CN115696738A - Flexible circuit board and manufacturing method thereof - Google Patents
Flexible circuit board and manufacturing method thereof Download PDFInfo
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- CN115696738A CN115696738A CN202110825713.1A CN202110825713A CN115696738A CN 115696738 A CN115696738 A CN 115696738A CN 202110825713 A CN202110825713 A CN 202110825713A CN 115696738 A CN115696738 A CN 115696738A
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Abstract
The application provides a flexible circuit board and a manufacturing method thereof, the flexible circuit board comprises a first circuit substrate, at least two layers of second circuit substrates and adhesive layers, the second circuit substrates are arranged on at least one surface of the first circuit substrate in a stacked mode, the adhesive layers are arranged between the first circuit substrate and the second circuit substrates and between two adjacent second circuit substrates, the first circuit substrate comprises bendable regions, each adhesive layer corresponding to the bendable regions is provided with an opening in a penetrating mode, and the size of the openings in the adhesive layers increases progressively along the extending direction of the first circuit substrate along the direction away from the first circuit substrate. The application provides an opening that is located the different layers in the flexible district of can buckling in resistant flexible circuit board is the ladder-shaped and distributes, can realize 0-360 degrees and buckle, has increased the pliability in the flexible district, reduces the circuit that is located in the middle of line layer atress oppression back circuit and crackle, fracture etc. are unusual, improve the reliability of product, have prolonged the life of product.
Description
Technical Field
The application relates to a flexible folding circuit board and a manufacturing method thereof.
Background
Compared with the traditional rigid circuit board, the flexible circuit board has the advantages of high wiring density, light weight, thin thickness, flexibility, high flexibility and the like, and can bear multiple dynamic bending, so that the flexible circuit board is widely applied to electronic products.
In the conventional flexible circuit board, a circuit is printed on a bendable base material, so that the bendable and flexible characteristics of the circuit are realized. However, the angle and the number of times of bending are very limited, and the product is easy to break after being bent for many times, so that the service life of the product is limited.
Disclosure of Invention
In order to solve the problems related to the prior art, the application provides a flexible circuit board.
In addition, a manufacturing method of the above flex-resistant circuit board is also needed.
The utility model provides a resistant flexible circuit board, resistant flexible circuit board includes first circuit substrate, folds and locates at least two-layer second circuit substrate and the glue film on first circuit substrate surface, the glue film set up in first circuit substrate with between the second circuit substrate and adjacent two between the second circuit substrate, first circuit substrate is including the district of can buckling, each the glue film corresponds the district of can buckling all runs through and is provided with an opening, keeps away from the direction of first circuit substrate, on the glue film the opening is followed the size of the extending direction of first circuit substrate scales up in proper order.
In the embodiment of the application, two opposite surfaces of the first circuit substrate are provided with at least two layers of the second circuit substrate, and the sizes of the openings on the same side of the first circuit substrate are sequentially increased along the direction away from the first circuit substrate.
In the embodiment of the application, the material of the adhesive layer comprises epoxy resin or acrylic adhesive.
In an embodiment of the present application, the first circuit board is provided with a first through hole, the first through hole is disposed outside the bendable region, the first through hole penetrates through the first circuit board, the adhesive layer, and each of the second circuit boards, and a conductor is disposed in the first through hole and electrically connected to the first circuit board and each of the second circuit boards.
In the embodiment of the present application, the flexible circuit board further includes a signal layer, the signal layer is disposed on the outer side of the first circuit board or the second circuit board, the signal layer includes a plurality of signal lines, each of the signal lines corresponds to the bendable region, and the bendable region includes a bending portion, and the bending portion is in a wave-shaped structure.
In the embodiment of the present application, the first circuit board further includes two connection areas connected to the bendable area, and along the extending direction, the two connection areas are located at two ends of the bendable area, and the bendable portion extends to the connection areas.
In the embodiment of the application, a grounding wire is arranged between two adjacent signal wires, and the grounding wire is provided with a plurality of second through holes penetrating through the second through holes.
The application also provides a manufacturing method of the flexible folding-resistant circuit board, which comprises the following steps: providing a first circuit substrate, wherein the first circuit substrate comprises a bendable area; arranging an adhesive layer on at least one surface of the first circuit substrate, wherein the adhesive layer is provided with an opening corresponding to the bendable region in a penetrating manner; and at least two layers of second circuit substrates are stacked on the surface of the adhesive layer, another adhesive layer is arranged between every two adjacent second circuit substrates, the other adhesive layer corresponds to the bendable region which penetrates through the opening and is arranged at the position far away from the first circuit substrate, and the opening on the adhesive layer is arranged along the size of the extending direction of the first circuit substrate and is sequentially increased in size, so that the flexible circuit board is obtained.
In an embodiment of the present application, the method further includes the steps of: arranging a through hole in the first circuit substrate, wherein the through hole is positioned outside the bendable region and penetrates through the adhesive layer and the second circuit substrate; and electroplating the through hole to form a conductor, wherein the conductor is electrically connected with the first circuit substrate and the second circuit substrate.
In an embodiment of the present application, the method further includes the steps of:
and arranging a signal layer on the outer side of the first circuit substrate or the second circuit substrate, wherein the signal layer comprises a plurality of signal lines, each signal line corresponds to the bendable region and comprises a bent part, and the bent parts are of wave-shaped structures.
The application provides an opening that is located the different layers in the flexible district of can buckling in resistant flexible circuit board is the ladder-shaped and distributes, can realize 0-360 degrees and buckle, has increased the pliability in the flexible district, reduces the circuit that is located in the middle of line layer atress oppression back circuit and crackle, fracture etc. are unusual, improve the reliability of product, have prolonged the life of product.
Drawings
Fig. 1 is a schematic cross-sectional view of a flexible circuit board according to an embodiment of the present disclosure.
Fig. 2 is a schematic view illustrating a bending process of a flexible circuit board according to an embodiment of the present application.
Fig. 3 is a schematic cross-sectional structure view of a flexible circuit board according to another embodiment of the present disclosure.
Fig. 4 is a top view of a flexible circuit board according to another embodiment of the present disclosure.
Fig. 5 is a top view of a flexible circuit board according to another embodiment of the present disclosure.
Fig. 6 is a schematic cross-sectional structure view of a first circuit substrate according to an embodiment of the present disclosure.
Fig. 7 is a schematic view illustrating a glue layer formed on a surface of the first circuit substrate shown in fig. 6.
Description of the main elements
First through hole 13
Second base layer 21
Second wiring layer 22
Opening 4
Bent portions 52, 55
Ground wire 6
Second through hole 61
Bendable area A
Connecting region B
Non-bendable region C
Directions a, c
Dimension b
The following detailed description will further illustrate the present application in conjunction with the above-described figures.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present.
Referring to fig. 1, an embodiment of the present application provides a flexible circuit board 100, where the flexible circuit board 100 includes a first circuit substrate 1, at least two layers of second circuit substrates 2 stacked on at least one surface of the first circuit substrate 1, and an adhesive layer 3. The glue layer 3 is arranged between the first circuit substrate 1 and the second circuit substrate 2 and between two adjacent second circuit substrates 2. The first circuit substrate 1 comprises a bendable area A, each glue layer 3 corresponds to the bendable area A and is provided with an opening 4 in a penetrating mode, the opening 4 is arranged in the glue layer 3 along the direction c far away from the first circuit substrate 1, and the size b of the opening 4 along the extending direction a of the first circuit substrate 1 is sequentially increased in an increasing mode. This application is through corresponding can buckle district A sets up opening 4 that is the echelonment and distributes, has increased can buckle district A's pliability reduces to be located the circuit layer atress oppression back circuit crackle in the middle of, and badness such as fracture improves the reliability of product.
Referring to fig. 1 and 2, along the extending direction a, the first circuit substrate 1 is divided into the bendable region a, two connection regions B connected to the bendable region a, and a non-bendable region C located outside the connection regions B and away from the bendable region a, it can be understood that the flexible circuit board 100 is also divided into the bendable region a, the connection regions B, and the non-bendable region C according to the region division rule of the first circuit substrate 1. In the bending process of the flexible circuit board 100, the deformation of the circuit layer corresponding to the bendable region a is the largest, and therefore, a portion of the adhesive layer 3 corresponding to the bendable region a is removed to form the opening 4, so that the pressing force applied to the middle circuit layer corresponding to the bendable region a can be released. In addition, because correspond the circuit layer of joining area B can receive the compressive force equally and take place to warp, and this application is through being located different layers opening 4's size B sets to and is the echelonment and distributes, has increased opening 4's area in the district A of can buckling, thereby dwindles the width of joining area B has improved the pliability in district A of can buckling can provide sufficient space in order to release its compressive force that receives for the middle line layer, reduces middle line layer and appear badly such as crackle or fracture, improves the reliability of product, has prolonged the life of product.
In this embodiment, the plurality of layers of the second circuit substrate 2 are disposed on the same side of the first circuit substrate 1, that is, the plurality of openings 4 are disposed on the same side of the first circuit substrate 1, and the plurality of openings 4 are sequentially increased in size b along the direction c away from the first circuit substrate 1, that is, the plurality of openings 4 are distributed in a step shape, at this time, the bending of the flexible circuit board 100 at 0-180 degrees is achieved, the bending effect is ideal, wherein the size b is smaller after bending, the openings 4 are disposed on the inner side, as shown in fig. 2, the plurality of openings 4 in the step shape design can provide enough buffer space for inner layer circuits corresponding to the bendable region a, so as to improve the flexibility of the bendable region a, and meanwhile, the adhesive layer 3 is still left at the bendable region a, so that the mechanical strength of the bendable region a of the flexible circuit board 100 can be improved, and each layer of the bendable region a after bending can be more favorable for fast recovery in the recovery process, thereby improving the overall bending resistance of the circuit board.
Referring to fig. 1 again, the first circuit substrate 1 includes a first base layer 11 and a first circuit layer 12 disposed on at least one surface of the first base layer 11, and the adhesive layer 3 may be disposed on a surface of the first base layer 11 away from the first circuit layer 12, or disposed on a surface of the first base layer 11 close to the first circuit layer 12 and covering the first circuit layer 12. The first circuit board 1 may be laminated on any surface thereof as required.
In the present embodiment, the material of the first base layer 11 includes, but is not limited to, polyimide (PI), polyester resin (PET), polyethylene naphthalate (PEN), liquid Crystal Polymer (LCP), and Modified Polyimide (MPI).
Referring to fig. 1 again, the second circuit substrate 2 includes a second base layer 21 and a second circuit layer 22 disposed on at least one surface of the second base layer 21, and the adhesive layer 3 may be disposed on a surface of the second base layer 21 away from the second circuit layer 22, or disposed on a surface of the second base layer 21 close to the second circuit layer 22 and covering the second circuit layer 22.
In the present embodiment, the material of the second base layer 21 includes, but is not limited to, polyimide (PI), polyester resin (PET), polyethylene naphthalate (PEN), liquid Crystal Polymer (LCP), and Modified Polyimide (MPI).
In this embodiment, the material of the glue layer 3 includes epoxy resin or acrylic glue. The opening 4 is formed on the adhesive layer 3 by die cutting.
In this embodiment, the cross-sectional shape of the opening 4 is substantially rectangular, the rectangular opening 4 can provide a sufficient buffer space for the middle circuit layer, and the rectangular opening is convenient for molding.
Referring to fig. 1 again, the first circuit substrate 1 is provided with a first through hole 13, the first through hole 13 penetrates through the first circuit substrate 1, the adhesive layer 3 and each of the second circuit substrates 2, a conductive body 14 is arranged in the first through hole 13, and the conductive body 14 is electrically connected to the first circuit substrate 1 and each of the second circuit substrates 2. In order to improve the strength of the bendable region a, the first through hole 13 is disposed in the region outside the bendable region a (i.e., the connection region B and the non-bendable region C).
Referring to fig. 3, another embodiment of the present disclosure provides a flexible circuit board 200, in which the structure of the flexible circuit board 200 in the present embodiment is substantially the same as that of the flexible circuit board 100 in the previous embodiment, and the differences are as follows: the second circuit substrates 2 are arranged on two sides of the first circuit substrate 1, and the number of layers of the second circuit substrates 2 on two sides of the first circuit substrate 1 can be designed according to actual needs. In this embodiment, the plurality of formed openings 4 are located on both sides of the first circuit board 1, and along the direction c away from the first circuit board 1, the sizes b of the plurality of openings 4 located on the same side of the first circuit board 1 are sequentially increased, that is, the size b is the smallest, the opening 4 is located in the middle, and the sizes b of the openings 4 on both sides are sequentially increased along the direction c, that is, the plurality of openings 4 located on the same side of the first circuit board 1 are distributed in a stepped shape. At this time, the bending-resistant circuit board 200 can be bent by 0-360 degrees, i.e. can be bent to two sides, and the bending effect is ideal.
Referring to fig. 4, in another embodiment of the present invention, a flexible circuit board 300 is provided, and the structure of the flexible circuit board 300 in this embodiment is substantially the same as that of the flexible circuit board 100 in the foregoing embodiment, except that: the flexible circuit board 300 further includes a signal layer 5, the signal layer 5 is disposed on the outer side of the first circuit board 1 or the outer side of the second circuit board 2, the signal layer 5 includes a plurality of signal lines 51, each signal line 51 corresponds to the bendable region a including a bending portion 52, the bending portion 52 is a wave structure, in the process of bending the flexible circuit board 300, because the bending portion 52 of the signal line 51 is a wave structure, the stress force generated by bending can be fully decomposed into forces in different directions, and the wave-shaped bending portion 52 is not easy to generate angular cracks, so that the stress of the bending portion 52 is prevented from generating cracks or fractures, and other defects, thereby ensuring the signal transmission quality, improving the reliability of the product and prolonging the service life.
In this embodiment, the wave shape may be a sine wave.
In this embodiment, the bending portion 52 extends to the connection region B, and by further extending the length of the wavy bending portion 52, the signal line 51 at the connection region B can also fully decompose the stress force generated by bending, thereby preventing the signal line 51 from cracking or breaking due to stress, ensuring the signal transmission quality, and improving the reliability and the service life of the product.
In the present embodiment, a ground line 6 is disposed between two adjacent signal lines 51, the ground line 6 has a plurality of second through holes 61 penetrating therethrough, and the ground line 6 mesh can simultaneously solve the shielding and grounding functions of the corresponding lines.
In the present embodiment, the second through hole 61 is a circular through hole, and the ground wire 6 is provided with the circular through hole, so that the second through hole 61 having a circular structure can prevent the ground wire 6 from being cracked at an angle during the bending process.
Referring to fig. 5, in another embodiment of the present application, a flexible circuit board 400 is provided, and the structure of the flexible circuit board 400 in this embodiment is substantially the same as that of the flexible circuit board 300 in the previous embodiment, except that: the signal layer 5 includes a plurality of input signal lines 53 and two output signal lines 54, the two output signal lines 54 are located at two sides of the input signal lines 53, corresponding to the bendable region a, the bent portion 55 of the output signal line 54 is in a linear structure, and the bent portion 52 of the output signal line 54 is in a wave structure. During the bending process, the output signal line 54 at the edge is pressed less, so the bending portion 55 does not need to be designed into a wave-shaped structure, on one hand, the cost can be reduced, and on the other hand, the signal transmission efficiency can be improved.
The present application further provides a method for manufacturing a flex-resistant circuit board 100, the method includes the steps of:
step S1, please refer to fig. 6, providing a first circuit substrate 1, where the first circuit substrate 1 includes a bendable region a.
Step S2, referring to fig. 7, a glue layer 3 is disposed on a surface of the first circuit substrate 1, and an opening 4 is disposed through the glue layer 3 corresponding to the bendable region a.
Step S3, please refer to fig. 1 and fig. 3 in combination, at least two layers of second circuit substrates 2 are stacked on the surface of the adhesive layer 3, another adhesive layer 3 is disposed between two adjacent second circuit substrates 2, another opening 4 is disposed through the another adhesive layer 3 corresponding to the bendable region a, and the plurality of openings 4 sequentially increase in size b along the extending direction a of the first circuit substrate 1 along the direction c away from the first circuit substrate 1, so as to obtain the flexible printed circuit board 100.
Referring to fig. 1, in the present embodiment, after step S3, the method further includes the steps of:
and S4, arranging a first through hole 13 in the first circuit substrate 1, wherein the first through hole 13 is positioned outside the bendable region A, and the first through hole 13 penetrates through the adhesive layer 3 and the second circuit substrate 2.
Step S5, forming a conductor 14 in the first through hole 13 by electroplating, wherein the conductor 14 is electrically connected to the first circuit board 1 and the second circuit board 2.
Referring to fig. 3, another embodiment of the present invention provides a method for manufacturing a flexible circuit board 200, which is substantially the same as the method for manufacturing the flexible circuit board 100, except that: in step S2, adhesive layers 3 are disposed on both surfaces of the first circuit substrate 1, and in step S3, a second circuit substrate 2 is disposed on the surface of each adhesive layer 3, wherein the number of the second circuit substrates 2 is set according to actual requirements, that is, openings 4 with a step-like distribution are formed on both sides of the first circuit substrate 1.
Referring to fig. 4, another embodiment of the present invention provides a manufacturing method of a flexible circuit board 300, which is substantially the same as the manufacturing method of the flexible circuit board 100, and the difference is: after the step S3, the method further comprises the steps of: a signal layer 5 is disposed outside the first circuit substrate 1 or the second circuit substrate 2, the signal layer 5 includes a plurality of signal lines 51, each signal line 51 includes a bending portion 52 corresponding to the bendable region a, and the bending portion 52 is a wave-shaped structure.
Referring to fig. 5, another embodiment of the present application provides a method for manufacturing a flexible circuit board 400, which is substantially the same as the method for manufacturing the flexible circuit board 300, except that: the signal layer 5 includes an input signal line 53 distributed in the middle and two output signal lines 54 located at two sides of the input signal line 53, wherein the input signal line 53 includes a bending portion 52 corresponding to the bendable region a, the output signal line 54 includes a bending portion 55 corresponding to the bendable region a, wherein the bending portion 52 is wavy, and the bending portion 55 is linear.
Compared with the prior art, the openings 4 in the different layers of the bendable region A in the flexible bending circuit board are distributed in a ladder shape, so that bending of 0-360 degrees can be realized, the flexibility of the bendable region A is increased, the abnormity of cracks, breakage and the like of the circuit after the circuit layer in the middle is stressed and pressed is reduced, the reliability of the product is improved, and the service life of the product is prolonged.
The above description is only an embodiment optimized for the present application, but in practical application, the present invention is not limited to this embodiment.
Claims (10)
1. The utility model provides a resistant flexible circuit board, its characterized in that includes first circuit substrate, fold and locate at least two-layer second circuit substrate and the glue film on first circuit substrate surface, the glue film set up in first circuit substrate with between the second circuit substrate and adjacent two between the second circuit substrate, first circuit substrate is including the district of can buckling, each the glue film corresponds the district of can buckling all runs through and is provided with an opening, along keeping away from the direction of first circuit substrate, on the glue film the opening is followed the size of the extending direction of first circuit substrate scales up in proper order.
2. The flexfolding-resistant circuit board of claim 1, wherein at least two layers of the second circuit substrates are disposed on two opposite surfaces of the first circuit substrate, and the sizes of the openings on the same side of the first circuit substrate are sequentially increased along a direction away from the first circuit substrate.
3. The flexile-resistant circuit board of claim 1, wherein the adhesive layer comprises epoxy resin or acryl glue.
4. The flexible circuit board according to claim 1, wherein the first circuit board is provided with a first through hole, the first through hole is disposed outside the bendable region, the first through hole penetrates through the first circuit board, the adhesive layer, and each of the second circuit boards, and a conductive body is disposed in the first through hole and electrically connects the first circuit board and each of the second circuit boards.
5. The flexible circuit board of claim 1, further comprising a signal layer disposed outside the first circuit substrate or the second circuit substrate, wherein the signal layer includes a plurality of signal lines, each of the signal lines includes a bending portion corresponding to the bendable region, and the bending portion is in a wave shape.
6. The flexible circuit board according to claim 5, wherein the first circuit board further includes two connection regions connected to the bendable region, the two connection regions are located at two ends of the bendable region along the extending direction, and the bending portion extends to the connection regions.
7. The flexile circuit board of claim 5, wherein a ground line is disposed between two adjacent signal lines, and the ground line has a plurality of second through holes disposed therethrough.
8. A method for manufacturing a flexible circuit board is characterized by comprising the following steps:
providing a first circuit substrate, wherein the first circuit substrate comprises a bendable area;
arranging an adhesive layer on the surface of the first circuit substrate, wherein the adhesive layer is provided with an opening corresponding to the bendable area in a penetrating manner; and
at least two layers of second circuit substrates are arranged on the surface of the adhesive layer in a stacked mode, another layer is arranged between every two adjacent second circuit substrates, the adhesive layer corresponds to the bendable region, another layer penetrates through the opening, the opening is kept away from the direction of the first circuit substrates, the opening on the adhesive layer is arranged along the size of the extending direction of the first circuit substrates in an increasing mode in sequence, and therefore the flexible circuit board is obtained.
9. The method of manufacturing of claim 8, further comprising the steps of:
arranging a through hole in the first circuit substrate, wherein the through hole is positioned outside the bendable region and penetrates through the adhesive layer and the second circuit substrate; and
and electroplating a conductor in the through hole, wherein the conductor is electrically connected with the first circuit substrate and the second circuit substrate.
10. The method of manufacturing of claim 8, further comprising the steps of:
and arranging a signal layer on the outer side of the first circuit substrate or the second circuit substrate, wherein the signal layer comprises a plurality of signal lines, each signal line corresponding to the bendable area comprises a bending part, and the bending parts are of wave-shaped structures.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110825713.1A CN115696738A (en) | 2021-07-21 | 2021-07-21 | Flexible circuit board and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110825713.1A CN115696738A (en) | 2021-07-21 | 2021-07-21 | Flexible circuit board and manufacturing method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN115696738A true CN115696738A (en) | 2023-02-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110825713.1A Pending CN115696738A (en) | 2021-07-21 | 2021-07-21 | Flexible circuit board and manufacturing method thereof |
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| CN (1) | CN115696738A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117377195A (en) * | 2023-10-20 | 2024-01-09 | 同扬光电（江苏）有限公司 | Durable flexible circuit board capable of avoiding excessive bending |
-
2021
- 2021-07-21 CN CN202110825713.1A patent/CN115696738A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117377195A (en) * | 2023-10-20 | 2024-01-09 | 同扬光电（江苏）有限公司 | Durable flexible circuit board capable of avoiding excessive bending |
| CN117377195B (en) * | 2023-10-20 | 2024-04-26 | 同扬光电（江苏）有限公司 | Durable flexible circuit board capable of avoiding excessive bending |
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