CN115724135A - In-plane traveling wave type linear feeding device and working method thereof - Google Patents
In-plane traveling wave type linear feeding device and working method thereof Download PDFInfo
- Publication number
- CN115724135A CN115724135A CN202211514719.8A CN202211514719A CN115724135A CN 115724135 A CN115724135 A CN 115724135A CN 202211514719 A CN202211514719 A CN 202211514719A CN 115724135 A CN115724135 A CN 115724135A
- Authority
- CN
- China
- Prior art keywords
- piezoelectric
- middle beam
- connecting sheet
- groove
- piece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- General Electrical Machinery Utilizing Piezoelectricity, Electrostriction Or Magnetostriction (AREA)
Abstract
本发明公开了一种面内行波型直线送料装置及其工作方法,装置包含底座、第一连接片、第二连接片、前梁、后梁、中梁、第一至第四压电单元、第一至第二预紧螺栓、压电双晶片、第一至第三挡件、以及M+N+P个调节螺栓;工作时,对第一压电换能器施加正弦信号U1,对第二压电换能器施加正弦信号U2,U1、U2频率和电压相同且相差π/4的相位差,激发出第一压电换能器、第二压电换能器的纵振模态,两相相差π/4相位差的纵振叠加诱导出中梁的行波模态;行波模态下,中梁上的单个质点的振动形式表现为椭圆运动,使得放置于中梁上的物料在每个质点椭圆运动的摩擦力驱动下向行波传播方向运动;调整U1、U2的相位差为‑π/4可以实现物料反向运输。本发明结构简单、运输稳定性高。
The invention discloses an in-plane traveling wave linear feeding device and its working method. The device comprises a base, a first connecting piece, a second connecting piece, a front beam, a rear beam, a middle beam, first to fourth piezoelectric units, a first One to the second pre-tightening bolts, piezoelectric bimorphs, first to third stoppers, and M+N+P adjustment bolts; when working, apply a sinusoidal signal U1 to the first piezoelectric transducer, and apply a sinusoidal signal U1 to the second piezoelectric transducer. The piezoelectric transducer applies a sinusoidal signal U2, U1, U2 have the same frequency and voltage with a phase difference of π/4, and excite the longitudinal vibration modes of the first piezoelectric transducer and the second piezoelectric transducer. The superposition of longitudinal vibrations with a phase difference of π/4 induces the traveling wave mode of the center beam; under the traveling wave mode, the vibration form of a single particle on the center beam is an elliptical motion, so that the material placed on the center beam Driven by the frictional force of the elliptical motion of each particle, it moves in the direction of traveling wave propagation; adjusting the phase difference of U1 and U2 to ‑π/4 can realize the reverse transportation of materials. The invention has simple structure and high transportation stability.
Description
技术领域technical field
本发明涉及压电送料器、物料输送和微颗粒运输领域,尤其涉及一种面内行波型直线送料装置及其工作方法。The invention relates to the field of piezoelectric feeder, material conveying and micro particle conveying, in particular to an in-plane traveling wave linear feeding device and its working method.
背景技术Background technique
振动送料设备是一种在自动包装中常用的设备,其功能是形成物料的整列、排序与定向输送,在现代精密半导体器件的测封环节、微小机械运输等需要自动化精密输送的生产领域具有重要应用价值。Vibrating feeding equipment is a commonly used equipment in automatic packaging. Its function is to form the alignment, sorting and directional transportation of materials. It plays an important role in the production fields that require automatic precision transportation such as the testing and sealing of modern precision semiconductor devices and micro mechanical transportation. Value.
振动物料输送装置按照振动激励源可以分为电磁式振动物料输送装置和压电式振动物料输送装置。采用电磁铁作为驱动源的送料装置在生产线上得到了广泛应用,但是这种电磁式振动送料器存在噪声大、能源转换率低、不适合精密物料输送等缺点。随着压电技术的发展,以压电材料作为驱动源的新型驱动器越来越受到研究者关注。Vibrating material conveying devices can be divided into electromagnetic vibrating material conveying devices and piezoelectric vibrating material conveying devices according to the vibration excitation source. Feeding devices using electromagnets as the driving source have been widely used in production lines, but this electromagnetic vibrating feeder has disadvantages such as high noise, low energy conversion rate, and not suitable for precision material transportation. With the development of piezoelectric technology, new drivers using piezoelectric materials as driving sources have attracted more and more attention from researchers.
1977年,日本特殊陶业株式会社科研人员首次提出利用矩形压电陶瓷片作为驱动源的压电式振动送料器。其工作原理是当压电振子受到交变激励信号激励时,由于逆压电效应,弹簧片在压电陶瓷激励下产生往复弯曲变形,诱导顶板产生椭圆运动,从而输送物料。In 1977, the researchers of Japan Special Ceramics Co., Ltd. first proposed a piezoelectric vibrating feeder using a rectangular piezoelectric ceramic sheet as a driving source. Its working principle is that when the piezoelectric vibrator is excited by the alternating excitation signal, due to the inverse piezoelectric effect, the spring piece will produce reciprocating bending deformation under the excitation of piezoelectric ceramics, and induce the top plate to produce elliptical motion, thereby conveying materials.
目前市面上常见的直线型压电送料器是在上述压电式振动送料器的基础上加上质量块,通过质量块附加的惯性提高顶盘的振幅,从而提高输送效果。在没有加上惯性质量块时由于贴片式压电换能器的压电系数不高,振幅较小。在加上惯性质量块后,提高了振幅,但也增加了物料运输的不稳定性。同时,由于结构原因,上述压电式振动送料器只能实现物料的单向运输。At present, the linear piezoelectric feeder that is common on the market is based on the above-mentioned piezoelectric vibrating feeder with a mass block, and the vibration amplitude of the top plate is increased through the additional inertia of the mass block, thereby improving the conveying effect. When the inertial mass block is not added, the vibration amplitude is small because the piezoelectric coefficient of the patch piezoelectric transducer is not high. After adding the inertia mass block, the vibration amplitude is improved, but the instability of material transportation is also increased. At the same time, due to structural reasons, the above-mentioned piezoelectric vibrating feeder can only realize one-way transportation of materials.
发明内容Contents of the invention
本发明所要解决的技术问题是针对背景技术中所涉及到的缺陷,提供一种面内行波型直线送料装置及其工作方法。The technical problem to be solved by the present invention is to provide an in-plane traveling wave linear feeding device and its working method for the defects involved in the background technology.
本发明为解决上述技术问题采用以下技术方案:The present invention adopts the following technical solutions for solving the problems of the technologies described above:
一种面内行波型直线送料装置,包含底座、第一连接片、第二连接片、前梁、后梁、中梁、第一至第四压电单元、第一至第二预紧螺栓、压电双晶片、第一至第三挡件、以及M+N+P个调节螺栓,M、N、P均为大于等于1的自然数;An in-plane traveling wave linear feeding device, comprising a base, a first connecting piece, a second connecting piece, a front beam, a rear beam, a middle beam, first to fourth piezoelectric units, first to second pre-tightening bolts, compression The electric double chip, the first to the third stoppers, and M+N+P adjusting bolts, M, N, and P are all natural numbers greater than or equal to 1;
所述中梁为长方体,其两端中心均设有预紧螺纹盲孔;The middle beam is a cuboid, and the centers of both ends are provided with pre-tightened threaded blind holes;
所述前梁、后梁结构相同,均为横截面和所述中梁横截面相同的长方体,且一个端面中心均设有沉头通孔;The front beam and the rear beam have the same structure, both are cuboids with the same cross section as the middle beam, and a countersunk through hole is provided in the center of one end face;
所述第一至第四压电单元结构相同,均包含Q个压电陶瓷片,Q为大于等于1的自然数;所述压电陶瓷片和所述中梁的横截面形状相同,中心设有通孔;所述Q个压电陶瓷片依次层叠,均沿厚度方向极化,且相邻压电陶瓷片极化方向相反;The first to fourth piezoelectric units have the same structure, and all include Q piezoelectric ceramic sheets, and Q is a natural number greater than or equal to 1; the piezoelectric ceramic sheets and the center beam have the same cross-sectional shape, and a central Through holes; the Q piezoelectric ceramic sheets are stacked sequentially, all polarized along the thickness direction, and the polarization directions of adjacent piezoelectric ceramic sheets are opposite;
所述第一连接片、第二连接片结构相同,均为矩形薄片结构,均竖直设置,下端均和所述底座固连,上端均设有通孔;The first connecting piece and the second connecting piece have the same structure, both of which are rectangular sheet structures, are arranged vertically, the lower ends are fixedly connected to the base, and the upper ends are provided with through holes;
所述第一预紧螺栓从前梁的沉头通孔依次穿过所述前梁、第一压电单元、第一连接片上的通孔、第二压电单元后和所述中梁一端的螺纹盲孔螺纹相连,将前梁、第一压电单元、第一连接片、第二压电单元、中梁夹紧并使得前梁、第一压电单元、第二压电单元、中梁同轴;所述第二预紧螺栓从后梁的沉头通孔依次穿过所述后梁、第三压电单元、第二连接片上的通孔、第四压电单元后和所述中梁另一端的螺纹盲孔螺纹相连,将后梁、第三压电单元、第二连接片、第四压电单元、中梁夹紧并使得后梁、第三压电单元、第四压电单元、中梁同轴;The first pre-tightening bolts pass through the front beam, the first piezoelectric unit, the through hole on the first connecting piece, the thread behind the second piezoelectric unit and the thread at one end of the middle beam from the countersunk through hole of the front beam. The blind holes are screwed together, and the front beam, the first piezoelectric unit, the first connecting piece, the second piezoelectric unit, and the middle beam are clamped so that the front beam, the first piezoelectric unit, the second piezoelectric unit, and the middle beam are at the same time. shaft; the second pre-tightening bolt passes through the countersunk through hole of the back beam in turn through the back beam, the third piezoelectric unit, the through hole on the second connecting piece, behind the fourth piezoelectric unit and the other end of the middle beam The threaded blind holes are connected by threads, and the back beam, the third piezoelectric unit, the second connecting piece, the fourth piezoelectric unit, and the middle beam are clamped so that the back beam, the third piezoelectric unit, the fourth piezoelectric unit, and the middle beam are at the same time axis;
所述第一压电单元中第Q个压电陶瓷片的极化方向和第二压电单元中第1个压电陶瓷片的极化方向相反,第三压电单元中第Q个压电陶瓷片的极化方向和第四压电单元中第1个压电陶瓷片的极化方向相反;The polarization direction of the Qth piezoelectric ceramic sheet in the first piezoelectric unit is opposite to that of the first piezoelectric ceramic sheet in the second piezoelectric unit, and the Qth piezoelectric ceramic sheet in the third piezoelectric unit The polarization direction of the ceramic sheet is opposite to that of the first piezoelectric ceramic sheet in the fourth piezoelectric unit;
所述调节螺栓包含螺帽和螺柱;The adjusting bolt includes a nut and a stud;
第一挡件、第二挡件、第三挡件的上表面分别设有M个、N个、P个调节凹槽,所述调节凹槽均为和所述中梁垂直的条形凹槽,且调节凹槽均设有和所述中梁垂直的条形通槽,所述调节凹槽的宽度大于所述调节螺栓的螺帽的直径,条形通槽的宽度小于调节螺栓的螺帽的直径且大于调节螺栓螺柱的直径;The upper surfaces of the first block, the second block, and the third block are respectively provided with M, N, and P adjustment grooves, and the adjustment grooves are strip-shaped grooves perpendicular to the middle beam , and the adjustment grooves are all provided with strip-shaped slots perpendicular to the center beam, the width of the adjustment slots is greater than the diameter of the nut of the adjustment bolt, and the width of the strip-shaped slot is smaller than the nut of the adjustment bolt diameter and greater than the diameter of the adjusting bolt stud;
所述中梁上表面上设有M+N+P个和所述第一挡件上M个、第二挡件上N个、第三挡件上P个调节凹槽一一对应的定位螺纹盲孔;The upper surface of the center beam is provided with M+N+P positioning threads corresponding to M on the first stopper, N on the second stopper, and P on the third stopper. Blind hole;
所述M+N+P个调节螺栓一一对应从M+N+P个调节凹槽中穿过、和所述M+N+P个定位螺纹盲孔一一对应螺纹相连,将第一挡件、第二挡件、第三挡件固定在所述中梁上,使得第一挡件和第二挡件之间形成送料槽,第一挡件和第三挡件之间形成出料槽,第二挡件和第三挡件之间形成回退槽;所述回退槽和出料槽之间的夹角为锐角;The M+N+P adjusting bolts pass through the M+N+P adjusting grooves one by one, and are connected to the M+N+P positioning threaded blind holes one by one, and the first gear The first stopper, the second stopper, and the third stopper are fixed on the middle beam, so that a feeding trough is formed between the first stopper and the second stopper, and a discharge trough is formed between the first stopper and the third stopper , a retreat groove is formed between the second stopper and the third stopper; the angle between the retreat groove and the discharge groove is an acute angle;
所述压电双晶片一端和所述第三挡件固连,另一端和所述第二挡件相抵,用于在非驱动状态下隔阻送料槽和回退槽使得送料槽和出料槽联通,在驱动状态下隔阻送料槽和出料槽使得送料槽和回退槽联通。One end of the piezoelectric bimorph is fixedly connected to the third stopper, and the other end is opposed to the second stopper, which is used to block the feeding chute and the retreating chute in the non-driven state so that the feeding chute and the discharge chute Unicom, in the driving state, blocking the feeding chute and the discharging chute makes the feeding chute and the retreating chute connected.
作为本发明一种面内行波型直线送料装置进一步的优化方案,所述Q取2。As a further optimization scheme of the in-plane traveling wave linear feeding device of the present invention, the Q is 2.
本发明还公开了一种该面内行波型直线送料装置的工作方法,包括以下步骤:The invention also discloses a working method of the in-plane traveling wave type linear feeding device, which includes the following steps:
所述前梁、第一压电单元、第一连接片、第二压电单元、中梁、第一预紧螺栓形成了第一压电换能器,后梁、第三压电单元、第二连接片、第四压电单元、中梁、第二预紧螺栓形成了第二压电换能器;The front beam, the first piezoelectric unit, the first connecting piece, the second piezoelectric unit, the middle beam, and the first pre-tightening bolt form the first piezoelectric transducer, and the rear beam, the third piezoelectric unit, and the second The connecting piece, the fourth piezoelectric unit, the center beam, and the second pre-tightening bolt form the second piezoelectric transducer;
如果需要物料由第一压电换能器朝第二压电换能器运输,对第一压电换能器施加正弦信号U1,对第二压电换能器施加正弦信号U2,U1、U2频率和电压相同且相差π/4的相位差,激发出第一压电换能器、第二压电换能器的纵振模态,两相相差π/4相位差的纵振叠加诱导出中梁的行波模态;行波模态下,中梁上的单个质点的振动形式表现为椭圆运动,使得放置于中梁上的物料在每个质点椭圆运动的摩擦力驱动下向行波传播方向运动;If the material needs to be transported from the first piezoelectric transducer to the second piezoelectric transducer, the sinusoidal signal U1 is applied to the first piezoelectric transducer, and the sinusoidal signal U2, U1, U2 is applied to the second piezoelectric transducer The frequency and voltage are the same and the phase difference of π/4 excites the longitudinal vibration mode of the first piezoelectric transducer and the second piezoelectric transducer, and the longitudinal vibration superposition of the two phases with a difference of π/4 phase difference induces The traveling wave mode of the center beam; in the traveling wave mode, the vibration form of a single particle on the center beam is an elliptical motion, so that the material placed on the center beam is driven by the friction of the elliptical motion of each particle to the traveling wave propagation direction movement;
如果需要物料反向运输,调整U1、U2的相位差为-π/4即可;If the material needs to be transported in reverse, adjust the phase difference between U1 and U2 to -π/4;
如果需要送料槽和回退槽隔阻,送料槽和出料槽联通,不驱动压电双晶片即可;If it is necessary to block the feeding chute and the retracting chute, the feeding chute and the discharging chute should be connected without driving the piezoelectric bimorph;
如果需要送料槽和出料槽隔阻,送料槽和回退槽联通,对压电双晶片输入预设的直流电信号,使得压电双晶片弯曲即可。If it is necessary to block the feed chute and the discharge chute, the feed chute and the retraction chute are connected, and a preset DC signal is input to the piezoelectric bimorph to make the piezoelectric bimorph bend.
本发明还公开了第三种面内行波型直线送料装置,包含底座、第一连接片、第二连接片、前梁、后梁、中梁、第一至第四压电陶瓷片、第一至第二预紧螺栓、压电双晶片、第一至第三挡件、以及M+N+P个调节螺栓,M、N、P均为大于等于1的自然数;The invention also discloses a third in-plane traveling wave type linear feeding device, which includes a base, a first connecting piece, a second connecting piece, a front beam, a rear beam, a middle beam, first to fourth piezoelectric ceramic sheets, first to The second pre-tightening bolt, the piezoelectric bimorph, the first to the third stoppers, and M+N+P adjusting bolts, where M, N, and P are all natural numbers greater than or equal to 1;
所述中梁为长方体,其两端中心均设有预紧螺纹盲孔;The middle beam is a cuboid, and the centers of both ends are provided with pre-tightened threaded blind holes;
所述前梁、后梁结构相同,均为横截面和所述中梁横截面相同的长方体,且一个端面中心均设有沉头通孔;The front beam and the rear beam have the same structure, both are cuboids with the same cross section as the middle beam, and a countersunk through hole is provided in the center of one end face;
所述第一连接片、第二连接片结构相同,均为矩形薄片结构,均竖直设置,下端均和所述底座固连,上端均设有通孔;The first connecting piece and the second connecting piece have the same structure, both of which are rectangular sheet structures, are arranged vertically, the lower ends are fixedly connected to the base, and the upper ends are provided with through holes;
所述第一预紧螺栓从前梁的沉头通孔依次穿过前梁、第一连接片上的通孔后和所述中梁一端的螺纹盲孔螺纹相连,将前梁、第一连接片、中梁夹紧并使得前梁、中梁同轴;所述第二预紧螺栓从后梁的沉头通孔依次穿过后梁、第二连接片上的通孔后和所述中梁另一端的螺纹盲孔螺纹相连,将后梁、第二连接片、中梁夹紧并使得后梁、中梁同轴;The first pre-tightening bolt passes through the through hole on the front beam and the first connecting piece successively from the countersunk through hole of the front beam, and is connected with the threaded blind hole at one end of the middle beam, and connects the front beam, the first connecting piece, The middle beam is clamped so that the front beam and the middle beam are coaxial; the second pre-tightening bolt passes through the countersunk through hole of the rear beam in turn, passes through the back beam, the through hole on the second connecting piece, and the thread at the other end of the middle beam The blind holes are connected by thread, and the back beam, the second connecting piece, and the middle beam are clamped so that the back beam and the middle beam are coaxial;
所述第一至第四压电陶瓷片结构相同,均沿厚度方向极化,其中,第一、第二压电陶瓷片对称粘贴在所述前梁的两侧,第三、第四压电陶瓷片对称粘贴在所述后梁的两侧,且第一、第三压电陶瓷片位于同一侧;The first to fourth piezoelectric ceramic sheets have the same structure and are all polarized along the thickness direction, wherein the first and second piezoelectric ceramic sheets are symmetrically pasted on both sides of the front beam, and the third and fourth piezoelectric ceramic sheets are The ceramic sheets are pasted symmetrically on both sides of the back beam, and the first and third piezoelectric ceramic sheets are located on the same side;
所述第一、第二压电陶瓷片的极化方向均朝内或均朝外,第三、第四压电陶瓷片的极化方向均朝内或均朝外;The polarization directions of the first and second piezoelectric ceramic sheets are both inward or outward, and the polarization directions of the third and fourth piezoelectric ceramic sheets are both inward or outward;
所述调节螺栓包含螺帽和螺柱;The adjusting bolt includes a nut and a stud;
第一挡件、第二挡件、第三挡件的上表面分别设有M个、N个、P个调节凹槽,所述调节凹槽均为和所述中梁垂直的条形凹槽,且调节凹槽均设有和所述中梁垂直的条形通槽,所述调节凹槽的宽度大于所述调节螺栓的螺帽的直径,条形通槽的宽度小于调节螺栓的螺帽的直径且大于调节螺栓螺柱的直径;The upper surfaces of the first block, the second block, and the third block are respectively provided with M, N, and P adjustment grooves, and the adjustment grooves are strip-shaped grooves perpendicular to the middle beam , and the adjustment grooves are all provided with strip-shaped slots perpendicular to the center beam, the width of the adjustment slots is greater than the diameter of the nut of the adjustment bolt, and the width of the strip-shaped slot is smaller than the nut of the adjustment bolt diameter and greater than the diameter of the adjusting bolt stud;
所述中梁上表面上设有M+N+P个和所述第一挡件上M个、第二挡件上N个、第三挡件上P个调节凹槽一一对应的定位螺纹盲孔;The upper surface of the center beam is provided with M+N+P positioning threads corresponding to M on the first stopper, N on the second stopper, and P on the third stopper. Blind hole;
所述M+N+P个调节螺栓一一对应从M+N+P个调节凹槽中穿过、和所述M+N+P个定位螺纹盲孔一一对应螺纹相连,将第一挡件、第二挡件、第三挡件固定在所述中梁上,使得第一挡件和第二挡件之间形成送料槽,第一挡件和第三挡件之间形成出料槽,第二挡件和第三挡件之间形成回退槽;所述回退槽和出料槽之间的夹角为锐角;The M+N+P adjusting bolts pass through the M+N+P adjusting grooves one by one, and are connected to the M+N+P positioning threaded blind holes one by one, and the first gear The first stopper, the second stopper, and the third stopper are fixed on the middle beam, so that a feeding trough is formed between the first stopper and the second stopper, and a discharge trough is formed between the first stopper and the third stopper , a retreat groove is formed between the second stopper and the third stopper; the angle between the retreat groove and the discharge groove is an acute angle;
所述压电双晶片一端和所述第三挡件固连,另一端和所述第二挡件相抵,用于在非驱动状态下隔阻送料槽和回退槽使得送料槽和出料槽联通,在驱动状态下隔阻送料槽和出料槽使得送料槽和回退槽联通。One end of the piezoelectric bimorph is fixedly connected to the third stopper, and the other end is opposed to the second stopper, which is used to block the feeding chute and the retreating chute in the non-driven state so that the feeding chute and the discharge chute Unicom, in the driving state, blocking the feeding chute and the discharging chute makes the feeding chute and the retreating chute connected.
本发明还公开了该第二种面内行波型直线送料装置的工作方法,包括以下步骤:The invention also discloses the working method of the second in-plane traveling wave linear feeding device, which includes the following steps:
所述前梁、第一连接片、中梁、第一预紧螺、第一压电陶瓷片、第二压电陶瓷片栓形成了第一压电换能器,后梁、第二连接片、中梁、第二预紧螺栓、第三压电陶瓷片、第四压电陶瓷片形成了第二压电换能器;The front beam, the first connecting piece, the middle beam, the first preload screw, the first piezoelectric ceramic sheet, and the second piezoelectric ceramic sheet bolt form the first piezoelectric transducer, and the rear beam, the second connecting piece, The middle beam, the second pre-tightening bolt, the third piezoelectric ceramic sheet, and the fourth piezoelectric ceramic sheet form the second piezoelectric transducer;
如果需要物料由第一压电换能器朝第二压电换能器运输,对第一压电换能器施加正弦信号U1,对第二压电换能器施加正弦信号U2,U1、U2频率和电压相同且相差π/4的相位差,激发出第一压电换能器、第二压电换能器的纵振模态,两相相差π/4相位差的纵振叠加诱导出中梁的行波模态;行波模态下,中梁上的单个质点的振动形式表现为椭圆运动,使得放置于中梁上的物料在每个质点椭圆运动的摩擦力驱动下向行波传播方向运动;If the material needs to be transported from the first piezoelectric transducer to the second piezoelectric transducer, the sinusoidal signal U1 is applied to the first piezoelectric transducer, and the sinusoidal signal U2, U1, U2 is applied to the second piezoelectric transducer The frequency and voltage are the same and the phase difference of π/4 excites the longitudinal vibration mode of the first piezoelectric transducer and the second piezoelectric transducer, and the longitudinal vibration superposition of the two phases with a difference of π/4 phase difference induces The traveling wave mode of the center beam; in the traveling wave mode, the vibration form of a single particle on the center beam is an elliptical motion, so that the material placed on the center beam is driven by the friction of the elliptical motion of each particle to the traveling wave propagation direction movement;
如果需要物料反向运输,调整U1、U2的相位差为-π/4即可;If the material needs to be transported in reverse, adjust the phase difference between U1 and U2 to -π/4;
如果需要送料槽和回退槽隔阻,送料槽和出料槽联通,不驱动压电双晶片即可;If it is necessary to block the feeding chute and the retracting chute, the feeding chute and the discharging chute should be connected without driving the piezoelectric bimorph;
如果需要送料槽和出料槽隔阻,送料槽和回退槽联通,对压电双晶片输入预设的直流电信号,使得压电双晶片弯曲即可。If it is necessary to block the feed chute and the discharge chute, the feed chute and the retraction chute are connected, and a preset DC signal is input to the piezoelectric bimorph to make the piezoelectric bimorph bend.
本发明还公开了第三种面内行波型直线送料装置,包含底座、第一连接片、第二连接片、前梁、阻尼块、中梁、第一至第二压电单元、第一至第二预紧螺栓、压电双晶片、第一至第三挡件、以及M+N+P个调节螺栓,M、N、P均为大于等于1的自然数;The invention also discloses a third in-plane traveling wave type linear feeding device, which includes a base, a first connecting piece, a second connecting piece, a front beam, a damping block, a middle beam, first to second piezoelectric units, first to second The second pre-tightening bolt, the piezoelectric bimorph, the first to the third stoppers, and M+N+P adjusting bolts, where M, N, and P are all natural numbers greater than or equal to 1;
所述中梁为长方体,其两端中心均设有预紧螺纹盲孔;The middle beam is a cuboid, and the centers of both ends are provided with pre-tightened threaded blind holes;
所述前梁为横截面和所述中梁横截面相同的长方体,一个端面中心设有沉头通孔;所述阻尼块采用阻尼材料制成,其上设有沉头通孔;The front beam is a cuboid with the same cross section as the middle beam, and a countersunk through hole is provided in the center of one end face; the damping block is made of damping material, and a countersunk through hole is provided on it;
所述第一至第二压电单元结构相同,均包含Q个压电陶瓷片,Q为大于等于1的自然数;所述压电陶瓷片和所述中梁的横截面形状相同,中心设有通孔;所述Q个压电陶瓷片依次层叠,均沿厚度方向极化,且相邻压电陶瓷片极化方向相反;The first to second piezoelectric units have the same structure, and all include Q piezoelectric ceramic sheets, and Q is a natural number greater than or equal to 1; the piezoelectric ceramic sheets and the center beam have the same cross-sectional shape, and a central Through holes; the Q piezoelectric ceramic sheets are stacked sequentially, all polarized along the thickness direction, and the polarization directions of adjacent piezoelectric ceramic sheets are opposite;
所述第一连接片、第二连接片结构相同,均为矩形薄片结构,均竖直设置,下端均和所述底座固连,上端均设有通孔;The first connecting piece and the second connecting piece have the same structure, both of which are rectangular sheet structures, are arranged vertically, the lower ends are fixedly connected to the base, and the upper ends are provided with through holes;
所述第一预紧螺栓从前梁的沉头通孔依次穿过所述前梁、第一压电单元、第一连接片上的通孔、第二压电单元后和所述中梁一端的螺纹盲孔螺纹相连,将前梁、第一压电单元、第一连接片、第二压电单元、中梁夹紧并使得前梁、第一压电单元、第二压电单元、中梁同轴;所述第二预紧螺栓从阻尼块的沉头通孔依次穿过阻尼块、第二连接片上的通孔后和所述中梁另一端的螺纹盲孔螺纹相连,将阻尼块、第二连接片、中梁夹紧;The first pre-tightening bolts pass through the front beam, the first piezoelectric unit, the through hole on the first connecting piece, the thread behind the second piezoelectric unit and the thread at one end of the middle beam from the countersunk through hole of the front beam. The blind holes are screwed together, and the front beam, the first piezoelectric unit, the first connecting piece, the second piezoelectric unit, and the middle beam are clamped so that the front beam, the first piezoelectric unit, the second piezoelectric unit, and the middle beam are at the same time. Shaft; the second pre-tightening bolt passes through the through hole of the damping block and the through hole on the second connecting piece in turn from the countersunk through hole of the damping block, and is connected with the threaded blind hole at the other end of the middle beam, and the damping block, the second 2. Clamping of the connecting piece and the middle beam;
所述第一压电单元中第Q个压电陶瓷片的极化方向和第二压电单元中第1个压电陶瓷片的极化方向相反;The polarization direction of the Qth piezoelectric ceramic sheet in the first piezoelectric unit is opposite to that of the first piezoelectric ceramic sheet in the second piezoelectric unit;
所述调节螺栓包含螺帽和螺柱;The adjusting bolt includes a nut and a stud;
第一挡件、第二挡件、第三挡件的上表面分别设有M个、N个、P个调节凹槽,所述调节凹槽均为和所述中梁垂直的条形凹槽,且调节凹槽均设有和所述中梁垂直的条形通槽,所述调节凹槽的宽度大于所述调节螺栓的螺帽的直径,条形通槽的宽度小于调节螺栓的螺帽的直径且大于调节螺栓螺柱的直径;The upper surfaces of the first block, the second block, and the third block are respectively provided with M, N, and P adjustment grooves, and the adjustment grooves are strip-shaped grooves perpendicular to the middle beam , and the adjustment grooves are all provided with strip-shaped slots perpendicular to the center beam, the width of the adjustment slots is greater than the diameter of the nut of the adjustment bolt, and the width of the strip-shaped slot is smaller than the nut of the adjustment bolt diameter and greater than the diameter of the adjusting bolt stud;
所述中梁上表面上设有M+N+P个和所述第一挡件上M个、第二挡件上N个、第三挡件上P个调节凹槽一一对应的定位螺纹盲孔;The upper surface of the center beam is provided with M+N+P positioning threads corresponding to M on the first stopper, N on the second stopper, and P on the third stopper. Blind hole;
所述M+N+P个调节螺栓一一对应从M+N+P个调节凹槽中穿过、和所述M+N+P个定位螺纹盲孔一一对应螺纹相连,将第一挡件、第二挡件、第三挡件固定在所述中梁上,使得第一挡件和第二挡件之间形成送料槽,第一挡件和第三挡件之间形成出料槽,第二挡件和第三挡件之间形成回退槽;所述回退槽和出料槽之间的夹角为锐角;所述送料槽位于前梁和出料槽之间;The M+N+P adjusting bolts pass through the M+N+P adjusting grooves one by one, and are connected to the M+N+P positioning threaded blind holes one by one, and the first gear The first stopper, the second stopper, and the third stopper are fixed on the middle beam, so that a feeding trough is formed between the first stopper and the second stopper, and a discharge trough is formed between the first stopper and the third stopper , a retreat groove is formed between the second stopper and the third stopper; the angle between the retreat groove and the discharge groove is an acute angle; the feed groove is located between the front beam and the discharge groove;
所述压电双晶片一端和所述第三挡件固连,另一端和所述第二挡件相抵,用于在非驱动状态下隔阻送料槽和回退槽使得送料槽和出料槽联通,在驱动状态下隔阻送料槽和出料槽使得送料槽和回退槽联通。One end of the piezoelectric bimorph is fixedly connected to the third stopper, and the other end is opposed to the second stopper, which is used to block the feeding chute and the retreating chute in the non-driven state so that the feeding chute and the discharge chute Unicom, in the driving state, blocking the feeding chute and the discharging chute makes the feeding chute and the retreating chute connected.
本发明还公开了该第三种面内行波型直线送料装置的工作方法,包括以下步骤:The invention also discloses the working method of the third in-plane traveling wave linear feeding device, which includes the following steps:
所述前梁、第一连接片、中梁、第一预紧螺、第一压电单元、第二压电单元形成了压电换能器;如果需要物料由送料槽朝出料槽或回退槽运输,对压电换能器施加预设频率的正弦信号,激发出压电换能器的纵振模态,振动从压电换能器向阻尼材料传播,并被阻尼材料吸收,诱导出中梁的行波模态;行波模态下,中梁上的单个质点的振动形式表现为椭圆运动,使得放置于中梁上的物料在每个质点椭圆运动的摩擦力驱动下向行波传播方向运动;The front beam, the first connecting piece, the middle beam, the first pre-tightening screw, the first piezoelectric unit, and the second piezoelectric unit form a piezoelectric transducer; Back slot transportation, apply a sinusoidal signal of preset frequency to the piezoelectric transducer, excite the longitudinal vibration mode of the piezoelectric transducer, the vibration propagates from the piezoelectric transducer to the damping material, and is absorbed by the damping material, inducing The traveling wave mode of the center beam; in the traveling wave mode, the vibration form of a single particle on the center beam is an elliptical motion, so that the material placed on the center beam is driven by the friction of the elliptical motion of each particle. Movement in the direction of wave propagation;
如果需要送料槽和回退槽隔阻,送料槽和出料槽联通,不驱动压电双晶片即可;If it is necessary to block the feeding chute and the retracting chute, the feeding chute and the discharging chute should be connected without driving the piezoelectric bimorph;
如果需要送料槽和出料槽隔阻,送料槽和回退槽联通,对压电双晶片输入预设的直流电信号,使得压电双晶片弯曲即可。If it is necessary to block the feed chute and the discharge chute, the feed chute and the retraction chute are connected, and a preset DC signal is input to the piezoelectric bimorph to make the piezoelectric bimorph bend.
本发明采用以上技术方案与现有技术相比,具有以下技术效果:Compared with the prior art, the present invention adopts the above technical scheme and has the following technical effects:
1. 采用压电换能器激励中梁的面内行波模态,从而驱动物料运输,具有结构简单、控制容易、成本低的优点;1. The piezoelectric transducer is used to excite the in-plane traveling wave mode of the center beam to drive the material transportation, which has the advantages of simple structure, easy control and low cost;
2. 采用面内行波模态驱动,相比于面外振动模态和惯性驱动方式,可以实现物料更稳定的运输;2. Using the in-plane traveling wave mode drive, compared with the out-of-plane vibration mode and inertial drive mode, it can realize more stable transportation of materials;
3. 通过改变两相激励信号的相位差,可以改变行波模态的传播方向,从而实现物料反方向传播,相比于多列布置实现双向运动的直线型送料装置,简化了结构。3. By changing the phase difference of the two-phase excitation signals, the propagation direction of the traveling wave mode can be changed, so as to realize the opposite direction of material propagation. Compared with the linear feeding device with multi-row arrangement to realize bidirectional movement, the structure is simplified.
附图说明Description of drawings
图1是本发明中第一种面内行波型直线送料装置的结构示意图;Fig. 1 is the structural representation of the first in-plane traveling wave type linear feeding device among the present invention;
图2是本发明中第一压电单元、第二压电单元的极化方向示意图;Fig. 2 is a schematic diagram of the polarization directions of the first piezoelectric unit and the second piezoelectric unit in the present invention;
图3是本发明中第一种面内行波型直线送料装置行波模态的仿真示意图;Fig. 3 is the simulation schematic diagram of the traveling wave mode of the first in-plane traveling wave type linear feeding device in the present invention;
图4是本发明中第一种面内行波型直线送料装置压电双晶片未驱动时、驱动时的状态对比示意图;Fig. 4 is a schematic diagram of the state comparison between the piezoelectric bimorph when it is not driven and when it is driven;
图5是本发明中第二种面内行波型直线送料装置的结构示意图;Fig. 5 is a schematic structural view of the second in-plane traveling wave type linear feeding device in the present invention;
图6是本发明中第三种面内行波型直线送料装置的结构示意图。Fig. 6 is a schematic structural view of the third in-plane traveling wave linear feeding device in the present invention.
图中,1-底座,2-第一连接片,3-第二连接片,4-预紧螺栓,5-前梁,6-后梁,7-第一压电单元,8-第二压电单元,9-第三压电单元,10-第四压电单元,11-中梁,12-第一挡件,13-第二挡件,14-第三挡件,15-调节螺栓,16-压电双晶片。In the figure, 1-base, 2-first connecting piece, 3-second connecting piece, 4-preload bolt, 5-front beam, 6-back beam, 7-first piezoelectric unit, 8-second piezoelectric unit Unit, 9-third piezoelectric unit, 10-fourth piezoelectric unit, 11-center beam, 12-first stopper, 13-second stopper, 14-third stopper, 15-adjusting bolt, 16 - Piezoelectric bimorph.
具体实施方式Detailed ways
下面结合附图对本发明的技术方案做进一步的详细说明:Below in conjunction with accompanying drawing, technical scheme of the present invention is described in further detail:
本发明可以以许多不同的形式实现,而不应当认为限于这里所述的实施例。相反,提供这些实施例以便使本公开透彻且完整,并且将向本领域技术人员充分表达本发明的范围。在附图中,为了清楚起见放大了组件。This invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, components are exaggerated for clarity.
应当理解,尽管这里可以使用术语第一、第二、第三等描述各个元件、组件和/或部分,但这些元件、组件和/或部分不受这些术语限制。这些术语仅仅用于将元件、组件和/或部分相互区分开来。因此,下面讨论的第一元件、组件和/或部分在不背离本发明教学的前提下可以成为第二元件、组件或部分。It should be understood that although the terms first, second, third etc. may be used herein to describe various elements, components and/or sections, these elements, components and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component and/or section from another. Thus, a first element, component and/or section discussed below could be termed a second element, component or section without departing from the teachings of the present invention.
为了提高压电振动送料器的输送效率、简化装置结构、提高运输的稳定性、实现物料的双向运输,本发明提出一种面内行波型直线送料装置及其工作方法。该装置采用面内行波模态驱动,相比于面外振动模态和惯性驱动方式,减少了垂直方向的振动,提高了运输稳定性。同时,通过改变相位差,可以改变行波传播方向,从而实现物料的反向运输。In order to improve the conveying efficiency of the piezoelectric vibrating feeder, simplify the structure of the device, improve the stability of transportation, and realize the two-way transportation of materials, the present invention proposes an in-plane traveling wave linear feeding device and its working method. The device is driven by the in-plane traveling wave mode. Compared with the out-of-plane vibration mode and inertial drive mode, the vibration in the vertical direction is reduced and the transportation stability is improved. At the same time, by changing the phase difference, the propagation direction of the traveling wave can be changed, so as to realize the reverse transportation of materials.
如图1所示,本发明公开了一种面内行波型直线送料装置,包含底座、第一连接片、第二连接片、前梁、后梁、中梁、第一至第四压电单元、第一至第二预紧螺栓、压电双晶片、第一至第三挡件、以及M+N+P个调节螺栓,M、N、P均为大于等于1的自然数;As shown in Figure 1, the present invention discloses an in-plane traveling wave type linear feeding device, which includes a base, a first connecting piece, a second connecting piece, a front beam, a rear beam, a middle beam, first to fourth piezoelectric units, The first to second pre-tightening bolts, piezoelectric bimorphs, first to third stoppers, and M+N+P adjusting bolts, where M, N, and P are all natural numbers greater than or equal to 1;
所述中梁为长方体,其两端中心均设有预紧螺纹盲孔;The middle beam is a cuboid, and the centers of both ends are provided with pre-tightened threaded blind holes;
所述前梁、后梁结构相同,均为横截面和所述中梁横截面相同的长方体,且一个端面中心均设有沉头通孔;The front beam and the rear beam have the same structure, both are cuboids with the same cross section as the middle beam, and a countersunk through hole is provided in the center of one end face;
所述第一至第四压电单元结构相同,均包含Q个压电陶瓷片,Q为大于等于1的自然数;所述压电陶瓷片和所述中梁的横截面形状相同,中心设有通孔;所述Q个压电陶瓷片依次层叠,均沿厚度方向极化,且相邻压电陶瓷片极化方向相反;The first to fourth piezoelectric units have the same structure, and all include Q piezoelectric ceramic sheets, and Q is a natural number greater than or equal to 1; the piezoelectric ceramic sheets and the center beam have the same cross-sectional shape, and a central Through holes; the Q piezoelectric ceramic sheets are stacked sequentially, all polarized along the thickness direction, and the polarization directions of adjacent piezoelectric ceramic sheets are opposite;
所述第一连接片、第二连接片结构相同,均为矩形薄片结构,均竖直设置,下端均和所述底座固连,上端均设有通孔;The first connecting piece and the second connecting piece have the same structure, both of which are rectangular sheet structures, are arranged vertically, the lower ends are fixedly connected to the base, and the upper ends are provided with through holes;
所述第一预紧螺栓从前梁的沉头通孔依次穿过所述前梁、第一压电单元、第一连接片上的通孔、第二压电单元后和所述中梁一端的螺纹盲孔螺纹相连,将前梁、第一压电单元、第一连接片、第二压电单元、中梁夹紧并使得前梁、第一压电单元、第二压电单元、中梁同轴;所述第二预紧螺栓从后梁的沉头通孔依次穿过所述后梁、第三压电单元、第二连接片上的通孔、第四压电单元后和所述中梁另一端的螺纹盲孔螺纹相连,将后梁、第三压电单元、第二连接片、第四压电单元、中梁夹紧并使得后梁、第三压电单元、第四压电单元、中梁同轴;The first pre-tightening bolts pass through the front beam, the first piezoelectric unit, the through hole on the first connecting piece, the thread behind the second piezoelectric unit and the thread at one end of the middle beam from the countersunk through hole of the front beam. The blind holes are screwed together, and the front beam, the first piezoelectric unit, the first connecting piece, the second piezoelectric unit, and the middle beam are clamped so that the front beam, the first piezoelectric unit, the second piezoelectric unit, and the middle beam are at the same time. shaft; the second pre-tightening bolt passes through the countersunk through hole of the back beam in turn through the back beam, the third piezoelectric unit, the through hole on the second connecting piece, behind the fourth piezoelectric unit and the other end of the middle beam The threaded blind holes are connected by threads, and the back beam, the third piezoelectric unit, the second connecting piece, the fourth piezoelectric unit, and the middle beam are clamped so that the back beam, the third piezoelectric unit, the fourth piezoelectric unit, and the middle beam are at the same time axis;
如图2所示,所述第一压电单元中第Q个压电陶瓷片的极化方向和第二压电单元中第1个压电陶瓷片的极化方向相反,第三压电单元中第Q个压电陶瓷片的极化方向和第四压电单元中第1个压电陶瓷片的极化方向相反;As shown in Figure 2, the polarization direction of the Qth piezoelectric ceramic sheet in the first piezoelectric unit is opposite to that of the first piezoelectric ceramic sheet in the second piezoelectric unit, and the third piezoelectric unit The polarization direction of the Qth piezoelectric ceramic sheet in the fourth piezoelectric unit is opposite to that of the first piezoelectric ceramic sheet;
所述调节螺栓包含螺帽和螺柱;The adjusting bolt includes a nut and a stud;
第一挡件、第二挡件、第三挡件的上表面分别设有M个、N个、P个调节凹槽,所述调节凹槽均为和所述中梁垂直的条形凹槽,且调节凹槽均设有和所述中梁垂直的条形通槽,所述调节凹槽的宽度大于所述调节螺栓的螺帽的直径,条形通槽的宽度小于调节螺栓的螺帽的直径且大于调节螺栓螺柱的直径;The upper surfaces of the first block, the second block, and the third block are respectively provided with M, N, and P adjustment grooves, and the adjustment grooves are strip-shaped grooves perpendicular to the middle beam , and the adjustment grooves are all provided with strip-shaped slots perpendicular to the center beam, the width of the adjustment slots is greater than the diameter of the nut of the adjustment bolt, and the width of the strip-shaped slot is smaller than the nut of the adjustment bolt diameter and greater than the diameter of the adjusting bolt stud;
所述中梁上表面上设有M+N+P个和所述第一挡件上M个、第二挡件上N个、第三挡件上P个调节凹槽一一对应的定位螺纹盲孔;The upper surface of the center beam is provided with M+N+P positioning threads corresponding to M on the first stopper, N on the second stopper, and P on the third stopper. Blind hole;
所述M+N+P个调节螺栓一一对应从M+N+P个调节凹槽中穿过、和所述M+N+P个定位螺纹盲孔一一对应螺纹相连,将第一挡件、第二挡件、第三挡件固定在所述中梁上,使得第一挡件和第二挡件之间形成送料槽,第一挡件和第三挡件之间形成出料槽,第二挡件和第三挡件之间形成回退槽;所述回退槽和出料槽之间的夹角为锐角;The M+N+P adjusting bolts pass through the M+N+P adjusting grooves one by one, and are connected to the M+N+P positioning threaded blind holes one by one, and the first gear The first stopper, the second stopper, and the third stopper are fixed on the middle beam, so that a feeding trough is formed between the first stopper and the second stopper, and a discharge trough is formed between the first stopper and the third stopper , a retreat groove is formed between the second stopper and the third stopper; the angle between the retreat groove and the discharge groove is an acute angle;
所述压电双晶片一端和所述第三挡件固连,另一端和所述第二挡件相抵,用于在非驱动状态下隔阻送料槽和回退槽使得送料槽和出料槽联通,在驱动状态下隔阻送料槽和出料槽使得送料槽和回退槽联通。One end of the piezoelectric bimorph is fixedly connected to the third stopper, and the other end is opposed to the second stopper, which is used to block the feeding chute and the retreating chute in the non-driven state so that the feeding chute and the discharge chute Unicom, in the driving state, blocking the feeding chute and the discharging chute makes the feeding chute and the retreating chute connected.
作为本发明一种面内行波型直线送料装置进一步的优化方案,所述Q取2。As a further optimization scheme of the in-plane traveling wave linear feeding device of the present invention, the Q is 2.
本发明还公开了一种该面内行波型直线送料装置的工作方法,包括以下步骤:The invention also discloses a working method of the in-plane traveling wave type linear feeding device, which includes the following steps:
所述前梁、第一压电单元、第一连接片、第二压电单元、中梁、第一预紧螺栓形成了第一压电换能器,后梁、第三压电单元、第二连接片、第四压电单元、中梁、第二预紧螺栓形成了第二压电换能器;The front beam, the first piezoelectric unit, the first connecting piece, the second piezoelectric unit, the middle beam, and the first pre-tightening bolt form the first piezoelectric transducer, and the rear beam, the third piezoelectric unit, and the second The connecting piece, the fourth piezoelectric unit, the center beam, and the second pre-tightening bolt form the second piezoelectric transducer;
如果需要物料由第一压电换能器朝第二压电换能器运输,对第一压电换能器施加正弦信号U1,对第二压电换能器施加正弦信号U2,U1、U2频率和电压相同且相差π/4的相位差,激发出第一压电换能器、第二压电换能器的纵振模态,两相相差π/4相位差的纵振叠加诱导出中梁的行波模态;行波模态下,中梁上的单个质点的振动形式表现为椭圆运动,使得放置于中梁上的物料在每个质点椭圆运动的摩擦力驱动下向行波传播方向运动,如图3所示;If the material needs to be transported from the first piezoelectric transducer to the second piezoelectric transducer, the sinusoidal signal U1 is applied to the first piezoelectric transducer, and the sinusoidal signal U2, U1, U2 is applied to the second piezoelectric transducer The frequency and voltage are the same and the phase difference of π/4 excites the longitudinal vibration mode of the first piezoelectric transducer and the second piezoelectric transducer, and the longitudinal vibration superposition of the two phases with a difference of π/4 phase difference induces The traveling wave mode of the center beam; in the traveling wave mode, the vibration form of a single particle on the center beam is an elliptical motion, so that the material placed on the center beam is driven by the friction of the elliptical motion of each particle to the traveling wave Propagation direction movement, as shown in Figure 3;
如果需要物料反向运输,调整U1、U2的相位差为-π/4即可;If the material needs to be transported in reverse, adjust the phase difference between U1 and U2 to -π/4;
如果需要送料槽和回退槽隔阻,送料槽和出料槽联通,不驱动压电双晶片即可;If it is necessary to block the feeding chute and the retracting chute, the feeding chute and the discharging chute should be connected without driving the piezoelectric bimorph;
如果需要送料槽和出料槽隔阻,送料槽和回退槽联通,对压电双晶片输入预设的直流电信号,使得压电双晶片弯曲即可,如图4所示。If it is necessary to block the feed chute and the discharge chute, the feed chute and the retraction chute are connected, and a preset DC signal is input to the piezoelectric bimorph to make the piezoelectric bimorph bend, as shown in Figure 4.
如图5所示,本发明还公开了第三种面内行波型直线送料装置,包含底座、第一连接片、第二连接片、前梁、后梁、中梁、第一至第四压电陶瓷片、第一至第二预紧螺栓、压电双晶片、第一至第三挡件、以及M+N+P个调节螺栓,M、N、P均为大于等于1的自然数;As shown in Figure 5, the present invention also discloses a third in-plane traveling wave type linear feeding device, which includes a base, a first connecting piece, a second connecting piece, a front beam, a rear beam, a middle beam, first to fourth piezoelectric Ceramic sheet, first to second pre-tightening bolts, piezoelectric bimorph, first to third stoppers, and M+N+P adjusting bolts, where M, N, and P are all natural numbers greater than or equal to 1;
所述中梁为长方体,其两端中心均设有预紧螺纹盲孔;The middle beam is a cuboid, and the centers of both ends are provided with pre-tightened threaded blind holes;
所述前梁、后梁结构相同,均为横截面和所述中梁横截面相同的长方体,且一个端面中心均设有沉头通孔;The front beam and the rear beam have the same structure, both are cuboids with the same cross section as the middle beam, and a countersunk through hole is provided in the center of one end face;
所述第一连接片、第二连接片结构相同,均为矩形薄片结构,均竖直设置,下端均和所述底座固连,上端均设有通孔;The first connecting piece and the second connecting piece have the same structure, both of which are rectangular sheet structures, are arranged vertically, the lower ends are fixedly connected to the base, and the upper ends are provided with through holes;
所述第一预紧螺栓从前梁的沉头通孔依次穿过前梁、第一连接片上的通孔后和所述中梁一端的螺纹盲孔螺纹相连,将前梁、第一连接片、中梁夹紧并使得前梁、中梁同轴;所述第二预紧螺栓从后梁的沉头通孔依次穿过后梁、第二连接片上的通孔后和所述中梁另一端的螺纹盲孔螺纹相连,将后梁、第二连接片、中梁夹紧并使得后梁、中梁同轴;The first pre-tightening bolt passes through the through hole on the front beam and the first connecting piece successively from the countersunk through hole of the front beam, and is connected with the threaded blind hole at one end of the middle beam, and connects the front beam, the first connecting piece, The middle beam is clamped so that the front beam and the middle beam are coaxial; the second pre-tightening bolt passes through the countersunk through hole of the rear beam in turn, passes through the back beam, the through hole on the second connecting piece, and the thread at the other end of the middle beam The blind holes are connected by thread, and the back beam, the second connecting piece, and the middle beam are clamped so that the back beam and the middle beam are coaxial;
所述第一至第四压电陶瓷片结构相同,均沿厚度方向极化,其中,第一、第二压电陶瓷片对称粘贴在所述前梁的两侧,第三、第四压电陶瓷片对称粘贴在所述后梁的两侧,且第一、第三压电陶瓷片位于同一侧;The first to fourth piezoelectric ceramic sheets have the same structure and are all polarized along the thickness direction, wherein the first and second piezoelectric ceramic sheets are symmetrically pasted on both sides of the front beam, and the third and fourth piezoelectric ceramic sheets are The ceramic sheets are pasted symmetrically on both sides of the back beam, and the first and third piezoelectric ceramic sheets are located on the same side;
所述第一、第二压电陶瓷片的极化方向均朝内或均朝外,第三、第四压电陶瓷片的极化方向均朝内或均朝外;The polarization directions of the first and second piezoelectric ceramic sheets are both inward or outward, and the polarization directions of the third and fourth piezoelectric ceramic sheets are both inward or outward;
所述调节螺栓包含螺帽和螺柱;The adjusting bolt includes a nut and a stud;
第一挡件、第二挡件、第三挡件的上表面分别设有M个、N个、P个调节凹槽,所述调节凹槽均为和所述中梁垂直的条形凹槽,且调节凹槽均设有和所述中梁垂直的条形通槽,所述调节凹槽的宽度大于所述调节螺栓的螺帽的直径,条形通槽的宽度小于调节螺栓的螺帽的直径且大于调节螺栓螺柱的直径;The upper surfaces of the first block, the second block, and the third block are respectively provided with M, N, and P adjustment grooves, and the adjustment grooves are strip-shaped grooves perpendicular to the middle beam , and the adjustment grooves are all provided with strip-shaped slots perpendicular to the center beam, the width of the adjustment slots is greater than the diameter of the nut of the adjustment bolt, and the width of the strip-shaped slot is smaller than the nut of the adjustment bolt diameter and greater than the diameter of the adjusting bolt stud;
所述中梁上表面上设有M+N+P个和所述第一挡件上M个、第二挡件上N个、第三挡件上P个调节凹槽一一对应的定位螺纹盲孔;The upper surface of the center beam is provided with M+N+P positioning threads corresponding to M on the first stopper, N on the second stopper, and P on the third stopper. Blind hole;
所述M+N+P个调节螺栓一一对应从M+N+P个调节凹槽中穿过、和所述M+N+P个定位螺纹盲孔一一对应螺纹相连,将第一挡件、第二挡件、第三挡件固定在所述中梁上,使得第一挡件和第二挡件之间形成送料槽,第一挡件和第三挡件之间形成出料槽,第二挡件和第三挡件之间形成回退槽;所述回退槽和出料槽之间的夹角为锐角;The M+N+P adjusting bolts pass through the M+N+P adjusting grooves one by one, and are connected to the M+N+P positioning threaded blind holes one by one, and the first gear The first stopper, the second stopper, and the third stopper are fixed on the middle beam, so that a feeding trough is formed between the first stopper and the second stopper, and a discharge trough is formed between the first stopper and the third stopper , a retreat groove is formed between the second stopper and the third stopper; the angle between the retreat groove and the discharge groove is an acute angle;
所述压电双晶片一端和所述第三挡件固连,另一端和所述第二挡件相抵,用于在非驱动状态下隔阻送料槽和回退槽使得送料槽和出料槽联通,在驱动状态下隔阻送料槽和出料槽使得送料槽和回退槽联通。One end of the piezoelectric bimorph is fixedly connected to the third stopper, and the other end is opposed to the second stopper, which is used to block the feeding chute and the retreating chute in the non-driven state so that the feeding chute and the discharge chute Unicom, in the driving state, blocking the feeding chute and the discharging chute makes the feeding chute and the retreating chute connected.
本发明还公开了该第二种面内行波型直线送料装置的工作方法,包括以下步骤:The invention also discloses the working method of the second in-plane traveling wave linear feeding device, which includes the following steps:
所述前梁、第一连接片、中梁、第一预紧螺、第一压电陶瓷片、第二压电陶瓷片栓形成了第一压电换能器,后梁、第二连接片、中梁、第二预紧螺栓、第三压电陶瓷片、第四压电陶瓷片形成了第二压电换能器;The front beam, the first connecting piece, the middle beam, the first preload screw, the first piezoelectric ceramic sheet, and the second piezoelectric ceramic sheet bolt form the first piezoelectric transducer, and the rear beam, the second connecting piece, The middle beam, the second pre-tightening bolt, the third piezoelectric ceramic sheet, and the fourth piezoelectric ceramic sheet form the second piezoelectric transducer;
如果需要物料由第一压电换能器朝第二压电换能器运输,对第一压电换能器施加正弦信号U1,对第二压电换能器施加正弦信号U2,U1、U2频率和电压相同且相差π/4的相位差,激发出第一压电换能器、第二压电换能器的纵振模态,两相相差π/4相位差的纵振叠加诱导出中梁的行波模态;行波模态下,中梁上的单个质点的振动形式表现为椭圆运动,使得放置于中梁上的物料在每个质点椭圆运动的摩擦力驱动下向行波传播方向运动;If the material needs to be transported from the first piezoelectric transducer to the second piezoelectric transducer, the sinusoidal signal U1 is applied to the first piezoelectric transducer, and the sinusoidal signal U2, U1, U2 is applied to the second piezoelectric transducer The frequency and voltage are the same and the phase difference of π/4 excites the longitudinal vibration mode of the first piezoelectric transducer and the second piezoelectric transducer, and the longitudinal vibration superposition of the two phases with a difference of π/4 phase difference induces The traveling wave mode of the center beam; in the traveling wave mode, the vibration form of a single particle on the center beam is an elliptical motion, so that the material placed on the center beam is driven by the friction of the elliptical motion of each particle to the traveling wave propagation direction movement;
如果需要物料反向运输,调整U1、U2的相位差为-π/4即可;If the material needs to be transported in reverse, adjust the phase difference between U1 and U2 to -π/4;
如果需要送料槽和回退槽隔阻,送料槽和出料槽联通,不驱动压电双晶片即可;If it is necessary to block the feeding chute and the retreating chute, the feeding chute and the discharging chute should be connected without driving the piezoelectric bimorph;
如果需要送料槽和出料槽隔阻,送料槽和回退槽联通,对压电双晶片输入预设的直流电信号,使得压电双晶片弯曲即可。If it is necessary to block the feed chute and the discharge chute, the feed chute and the retraction chute are connected, and a preset DC signal is input to the piezoelectric bimorph to make the piezoelectric bimorph bend.
如图6所示,本发明还公开了第三种面内行波型直线送料装置,包含底座、第一连接片、第二连接片、前梁、阻尼块、中梁、第一至第二压电单元、第一至第二预紧螺栓、压电双晶片、第一至第三挡件、以及M+N+P个调节螺栓,M、N、P均为大于等于1的自然数;As shown in Figure 6, the present invention also discloses a third type of in-plane traveling wave linear feeding device, which includes a base, a first connecting piece, a second connecting piece, a front beam, a damping block, a middle beam, first to second pressing Electric unit, first to second pre-tightening bolts, piezoelectric bimorph, first to third stoppers, and M+N+P adjustment bolts, where M, N, and P are all natural numbers greater than or equal to 1;
所述中梁为长方体,其两端中心均设有预紧螺纹盲孔;The middle beam is a cuboid, and the centers of both ends are provided with pre-tightened threaded blind holes;
所述前梁为横截面和所述中梁横截面相同的长方体,一个端面中心设有沉头通孔;所述阻尼块采用阻尼材料制成,其上设有沉头通孔;The front beam is a cuboid with the same cross section as the middle beam, and a countersunk through hole is provided in the center of one end face; the damping block is made of damping material, and a countersunk through hole is provided on it;
所述第一至第二压电单元结构相同,均包含Q个压电陶瓷片,Q为大于等于1的自然数;所述压电陶瓷片和所述中梁的横截面形状相同,中心设有通孔;所述Q个压电陶瓷片依次层叠,均沿厚度方向极化,且相邻压电陶瓷片极化方向相反;The first to second piezoelectric units have the same structure, and all include Q piezoelectric ceramic sheets, and Q is a natural number greater than or equal to 1; the piezoelectric ceramic sheets and the center beam have the same cross-sectional shape, and a central Through holes; the Q piezoelectric ceramic sheets are stacked sequentially, all polarized along the thickness direction, and the polarization directions of adjacent piezoelectric ceramic sheets are opposite;
所述第一连接片、第二连接片结构相同,均为矩形薄片结构,均竖直设置,下端均和所述底座固连,上端均设有通孔;The first connecting piece and the second connecting piece have the same structure, both of which are rectangular sheet structures, are arranged vertically, the lower ends are fixedly connected to the base, and the upper ends are provided with through holes;
所述第一预紧螺栓从前梁的沉头通孔依次穿过所述前梁、第一压电单元、第一连接片上的通孔、第二压电单元后和所述中梁一端的螺纹盲孔螺纹相连,将前梁、第一压电单元、第一连接片、第二压电单元、中梁夹紧并使得前梁、第一压电单元、第二压电单元、中梁同轴;所述第二预紧螺栓从阻尼块的沉头通孔依次穿过阻尼块、第二连接片上的通孔后和所述中梁另一端的螺纹盲孔螺纹相连,将阻尼块、第二连接片、中梁夹紧;The first pre-tightening bolts pass through the front beam, the first piezoelectric unit, the through hole on the first connecting piece, the thread behind the second piezoelectric unit and the thread at one end of the middle beam from the countersunk through hole of the front beam. The blind holes are screwed together, and the front beam, the first piezoelectric unit, the first connecting piece, the second piezoelectric unit, and the middle beam are clamped so that the front beam, the first piezoelectric unit, the second piezoelectric unit, and the middle beam are at the same time. Shaft; the second pre-tightening bolt passes through the through hole of the damping block and the through hole on the second connecting piece in turn from the countersunk through hole of the damping block, and is connected with the threaded blind hole at the other end of the middle beam, and the damping block, the second 2. Clamping of the connecting piece and the middle beam;
所述第一压电单元中第Q个压电陶瓷片的极化方向和第二压电单元中第1个压电陶瓷片的极化方向相反;The polarization direction of the Qth piezoelectric ceramic sheet in the first piezoelectric unit is opposite to that of the first piezoelectric ceramic sheet in the second piezoelectric unit;
所述调节螺栓包含螺帽和螺柱;The adjusting bolt includes a nut and a stud;
第一挡件、第二挡件、第三挡件的上表面分别设有M个、N个、P个调节凹槽,所述调节凹槽均为和所述中梁垂直的条形凹槽,且调节凹槽均设有和所述中梁垂直的条形通槽,所述调节凹槽的宽度大于所述调节螺栓的螺帽的直径,条形通槽的宽度小于调节螺栓的螺帽的直径且大于调节螺栓螺柱的直径;The upper surfaces of the first block, the second block, and the third block are respectively provided with M, N, and P adjustment grooves, and the adjustment grooves are strip-shaped grooves perpendicular to the middle beam , and the adjustment grooves are all provided with strip-shaped slots perpendicular to the center beam, the width of the adjustment slots is greater than the diameter of the nut of the adjustment bolt, and the width of the strip-shaped slot is smaller than the nut of the adjustment bolt diameter and greater than the diameter of the adjusting bolt stud;
所述中梁上表面上设有M+N+P个和所述第一挡件上M个、第二挡件上N个、第三挡件上P个调节凹槽一一对应的定位螺纹盲孔;The upper surface of the center beam is provided with M+N+P positioning threads corresponding to M on the first stopper, N on the second stopper, and P on the third stopper. Blind hole;
所述M+N+P个调节螺栓一一对应从M+N+P个调节凹槽中穿过、和所述M+N+P个定位螺纹盲孔一一对应螺纹相连,将第一挡件、第二挡件、第三挡件固定在所述中梁上,使得第一挡件和第二挡件之间形成送料槽,第一挡件和第三挡件之间形成出料槽,第二挡件和第三挡件之间形成回退槽;所述回退槽和出料槽之间的夹角为锐角;所述送料槽位于前梁和出料槽之间;The M+N+P adjusting bolts pass through the M+N+P adjusting grooves one by one, and are connected to the M+N+P positioning threaded blind holes one by one, and the first gear The first stopper, the second stopper, and the third stopper are fixed on the middle beam, so that a feeding trough is formed between the first stopper and the second stopper, and a discharge trough is formed between the first stopper and the third stopper , a retreat groove is formed between the second stopper and the third stopper; the angle between the retreat groove and the discharge groove is an acute angle; the feed groove is located between the front beam and the discharge groove;
所述压电双晶片一端和所述第三挡件固连,另一端和所述第二挡件相抵,用于在非驱动状态下隔阻送料槽和回退槽使得送料槽和出料槽联通,在驱动状态下隔阻送料槽和出料槽使得送料槽和回退槽联通。One end of the piezoelectric bimorph is fixedly connected to the third stopper, and the other end is opposed to the second stopper, which is used to block the feeding chute and the retreating chute in the non-driven state so that the feeding chute and the discharge chute Unicom, in the driving state, blocking the feeding chute and the discharging chute makes the feeding chute and the retreating chute connected.
本发明还公开了该第三种面内行波型直线送料装置的工作方法,包括以下步骤:The invention also discloses the working method of the third in-plane traveling wave linear feeding device, which includes the following steps:
所述前梁、第一连接片、中梁、第一预紧螺、第一压电单元、第二压电单元形成了压电换能器;如果需要物料由送料槽朝出料槽或回退槽运输,对压电换能器施加预设频率的正弦信号,激发出压电换能器的纵振模态,振动从压电换能器向阻尼材料传播,并被阻尼材料吸收,诱导出中梁的行波模态;行波模态下,中梁上的单个质点的振动形式表现为椭圆运动,使得放置于中梁上的物料在每个质点椭圆运动的摩擦力驱动下向行波传播方向运动;The front beam, the first connecting piece, the middle beam, the first pre-tightening screw, the first piezoelectric unit, and the second piezoelectric unit form a piezoelectric transducer; Back slot transportation, apply a sinusoidal signal of preset frequency to the piezoelectric transducer, excite the longitudinal vibration mode of the piezoelectric transducer, the vibration propagates from the piezoelectric transducer to the damping material, and is absorbed by the damping material, inducing The traveling wave mode of the center beam; in the traveling wave mode, the vibration form of a single particle on the center beam is an elliptical motion, so that the material placed on the center beam is driven by the friction of the elliptical motion of each particle. Movement in the direction of wave propagation;
如果需要送料槽和回退槽隔阻,送料槽和出料槽联通,不驱动压电双晶片即可;If it is necessary to block the feeding chute and the retracting chute, the feeding chute and the discharging chute should be connected without driving the piezoelectric bimorph;
如果需要送料槽和出料槽隔阻,送料槽和回退槽联通,对压电双晶片输入预设的直流电信号,使得压电双晶片弯曲即可。If it is necessary to block the feed chute and the discharge chute, the feed chute and the retraction chute are connected, and a preset DC signal is input to the piezoelectric bimorph to make the piezoelectric bimorph bend.
本技术领域技术人员可以理解的是,除非另外定义,这里使用的所有术语(包括技术术语和科学术语)具有与本发明所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非像这里一样定义,不会用理想化或过于正式的含义来解释。Those skilled in the art can understand that, unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meaning as commonly understood by those of ordinary skill in the art to which this invention belongs. It should also be understood that terms such as those defined in commonly used dictionaries should be understood to have a meaning consistent with the meaning in the context of the prior art, and will not be interpreted in an idealized or overly formal sense unless defined as herein explain.
以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211514719.8A CN115724135B (en) | 2022-11-30 | 2022-11-30 | An in-plane traveling wave type linear feeding device and working method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211514719.8A CN115724135B (en) | 2022-11-30 | 2022-11-30 | An in-plane traveling wave type linear feeding device and working method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
CN115724135A true CN115724135A (en) | 2023-03-03 |
CN115724135B CN115724135B (en) | 2025-06-03 |
Family
ID=85299170
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211514719.8A Active CN115724135B (en) | 2022-11-30 | 2022-11-30 | An in-plane traveling wave type linear feeding device and working method thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115724135B (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0769424A (en) * | 1993-08-27 | 1995-03-14 | Uchinihon Syst:Kk | Source/sink driving traveling-wave type linear thrust mechanism |
JPH11180525A (en) * | 1997-12-18 | 1999-07-06 | Shinko Electric Co Ltd | Elliptical vibration feeder |
JP2006248768A (en) * | 2005-03-14 | 2006-09-21 | Toyota Industries Corp | Sound wave levitation device and resonance frequency detecting method of sound wave levitation device |
CN111181435A (en) * | 2020-02-24 | 2020-05-19 | 南京航空航天大学 | Rail transport system based on patch frame actuator and its working method |
-
2022
- 2022-11-30 CN CN202211514719.8A patent/CN115724135B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0769424A (en) * | 1993-08-27 | 1995-03-14 | Uchinihon Syst:Kk | Source/sink driving traveling-wave type linear thrust mechanism |
JPH11180525A (en) * | 1997-12-18 | 1999-07-06 | Shinko Electric Co Ltd | Elliptical vibration feeder |
JP2006248768A (en) * | 2005-03-14 | 2006-09-21 | Toyota Industries Corp | Sound wave levitation device and resonance frequency detecting method of sound wave levitation device |
CN111181435A (en) * | 2020-02-24 | 2020-05-19 | 南京航空航天大学 | Rail transport system based on patch frame actuator and its working method |
Non-Patent Citations (1)
Title |
---|
王鑫: "贴片式纵弯复合型直线超声电机的理论建模与实验研究", 中国电机工程学报, 27 April 2021 (2021-04-27), pages 5014 - 5024 * |
Also Published As
Publication number | Publication date |
---|---|
CN115724135B (en) | 2025-06-03 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101630924B (en) | T-shaped linear ultrasonic motor oscillator | |
CN104518703A (en) | Macro/micro driving cymbal linear piezoelectric motor and driving method thereof | |
CN106953539A (en) | Longitudinal-bending compound peristaltic precision piezoelectric actuator and its excitation method | |
CN105048863A (en) | Bending vibration mode-based linear ultrasonic motor and electric excitation method thereof | |
KR20110084899A (en) | Bonding devices, ultrasonic transducers, and bonding methods | |
CN106208803A (en) | Utilize rectangular block shape linear ultrasonic motor and electric excitation method thereof thereof that single mode drives | |
CN104485837A (en) | Composite vibrator standing wave ultrasonic motor and excitation method thereof | |
CN103281005A (en) | Macro and micro-driving type linear piezoelectric motor and driving method thereof | |
CN102739106A (en) | Bent vibration composite single-driving foot linear ultrasonic driver | |
CN115724135A (en) | In-plane traveling wave type linear feeding device and working method thereof | |
CN101626207A (en) | Vibrator of beam type rotary ultrasonic motor using bending vibration modes | |
CN108429486A (en) | Combined planar three-degree-of-freedom ultrasonic motor vibrator and its driving method | |
US9705425B2 (en) | Piezoelectric linear motor | |
CN115744093A (en) | Surface-mounted piezoelectric-driven longitudinal-torsional composite rotary feeding device and method | |
CN104124891B (en) | Piezoelectric vibrator and include the precision displacement platform of this piezoelectric vibrator | |
CN115818131B (en) | A piezoelectric driven longitudinal-bending composite linear feeding device and its working method | |
CN111162688B (en) | Piezoelectric actuator for rail transportation and working method thereof | |
CN103199732A (en) | Micropositioner based on piezoelectric thread driving technology | |
CN115818131A (en) | Piezoelectrically-driven longitudinal-bending composite linear feeding device and working method thereof | |
CN115724136A (en) | Sandwich type piezoelectric driving linear vibration feeding device and working method thereof | |
CN115744089A (en) | Bending vibration composite type rotary material conveying device and working method thereof | |
CN115924500A (en) | Linear feeding device and method based on piezoelectric transducer inertia driving | |
CN115947045A (en) | A vertically arranged longitudinal bending composite rotary feeding device and its working method | |
CN210297571U (en) | A linear motor driven by a laminated eight-rod piezoelectric stator | |
CN115724136B (en) | A sandwich type piezoelectric driven linear vibration feeding device and working method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |