials or surface treatments, e.g. for rust-proofing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/12Structural composition; Use of special materials or surface treatments, e.g. for rust-proofing
    • F16C33/122Multilayer structures of sleeves, washers or liners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • F16C33/201Composition of the plastic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2223/00Surface treatments; Hardening; Coating
    • F16C2223/10Hardening, e.g. carburizing, carbo-nitriding
    • F16C2223/18Hardening, e.g. carburizing, carbo-nitriding with induction hardening
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2223/00Surface treatments; Hardening; Coating
    • F16C2223/30Coating surfaces
    • F16C2223/46Coating surfaces by welding, e.g. by using a laser to build a layer

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Lubricants (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

本发明涉及具有优异耐磨性能的耐磨材料及其制造方法,包括利用带振动器的焊接设备通过电火花焊接法在表面上形成突起的步骤,以及将具有优异耐磨性能的固态润滑剂应用到所述突起上的步骤。

Description

具有优异耐磨性能的耐磨材料 及其制备方法
本发明涉及具有优异耐磨性能的耐磨材料及其制备方法,更具体地涉及包括固态润滑层的多层结构的,且具有优异耐磨性能的耐磨材料及其制备方法,所述固态润滑层对支撑里带或枢/套接合的移动侧提供润滑,在食品机械,轮船和气机的上述地方很难再填充润滑剂或停止接触移动侧以加油。
通常,由于通过表面硬化方法如渗碳,感应硬化以及渗氮对硬度进行了改善,用于机械接合部位的耐磨材料在高负载和低速下具有抗磨损性能。然而,当相应的摩擦材料是铁时,材料的润滑性能则很差,具有很高的摩擦系数,其原因是由于渗碳层、渗氮层或感应硬化层或由于简单快速的热-冷马丁体相变硬化(描述于USP5,217,544)而在基质上形成材料的硬性化合物层。
为解决上述问题,通过向接触移动侧加入润滑剂形成润滑膜。然而,如果使用低粘度的润滑油,则上述膜很容易被破坏,金属与金属间则产生摩擦。同时,也需要高性能的防泄露装置以保护恒定的润滑。使用高粘度的润滑油对存在问题可提供(良好的)油膜以及很小的油泄露。但是,接下来的问题是:在接触移动过程中,润滑剂从表面被带走而不能再提供,且由于摩擦生热而使润滑油裂解。为了使用高粘度的滑油剂如再使用润滑油,使用了加压的办法,以使润滑剂再充到摩擦基质的油裂解中。在摩擦基质上形成槽作为润滑剂活性填料的通道。
为保持所述作用,润滑剂应当定期填充。但由于短期内的填充则需要许多填料口,因此而导致时间的大量消耗。同时,如果填料位置位于复杂装置的较高或中部,就很难维修或检查机械。因此,必须注意上述各种状况。此外,擦划和咬接摩擦会引起损坏,而此损坏则衍变成滞塞而使机器裂缝或很难操作机器。
为解决所述问题USP 5,271,679;5,332,422;5,222,816;5,207,513和5,271,619中公开了使用MoS2和PTFE固态润滑剂的方法。这些固态润滑剂涂层不仅可降低磨擦系数,而且降低它们表面的负载支撑能力(抗压性能)。特别是,在摩擦剪切力作用下,润滑剂层很容易从需要润滑的表面除去,而其功能早已丧失。
此外,USP5,277,785中的硬铬涂层不仅导致高硬度和高的铁亲和力,同时也由于涂层厚度为20-30微米,在摩擦过程中其被剥离而引起擦划摩擦磨损。还有一些有关等离子体喷雾硬化材料的其它表面硬化的涂层方法,如USP5,305,726中使用氧化铝,USP5,230,750中使用高熔点和高硬度的氧化铬酸盐,USP5,201,917中使用碳化锰,USP5,194,304;5,313,919和5,332,422中使用硼化合物,而USP5,213,848中则使用硝酸钛。然而,这些材料对钢基质具有很低的粘附性,它的物理性质如热膨胀系数也彼此不同。同时,它们较低的弯曲性和抗冲击性能也使其在磨损材料应用方面由于较差的滑动作用而受到限制。
因此,本发明的目的是提供具有优异耐磨性能的、在基体上有突起,且在突起上具有固态润滑剂的耐磨材料,以及其制备方法。本发明的另外目的是提供在高负载低速运动接合处使用的耐磨材料,本发明的再一个目的是提供具有长期的使用寿命,且润滑剂再供应期较缓的耐磨材料。
本发明的所述目的通过提供制造本发明耐磨材料的方法来完成,包括使用带振动器的焊接装置的电火花焊接技术在基体上形成突起的步骤,以及通过涂布具有耐磨材料固态润滑剂在突起上形成固态润滑剂层的步骤。
优选的突起材料是铜合金,钼合金,钴合金,铁合金和其它金属。
固态润滑剂优选的是MoS2或或PTFE(聚氟乙烯)
固态润滑剂也可能是Pb,Sn,Bi,Zn和其合金。
本发明的所述目的也可以通过提供包括基体;基体上由电火花焊接技术形成的突起层;以及附于基体上的固态润滑剂的耐磨材料来完成。
通过下面结合附图对实施方案的描述说明,本发明的其它目的和方面会更加明了。附图中:
图1描述了在基体表面用焊接方法形成突起的情况。
图2是本发明形成的突起的截面图。
图3是固态润滑剂应用于本发明突起的截面图。
图4是本发明表面层的光学显微照片(100倍)。
图5是焊接方法的简图。
如图1到图5所示,使用带振动器的焊接装置通过电火花焊接在钢(SM45C)的基体(1)上形成突起(2)制备来发明的耐磨材料,然后将具有润滑性能的固态润滑剂层(3)应用于突起(2)上。
所述材料的制备方法详细描述于下:通过气流或有机溶剂如乙醇和丙醇将SM45C基体(1)的摩擦表面清洁,并进行干燥。使用经济电极(4)通过火花焊接术在基体的表面上形成突起(2)。在火花焊接阶段,振动下快速移动电极(4)(参考附图1)。使用如铜合金,钼合金,钴合金,铁合金和其它金属等耐磨材料作为突起材料是适宜的。上述突起改善了基体的抗压(负载支撑能力)和耐磨能力。
将固态润滑剂层(3)涂布在突起(2)上。优选使用MoS2或PTFE;或软金属如Pb,Sn,Zn和Bi,或其合金作为固态润滑剂层(3)的材料。由于此层的作用,由摩擦引起的基体表面上的损伤和剪切流动将得到避免,摩擦表面的润滑作用将得到稳定的维持。
因此,如果具有包括突起(2)和固态润滑剂层(3)的多层耐磨材料用于套管接合处,抗滞塞性,耐磨性以及润滑剂的补充周期将得到极大的改善。
总之,将固态润滑剂应用于通过电火花技术形成突起的多层耐磨材料具有优异的耐磨、抗滞塞、抗压和润滑性能。这是由于突起因焊接材料的硬度而对耐磨材料提供了负载支撑能力,固态润滑剂提供了抗由摩擦引起的基体表面上的损伤和剪切流动能力,因而在摩擦表面具有稳定润滑作用。
由电火花焊接术形成的突起的高度,宽度和孔径可根据接合处的操作条件如活动负载和滑动速度而调整。也能将这些材料用于如重型机械,飞机,轮船,航空器和潜艇等这些长期不检查机械的接合处,这些地方很难补充润滑剂。
参考图5,将工件(12)装于卡盘(11)后,通过带有振动器(14)和电极夹(13)的焊接装置(15)进行电火花焊接。
图4描述了本发明材料的各层情况。
实施例
本发明人将本发明的耐磨盘片与仅涂覆有MoS2的盘片作了比较,并将其结果记载于表1中。
耐磨测试方法:盘片环形磨擦磨损试验测试条件:负载800kgf
      压力4kgf/mm2
      滑动速度300mm/sec
      干燥状态样品:环形-SM45C钢,高频硬化,表面硬度为HRC58-62
  盘片为SM45C钢,淬火-回火,硬度HRC20,本发明焊接条件表面
  焊接
  电极-铜合金电极(2.3%Mn,0.0087%Cr,0.16%Fe,0.015%Al,0.32%Ni.
  0.0059%Si,平衡Cu)
  振动频率120Hz
  电压740V
  功率88瓦
  焊接速率3.2cm2/分钟采用掺杂在聚合物树脂中的固态润滑剂MoS2,其成分为现有技术已知。
表1
实施例号 滞塞时间(秒) 摩擦系数μ 摩损深度(mm) 滑动距离(m) 焊接厚度(μm) 固态润滑剂层厚度
比较例1  8,600  0.04-0.05   0.054     258     -     45
比较例2  15,450  0.04-0.06   0.062     464     -     47
实施例1  504,500  0.07-0.09   0.033     15,135     14     46
实施例2  454,500  0.06-0.09   0.052     13,635     13     37
实施例3  276,050  0.08-0.10   0.036     8,382     19     37
在表1中,比较例1和2仅采用现有技术的固态润滑剂材料,而实施例1,2及3采用本发明的材料,利用振动机焊接在盘片表面,然后其上施以固态润滑剂。
如表1所示,现有技术的材料的滞塞时间比本发明的短得多。一般而言,具有小摩擦系数的材料具有小的摩损,但是也会发生由摩擦生热导致的滞塞,并且既使摩损小,机器也不再工作。为避免这种故障,可采用诸如PTFE和MoS2这样的固态润滑剂,以使防止滞塞,减小摩擦系数成为可能。然而,在高压下,会由于耐压不足而导致摩损加剧。本发明较现有技术具有优良的防滞塞性能及较长的工作时间。
如上所述,在接合处的情况下,本发明能扩展到所检测的间隙以再次提供润滑剂,这是由于润滑剂所具有的润滑作用,这是现有技术的表面硬化方法所形成的材料不具备的。这一特征延长了接合处的寿命,并且通过增加防滞塞能力和耐磨能力,解决了频繁更换部件及由摩擦损坏所致的噪声之类的问题。
选择硬金属作为焊接材料可使所创新的表面产生优异的承载性能,并且在干燥条件下形成平坦的多层,涂覆所述层到所述基底的摩擦表面,增强防滞塞能力、耐磨、耐压能力,特别增长了再次供给润滑剂的时间周期。因此,本发明的耐磨材料在干燥条件下可适用,并且能应用于现有技术所不能胜任的需要高负载、低速度和高剪切力的机器中。

Claims (5)

1.制备具有优异耐磨性能的耐磨材料的方法,包括利用焊接装置通过电极火花焊接方法在基体表面上形成若干个突起的步骤,以及将具有耐磨性能的固态润滑剂层应用到所述突起上的步骤。
2.根据权利要求1的方法,其中所述突起的材料是铜合金、钼合金、钴合金、铁合金及其它金属材料。
3.根据权利要求1的方法,其中固态润滑剂为MoS2或PTFE。
4.根据权利要求1的方法,其中固态润滑剂是Pb、Sn、Si、Zn或合金。
5.具有优异耐磨性能的耐磨材料,包括基体,利用电火花焊接在基体上形成的突起,以及应用到突起上的固态润滑剂。
CN96120269A 1995-10-31 1996-10-30 具有优异耐磨性能的耐磨材料及其制备方法 Pending CN1157378A (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR1019950038598A KR970020283A (ko) 1995-10-31 1995-10-31 내마모성이 우수한 내마모부재와 그 제조방법
KR38598/95 1995-10-31

Publications (1)

Publication Number Publication Date
CN1157378A true CN1157378A (zh) 1997-08-20

Family

ID=19432210

Family Applications (1)

Application Number Title Priority Date Filing Date
CN96120269A Pending CN1157378A (zh) 1995-10-31 1996-10-30 具有优异耐磨性能的耐磨材料及其制备方法

Country Status (6)

Country Link
US (1) US5869798A (zh)
JP (1) JPH09202978A (zh)
KR (1) KR970020283A (zh)
CN (1) CN1157378A (zh)
DE (1) DE19643922A1 (zh)
GB (1) GB2306584A (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100402198C (zh) * 2006-03-06 2008-07-16 胡长安 多层金属轴瓦瓦片展开材料的生产工艺

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6302318B1 (en) * 1999-06-29 2001-10-16 General Electric Company Method of providing wear-resistant coatings, and related articles
DE10061397B4 (de) * 2000-09-29 2004-04-08 Desch Antriebstechnik Gmbh & Co. Kg Planetengetriebe und Planetenlager sowie deren Bauteile
DE10057187B4 (de) * 2000-11-17 2011-12-08 Alstom Technology Ltd. Verfahren für die Herstellung von Verbundaufbauten zwischen metallischen und nichtmetallischen Materialien
US20040140292A1 (en) * 2002-10-21 2004-07-22 Kelley John E. Micro-welded gun barrel coatings
DE50306521D1 (de) * 2003-10-02 2007-03-29 Siemens Ag Schichtsystem und Verfahren zur Herstellung eines Schichtsystems
SE528470C2 (sv) 2004-02-03 2006-11-21 Mircona Ab Vibrationsdämpad verktygshållare med viskoelastiskt dämpningsmaterial
SE528247C2 (sv) * 2004-05-07 2006-10-03 Mircona Ab Vibrationsdämpad verktygshållare
EP1645653A1 (de) * 2004-10-07 2006-04-12 Siemens Aktiengesellschaft Schichtsystem
JP5166603B2 (ja) * 2008-05-02 2013-03-21 サムスン ヘヴィ インダストリーズ カンパニー リミテッド 貨物倉インシュレーションパネルの固定装置及びこれを用いたインシュレーションパネル
DE102019120522A1 (de) * 2019-07-30 2021-02-04 Esa Eppinger Gmbh Werkzeugmaschine mit einem beweglichen Werkzeugträger, Werkzeugträger und Werkzeughalter dafür

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB876209A (en) * 1958-12-18 1961-08-30 Glacier Co Ltd Bearings and bearing material and methods of manufacturing the same
US3098150A (en) * 1960-06-13 1963-07-16 Inoue Kiyoshi Spark discharge metal depositing apparatus
GB1452066A (en) * 1972-11-16 1976-10-06 Glacier Metal Co Ltd Bearing material
BG28111A1 (en) * 1977-11-29 1980-03-25 Antonov Apparatus for elektrosparking piling ud
US5363821A (en) * 1993-07-06 1994-11-15 Ford Motor Company Thermoset polymer/solid lubricant coating system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100402198C (zh) * 2006-03-06 2008-07-16 胡长安 多层金属轴瓦瓦片展开材料的生产工艺

Also Published As

Publication number Publication date
KR970020283A (ko) 1997-05-28
JPH09202978A (ja) 1997-08-05
DE19643922A1 (de) 1997-05-07
GB2306584A (en) 1997-05-07
US5869798A (en) 1999-02-09
GB9622567D0 (en) 1997-01-08

Similar Documents

Publication Publication Date Title
CN100532872C (zh) 轴承元件
CN1103878C (zh) 带有涂层的滚动元件轴承
CN105247230B (zh) 滑动发动机部件
US9816613B2 (en) Coated sliding element
CN1078908C (zh) 摩擦件及其生产方法
KR100785504B1 (ko) 베어링 부재
US7648773B2 (en) Thermal spray membrane contact material, contact member and contact part, and apparatuses to which they are applied
JP6326426B2 (ja) 滑り軸受複合材料
US7390577B2 (en) Spray powder
US7824733B2 (en) Wear-resistant coating and process for producing it
CN1157378A (zh) 具有优异耐磨性能的耐磨材料及其制备方法
JP5221957B2 (ja) 軸受材料および軸受材料を製造するための方法
JPH0949006A (ja) 自己潤滑性焼結摺動材およびその製造方法
JPH08199327A (ja) 斜板式コンプレッサーの斜板
CN102124238A (zh) 具有多重层的滑动元件
US20060056752A1 (en) Bearing having anodic nanoparticle lubricant
CN1392932A (zh) 滑动轴承
CN103890420A (zh) 滑动轴承衬层的热喷涂涂敷
GB2273747A (en) Bearings
JP2002147459A (ja) オーバレイ層を改質したすべり軸受
JP2005164040A (ja) ジャーナル軸受システムおよび動圧軸受用ライニングの製造方法
JP7493202B2 (ja) 被膜を備える摺動部品及び被膜の形成方法
JP3274286B2 (ja) シリンダライナ
Schey Friction in sheet forming with soft and hard tooling
Kurimoto et al. Development of lead free copper based alloy for bushing under boundary lubrication

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C53 Correction of patent for invention or patent application
CB02 Change of applicant information

Applicant after: Volvo Construction Equipment (Korea) Co., Ltd.

Applicant before: Samsung Heavy Industries Co., Ltd.

COR Change of bibliographic data

Free format text: CORRECT: APPLICANT; FROM: SAMSUNG HEAVY INDUSTRIES CO., LTD. TO: VOLVO CONSTRUCTION EQUIPMENT(COREA)LTD.

C01 Deemed withdrawal of patent application (patent law 1993)
WD01 Invention patent application deemed withdrawn after publication